SHED-5932-F, MANUAL.doc

Transcription

1 VESTIL MANUFACTURING CORP North Wayne Street, P.O. Box 507, Angola, IN Telephone: (260) or- Toll Free (800) Fax: (260) STEEL STORAGE SHED MODEL SHED-5932-F ASSEMBLY MANUAL Receiving instructions: After delivery, IMMEDIATELY remove the packaging from the product in a manner that preserves the packaging and maintains the orientation of the product in the packaging; then inspect the product closely to determine whether it sustained damage during transport. If damage is discovered during the inspection, immediately record a complete description of the damage on the bill of lading. If the product is undamaged, discard the packaging. NOTES: 1) Compliance with laws, regulations, codes, and non-voluntary standards enforced in the location where the product is used is exclusively the responsibility of the owner/end-user. Before using the boom for the first time, the end-user/owner should perform an Initial Inspection. (See Initial Inspection, p. 27). 2) VESTIL is not liable for any injury or property damage that occurs as a consequence of failing to apply either: a) Instructions in this manual; or b) information provided on labels affixed to the product. Neither is Vestil responsible for any consequential damages sustained as a result of failing to exercise sound judgment while assembling, installing, using or maintaining this product. Table of Contents Product specifications... 2 Hazard identification: explanation of signal words 2 Safe use recommendations.. 2 FIG.1: Exploded parts diagram and bill of materials. 3 Fasteners and hardware 4 Assembly instructions 5-12 Limited warranty. 13 Copyright 2014 Vestil Manufacturing Corp. Page 1 of 13

2 PRODUCT SPECIFICATIONS: Thank you for purchasing a SHED-5932-F model Steel Storage Shed. Each shed includes the following features: panels protected from rust by zinc-plating; angled roofline to prevent rain accumulation on the roof; lockable door latch that incorporates a 5/16in. opening for a padlock (not included); and an open-floor design. Although assembly and use are relatively intuitive, all persons who might participate in the assembly or use of this product must familiarize themselves with the instructions provided in this manual. Additional shed specifications appear in the table below: Product Name SHED-5932-F Overall Dimensions Height x Width x Depth in inches (metric equivalents) 59 x 32 x 78¾ (149.9cm x 81.3cm x 200cm) Door Opening Dimensions Height x Width in Inches (metric equivalents) 72½ x 30½ (184.2cm x 77.5cm) Net Weight in Pounds (kg) 88 (~40kg) HAZARD IDENTIFICATION: EXPLANATION OF SIGNAL WORDS This manual uses SIGNAL WORDS to indicate the likelihood of personal injuries, as well as the probable seriousness of those injuries, if the product is misused in the ways described. Other signal words call attention to uses of the product likely cause property damage. The signal words used appear below along with the meaning of each word: Identifies a hazardous situation which, if not avoided, WILL result in DEATH or SERIOUS INJURY. Use of this signal word is limited to the most extreme situations. Identifies a hazardous situation which, if not avoided, COULD result in DEATH or SERIOUS INJURY. Indicates a hazardous situation which, if not avoided, COULD result in MINOR or MODERATE injury. Identifies practices likely to result in product/property damage, such as operation that might damage the shed. SAFE USE RECOMMENDATIONS: Vestil diligently strives to identify foreseeable hazards associated with the use of its products. However, no manual can address every conceivable risk. The end-user ultimately is responsible for exercising sound judgment at all times. Electrocution might result if the shed contacts electrified wires. Reduce the likelihood that an operator or bystander might be electrocuted by applying common sense. DO NOT assemble or install the shed in an area where contact with electrified wires is possible. DO NOT use the shed as a shelter during electrical storms. Reduce the likelihood of serious personal injuries that could result from improper of careless assembly or use of this product: Failure to read and understand the instructions included in this manual before assembling or using the shed constitutes misuse of the product. DO NOT use a structurally damaged shed. Periodically inspect the shed for structural damage. DO NOT use the shed if it is structurally damaged. Follow the assembly instructions in this manual; the shed might be unsafe to use if improperly or carelessly assembled. DO NOT stack items on top of the shed. The roof panel will not support much weight, and because the roof is angled, items will slide off of the roof. DO NOT climb on or allow others to climb on the shed. Copyright 2014 Vestil Manufacturing Corp. Page 2 of 13

3 FIG. 1: Exploded parts diagram 17 Part no. Description Quantity 1L 78in. x 30¼ in. rear wall panel 1 1R 78in. x 30¼ in. rear wall panel 1 2L ( )in. x 30.3in. side wall 1 2R ( )in. x 30.3in. side wall in. x 30.3 in. roof panel in. x 27.9in. front panel 1 5R 72.6in. x 30.3in. door 1 20A 59.4in. front/back roof channel 2 20B 59.4in. rear wall (top) channel 1 20C 59.4in. rear wall (bottom) channel 1 20D 59.4in. front wall (top) channel 1 20E 59.4in. front wall (bottom) channel 1 21A 30¼ in. top channel for side panel 2 21B 30¼ in. bottom channel for side panel 2 Part no. Description Quantity in. door frame side channel in. door frame bottom channel in. rear wall brace in. side wall brace 2 33R 26.5 in. front wall brace 1 41A 74.7 in. left side door jamb 1 41B 74.7 in.. right side door jamb in. doortop jamb in. roof side channel 2 Copyright 2014 Vestil Manufacturing Corp. Page 3 of 13

4 Hardware Item Description Quantity Hardware Item Description Quantity 10mm selftapping screw 120 Door latch 1 16mm selftapping screw 10 Door latch keeper 1 5 / 16 in. ¾in. hex head bolt 8 Sleeve anchor bolt 8 5 / 16 in. hex nut 8 Wall bracket 3 3mm x 10mm rivet 6 L-type channel cap 1 4mm x 10mm rivet 12 R-type channel cap 1 Anchor bolt bracket 8 Screw concealing cover 25 Tools required to assemble the shed: Electric drill (1) Cordless drill (1) Measuring tape (1) Rubber mallet (1) Adjustable crescent wrench or 5 / 16 in. crescent wrench (1) Personal protective equipment: gloves & eyewear Phillips head screw driver (1) Drill bits: 10mm masonry drill bit; 8mm bit; 4mm bit; and 3mm bit. Pencil or marker (1) Pop rivet gun (1) 6ft. self-supporting step ladder (2) Copyright 2014 Vestil Manufacturing Corp. Page 4 of 13

5 ASSEMBLY INSTRUCTIONS: Step 1: Fasten rear panel 1R to panel 1L using 10mm self-tapping screws as depicted in the diagram below. Panels are shown with the outside surface facing up corrugations face upwards. Connect top channel 20B to one side of the panels by either tapping the channel into place with a rubber mallet, or sliding it into place. Connect bottom channel 20C to the opposite side of the panels. The top of the panels is the side to which channel 20B is connected. NOTE: Channels 20B and 20C are not symmetrical. The shorter lip of each channel must be on the outside surface. Top of rear panels 20B 10mm self-tapping screws 1L Short lip 1R 20C Long lip Bottom of rear panels Step 2: Fasten channels 20B and 20C to the rear panels with 10mm self-tapping screws; then fasten channel 31 to the inside surface of the rear panels with 10mm self-tapping screws. 20B This symbol indicates a place where a 10mm screw should be used to fasten channel to panel. 1L 1R 31 20C Flip panels over and fasten channel 31 20B 31 Top 1R Fasten channel 31 with the slot facing the bottom 20C 1L Bottom Copyright 2014 Vestil Manufacturing Corp. Page 5 of 13

6 Step 3: Fasten channel pieces 21A and 21B to the side panel 2E. Orient panel 2E so that corrugations face upwards (outside surface is face up). Slide or tap channel 21B onto the bottom of panel 2E; then fasten the channel to the panel with three (3) 10mm self-tapping screws. Slide or tap channel 21A into place, but do not fasten it with screws at this time. Attach channel 32 to the inside surface with three (3) 10mm self-tapping screws. Top of side panel 21A Fasten channel 32 to panel 2L & 2R with 10mm self-tapping screws 2L Install a 10mm self-tapping screw at each location where this symbol appears EXCEPT those circled with double dotted lines The slot of channel 32 should face the bottom of the panel assembly when installed. 32 Bottom of side panel 21B Step 4: Connect roof panels 3 and 3 with 10mm screws. Next, tap or slide channels 20A and 20A to the top and bottom of the roof assembly; then apply lip pieces 50 and 50 to the sides of the roof assembly. Fasten the channels and the lip pieces to the panels with 10mm self-tapping screws. NOTE: A single screw will fasten lip and channel to the panels at each of the 4 corners as shown in the close-up views of the diagram on p. 7. Step 4A: Fasten the panels together with 10mm self-tapping screws 3 3 Channel Step 4B: First, tap or slide the channels 20A and 20A onto the top and bottom of the panel assembly; then lay the lip pieces 50 and 50 in place on each side of the panel assembly. Fasten the channels and lip pieces to the panels with 10mm self-tapping screws. Roof Panel Lip piece 20A A Copyright 2014 Vestil Manufacturing Corp. Page 6 of 13

7 Step 5: Assemble the front wall. Step 5A: Attach the front wall top channel (20D), front wall bottom channel (20E), door jamb (41B), and the front wall brace (33R) to the front panel (4) with 10mm self-tapping screws. 41B 4 20D 33R Install a 10mm selftapping screw at each location where this symbol appears. 20E 41B 20E Step 5B: Complete the door frame. 20D 42 41B 42 41A 23 20D 4 41A 42 41A 23 Install this screw when shed fully assembled 41B 20E 20E Copyright 2014 Vestil Manufacturing Corp. Page 7 of 13

8 Step 6: Fasten the door to the front wall assembly. [NOTE: The installation instructions that appear below show the door fastened to the right side of the door opening. However, the door can be installed on the left side as well (see Alternative Door Installation on p. 12.] Fasten the door hinges to the door frame of the front wall assembly with 4mm x 10mm rivets. 20E Fasten the door latch to the door with 3mm x 10mm rivets. Fasten the door latch to the door with 10mm screws 70 OR 70 Copyright 2014 Vestil Manufacturing Corp. Page 8 of 13

9 Step 7: Fasten the front, rear, and side panels together. First fasten the side walls to the rear wall with 10mm screws; then fasten the front wall to the rest of the assembly with 10mm screws.. 10mm screw 2L 22 41A 22 41A 16mm screw 2L 1R 1L This symbol represents a 10mm self-tapping screw 4 5R 2L 20C -OR- 21B Fasten door latch keeper with 3mm x 10mm rivets Fasten latch keeper to door jamb with 10mm screws. Copyright 2014 Vestil Manufacturing Corp. Page 9 of 13

10 Step 9: Install the door latch keeper and wall-reinforcing brackets; then anchor the shed to a concrete surface. Installation of wall-reinforcing brackets 72 10mm screw Fasten the latch keeper to the door frame with either 10mm screws 71 -OR- 3mm x 10mm rivets 71 Anchor bolt and anchor bolt bracket installation Overhead, cut-away view of shed These symbols represent anchor bolt brackets Concrete DOOR Copyright 2014 Vestil Manufacturing Corp. Page 10 of 13

11 Step 10: Cover the ends of the wall-reinforcing channels in the doorway with the L-type and R-type channel caps. Copyright 2014 Vestil Manufacturing Corp. Page 11 of 13

12 Alternative Door Installation Flip the door over and position it in the door frame as desired. Align the frame wing of each hinge with the door jamb (41A) and drill holes in the jamb that match the holes in the wings. Before fastening the door to the jamb, tap the hinge pins out of the hinge knuckle and reinsert them from the top; then fasten the frame wings of the hinges to the door jamb with 10mm screws or 4mm x 10mm rivets. Fasten the latch keep to the (opposite) door jamb (41B) with either 10mm screws of 3mm x 10mm rivets. Remove hinge pin and reinsert it from the top B 41B Copyright 2014 Vestil Manufacturing Corp. Page 12 of 13

13 LIMITED WARRANTY Vestil Manufacturing Corporation ( Vestil ) warrants this product to be free of defects in material and workmanship during the warranty period. Our warranty obligation is to provide a replacement for a defective original part if the part is covered by the warranty, after we receive a proper request from the warrantee (you) for warranty service. Who may request service? Only a warrantee may request service. You are a warrantee if you purchased the product from Vestil or from an authorized distributor AND Vestil has been fully paid. What is an original part? An original part is a part used to make the product as shipped to the warrantee. What is a proper request? A request for warranty service is proper if Vestil receives: 1) a photocopy of the Customer Invoice that displays the shipping date; AND 2) a written request for warranty service including your name and phone number. Send requests by any of the following methods: Mail Fax Vestil Manufacturing Corporation (260) sales@vestil.com 2999 North Wayne Street, PO Box 507 Phone Angola, IN (260) In the written request, list the parts believed to be defective and include the address where replacements should be delivered. What is covered under the warranty? After Vestil receives your request for warranty service, an authorized representative will contact you to determine whether your claim is covered by the warranty. Before providing warranty service, Vestil may require you to send the entire product, or just the defective part or parts, to its facility in Angola, IN. The warranty covers defects in the following original dynamic components: motors, hydraulic pumps, electronic controllers, switches and cylinders. It also covers defects in original parts that wear under normal usage conditions ( wearing parts ), such as bearings, hoses, wheels, seals, brushes, and batteries. How long is the warranty period? The warranty period for original components is 90 days. The warranty period begins on the date when Vestil ships the product to the warrantee. If the product was purchased from an authorized distributor, the period begins when the distributor ships the product. Vestil may extend the warranty period for products shipped from authorized distributors by up to 30 days to account for shipping time. If a defective part is covered by the warranty, what will Vestil do to correct the problem? Vestil will provide an appropriate replacement for any covered part. An authorized representative of Vestil will contact you to discuss your claim. What is not covered by the warranty? 1. Labor; 2. Freight; 3. Occurrence of any of the following, which automatically voids the warranty: Product misuse; Negligent operation or repair; Corrosion or use in corrosive conditions; Inadequate or improper maintenance; Damage sustained during shipping; Accidents involving the product; Unauthorized modifications: DO NOT modify the product IN ANY WAY without first receiving written authorization from Vestil. Modification(s) might make the product unsafe to use or might cause excessive and/or abnormal wear. Do any other warranties apply to the product? Vestil Manufacturing Corp. makes no other express warranties. All implied warranties are disclaimed to the extent allowed by law. Any implied warranty not disclaimed is limited in scope to the terms of this Limited Warranty. Copyright 2014 Vestil Manufacturing Corp. Page 13 of 13