INSTALLATION GUIDE. C20-DH STRAIGHT PARTITION Sprinter Partition ( Perforated Window, No Access, Steel )

Transcription

1 INSTALLATION GUIDE C20-DH STRAIGHT PARTITION Sprinter Partition ( Perforated Window, No Access, Steel )

2 QUICK START GUIDE Phase 1 - Assembly q 1.1 Setup... q 1.2 Partition assembly Phase 2 - Installation q 2.1 Tips on how to attach a plusnut... q 2.2 Vehicle preparation... q 2.3 Straight partition installation REQUIRED ITEMS 2 PERSONS q Cordless Drill q Cutter q Mallet q Plusnut Tool q Tape Measure q T40 Torque Bit q 3/8" Drill Bit q 7/16" Socket q 1/2" Socket q 9/16" Wrench q Rivet Gun q 3/16" Driver Bit For technical support, contact us at C20-DH Installation Guide REV. D3 Page 2

3 PHASE 1 ASSEMBLY 1.1 SETUP Unpack components; compare with the bill of materials Verify all parts are present. Item No. Description Qty Floor Bracket Top Bracket Passenger Side Panel Driver Side Panel Perforated Panel Edge Trim ( QTY in Inches ) Grab Handle Warning Label ( Bilingual ) Assembly Fastener Bag Assembly Fastener Bag Installation Fastener Bag 1 For technical support, contact us at C20-DH Installation Guide REV. D3 Page 3

4 1.1.3 Identify the Assembly and Installation fastener bags Fastener Bag Hardware Assembly 4 # Hex Bolt 5/16"-18 1/2" GR-5 ZINC 4 # Hex Bolt 5/16" 1/2" 4 8 # # Hex Bolt 5/16"-18 3/4" GR-5 ZINC Serrated Nut 5/16"-18 ZINC 4 # Flat Washer # Serrated Nut # Hex Bolt 5/16" 3/4" # Flat Washer 30 8 # # Closed End Blind Rivet 3/16" Type #64 Flat Washer 5/16", 7/8" OD ZINC 30 # Serrated Nut # Closed End Blind Rivet Fastener Bag Hardware Assembly Cap Screw 2 # /4" 3/4" 2 # Cap Screw 1/4" 3/4" 2 # Serrated Nut 1/4"-20 ZINC # Serrated Nut Fastener Bag Hardware Assembly 15 # Hex Bolt 1/4" /4" GR-5 ZINC 15 # Hex Bolt 1/4" 1-1/4" 15 # Plusnut.250 # Lock Washer # Flat Washer 15 # Flat Washer 1/4", 3/4" OD ZINC # Plusnut # Lock Washer Regular 1/4" ZINC For technical support, contact us at C20-DH Installation Guide REV. D3 Page 4

5 PHASE 1 ASSEMBLY 1.2 PARTITION ASSEMBLY Remove all the PVC from all the parts, then attach the edge trims on these locations. q Mallet q Cutter Attach the driver and passenger side panels to the perforated panel. q Rivet Gun 30 # Closed End Blind Rivet For technical support, contact us at C20-DH Installation Guide REV. D3 Page 5

6 1.2.3 Attach the grab handle on the passenger side panel. q 3/16" Driver Bit 2 # Cap Screw 1/4" 3/4" # Serrated Nut Attach the top bracket to the driver and passenger side panels. q 1/2" Socket 4 # Hex Bolt 5/16" 1/2" # Flat Washer # Serrated Nut For technical support, contact us at C20-DH Installation Guide REV. D3 Page 6

7 PHASE 2 INSTALLATION 2.1 TIPS ON HOW TO ATTACH A PLUSNUT Attach the plusnut using the plusnut gun. TIPS: Put the plusnut on the plusnut gun, then attach the plusnut in the hole by turning the gun forward until the plusnut locks, then remove the gun by turning in reverse. FORWARD REVERSE Attach the plusnut using the 6490 plusnut tool. NOTE: The hardware used for the 6490 plusnut tool is not included in the fastener bag. The 6490 plusnut tool can be ordered separately upon demand at no charge Flat washer 1/4" Flat washer 1/4" BS 3/4" OD q 7/16" Socket q 9/16" Wrench TIPS STEP 1: Assemble the 6490 plusnut tool with the hardware needed, plusnut and the 9/16" wrench as shown. TIPS STEP 2: Attach the plusnut in the hole by turning the bolt forward using an impact with a 7/16" socket until the plusnut locks, then remove the bolt by turning the impact in reverse. FORWARD REVERSE For technical support, contact us at C20-DH Installation Guide REV. D3 Page 7

8 PHASE 2 INSTALLATION 2.2 VEHICLE PREPARATION Attaching plusnuts. NOTE: Put the partition in place and check if the holes of the partition align with the holes of the van. Enlarge all the holes in the van that are aligned with the holes of the partiton using 3/8" drill bit or step drill. NOTE: Make new holes in the van if the holes are not aligned with the holes of the partition. q Cordless Drill q 3/8" Drill Bit or Step Drill Attach plusnuts in the 15 holes. q Plusnut Tool 15 # Plusnut.250 For technical support, contact us at C20-DH Installation Guide REV. D3 Page 8

9 2.2.2 Floor preparation. Remove the two D-rings in the pillars, for re-use. q T40 Torque Bit For technical support, contact us at C20-DH Installation Guide REV. D3 Page 9

10 PHASE 2 INSTALLATION 2.3 STRAIGHT PARTITION INSTALLATION Floor bracket installation. Attach the floor bracket to the floor re-using the 2 D-ring bolts. q T40 Torque Bit 2 Use the D-ring bolt For technical support, contact us at C20-DH Installation Guide REV. D3 Page 10

11 2.3.2 Put the assembled partition in place, then bolt the driver and passenger side panels to the van and floor bracket. q 7/16" Socket 10 # Hex Bolt 1/4" 1-1/4" # Lock Washer # Flat Washer q 1/2" Socket 4 # Hex Bolt 5/16" 3/4" # Flat Washer # Serrated Nut For technical support, contact us at C20-DH Installation Guide REV. D3 Page 11

12 2.3.3 Attach the top bracket to the van. q 7/16" Socket 5 # Hex Bolt 1/4" 1-1/4" # Lock Washer # Flat Washer For technical support, contact us at C20-DH Installation Guide REV. D3 Page 12

13 2.3.4 Apply the warning label on the passenger side panel. NOTE: English warning label is already attached on the passenger panel. For technical support, contact us at C20-DH Installation Guide REV. D3 Page 13

14 Congratulations, you have successfully installed your Straight Partition! Thank you for doing business with us. For technical support, contact us at C20-DH Installation Guide REV. D3 Page 14