INSTALLATION GUIDE. C20-NH STRAIGHT PARTITION Nissan NV ( Perforated Window, No Access, Steel )

Transcription

1 INSTALLATION GUIDE C20-NH STRAIGHT PARTITION Nissan NV ( Perforated Window, No Access, Steel )

2 QUICK START GUIDE Phase 1 - Assembly q 1.1 Setup... q Unpack components; compare with the bill of materials... q Verify all parts are present... q Identify the assembly and installation fastener bags... q 1.2 Partition assembly... q Remove all the PVC from all the parts, then attach the door panel to the side panels... q Attach the "L" bracket and the driver side wing to the driver panel Phase 2 - Installation q 2.1 Tips on how to attach a plusnut... q Attach plusnut using plusnut gun... q Attach plusnut using Ranger plusnut tool... q 2.2 Vehicle preparation... q Remove the grab handle, the cap on the B-pillar and and the 2 D-rings in the van... q 2.3 Straight partition installation... q Attach the 2 ceiling brackets in the van... q Lift the assembled partition into the van, then attach plusnuts... q Attach the "L" bracket and the driver side wing in the van... q Attach the passenger side panel in the van... q Attach the driver and pasenger side panels to the ceiling brackets... q Bolt the driver and passenger side panels to the floor of the van... q Apply the warning label on the passenger side panel and re-install the grab handle REQUIRED ITEMS 2 PERSONS q Cordless Drill q Marker q Plusnut Tool q Rivet Gun q Tape Measure q 3/8" Drill Bit q 7/16" Socket q 1/2" Socket q 9/16" Wrench For technical support, contact us at C20-NH Installation Guide REV. A1 Page 2

3 PHASE 1 ASSEMBLY 1.1 SETUP Unpack components; compare with the bill of materials Verify all parts are present. Item No. Description Qty Door Panel Drive Side Wing Ceiling Bracket Driver Panel Passenger Panel "L" Bracket Warning Label ( Bilingual ) Assembly Fastener Bag Installation Fastener Bag 1 For technical support, contact us at C20-NH Installation Guide REV. A1 Page 3

4 1.1.3 Identify the and fastener bags Fastener Bag Hardware Assembly # Hex Bolt 1/4"-20 3/4" GR-5 # Hex Bolt 1/4" 3/4" # Hex Bolt 5/16"-18 3/4" GR-5 # Flat Washer # Serrated Nut 8 # # # Carriage Bolt 5/16"-18 1/2" Serrated Nut 1/4"-20 Serrated Nut 5/16"-18 # Hex Bolt 5/16" 3/4" # Flat Washer # Serrated Nut # Flat Washer 1/4", 3/4" OD # Carriage Bolt 5/16" 1/2" # Serrated Nut # Flat Washer 5/16", 7/8" OD # Closed Rivet 3/16" 1/4" # Closed Rivet Fastener Bag Hardware Assembly 5 # # # Hex Bolt 1/4"-20 1" GR-5 Hex Bolt M CL 8.8 DIN 933 BLACK OXIDE Hex Bolt M CL 8.8 DIN 933 BLACK OXIDE # Hex Bolt 1/4" 1" # Lock Washer # Flat Washer # Plusnut.250 # Plusnut # # Flat Washer 1/4", 3/4" OD Flat Washer 5/16", 7/8" OD # Hex Bolt M8 20 # Lock Washer # Flat Washer # Lock Washer Regular 1/4" # Hex Bolt M # Lock Washer Regular 5/6" # Lock Washer # Flat Washer 8 # Spacer 0.375" ID, 1.0" OD 0.25" L NYLON # Spacers ( 2 ) For technical support, contact us at C20-NH Installation Guide REV. A1 Page 4

5 PHASE 1 ASSEMBLY 1.2 PARTITION ASSEMBLY Remove all the PVC from all the parts, then attach the door panel to the side panels. q Rivet Gun 30 # Closed Rivet For technical support, contact us at C20-NH Installation Guide REV. A1 Page 5

6 1.2.2 Attach the "L" bracket and the driver side wing to the driver panel. q 1/2" Socket # Carriage Bolt 5/16" 1/2" # Serrated Nut q 1/2" Socket # Carriage Bolt 5/16" 1/2" # Serrated Nut For technical support, contact us at C20-NH Installation Guide REV. A1 Page 6

7 PHASE 2 INSTALLATION 2.1 TIPS ON HOW TO ATTACH A PLUSNUT Attach the plusnut using the plusnut gun. TIPS: Put the plusnut on the plusnut gun, then attach the plusnut in the hole by turning the gun forward until the plusnut locks, then remove the gun by turning in reverse. FORWARD REVERSE Attach the plusnut using the 6490 plusnut tool. NOTE: The hardware used for the 6490 plusnut tool is not included in the fastener bag. The 6490 plusnut tool can be ordered separately upon demand at no charge Flat washer 1/4" Flat washer 1/4" BS 3/4" OD q 7/16" Socket q 9/16" Wrench TIPS STEP 1: Assemble the 6490 plusnut tool with the hardware needed, plusnut and the 9/16" wrench as shown. TIPS STEP 2: Attach the plusnut in the hole by turning the bolt forward using an impact with a 7/16" socket until the plusnut locks, then remove the bolt by turning the impact in reverse. FORWARD REVERSE For technical support, contact us at C20-NH Installation Guide REV. A1 Page 7

8 PHASE 2 INSTALLATION 2.2 VEHICLE PREPARATION Remove the grab handle, the cap on the B-pillar and and the 2 D-rings in the van. NOTE: Keep the grab handle and the hardware for re-use. For technical support, contact us at C20-NH Installation Guide REV. A1 Page 8

9 PHASE 2 INSTALLATION 2.3 STRAIGHT PARTITION INSTALLATION Attach the 2 ceiling brackets in the van. # Hex Bolt M8 20 # Lock Washer # Flat Washer For technical support, contact us at C20-NH Installation Guide REV. A1 Page 9

10 2.3.2 Lift the assembled partition into the van, then attach plusnuts. Put the driver side panel in place, then place marks through the holes of the driver side wing. MARKS q Marker Drill the 2 marks using 3/8" drill bit or step drill. q Cordless Drill q 3/8" Drill Bit or Step Drill Attach plusnuts in the 2 holes. q Plusnut Tool # Plusnut.250 For technical support, contact us at C20-NH Installation Guide REV. A1 Page 10

11 2.3.3 Attach the "L" bracket and the driver side wing in the van. q 7/16" Socket # Hex Bolt 1/4" 1" # Lock Washer # Flat Washer 1 # Hex Bolt M8 20 # Lock Washer # Flat Washer For technical support, contact us at C20-NH Installation Guide REV. A1 Page 11

12 2.3.4 Attach the passenger side panel in the van. # Hex Bolt M8 20 # Lock Washer # Flat Washer Use the hardware from the grab handle. For technical support, contact us at C20-NH Installation Guide REV. A1 Page 12

13 2.3.5 Attach the driver and pasenger side panels to the ceiling brackets. q 1/2" Socket # Hex Bolt 5/16" 3/4" # Flat Washer # Serrated Nut For technical support, contact us at C20-NH Installation Guide REV. A1 Page 13

14 2.3.6 Bolt the driver and passenger side panels to the floor of the van. NOTE: Use spacers to level the floor. # Hex Bolt M8 40 # Lock Washer # Flat Washer # Spacers ( 2 ) For technical support, contact us at C20-NH Installation Guide REV. A1 Page 14

15 2.3.7 Apply the warning label on the passenger side panel and re-install the grab handle. NOTE: English warning label is already attached on the passenger side panel. q 1/2" Socket # Hex Bolt 1/4" 3/4" # Flat Washer # Serrated Nut For technical support, contact us at C20-NH Installation Guide REV. A1 Page 15

16 Congratulations, you have successfully installed your Straight Partition! Thank you for doing business with us. For any feedback or suggestions you may have, please contact: For technical support, contact us at C20-NH Installation Guide REV. A1 Page 16