6000 CNC CONTROL HELP MENU S

Transcription

1 6000 CNC CONTOL HEL MENU S

2 The HEL MENU S are access by pressing. This can be done from either Manual or Edit. F1 HEL Manual mold soft keys Edit mold soft keys First Help screen Note: The center of the screen. There are two different displays, one has text about Help the other shows the program as it is being entered. ress F4 Text will toggle these screens. 1

3 There are two different set of soft keys, as shown above. F1 rrow up and around to desired selection. F2 rrow down and around to desired selection. F3 Not used. F4 Text Text changes center of screen to diplay program. F5 Select Selects required cycle.enter will as do this. F6 eedit eedits a cycle after it is already in a program. F7 bort Goes back to edit without saving last set of inputs. F8 F9 ccept rev ccepts inputs and stays in HEL. Goes back to previous page in HEL menu. F10 Exit Exits to ET page and saves inputs. 2

4 Section as shown below these are the major defaults. Hight lite the required in put and press either or enter. Select Use up arrow key to move hight to next selection. 3

5 ress the number 2 key or arrow up to number 2. ress either Select or enter Note:- the reverse color around Compensation. ress either Select or enter 1. uts a G40 into program comp off. 2. Enters G41 into program cutter comp left. 3. Enters G42 into program cutter comp right. 4. G68 rotates a shape around a center. 5. G72 scale program to required size. 4

6 otation G68 Center of rotation axis. Center of rotation axis. Start angle when using loop. ngle between loops or single shot. Subroutine #. Number of repeats. Note:The only entry that has to be program is C because it has 0 (ero s) next to it. This cycle can be programmed in main program or in a subroutine. f programmed in the main, the cycle is entered and then the diminsion of the shape and turned off with a G68. This example is show rotation just one time not using a subroutine,note the G68 to turn off rotation. Example on left show rotation using subroutine, note there is no G68 turning off rotation,it s not required when programming this way. 5

7 Scaling G72 When using scaling if threre are any the axis must be scaled the same on both of these axis.f part is required to be half size.5 would be factor. G72 alone will turn off scaling. 6

8 Lines ress # 3 either Select or enter. Screen will now appear as below. nputs will change according to which plane is active. 2. axis input only. 3. axis input only. 4. and axis. 5. ngle and axis. 6. ngle and axis. 7. ngle and adius 8. adius and axis 9. adius and axis 7

9 rc s ress # 4 either Select or enter. Screen will now appear as below. Tool must be at start point before inputting arc s Centers of arcs =, =J and =K nputs will change according active plane. 2. adius and End oint. 3. Center and End oint. This can be used for helical interpolation (thead mill.) 4. Center and End oint. 5. Center and End oint. 6. Center and ngle. ngle is dependant bsolute or increamental. 7. rc and Line. nputs are adius, ngle and End oint and 8. Line and rc. nputs are ngle, adius and End oint and 9. rc and rc. nputs Center and first arc, Center and second arc and End oint / 8

10 Corner ounding nd Chamfering ress # 5 either Select or enter. Screen will now appear as below. 2. adius One shot corner rounding.nputs mid point /,radius and end point /. 3.Chamfer One shot chamfer. nputs mid point /, chamfer and end point /. 4.Corner adius Modal command puts radius on all intersects. 5.Corner Chamfer Modal command puts chamfer on all intersects. 6.Cancel Cancels #4 and #5 9

11 Multiple line, arc and chamfer moves. ress # 6 either Select or enter. Screen will now appear as below. Tool must be positioned at start point. nputs will change according to active plane. 2. efinition nputs first angle, second angle and end point. 3.adius nputs first angle, radius, second angle and end point. 4.Chamfer nputs first angle, radius, second angle and end point. 5.ad/ad nputs first angle, first radius, second angle, mid point, second radius and end point. 6.Chamf/Chamf nputs first angle, first radius, second angle, 7.ad/Chamf nputs first angle, radius, second angle, mid point / chamfer and end point. 8.Chamfer/ad nputs first angle, chamfer, second angle, mid point /, radius and end point. 10

12 ockets ress # 7 either Select or enter. Screen will now appear as below. Cutter comp is built into all pocket except Mold otation. and centers are but if not entered will assume it is positioned at center of pocket. #2. Frame Milling. #3. Hole Milling. #4. Circular ocket. #5. ectangular ocket. #6. rea Clearance. #7. Mold otation. #8. Elbow Milling. #9. raft ocket. /. lunge pockets. Leave island in middle of pocket. Enlarges existing hole, used on smaller holes. Cuts flat bottom circular pocket. Cuts flat bottom rectangular pocket. Cuts irregular shape pocket and takes profile cut. otates a profile around an axis. roduces a radial groove. ectangular pocket with angled sides. ectangular and circular pocket plunging straight down. lunge ockets #2. Circular lunge ocket #3. ectangular lunge ocket. lunges straight into material. lunges straight into material. 11

13 Frame pocket G75 Only the input with in eros have to be entered the rest are optional. t will assume being at the center of pocket if no dimension are entered. Center Center Length Width Start Hgt. epth (abs) Stepover Max. cut amp Feed ough Feed nside ad. Outside ad. Frame Width Finish Stock Finish Feed etract Hgt. M W H J U V C S K Center of pocket axis.f not entered will assume tool is at center of pocket. Center of pocket axis.f not entered will assume tool is at center of pocket. Length of island (). Width of island (). Start height.1inch or 2mm above top surface of pocket. bsolute depth to bottom of pocket. Cut per pass, not to exceed 70% of cutter dia. Negative value path will climb mill. epth per pass axis. Feedrate when feeding down into pocket. Feedrate roughing pocket. adius on corners of island. adius on outside, will assume cutter radius if no entry. imension from island to outside. mount of material left for finish pass. Feedrate for finish pass. High retract allows tool to be move above the surface part when finished. Hole Milling G76 good use for this cycle to produce small counterbores. iameter ough Feed Finsih Stock Finish Feed J S K iameter of pocket. Feedrate roughing. Finish Stock. Feedrate finish pass. 12

14 Circular pocket G77 Center Center Start Hgt. epth (abs) iameter Stepover Max. cut ough Feed. Finish Stock Finish Feed. etract Hgt. H S K Center axis. Center axis. Start height.1 above surface to be cut into. bsolute depth. iameter of pocket, comp built in. Move over per pass. Max. depth per pass. Feedrate roughing. mount of material left for finish pass. Finish pass feedrate. High returnwhen finished. ectangular ocket. G78 Center Center Length Width Start Hgt. epth (abs) Corner ad. Stepover Max. Cut amp Feed ough Feed Finish Stock Finish Feed etract Hgt. M W H U J S K Center of pocket Center of pocket ctual length axis ctual width axis.1 above surface to be cut bsolute depth of pocket adius in corners 70% of cutter or less Max depth per pass Feedrate on 3 axis first move Feedrate for roughing mount of stock for finish cut Finish feedrate etract after finished. 13

15 rea Clearance G169. nput Sub # Start Hgt. epth (abs) Cut ngle Start Start Stepover Max. Cut amp Feed ough Feed Finish Stock Finish Feed etract Htg. W H C E J S K Subroutine number. position tool will down into part position tool will down into part Start height.1 above top of pocket Total depth of pocket absolute Used if starting in middle of radius osition of cut at start axis. osition of cut at start axis. Cutter stepover each pass Max depth of cut per pass. amp feedrate down ough feedrate Stock left for finish pass Finish feedrate etract after finished. Mold otation G45 Start ngle End ngle Num of Cycles Num of Fwd Sub Num of ev Sub xis of otation Other axis CL Centerline otation ngle C F J K ngle where rotation is going to start ngle where rotation is going to end 1 cycle equals 1 Fwd and 1 ev. Sub. Sub. rofile forward direction Sub. rofile everse direction xis rotation is around, or Center line or if not ero Center line xis if not ero ngle rotation axis only 14

16 Elbow Milling G49 Start adius End adius ncluded ngle Num of Cycles Center Center irection CCW+ End ngle Start ngle Ctr. Line adius apid Height Start Height ough Feed Finish Stock Finish Feed K C J F E H U S V adius at start of Elbow adius at end of Elbow ncluded angle Sub. rofile forward direction Sub. rofile everse direction xis rotation is around, or Center line or if not ero Center line xis if not ero ngle rotation axis only adius at center of elbow Starting hieght above surface. height to start ough feedrate mount of stock for finish pass Feedrate for finish cut raft ocket G73 Note: Tool must be positioned at center of radius bottom left corner. Center of pocket must be cleared before using this cycle. When using flat endmill will go to programmed depth. f ball endmill uses will only go to depth minus cutter radius,.5 mill bsolute depth -1 actual depth it would go to is Length, bottom Width, bottom Start Height epth (abs) Lower Left ad. Lower ight ad. Upper Left ad. Upper ight ad. raft ngle step ough Max Stepover Finish Stock step Finish Finish Feed Flat 0, all 1 H C E V S Q W Length at bottom of pocket. Width at bottom of pocket. Height above part to rapid. bsolute depth Lower left adius Lower right radius Upper left radius Upper right radius raft angle egrees epth per pass in axis Maximum stepover Finish stock step finish pass Finish feedrate Flat mill = 0 all mill = 1 required required required required required optional optional optional required required optional optional optional optional optional 15

17 High lite plunge pockets press lunge Circular ocket G177 Center Center Start Hgt. epth (abs) iameter Stepover Max. cut Feedrate ough Feed. Finish Stock Finish Feed. etract Hgt. H J S K Center axis Center axis. Same as above. Start height.1 above surface to be cut. bsolute depth. iameter of pocket, comp built in. Move over per pass. Max. depth per pass. Feedrate plunging Feedrate roughing. mount of material left for finish pass. Finish pass feedrate. High returnwhen finished. lunge ocket ocket G178 Center Center Length Width Start Hgt. epth (abs) Corner ad. Stepover Max. Cut amp Feed ough Feed Finish Stock Finish Feed etract Hgt. M W H U J S K Center of pocket Center of pocket ctual length axis ctual width axis.1 above surface to be cut bsolute depth of pocket adius in corners 70% of cutter or less Max depth per pass Feedrate on 3 axis first move Feedrate for roughing mount of stock for finish cut Finish feedrate etract after finished. 16

18 #2. Ellipse. #3. Spiral. #5. Facing. #7. Circular rofile #8. ectangular rofile. roduces an ellipse, uses special cutter comp. Will cut a tapered thead. Faces large surfaces. Cut circle either inside or outside. Cut rectangle inside or outside. 17

19 Ellipse G05 Note: ll dimensions are NCEMENTL. End Horizontal End vertical. Center Horizontal Center Vertical J Half lenght Half width CCW +,CW -. L istance from start to end axis. istance from start to end axis. istance to center from start. istance to center from start. Half length of ellipse x axis Half width of ellipse axis. irection of cut. Cutter comp for ellipse uses M = off, 1 = outside and 2 = inside. Cutter must be positioned in compensated position before ellipse is programmed. Spiral G06 Note: ll dimensions are NCEMENTL. End Horizontal End vertical. End epth Center Horizontal Center Vertical Number of revolution CCW +,CW -. J L istance from start to end axis. istance from start to end axis. istance from start to end axis. istance to center from start. istance to center from start. Number of turn it will make. irection of cut. No compensation available for spiral. 18

20 Facing G170 Length Width Stepover Stepover Feedrate Start hieght epth bsolute Start Start F H E ncreamental length axis. ncreamental width axis. Stepover. Stepover. Feedrate. Start height.1 above surface. Finish depth. Start axis. Start axis. Note: Only or not both can be used. Cutter will step away from start corner by half the cutter diameter. 19

21 Circular profile G171 Center. Center. Start height. iameter. depth (absolute). 0 = inside, 1 = outside. amp istance. Maximum cut. Finish Stock. Feedrate. ough feedrate. Finish Feedrate. etract height. H S J K Center (optional). Center (optional ). Start height above surface to be cut. iameter of pocket (actual). epth to be cut (absolute). 0 insde,1 outside of circle. Size of ramp on radius. Maximun depth in per pass. mount of stock left for finish cut. Feedrate in axis. Feedrate for roughing. Feedrate for finishing. High retact if higher than H value. ectangular rofile G172 Center. Center. Start height. Length Width.. depth (absolute). 0 = inside, 1 = outside. amp istance. Corner radius Maximum cut. Finish Stock. Feedrate. ough feedrate. Finish Feedrate. etract height. H M W U S J K Center (optional). Center (optional ). Start height above surface to be cut. Length of pocket axis (actual). Width of pocket axis (actual) epth to be cut (absolute). 0 insde,1 outside of circle. Size of ramp on radius. adius in corners. Maximun depth in per pass. mount of stock left for finish cut. Feedrate in axis. Feedrate for roughing. Feedrate for finishing. High retact if higher than H value. 20

22 rilling Cycles G80 Series Note:That there is now a G80 in the first box on left. ll G80 cycles must be turn OFF with a G80 as soon as drill operation is finished. 21

23 asic rilling Cycles G81 Finish epth. Start Hgt. Feedrate. eturn Hgt. F Finish depth of hole. Start height above surface to be drilled. Feedrate for drilling. eturn height if higher than plane. Counter oring Cycles G82 Finish epth. Start Hgt. Feedrate. well time eturn Hgt. F Finish depth of hole. Start height above surface to be drilled. Feedrate for drilling. well time qat bottom of hole. eturn height if higher than plane. eck rilling Cycles G83 Finish epth. Start Hgt. Feedrate. Maximun eck eturn Hgt. F Finish depth of hole. Start height.1 above surface to be drilled. Feedrate for drilling. Maximun peck before retracting. eturn height if higher than plane. 22

24 Tapping Cycles G84 Finish epth. Start Hgt. T/Lead. Spindle. eturn Hgt. well time F S Finish depth of hole. Start height above surface to be drilled. T if inch/lead if MM. Spindle sync. 0 = OFF, 1 = ON eturn height if higher than plane. well at bottom if necessary. oring Cycles G85 Finish epth. Start Hgt. Feedrate. eturn Hgt. F Finish depth of hole. Start height above surface to be drilled. Feedrate for drilling. eturn height if higher than plane. oring Cycles One irection G86 Finish epth. Start Hgt. Feedrate. ackoff. well time. eturn Hgt. ndex ngle. F C Finish depth of hole. Start height above surface to be drilled. Feedrate for drilling. ackoff before retracting from hole. well to flat bottom hole. eturn height if higher than plane. ndex angle to orient spindle to backoff. 23

25 Chip reaking Cycle G87 Finish epth. Start Hgt. Feedrate. First eck. elta eck. Minimum eck. Chp. rk. nc. etract epth. eturn Hgt. F J K W U Finish depth of hole. Start height.1 above surface to be drilled. Feedrate for drilling. mount of first peck. mount to decrease peck each peck. Smallest peck amount. etract for chip break epth full retract accures. eturn height if higher than plane. Flat ottom oring Cycle G89 Finish epth. Start Hgt. Feedrate. well. eturn Hgt. F Finish depth of hole. Start height above surface to be drilled. Feedrate for drilling. well in second at bottom of hole. eturn height if higher than plane. 24

26 olt Hole Circle rilling G79 Center. Center. ndex ngle. First ngle. Last ngle. Number Holes. iameter. adial ath. C H Center axis. Center axis. ngle to rotate 0 angle from 3 o cclock. ngle of first hole from 0. ngle of last hole, if full pattern not required. Number of holes to drill. iameter of pattern. f 1 is entered will move radially around pattern Hole attern illing G179 Start. Start. ngle. Length. Width Num. Holes. Num. Holes. ncrement. ncrement. at.=0 Sqr.=1 C E U V W Start point axis. Start point axis. ngle f pattern is rotated. istance from first to last hole axis. istance from first to last hole axis. Number of holes axis. Number of holes axis. istance between holes axis. istance between holes axis. attern as shown or square around outside. Use & E or U & W not both. 25

27 G-Code without Graphics well n seconds with Tn Exact stop will stop exactly in positiion one shot. Stroke Limit set a box that tool cannot move outside or inside. eference oint eturn sends machine home in designated axis. eference oint eturn Fixture offset bsolute zero shift from Home. Exact Stop will stop after each move to get into exact position. Contouring Mold continuous path no stops between moves. Macro Call one shot user writen macro. Macro Call modal macro has to be turned off. Cancel Macro cancel modal macro. reset ero increamental zero shift canceled by G53 or homing. Feed er Minute feed in inches per minute. Feed er evolution feed in inches per revolution. Miscellaneous M-Codes rogram Stop stop program until STT is pressed to to continue. End of rogram end of main program. Spindle ON Forward turn spindle ON FOW. Spindle ON everse turns spindle ON EVESE. Spindle OFF turns spindle OFF. Coolant ON tuns coolant ON. Coolant OFF turns coolant OFF. Jump to New rogram entered using xxxx. Call Subroutine call a subroutine using xx. End Subroutine Last line of subroutine. Mirror mage axis need to be entered, or.m100 turns OFF ry un ll xis display shows motion but no table movement. ry un NO xis and move no axis movement. ry un OFF turns OFF dry run. 26