SPECIAL MACHINE TOOLS

Transcription

1 SPECIAL TOOLS

2 #880-9 Ok Dong, Kwangsan Ku, Gwangju City, Korea Tel : , Fax : ymchoi1104@hanmail.net Seoul Office for Overseas Business Tel : Fax : Mobile : bohnkim@hotmail.com

3 ABOUT OUR COMPANY Tailored Solutions for Any Job Application!! INTRODUCTION Since establishment in 1984, we, INSUNG Machinery Co., Ltd., Korea, have manufactured largesized special purpose machine tools, which requires 'Special Solutions for Special Job Applications' besides fulfilling general purpose of the machine. With the complete knowhow of design & engineering for large-sized machine tools, we have developed and supplied 30 different types of heavy duty machines for the market, and partly helped some of our customers be listed in the world-top ranks in the field of manufacturing of Wind Power Bearings, Boilers for Power Generation, Tire, and Roll Machining of Steel Mill. In addition, leveraging our expertise in design & engineering, we have successfully established some FA lines including Motor Assembly Line for Hyundai Motors of Korea, Ceramic Ferrule Production Line for Yunsheng Group of China, and eventually these experiences have largely helped us gain a name, the total solution provider as well as a machine manufacturer. Our product range, with special solutions if required, covers CNC Table Type Machining Center, CNC Vertical Lathe, CNC Gantry/Table or Index Table Type Drilling & Tapping Machine, CNC Floor Type Boring Machine, CNC Roll Lathe, and as special purpose machines 10-axis Chock Fit Roll Lathe, 10-axis Ship-Modeling Machine, Tire Manufacturing Machine (5-axis for Container Mold / 5-axis for Engraving / 4-axis for Lettering), Car Diff-Case Drilling Machine and some other Engineered Machine Tools. Tailored Machines for Special Purpose Drilling & Boring M/C for Excavator Middle Frame Boring & Milling M/C for Excavator Boom

4 BRIEF HISTORY Established in Gwangju City, Korea Developed CNC Gantry and Table Moving Type Drilling Machine 6 Models Developed Education CNC Machining Center, CNC lathe, F.M.S Line 4 Models Developed CNC Plano Miller Quill / Ram Type 2 Models Nominated as The Promising Company for Advanced Technology by The Ministry of Commerce Industry of Korea Developed CNC Index Table Type 6 Models, Mold Tilting Table Type 2 Models Made Supply Contracts of CNC Table Type Drilling Machine with Sumitomo Heavy Industry and Tomo Industry, Japan Developed 5-Axis Tire Container Mold Machine, 4-Axis Lettering Machine, 5-Axis Engraving Machine 3 Models Confirmed a Venture Company by The Research and Development Department of Small and Medium Business Administration of Korea Nominated as The Best Technology Company by The Small and Medium Business Administration of Korea Acquired S mark by Korean Occupational Safety & Health Agency Agreed for Joint R & D of Optical Technology with Gwang-ju Science Technology Institute Awarded The Prime Minister Prize at the Second National Industrialist Meeting Completed Ferrule Production Line 1 Million set per month for Primepotek, Korea Exported Ferrule Production Line 2.5 Million set per month for Yunsheng Group, China Developed CNC Chock Fit Roll Turning Lathe for POSCO Developed special purpose CNC Vertical Turning Lathe for Wind Power Bearings Developed CNC Floor Type Boring & Milling Machine Developed Wind Power Bearing Hard Turning Vertical Lathe Developed Milling, Drilling & Tapping Machine for machining of Excavator Middle Frame Developed Boring & Milling Machine for machining of Excavator Boom Ultra Precision Ceramic Processing Line for Grinding, Honing, Polishing & Lapping

5 VERTICAL LATHE CNC VERTICAL TURNING LATHE THE BEST SOLUTION FOR WIND POWER PITCH / YAW BEARINGS ROLLING SURFACE OF BEARING BY HARD TURNING UPTO Ra 0.2~0.4 m SADDLE WITH SPECIAL UNDER-RAIL SYSTEM TO DISPERSE LOADS SPECIAL CHIP COLLECTION SYSTEM FREE FROM CHIP SPLASH MASSIVE ONE PIECE CASTING STRUCTURE FOR MAIN BODIES USER FRIENDLY SMART DESIGN & LIFELONG ACCURACY CROSS RAIL FIXED TYPE 5 CROSS RAIL ELEVATING TYPE 5 FULL WIDTH TABLE TYPE 6

6 INSUNG SPECIAL TOOLS CNC VERTICAL TURNING LATHE INSUNG's ISVTL/ISVTC Series offers the best solution through designing skills against any complicated turning application. Its distinct features designed against loads, chip splash, oil leakage and various troubles during operation have proved very innovative, in addition to the great performance of the machine - maximum rigidity & stiffness, minimum vibration and unparalleled machining accuracy. VERTICAL TURNING LATHE CNC LARGE LATHE CNC ROLL LATHE DOUBLE COLUMN MACHINING CENTER CROSS RAIL FIXED TYPE (VTL, VTC FOR WIND POWER BEARINGS) ITEMS UNIT ISVTL-1620F ISVTL-2025F ISVTL-2535F ISVTL-3545F Max. Turning Diameter (Table Dia) mm 2000 (1600) 2500 (2000) 3500 (2500) 4500 (3500) Max. Turning Height / Ram Stroke mm 850 / / / / 850 Max. Load on Table kg Max. Table Speed rpm Mill Spindle Speed (Motor power) rpm (kw) 2000 (15 / 18.5) 2000 (18.5 / 22) 2000 (22 / 26) 1600 (30 / 37) Ram Size / Tool Size mm 210 x 210 / 32 x x 210 / 32 x x 250 / 40 x x 300 / 40 x 40 Min. Index Angle (Accuracy of C-Axis) deg 0.001( 5 ) 0.001( 5 ) 0.001( 5 ) 0.001( 5 ) Main Motor Power kw 30 / / / / 75 BORING & MILLING CROSS RAIL ELEVATING TYPE (VTL, VTC) ITEMS UNIT ISVTL-2535E ISVTL-3545E ISVTL-4555E ISVTL-5065E Max. Turning Diameter (Table Dia.) mm 3500 (2500) 4500 (3500) 5500 (4500) 6500 (5000) Max. Turning Height / Ram Stroke mm 2000 / / / / 2000 Max. Load on Table kg Cross Rail Vertical Travel mm 250 x 4step 250 x 6step 250 x 7step 250 x 9step Max. Table Speed rpm Mill Spindle Speed (Motor power) rpm (kw) 2000 (18.5 / 22) 2000 (22 / 26) 2000 (22 / 26) 2000 (30 / 37) Min. Index Angle (Accuracy of C-Axis) deg ( 5 ) ( 5 ) ( 5 ) ( 5 ) Ram Size / Tool Size mm 250 x 250 / 40 x x 300 / 40 x x 350 / 40 x x 400 / 60 x 60 Main Motor Power kw 45 / / TIRE, CAR, SHIP MODELING

7 CNC FULL WIDTH TABLE TYPE VERTICAL TURNING LATHE INSUNG s ISVTL/ISVTC-FW Series is specially designed to allow its swing capacity up to double of the table diameter. It provides machining of wide range of workpieces with the high level of precision. Its C-axis allows works of boring, drilling & tapping CROSS RAIL FIXED FULL WIDTH TABLE TYPE (VTL, VTC) ITEMS UNIT ISVTL-2040FW ISVTL-3050FW ISVTL-4060FW ISVTL-5070FW Max. Turning Diameter (Table Dia) mm 4000 (2000) 5000 (3000) 6000 (4000) 7000 (5000) Max. Turning Height / Ram Stroke mm 1000 / / / / 1200 Max. Load on Table kg Max. Table Speed rpm Mill Spindle Speed (Motor Power) rpm/kw 2000 (18.5 / 22) 2000 (22 / 26) 2000 (22 / 26) 2000 (30 / 37) Ram Size / Tool Size mm 250 x 250 / 40 x x 300 / 40 x x 350 / 40 x x 400 / 60 x 60 Min. Index Angle (Accuracy of C-Axis) deg 0.001( 5 ) 0.001( 5 ) 0.001( 5 ) 0.001( 5 ) Main Motor Power kw 30 / / / / 75

8 HORIZONTAL LATHE CNC LARGE LATHE CNC ROLL LATHE THE BEST SOLUTION FOR ROLL MACHINING CYCLE TIME REDUCTION UPTO 90% WITH CHOCK FIT ROLL LATHE MASSIVE ONE PIECE CASTING STRUCTURE FOR MAIN BODIES LOAD CAPACITY 10~150 TONS HEAVY DUTY LARGE LATHE 8 HEAVY DUTY ROLL TURNING LATHE 8 CHOCK FIT & TURN-MILL ROLL LATHE 9

9 CNC HORIZONTAL HEAVY DUTY LARGE / ROLL LATHE INSUNG s ISHL/RL Series provides incredible cycle time reduction & machining accuracy in various applications of metal cutting. Its powerful cutting strength harmonizes best with delicate heavy duty metal works like Windmill Main Shaft, Ship Engine Crank & Propeller Shafts. Tailored special purpose machines for Roll Machining & Section Steel for Steel Mill are examples having delivered high productivity & machining accuracy unprecedented ever CNC HEAVY DUTY LARGE LATHE ITEMS UNIT ISHL-120,140 ISHL-160,180 ISHL-200, 220 ISHL-240, 260 Swing Over Bed mm Swing Over Cross Slide mm Distance Between Center mm 4000, 6000, , 6000, 8000 Load Capacity Between Center kg 6000~ ~28000 Spindle Speed rpm 1~500 / Auto 4 steps 1~250 / Auto 4 steps Spindle Nose / Bore mm A2-15 / / 12MetricTaper#120 Spindle Motor Power kw 37 / / / 100 CNC ROLL TURNING LATHE ITEMS UNIT ISRL-10T(12T) ISRL-16T(18T) ISRL-25T(32T) ISRL-40T(70T) Max. Roll Turning Diameter mm Max. Spindle Torque kgf.m Distance Between Center mm 3000~ ~6000 Load Capacity Between Center kg 10000~ ~70000 Spidle Speed (2steps) rpm 0.5~250 1~120 Bed Width mm Spindle Motor Power kw 60 /

10 INSUNG SPECIAL TOOLS CNC HORIZONTAL HEAVY DUTY CHOCK FIT & TURN-MILL ROLL LATHE INSUNG s ISRL-M Series is the special purpose Roll Turning Lathe for Steel Mill. It is designed to perform roll machining work in chocks fitted condition without the complicated process of assembling & disassembling of roll chocks. Milling device is adopted for check-grooves on roll. CNC VERTICAL TURNING LATHE Check plate for grooving HORIZONTAL LARGE / ROLL LATHE DOUBLE COLUMN MACHINING CENTER BORING & MILLING CNC CHOCK FIT & TURN-MILL ROLL LATHE ITEMS UNIT ISRL-40M/50M ISRL-60M/80M Max. Roll Turning Diameter mm Max. Spindle Torque kgf.m Distance Between Center mm 4000~ ~6000 Load Capacity Between Center kg 40000~ ~80000 Spindle Speed rpm 1~60 1~40 Spindle Motor Power kw C-Axis Min. Index Angle mm / deg / / 360 Cutter Rotating Angle / Mill Speed deg / rpm 180 / / 350 TIRE, CAR, SHIP MODELING

11 TABLE / GANTRY MOVING TYPE DOUBLE COLUMN MACHINING CENTER ATC & AUTOMATIC ATTACHMENT CHANGE SYSTEM FOR PERFORMING DIVERSE JOBS TABLE CHANGE SYSTEM FOR REDUCING IDLE TIME VARIOUS TAILORED SOLUTIONS FOR HIGH SPEED MACHINING OF DIE/MOLD MACRO PROGRAM FOR EFFICIENT MACHINING & PRODUCTIVITY INCREASE TABLE MOVING TYPE MACHINING CENTER 11 GANTRY MOVING TYPE MACHINING CENTER 12 DOUBLE COLUMN QUILL TYPE MACHINING CENTER 13 DOUBLE COLUMN RAM TYPE MACHINING CENTER 14

12 CNC TABLE MOVING TYPE MACHINING CENTER INSUNG SPECIAL TOOLS INSUNG s ISTM Series is Cross Rail Fixed Type Multipurpose Machining Center. It is specially designed for high speed machining of precision mold. Its ATC & Automatic Attachment Change System afford less lead time & more productivity. CNC VERTICAL TURNING LATHE CNC LARGE LATHE CNC ROLL LATHE DOUBLE COLUMN MACHINING CENTER BORING & MILLING Pallet Table Change Type (P: PALLET CHANGE) ITEMS UNIT ISTM-15F(P) ISTM-20F(P) ISTM-25F ISTM-30F Distance Between Columns mm Distance Spindle Nose to Table mm X / Y-Axis Travel mm 3000 / / / / 3000 Z-Axis Travel mm Working Table Size mm 1500 x x x x 8000 Max. Load on Table kg Spindle Speed rpm 2500 / Auto 2steps 2500 / Auto 2steps 2000 / Auto 2steps 2000 / Auto 2steps Spindle Motor Power kw 18.5 / / / / 26 TIRE, CAR, SHIP MODELING

13 CNC GANTRY MOVING TYPE MACHINING CENTER INSUNG s ISGM Series is Column Movement Type Multipurpose Machining Center. It is specially designed for machining of middle/large-sized workpieces. High pressure Coolant Splash Guards & Automatic Attachment Change System are adopted ITEMS UNIT ISGM-40 ISGM-50 ISGM-60 ISGM-80 Distance Between Columns mm Distance Spindle Nose to Table mm X / Y-Axis Travel mm 8500 / / / / 8500 Z-Axis Ram Travel mm Working Table Size mm 4000 x x x x Max. Load on Table kg Spindle Speed rpm 2000 / Auto 2steps 2000 / Auto 2steps 2000 / Auto 2steps 2000 / Auto 2steps Spindle Motor Power kw 22 / / / / 37

14 INSUNG SPECIAL TOOLS CNC DOUBLE COLUMN QUILL TYPE MACHINING CENTER CNC Vertical Lathes INSUNG s ISPM-Q Series is Cross Rail Movement Type Machining Center. It is designed for 5 face machining of wide range of precision Die/Mold, and adopted high speed & linear motion guides system so as to increase productivity & machining accuracy. CNC VERTICAL TURNING LATHE CNC LARGE LATHE CNC ROLL LATHE CAR FRAME MODELING DOUBLE COLUMN MACHINING CENTER BORING & MILLING SPECIFICATIONS UNIT ISPM-20Q ISPM-25Q ISPM-30Q ISPM-35Q Distance Between Columns mm Distance Spindle Nose to Table mm X / Y-Axis Travel mm 4250 / / / / 5000 W / Z-Axis Travel mm 1200 / / / / 800 Spindle Speed (Option) rpm 3000 (6000) 3000 (6000) 3000 (6000) 3000 (6000) Spindle Motor Power kw 30 / / / / 45 Working Table Size (Option) mm 2000 x 4000 (6000) 2500 x 6000 (8000) 3000 x 8000 (10000) 3500 x (12000) Max. Load on Table (Option) kg (20000) (30000) (40000) (50000) TIRE, CAR, SHIP MODELING

15 CNC DOUBLE COLUMN RAM TYPE MACHINING CENTER INSUNG s ISPM-R Series is Cross Rail Movement Type 5 Face Machining Center. It is designed for machining of wide range of large-sized workpieces, its strong spindle structure enables machine to maintain stable cutting force in hard turning operation while reducing cycle time, and Automatic Attachment Change System offers effective machining capability. INDEX SPINDLE HEAD SPECIFICATIONS UNIT ISPM-20R ISPM-25R ISPM-30R ISPM-35R Distance Between Columns mm Distance Spindle Nose to Table mm X / Y-Axis Travel mm 4250 / / / / 5000 W / Z-Axis Travel mm 1200 / / / / 800 Spindle Speed (Option) rpm 3000 (6000) 3000 (6000) 3000 (6000) 3000 (6000) Spindle Motor Power kw 30 / / / / 45 Working Table Size (Option) mm 2000 x 4000 (6000) 2500 x 6000 (8000) 3000 x 8000 (10000) 3500 x (12000) Max. Load on Table (Option) kg (20000) (30000) (40000) (50000)

16 DUPLEX / FLOOR TYPE BORING & MILLING TAILORED SOLUTIONS FOR PRECISION BORING & MILLING OF LARGE-SIZED WORKPIECES EXCELLENT PERFORMANCE IN HIGH SPEED MILLING, SPECIAL STRUCTURE FOR RAM BENDING FORCE COMPENSATION & THERMAL EXPANSION PREVENTION FOR MAINTAINING HARD TURNING ACCURACY THE MINIMAL VIBRATION IN DUPLEX AXIAL OPERATION ENABLING EXCELLENT SURFACE FINISH & REMARKABLE CYCLE TIME REDUCTION MACRO PROGRAM FOR EFFICIENT MACHINING & PRODUCTIVITY INCREASE DUPLEX TYPE BORING & MILLING 16 FLOOR TYPE BORING & MILLING 17 FLOOR TYPE DRILLING & MILLING 18

17 CNC DUPLEX TYPE BORING & MILLING INSUNG s ISDBM Series is Table Movement Type Duplex Spindle Heads Boring & Milling Machine. Its duplex axial operation provides remarkable cycle time reduction & precision symmetrical machining by simultaneous operation for both sides of workpiece. Automatic Pallet Change System outstandingly eliminates idle time with maximum productivity ITEMS UNIT ISDBM-100(P) ISDBM-120(P) ISDBM-140(P) Distance Between Spindle Ends mm 300~ ~ Table Top and Spindle Center mm 250~ ~ ~1600 X-Axis Travel mm Y-Axis Travel mm Z-Axis Travel mm Ram Size mm 250 x x x 250 Twin-Spindle Speed (Option) rpm 1500 (2000) 1500 (2000) 1500 (2000) Twin-Spindle Motor Power kw 22 / / / 37 Working Table Size mm 1000 x x x x x x 9000 Max Load on Table kg (P : Pallet Change)

18 CNC FLOOR TYPE BORING & MILLING INSUNG SPECIAL TOOLS INSUNG s ISFBM Series is Table Movement Type Boring & Milling Machine. It is designed for hard turning machining for medium & large-sized workpieces. Its special design for ram bending force compensation & thermal expansion prevention allows stable & efficient hard turning operation with lifelong accuracy. Optional Indexing Table & Face Cutter ( 800~ 2500mm) increase productivity. CNC VERTICAL TURNING LATHE CNC LARGE LATHE CNC ROLL LATHE DOUBLE COLUMN MACHINING CENTER DUPLEX / FLOOR TYPE BORING & MILLING ITEMS UNIT ISFBM-130 ISFBM-150 ISFBM-160 X-Axis Travel mm 4500 ~ ~ ~ Y-Axis Travel mm 2000 ~ ~ ~ 3500 Z+W-Axis Travel mm Ram Size mm 420 x x x 500 Quill Dia/Quill Speed (Option) rpm 130 / / 1500 (2000) 160 / 1500 (2000) Spindle Motor Power kw 37 / / / 55 Rotary Table Size mm 2500 x x x 3200 Max Load on Table kg Table Indexing (B-Axis) deg / 90 pin / 90 pin / 90 pin TIRE, CAR, SHIP MODELING

19 CNC FLOOR TYPE DRILLING & MILLING INSUNG s ISFDM Series is Column Movement Type Drilling & Milling Machine. It is designed for drilling & milling operation of large-sized workpieces. It adopted linear motion guides system for high speed machining, and flexible spindle selection system according to machining method. Optional Fixed Table, Indexing Table or Deep Hole Drill increase productivity ITEMS UNIT ISFDM-20 ISFDM-25 ISFDM-30 ISFDM-35 X-Axis Travel mm Y-Axis Travel mm Z-Axis Travel mm Spindle Speed rpm Spindle Motor Power kw 18.5 / / / / 37 Working Table Size (Option) mm 2000 x x x x 10000

20 INDEX TABLE TYPE THE BEST SOLUTION FOR WIND POWER PITCH/YAW BEARINGS SPECIAL JIG & FIXTURE FOR PROMPT CLAMPING/UNCLAMPING OF WORKPIECE FOR WORKPIECE SET-UP, AUTO CENTERING METHOD BY HYDRAULIC SYSTEM ANGLE HEAD ATTACHMENT FOR SIDE DRILLING, TAPPING & MILLING GUARANTEED TABLE INDEXING ACCURACY : 5~7.5 SEC MACRO PROGRAM FOR EFFICIENT MACHINING & PRODUCTIVITY INCREASE INDEX TABLE 20 INDEX TABLE TWIN HEAD 21

21 CNC INDEX TABLE TYPE INSUNG s ISRT Series is Index Table Type Drilling & Tapping Machine. Its precision indexing device enables accurate works of drilling, tapping and reaming on the surface of round workpieces. Its hydraulic centering & clamping system, supporting block system minimize workpiece setting time and vibration during works, and improve surface finish ITEMS UNIT ISRT-1620 ISRT-1822 ISRT-2225TW (TWIN HEAD) C-Axis Travel deg 360 / 5sec 360 / 5sec 360 / 5sec Y-Axis Travel mm Z-Axis Travel mm Spindle Speed rpm Spindle Motor Power kw 18.5 / / / 26 Table / Swing Diameter mm 1600 / / / 2500 Max. Load on Table kg

22 INSUNG SPECIAL TOOLS CNC INDEX TABLE TWIN HEAD TYPE CNC Vertical Lathes INSUNG s ISRT-TW / TWM Series is Index Table Twin Head Type Drilling & Tpping Machine. Its precision indexing device enables accurate works of drilling, tapping and reaming on the surface of round workpieces. Angle Head Attachment & Index Table movement system allow side milling, drilling & tapping works of workpieces. Its twin heads improve productivity up to 30~40%. CNC VERTICAL TURNING LATHE CNC LARGE LATHE CNC ROLL LATHE DOUBLE COLUMN MACHINING CENTER Table Moving Type BORING & MILLING TABLE TYPE ITEMS UNIT ISRT-3036TWM (TABLE MOVING) ISRT-3545 TW ISRT-4550 TW C-Axis Travel deg 360 / 5.0sec 360 / 5.0sec 360 / 5.0sec X-Axis Travel mm Y-Axis Travel mm 2100 L / R 2500 L / R 3000 L / R Z-Axis Travel mm Spindle Speed rpm Spindle Motor Power kw 22 / / / 37 Table / Swing Diameter mm 3000 / / / 5000 Max. Load on Table kg TIRE, CAR, SHIP MODELING

23 TABLE / GANTRY MOVING TYPE DRILLING & TAPPING BEST SOLUTION FOR ANY COMPLICATED PATTERN OF OF STEEL/ALUMINUM PLATES, TUBE SHEETS AND PIPES APPLIED FOR BOILER, CONSTRUCTION AND OTHER INDUSTRIAL FIELD BOILER HEAT EXCHANGER FOR STEEL MILL, LARGE VESSEL AND POWER GENERATION H-BEAM FOR CONSTRUCTION, ANGLE/CONNECTOR OF STEEL TOWER, AND SPLICE PLATE/GUSSET FOR BRIDGE NEEDLE PLATE FOR TEXTILE RY MACRO PROGRAM FOR EFFICIENT MACHINING & PRODUCTIVITY INCREASE GUSSETS, SPLICE PLATE DRILLING 23 TEXTILE NEEDLE PLATE MINI DRILLING 24 BOILER HEADER DRILLING, TAPPING & GROOVING 25 CONDENSER DRILLING 26 STEEL TOWER ANGLE DRILLING 27 H-BEAM PRODUCTION LINE DRILLING 28 BOILER HEADER PIPE INDEX TYPE DRILLING 29

24 CNC GUSSETS, SPLICE PLATES DRILLING INSUNG SPECIAL TOOLS INSUNG s ISTD Series is designed to complete drilling of clamped layers of splice plate for bridge by one operation. Spring back stopping pusher against plates is provided to protect tool from breakage. Specially designed fixture is supplied for hydraulic clamping of work piece. CNC VERTICAL TURNING LATHE CNC LARGE LATHE CNC ROLL LATHE DOUBLE COLUMN MACHINING CENTER BORING & MILLING ITEMS UNIT ISTD-1520 ISTD-1530 ISTD-2040 ISTD-2060 X-Axis Travel mm Y-Axis Travel mm Z-Axis Travel mm Spindle Speed rpm Spindle Motor Power kw 7.5 / / / / 15 Fixture Table Size mm 1500 x x x x 6000 TABLE / GANTRY TYPE TIRE, CAR, SHIP MODELING

25 CNC TEXTILE NEEDLE PLATE MINI DRILLING INSUNG s ISND Series is designed to drill needle plates of textile machinery, requiring 30000~50000 number of drilling holes in one plate. Its high speed 2 spindles of 6000 rpm & rpm enable drilling of 1~ 6 mm & end-mill. It is suitable to drill plates of steel, aluminum & celluloid plywood. Macro program enabling tool breakage probing & repetitive works is provided ITEMS UNIT ISND-1470 ISND-1490 X-Axis Travel mm Y-Axis Travel mm 1400 Z-Axis Travel mm 420 Drill Size mm Diameter 1.0~6.0 Spindle Motor Power kw High Frequency 3.0 (Fanuc 3.7/5.5) High Frequency Speed rpm 5000 ~ Spindle Speed rpm 500 ~ 6000 Working Table Size mm 1400 x x 9000

26 INSUNG SPECIAL TOOLS CNC BOILER HEADER DRILLING, TAPPING & GROOVING INSUNG s ISHD Series is Table Movement Type Drilling, Tapping, Grooving & Light Milling Machine. Its symmetrical 2 spindle heads with 2 ATC systems perform one side or simultaneous two sides drilling work for boiler header box of heat exchanger. This special purpose machine keeps highest productivity among other same purpose machines. CNC VERTICAL TURNING LATHE CNC LARGE LATHE CNC ROLL LATHE DOUBLE COLUMN MACHINING CENTER BORING & MILLING ITEMS UNIT ISHD-0750 ISHD-0780 X-Axis Travel mm Y-Axis Travel mm 650 Z-Axis Travel mm 560 Progress of Work - Drilling, Tapping, Grooving, Reaming (Right / Left Side) Header Size (L x W x H) mm Min x 200 x 100 / Max x 600 x 350 Spindle Speed rpm 2000 Spindle Motor Power kw 18.5 / 22 Working Table Size mm 700 x x 8000 TABLE / GANTRY TYPE TIRE, CAR, SHIP MODELING

27 CNC CONDENSER GANTRY TYPE DRILLING INSUNG s ISGD Series is the special purpose machine for machining of Tube Sheet Steam Condenser for large vessels or power generation. It offers versatile works like drilling, reaming, tapping & milling. ATC & Angle Head Attachment greatly reduce cycle time ITEMS UNIT ISGD-4050 ISGD-5060 ISGD-6080 X-Axis Travel mm Y-Axis Travel mm Z-Axis Travel mm Spindle Speed rpm Spindle Motor Power kw 22 / / / 26 Working Table Size mm 4000 x x x 8000

28 CNC STEEL TOWER ANGLE DRILLING CNC Vertical Lathes INSUNG SPECIAL TOOLS INSUNG s ISAD Series is the special purpose machine for machining of Steel Tower Angle. Its combined working system with 2 spindles provides 4 workpieces in work & 4 workpieces in queue simultaneously, i.e. 8 workpieces in total in one working cycle so as to reduce idle time. Hydraulic vice for clamping & jig for turning of workpieces, and hydraulic pusher against bending are supplied along with prevention program against interference. CNC VERTICAL TURNING LATHE CNC LARGE LATHE CNC ROLL LATHE DOUBLE COLUMN MACHINING CENTER BORING & MILLING ITEMS UNIT ISAD-1215 ISAD-1218 X-Axis Travel mm Y-Axis Travel mm Z-Axis Travel mm Spindle Speed rpm Spindle Motor Power kw 15 / /18.5 Work Piece mm 50~250 x 4pieces x 7500 x 2parts 50~250 x 4pieces x 8500 x 2parts TABLE / GANTRY TYPE TIRE, CAR, SHIP MODELING

29 CNC H-BEAM PRODUCTION LINE DRILLING INSUNG s ISHL Series is the special purpose machine for H-Beam manufacturing. Its carriage supplies 0.5~1.8m (W) x 3~12m (L) of drilled steel sheets to main production line. Its spring back stopping pusher against steel sheet, ATC & Oil Mist Coolant System perform efficient works ITEMS UNIT ISHL-1220 ISHL-1520 X-Axis Travel mm Y-Axis Travel mm Z-Axis Travel mm Spindle Speed rpm Spindle Motor Power kw 15 / / 22 Working Table Size mm x 2000 With Conveyor Table x 2000 With Conveyor Table

30 INSUNG SPECIAL TOOLS CNC BOILER HEADER PIPE INDEX TYPE DRILLING CNC Vertical Lathes INSUNG s ISPD Series is the special purpose machine for drilling of Boiler Header Pipe. It offers wide range of working capabilities, pipe drilling 200~2500mm (D) x 3000~25000mm (L) or more. Its state-of- the art technology, related with pipe indexing, clamping, bearing power from the bottom, pushing power from the top & turning mechanism of heavy workpiece over rolling supporter, guaranties maximum productivity & lifelong accuracy in its drilling, counter boring & tapping operation. CNC VERTICAL TURNING LATHE CNC LARGE LATHE CNC ROLL LATHE DOUBLE COLUMN MACHINING CENTER BORING & MILLING ITEMS UNIT ISPD-300 ISPD-500 ISPD-800 ISPD-1200 X-Axis Travel mm 5000~ ~ Y-Axis Travel mm Z-Axis Travel mm Pipe Travel deg 360 Pipe Diameter mm 300~ ~ ~ ~1800 Spindle Speed rpm 2000 Spindle Motor Power kw 22 / / 37 TABLE / GANTRY TYPE TIRE, CAR, SHIP MODELING

31 WE PROVIDE TAILORED TOTAL SOLUTION FOR CUSTOMER SATISFACTION : SHIP-MODELING, TIRE, CAR & OTHERS AXIS SHIP- MODELING 31 TIRE MOLD LETTERING & ENGRAVING 32 TIRE CONTAINER MOLD 5-AXIS MACHINING CENTER 33 CAR DIFF-CASE 34 CERAMIC GRINDING, HONING, POLISHING & LAPPING 35

32 CNC 10-AXIS SHIP-MODELING INSUNG SPECIAL TOOLS INSUNG s ISSM Series is the special purpose machine for modeling of OIL/LNG/LPG Tanker & Yacht. Its each 5-Axis manufactures Model-ship from right/left with parallel control. Works by mass storage CAM data offers 24~72 hours continuous & high speed machining job. CNC VERTICAL TURNING LATHE CNC LARGE LATHE CNC ROLL LATHE DOUBLE COLUMN MACHINING CENTER BORING & MILLING ITEMS UNIT ISSM-112 C / B-Axis Travel deg 270 / 110 X / Y / Z-Axis Travel mm x x 1400 Working Table Size (L x W) mm x 2000 Spindle Speed rpm Spindle Unit For R.P.M Spindle Motor (High Frequency) kw BT40-MAS-1-AC18 CAD / CAM Program - 3-Dimensional Geometric Modeling Software SHIP-MODELING, TIRE, CAR & OTHERS

33 CNC TIRE MOLD LETTERING & ENGRAVING INSUNG s ISLE / ISGN Series is the special purpose machine for Lettering & Engraving on Tire Mold. Its excellent machining by CAD/CAM data is the product of combined technologies over precise control for high speed & tilting spindle head, and for rotating table along with wide hands-on experience ITEMS UNIT ISLE-0600/ISGN-0600 ISLE-0800/ISGN-0800 C / B-Axis Travel deg 360 / / 60 X / Y / Z-Axis Travel mm 800 / 750 / / 750 / 520 Chuck Size (Working Area) inch (mm) 24 (600) 32 (800) Spindle Speed rpm 5000~ ~25000 Spindle Motor (High Frequency) kw ISO20-FA80CU ISO30-FA100CU Program (Option) - CAD / CAM Software CAD / CAM Software

34 CNC TIRE CONTAINER MOLD 5-AXIS MACHINING CENTER CNC Vertical Lathes INSUNG SPECIAL TOOLS INSUNG s ISTC Series, Portal Type & Horizontal Boring Type, is the special purpose milling & drilling machine for machining of every angle, round, top & bottom parts of Tire Container Mold. Its table diameter is 1600~ 2000mm, and table tilting 20 for Portal Type / 0~90 for Horizontal Boring Type. H-V multi spindle heads enable both horizontal & vertical works. This unique machine maintains excellent level of accuracy & unparalleled high productivity. CNC VERTICAL TURNING LATHE CNC LARGE LATHE CNC ROLL LATHE DOUBLE COLUMN MACHINING CENTER BORING & MILLING SPECIFICATIONS UNIT ISTC-1500 ISTC-1800 C-Axis Travel deg / 360 Degree Indexing Tilting-Axis Travel deg 1 / 90 Degree Tilting X-Axis Travel mm Y-Axis Travel mm Z-Axis Travel mm Spindle Speed rpm Spindle Motor Power kw 22 / / 26 Working Table Diameter mm SHIP-MODELING, TIRE, CAR & OTHERS

35 CAR DIFF-CASE This model is the special purpose Multi Heads Drilling & Tapping Machine for Car Diff-Case. One cycle combines simultaneous multi operation of both drilling & tapping. Diff-case Drilling & Tapping. - Diff-case Oil Grooving Machine - Diff-case Brushing and Chamfering Machine - Multi Drilling 8P, 10P, 12P. - Multi Tapping 8P, 10P, 12P. This model is the special purpose Drilling & Tapping Machine for Car Diff-Case side hole & pin hole. Its 2 heads provides simultaneous work. Workpieces are supplied through conveyor belt & gantry loader. Auotmatic Diff-Case Side Hole & Pin Hole Drilling. - Side Hole Drilling. - Pin Hole Drilling - Work Piece Loading System

36 INSUNG SPECIAL TOOLS ULTRA PRECISION CERAMIC PROCESSING GRINDING, HONING, POLISHING & LAPPING CNC Vertical Lathes INSUNG s Ceramic Ferrule Ultra Precision Processing Line is the full automation system for the entire manufacturing process from zirconium-ceramic powder mixing to molding, drying, ID polishing, face lapping, OD & curved face grinding. Ultra Precision Production Process of Zirconium Ceramic Ferrule TOOLS MACHINING PROCESS I.D. Honing Machine I.D. Honing system with etching wire Concentricity Machine O.D. Grinding Concentricity within 0.3 ~ 0.6 Chamfering Machine Chamfering Face at 45 P.C. Polishing M/C Insertion Loss : 0.2 db / Return Loss : 50 db Auto Concentricity Measuring Auto-inspection System Checking ID Concentricity Auto Concentricity Measuring Auto-inspection System Checking ID Concentricity Flange Insert Machine Auto-inspection System Ferrule Insert to Flange CNC VERTICAL TURNING LATHE CNC LARGE LATHE CNC ROLL LATHE DOUBLE COLUMN MACHINING CENTER BORING & MILLING SHIP-MODELING, TIRE, CAR & OTHERS