STEEL STORAGE SHED MODEL SHED-5932 ASSEMBLY MANUAL

Transcription

1 STEEL STORAGE SHED MODEL SHED-5932 ASSEMBLY MANUAL VESTIL MANUFACTURING CORP NORTH WAYNE STREET, P.O. BOX 507, ANGOLA, IN TELEPHONE: (260) OR- TOLL FREE (800) FAX: (260) URL: NOTE: Compliance with regulations, codes, and/or statutory (non-voluntary) standards enforced in the location where the product is used is exclusively the responsibility of the end user. Copyright 2011 Vestil Manufacturing Corp. Page 1 of 13

2 PRODUCT INTRODUCTION Thank you for purchasing a SHED-5932 model Steel Storage Shed. Each shed includes the following features: panels protected from rust by zinc-plating; angled roofline to prevent rain accumulation on the roof; lockable door latch that incorporates a 5/16in. opening for a padlock (not included); and an open-floor design. Although assembly and use are relatively intuitive, all persons who might participate in the assembly or use of this product must familiarize themselves with the instructions provided in this manual. Additional shed specifications appear in the table below: Product Name SHED-5932 Overall Dimensions Height x Width x Depth in inches (metric equivalents) 75 x 59 x 32 (191cm x 150cm x 81cm) Door Opening Dimensions Height x Width in Inches (metric equivalents) 69.5 x 27.5 (177cm x 70cm) Net Weight in Pounds (kg) 110 (~50kg) SAFETY PRINCIPLES Vestil Manufacturing Corp. recognizes the critical importance of workplace safety. Employers are responsible for instructing employees to assemble and use the product properly. Employees and any other person, who participates in the assembly of or uses this product must read and understand every instruction BEFOREHAND. If you do not understand an instruction, ask your supervisor or employer for clarification. Failure to adhere to the directions in this manual might lead to serious personal injury or even death. Although Vestil diligently strives to identify foreseeable, hazardous situations that might arise during the course of assembly or use, this manual cannot address every conceivable danger. The end-user is ultimately responsible for exercising sound judgment at all times. Vestil is not liable for any injury or property damage that occurs as a consequence of failing to apply the recommended assembly or use instructions that appear either in this manual or on labels affixed to the product. This manual classifies personal injury risks and situations that could lead to property damage with SIGNAL WORDS. These signal words announce an associated safety message. The reader must understand that the signal word chosen indicates the seriousness of the described hazard. Identifies a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS INJURY. Use of this signal word is limited to the most extreme situations. Identifies a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS INJURY. Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE injury. Identifies practices likely to result in product/property damage, such as operation that might damage the shed. SAFETY GUIDELINES Failure to read and understand the instructions included in this manual before assembling or using the shed constitutes misuse of the product. Electrocution might result if the shed contacts electrified wires. Reduce the likelihood that an operator or bystander might be electrocuted by applying common sense. DO NOT assemble or install the shed in an area where contact with electrified wires is possible. DO NOT use the shed as a shelter during electrical storms. Reduce the likelihood of serious personal injuries that could result from improper of careless assembly or use of this product: DO NOT use a structurally damaged shed. Periodically inspect the shed for structural damage. DO NOT use the shed if it is structurally damaged. Follow the assembly instructions in this manual; the shed might be unsafe to use if improperly or carelessly assembled. DO NOT stack items on top of the shed. The roof panel will not support much weight, and because the roof is angled, items will slide off of the roof. DO NOT climb on or allow others to climb on the shed. Copyright 2011 Vestil Manufacturing Corp. Page 2 of 13

3 FIG. 1: Exploded parts diagram Part no. Description Quantity 1L 78in. x 30¼ in. rear wall panel 1 1A 78in. x 30¼ in. rear wall panel 1 2E 75-78in. x 30¼ in. side wall 1 2F 3-6.3in. x 30.3in. above door panel in. x 30¼ in. roof panel 2 5C 70in. x 28¼ in. door 1 9A 75in. x 30¼ in. front panel 1 9S 75in. x 30¼ in. front panel 1 20A 59½in. roof channel 2 20B 59½in. rear panel (front) channel 2 20C 59½in. rear panel (front) channel 2 21A 30¼ in. channel for side panel 1 21B 30¼ in. channel for side panel 1 Part no. Description Quantity 21G 30¼ in. channel for side panel 1 21H 30¼ in. channel for side panel 1 21J 30¼ in. channel for side panel 1 22G 74¾ in. channel for side panel 1 22H 74¾ in. channel for side panel 1 32D 28.3 in. channel for side panel 1 38A 57in. channel for rear panel 1 38B 57in. channel for front panel 1 41F 74¾in. jamb for side panel 1 41G 74¾in. jamb for side panel ¾in.lip for roof panel 2 B2 28½in. channel for side panel 1 D2 28½in. channel for side panel 1 Copyright 2011 Vestil Manufacturing Corp. Page 3 of 13

4 Hardware Item Description Quantity Hardware Item Description Quantity 10mm selftapping screw 120 Door latch 1 14mm selftapping screw 12 Door latch keeper 1 5 / 16 in. ¾in. hex head bolt 6 Sleeve anchor bolt 6 5 / 16 in. hex nut 6 Wall bracket 2 3mm x 10mm rivet 14 L-type channel cap 1 4mm x 10mm rivet 6 R-type channel cap 1 Anchor bolt bracket 6 Screw concealing cover 25 Reinforcing bracket (D5) 2 Tools required to assemble the shed: Electric drill (1) Cordless drill (1) Measuring tape (1) Rubber mallet (1) Adjustable crescent wrench or 5 / 16 in. crescent wrench (1) Personal protective equipment: gloves & eyewear Phillips head screw driver (1) Drill bits: 10mm masonry drill bit; 8mm bit; 4mm bit; and 3mm bit. Pencil or marker (1) Pop rivet gun (1) 6ft. self-supporting step ladder (2) Copyright 2011 Vestil Manufacturing Corp. Page 4 of 13

5 ASSEMBLY INSTRUCTIONS: Step 1: Fasten rear panel 1A to panel 1L using 10mm self-tapping screws as depicted in the diagram below. Panels are shown with the outside surface facing up corrugations face upwards. Connect top channel 20B to one side of the panels by either tapping the channel into place with a rubber mallet, or sliding it into place. Connect bottom channel 20C to the opposite side of the panels. The top of the panels is the side to which channel 20B is connected. NOTE: Channels 20A and 20C are not symmetrical. The shorter lip of each channel must be on the outside surface. Top of rear panels 20B 10mm self-tapping screws 1L Short lip 1A 20C Long lip Bottom of rear panels Step 2: Fasten channels 20B and 20C to the rear panels with 10mm self-tapping screws; then fasten channel 38A to the inside surface of the rear panels with 10mm self-tapping screws. Do not install screws in the locations circled by double dotted lines. 20B This symbol indicates a place where a 10mm screw should be used to fasten channel to panel. 1L 1A 38A 20C Flip panels over and fasten channel 38A 20B Fasten channel 38A with the slot facing the bottom Top 1A 20C 1L Bottom Copyright 2011 Vestil Manufacturing Corp. Page 5 of 13

6 Step 3: Fasten channel pieces 21A and 21B to the side panel 2E. Orient panel 2E so that corrugations face upwards (outside surface is face up). Slide or tap channel 21B onto the bottom of panel 2E; then fasten the channel to the panel with three (3) 10mm self-tapping screws. Slide or tap channel 21A into place, but do not fasten it with screws at this time. Attach channel 32D to the inside surface with three (3) 10mm self-tapping screws. Top of side panel Fasten channel 32D to panel 2E with 10mm self-tapping screws 2E Install a 10mm self-tapping screw at each location where this symbol appears EXCEPT those circled with double dotted lines The slot of channel 32D should face the bottom of the panel assembly when installed. 32D Bottom of side panel Step 4: Connect the 2 front panels 9S and 9A and fasten channels 20C, 20B and 38B to the panels. Tap or slide channel 20C into place along the bottom of the panel assembly, and then fasten it with 10mm self-tapping screws. Fasten channel 38B to the midline of the panel assembly using six (6) 10mm self-tapping screws. Finally, tap or slide channel 20B into place; then fasten it with 10mm self-tapping screws. Do not install screws at the locations circled with double dotted lines. 20B Top of side panels Fasten the panels together with 10mm self-tapping screws The slot of channel 38B should face the bottom of the panel assembly when installed. 38B Bottom of side panels 20C Install a 10mm self-tapping screw at each location where this symbol appears EXCEPT those circled with double dotted lines Step 5: Connect roof panels 3 and 3 with 10mm screws. Next, tap or slide channels 20A and 20A to the top and bottom of the roof assembly; then apply lip pieces 50 and 50 to the sides of the roof assembly. Fasten the channels and the lip pieces to the panels with 10mm self-tapping screws. NOTE: A single screw will fasten lip and channel to the panels at each of the 4 corners as shown in the close-up views of the diagram on p. 7. Step 5A: Fasten the panels together with 10mm 3 self-tapping screws 3 Copyright 2011 Vestil Manufacturing Corp. Page 6 of 13

7 Channel Step 5B: First, tap or slide the channels 20A and 20A onto the top and bottom of the panel assembly; then lay the lip pieces 50 and 50 in place on each side of the panel assembly. Fasten the channels and lip pieces to the panels with 10mm self-tapping screws. Roof Panel Lip piece Step 6: Attach the side panel assembly to the rear panel assembly with four (4) 10mm self-tapping screws. Next, fasten the front panel assembly to the side panel 2E with four (4) 10mm self-tapping screws. 2E 1L Fasten the panel assemblies together with 10mm self-tapping screws 1A Install screw Install 10mm screw 9S 9A Copyright 2011 Vestil Manufacturing Corp. Page 7 of 13

8 Step 7: Install the door frame. 1A 22G 41G 22H 9A 41F 1A 9A B2 21G Install 10mm screws after completing the rest of the assembly Fasten with six (6) 16mm self-tapping screws 41G B2 9A 41F 21G Copyright 2011 Vestil Manufacturing Corp. Page 8 of 13

9 Step 8: Install the above-door panel 2F and secure it in place with channels 21H and 21J. 2F 2F Symbol corresponds to 10mm self-tapping screw. Install a screw at each location where this symbol appears 21H 21H Fasten channel 21H with 10mm screws Install door jamb (D2) and channel 21J 21J 21J Wait until the roof is attached to install a 10mm screw here D2 10mm selftapping screw D2 Complete assembly Copyright 2011 Vestil Manufacturing Corp. Page 9 of 13

10 Step 9: Install reinforcing brackets. This symbol represents a 3mm x 10mm rivet D2 D5 41F or 41G NOTE: Reinforcing brackets (D5) actually install inside the shed, i.e. to the opposite side of D2 and 41F or 41G than is shown in this drawing. D2 D5 41F or 41G NOTE: Rivet the reinforcing brackets (D5) to the inside of D2 and 41F or 41G. Copyright 2011 Vestil Manufacturing Corp. Page 10 of 13

11 Step 10: Install the door and latch. Fasten the door to the door frame with 10mm screws and 4mm rivets 41G Rivet the inside leaf of the hinges to the door frame 10mm self-tapping screws Install the latch and keeper using either 10mm screws or 3mm rivets 41F Door latch Door latch keeper 10mm self-tapping screw OR Door latch keeper 41F Door latch 3mm x 10mm rivet Copyright 2011 Vestil Manufacturing Corp. Page 11 of 13

12 Step 11: Install the roof assembly. This symbol represents a 10mm self-tapping screw. Install a screw at each location where this symbol appears. Step 12: Install anchor bolts (if necessary) 5 / 16 in. hex head nut 5 / 16 in. ¾ in. hex head bolt Wall panel Anchor bolt bracket Anchor bolt bracket DOOR Sleeve anchor bolt Copyright 2011 Vestil Manufacturing Corp. Page 12 of 13

13 Step 13: Install the wall brackets at junction points of mid-panel channel pieces, channel caps, and screw concealing covers. 32D Wall bracket 38A 38A 10mm screw NOTE: Although the drawing depicts only the corner of the rear and side panels, the second wall bracket should be fastened to the corner of the front and side panels (the junction of 38B and 32D). Press the L-type channel cap (see p. 4) into the end of channel 38B Press the L-type channel cap (see p. 4) into the end of channel 38A Cover tips of screws with screw-concealing covers Copyright 2011 Vestil Manufacturing Corp. Page 13 of 13