Surface Technology. Tools and More. Rust Removal. Your Needs. Our Solutions. Pneumatics Hydraulics Electrics Technical Service
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1 Pneumatics Hydraulics Electrics Technical Service Tools and More Surface Technology Rust Removal We at HOLGER CLASEN provide our customers with tailor-made solutions and a comprehensive "Tools and More service, as well as customer-specific consulting services and high-quality tools. Please contact your HOLGER CLASEN team to learn more. Your Needs Development & Manufacture Developing customised solutions Providing the right solution for your individual application Presenting product innovations and application solutions at trade shows Local expert events Consultancy & Services Individual consulting provided by your Area Service Manager Individual telephone consulting provided by our customer service center Service for repair and maintenance, e.g., TSC pick-up service, TSC memory service Training Our Solutions HOLGER CLASEN GMBH & CO. KG Alsterdorfer Straße 234 D Hamburg Germany DER MENSCH UND SE INE WERKZEUGE Customer Service Center Phone +49 (0) Fax +49 (0) Info@Holger-Clasen.de TSC Technical Service Center Phone +49 (0) Fax +49 (0) Info@TechnikServiceCenter.de Last update 2/2007 May be subject to changes
2 Surface Technology Assembling Drilling and Tapping Driving, Control, Motion Surface Technology Rust Removal Product overview Tool group Item Page Features Needle scalers JC-16 (DN 10) 4 Blows: 4,000 min -1 Steel needles, vanadium steel needles (stainless), JT-20 (DN 23) 4,000 min -1 copper-beryllium needles (non-sparking) JEX-24 (DN 25) 4,000 min -1 JEX-28 (DN 30) 4,500 min -1 JEX-2800 (DN 3000) 4,700 min -1 EJC-32 A 3,000 min -1 Rust removal and Record 6 Speed: 2,800 min -1 Milling tools, impact tools, round brushes, angle surface cleaning bis 3,000 min -1 grinders, support plates (rubber plates) machines With AC, three-phase current or compressed air, as required. HOLGEN CLASEN tools to prevent corrosion are used for removing rust, for deburring and for surface cleaning jobs on ship decks and at ship yards as well as in the steel construction industry and for concrete repair and refurbishment. Our tools are heavy-duty industrial tools designed for permanent use. We offer tailor-made solutions for your individual needs with our chisel hammers, scaling hammers, derusting brushes and needle scalers as well as with our rust removal and surface cleaning machines. We design and manufacture all our tools with the user in mind. Our focus is on ergonomics, economics and safety to make your work easier. Our customers are why quality is important to us. Our tools are designed for efficient work. They are low-weight, easily accessorised and power-efficient. We use high-quality components to make our tools last longer. When developing tools we put your health and safety first, so you can work over long periods of time without becoming tired. Regular maintenance is key for ensuring the user s safety and the reliable operation of our tools. Low-wear components ensure good performance and a long tool-life. They lower costs for spare parts and maintenance. What sets our tools apart from others is their high quality, which pays off in the long run, and our reliable spare part and accessories service. Mammut III 8 Speed: min -1 Milling wheel rolls, impact hammer rolls, brush rolls bis 2,000 min -1 (with plaited or crimped wire), edge cutters With AC, three-phase current or compressed air, as required. Derusting brushes MAG Speed: 9,000 min -1 Cup brushes (crimped, plaited, stainless steel), GG 30/54-SP 6 5,400 min -1 conical wheel brushes (plaited), paint-brush type brushes (available in various diameters and wire lengths) Angle grinders MAGW Speed: 13,000 min -1 Cup wire brushes, scrubbing disks for steel and (DW 104) aluminium, cutting-off wheels, abrasive flap disks MAGW-40 13,000 min -1 and fibre disks (DW 104/115) MAG-50 12,000 min -1 MAG-70 7,100 min -1 Chisel hammers MHA 1 16 Blows: 3,500 min -1 Flat chisels (small, wide, angled, curved, long, for ACH-16 6,000 min -1 welds), cutting chisels Scaling hammers S 2 18 Blows: 8,000 min -1 S 30 7,000 min -1 competently - innovatively - economically 2 3
3 Needle Scalers JC-16 (DN 10), JT-20 (DN 23), JEX-24 (DN 25), JEX-28 (DN 30), JEX-2800 (DN 3000), EJC-32 A For removing rust and cleaning corroded surfaces, containers and structural steelwork elements used in machine building, steel construction, as well as in tank and container construction. Needle scalers are used in navigation, ship yards, for corrosion protection and the rehabilitation of concrete structures. JEX-24 JC-16 JEX-24 JEX-28 EJC-32 A JEX-2800 JT-20 The air cushion between the impact areas decreases wear on needles. The excellent weight-power ratio ensures easy handling without becoming tired. A patented air control regulates advance and reverse and allows the user to work efficiently. The handle position enables the user to handle the tool safely and without strain on the body. The tool s housing resists external impacts such as salt water. The quick-coupling makes needle change easy. This versatile tool is a good investment in quality. Needle carriers and needles of 2, 3 or 4 mm diameter either made of steel, copper-beryllium or VA can be used. For JC-16 (DN 10) Item Size (needles/set) for 100 pieces Standard needles 2 x 150 mm (29 pieces) Stainless steel needles VA 2 x 180 mm made of vanadium steel (29 pieces) For JT-20 (DN 23) Item Size (needles/set) for 100 pieces Standard needles 2 x 180 mm (29 pieces) 3 x 180 mm (12 pieces) Stainless steel needles VA 2 x 180 mm made of vanadium steel (29 pieces) VA 3 x 180 mm (12 pieces) Non-sparking needles Cu-Be made of 3 x 180 mm copper beryllium (12 pieces) For JEX-28 (DN 30) and JEX-2800 (DN 3000) Item Size (needles/set) for 100 pieces Standard needles 2 x 180 mm (66 pieces) 3 x 180 mm (28 pieces) 4 x 180 mm (14 pieces) (50 pieces) Stainless steel needles VA 2 x 180 mm made of vanadium steel (66 pieces) VA 3 x 180 mm (28 pieces) Non-sparking needles Cu-Be 3 x 180 mm made of (28 pieces) copper beryllium Cu-Be 4 x 180 mm (14 pieces) For JEX-24 (DN 25) Item Size Delivery includes: (needles/set) for 100 pieces JC-16 (DN 10): Standard needles 2 x 180 mm Needle scaler equipped with 29 needles (2 x 150 mm), tube nozzle, PT 3/8 x NPT 3/8 adapter and 29 replacement JEX-2800 (DN 3000): We have tested many different brands, but the HC (53 pieces) needles We succeeded in reducing the vibration of the JEX-2800 (DN 3000) pneumatic needle scaler by nearly 60%, which needle scaler s easy handling and great sturdiness 3 x 180 mm JT-20 (DN 23): also results in less wear on the needles, permanent and safe have won us over. (23 pieces) Needle scaler equipped with 12 needles (3 x 180 mm), operation of the tools and protection of the user s health. Stainless steel needles VA 2 x 180 mm tube nozzle, PT 3/8 x NPT 3/8 adapter and 12 replacement A client from the navigation sector made of vanadium steel (53 pieces) needles, also available with 29 needles (2 x 180 mm) about the JEX-2800 VA 3 x 180 mm JEX-24 (DN 25): Needle scaler equipped with 23 needles (3 x 180 mm), Pneumatic needle scalers (23 pieces) tube nozzle, PT 3/8 x NPT 3/8 adapter, assembly wrench Item Blows Weight Needle stroke Air consumption Air connection Non-sparking needles Cu-Be and 23 replacement needles, also available with 53 needles min-1 kg mm l/s Inch made of 3 x 180 mm (2 x 180 mm) copper beryllium (23 pieces) JEX-28 (DN 30): JC-16 (DN 10) , R3/8" Needle scaler equipped with 28 needles (3 x 180 mm), JT-20 (DN 23) , R3/8" tube nozzle, PT 3/8 x NPT 3/8 adapter, assembly wrench and 14 needles (4x180mm) with needle carrier, also JEX-24 (DN 25) , R3/8" available with 66 needles (2 x 180 mm) JEX-28 (DN 30) , R3/8" The needles good JEX-2800 (DN 3000): JEX-2800 (DN 3000) , R3/8" adaptability guarantees best Needle scaler equipped with 28 needles (3 x 180 mm), Operating pressure: 6.0 bar results on uneven surfaces. tube nozzle, PT 3/8 x NPT 3/8 adapter and 14 needles (4x180mm) with needle carrier Electric needle scaler EJC-32 A: Needle scaler equipped with 15 needles (3 x 180 mm) and EJC-32 A , Current: 220/230 V, 50/60 Hz assembly wrench, 15 replacement needles and second 4 Upon request also available in 110 V. handle 5 For EJC-32 A Item Size (needles/set) for 100 pieces Standard needles 3 x 180 mm (15 pieces) Stainless steel needles VA 3 x 180 mm made of vanadium steel (15 pieces)
4 Rust removal and surface cleaning machine Record Mobile removal of rust films and rust on plates; used for removing rust on ships as well as in container building, steel construction and vehicle manufacturing. Round brush EB 150 Record with milling tool RR 45 The splash-proof, sturdy special motor is especially suited for rough operating conditions. Sturdy support spirals prevent the ends of the flexible shaft from bending. The open carrying handle with a rotary circuit breaker and cable or a TG coupling in the compressed air version allows the user to move around more freely. The flexible shaft with a core diameter of 15 mm is designed for high speeds. The motor base prevents the tool from unintended tipping. It comes with four attachment holes for increased safety. The standard delivery package includes a light-weight protective case made of cast aluminium. Alternative connections are available for various attachments so that the user can use the right tool required for a specific application. Hand pieces are available as 5/8 external thread and M14. For Record Item Name Description Complete flexible shafts RNA G 15 / 5/8" / C Record flexible shafts: 3000 mm long, 15 mm core dia. Complete flexible shafts RNA G 15 / M14 / C durable support spirals on both ends insulating coupling built-in on motor side hand piece with a 5/8 external thread or M14 Milling tool RR 45 / 5/8" with 15 milling wheels RR 45 / M used to remove medium-thick rust gently Milling tool RR 30 / 5/8" with 10 milling wheels RR 30 / M used to remove medium-thick rust gently, small version Impact tool RL 7/15 / 5/8" with 15 curved impact hammers RL 7/15 / M used to remove heavy rust Impact tool RL 7/9 / 5/8" with 10 curved impact hammers RL 7/9 / M used to remove heavy rust, small version Round brush EB special crimped wire, 150 mm dia. Round brush EBK extra strong, plaited for strong brushing effect, 150 mm dia. Cup brush EBT special crimped wire, 100 mm dia. Cup brush EBTK plaited for strong brushing effect, 100 mm dia. Angle grinder WSG equipped with plate for fibre disks, 180 mm dia. Support plate (rubber plate) GT for holding fibre disks Tool holder/chuck RW 5/8" / for attaching brushes, also available for M14 (RW M14/45, item no.: ) Protective cover RSU made of cast aluminium (included in the delivery) Wrench set RS for assembling and disassembling the flexible shaft Grease for flexible shaft WSG Tool set WZGS-R x RR 45 (5/8"), 1x RL 7/15 (5/8"), 1x EB 150 (5/8") on request also available for M14 chucks RL 7/15 Impact tool 15 curved impact hammers EBTK 100 Cup brush Plaited wire Voltage Frequency Speed Current/Compressed air Power Volt Hz min -1 kw ,800 AC ,800 AC ,800 AC ,800 AC ,800 Three-phase current ,000 Three-phase current ,900 Compressed air 0 RR 45 Milling tool 15 milling wheels RR 30 Milling tool 10 milling wheels EB 150 Round brush Crimped wire RW 5/8"/45 or RW M14/45 Tool holder Operating pressure: 6.0 bar Delivery includes: Motor with flexible shaft connection, motor base, carrying handle, shaft, protective case, switch, RL 7/9 Impact tool EBT 100 Cup brush grease for flexible shaft, assembly tool, and 3 m cable (without plug) 9 curved impact hammers Crimped wire 6 7
5 Rust removal and surface cleaning machine Mammut III For large-surface rust removal and cleaning works, especially in steel construction and ship building. For Mammut III Ideal for removing heavy rust, rust on plates and light rust. Sturdy support rollers ensure perfect and quiet working conditions. Two-hand operation ensures a controlled, steady working position. Durable spray protection prevents removed material from flying around. Item Name Milling wheel roller MR Impact hammer roller ML Brush roller MEB Brush roller MEBK Edge grinder RR Edge grinder with protective cover KWZG + Sch Description with 42 milling wheels, 260 mm working width for heavy rust and shell films with 63 curved impact hammers for medium-thick shell films, paint coats and rust crimped wire for light rust plaited wire, strong brushing effect for heavy rust films or paint coats for working vertical surfaces (e.g., bulwarks and superstructures) extends working width by approx. 100 mm with 15 milling wheels RR 45 edge grinder, with extra protection The Mammut III has a very long life-cycle. Quick tool change saves tooling time. Quickly removes rust from large surface areas with little effort. With the RR 45 edge cutter, which can be optionally attached, you can reach even the furthest corner all the way up to the edge. MR 260 Milling wheel roller 42 milling wheels Mammut with milling wheel roller MR 260 and edge grinder RR 45 with protective cover ML 260 Impact hammer roller 63 curved impact hammers Voltage Volt Frequency Hz Speed min-1 Current/Compressed air Power kw ,000 AC AC AC AC Three-phase current Three-phase current Compressed air Operating pressure: Delivery includes: MEB 120 Brush roller Crimped wire MEBK 120 Brush roller Plaited wire 6.0 bar Tool with MR 260 milling wheel roller and assembly tool 8 9
6 Derusting brushes MAG 9000 and GG 30/54-SP 6 For removing rust; used in machine building, mould making and container construction, in steel construction and ship building as well as in foundries. MAG 9000 Long tool-life due to grinded conical wheels made of high-strength material (MAG 9000). The tool s compact tool design makes rust removal easy, even in places that are difficult to reach. No tiring thanks to excellent weight-power ratio and the motor s vibration-free support. The standardised chuck (available as M14 or -6.0 mm dia. collet chuck) accepts all standard brushes. Fast and efficient brush maintenance thanks to compact built-in units. Screwed bevel gear wheels on the MAG 9000 ensure that the bevel gear is precisely aligned. For MAG 9000 Item Name Description Wire cup brush, 80 mm dia., BT 80-M crimped for light rust Wire cup brush, 80 mm dia., BT 80K-M plaited for heavy rust Wire cup brush, 80 mm dia., BT 80-VA-M crimped, stainless steel for light rust Wire cup brush, 60 mm dia., BT 60-K-M plaited for heavy rust Conical wheel brush, 100 mm dia., for heavy BT 100 F-M plaited rust in indentations Conical wheel brush, 100 mm dia., for heavy BT 100 F-VA-M plaited, stainless steel rust in indentations for protection against removed material Protective cover 98 A 636/ that is flying around when using conical wheel brushes For GG 30/54-SP 6 Item Name Paint-brush type brush 20 x 0.15 BP Paint-brush type brush 20 x 0.26 BP Paint-brush type brush 20 x 0.35 BP Paint-brush type brush 23 x 0.15 BP Paint-brush type brush 23 x 0.26 BP Paint-brush type brush 23 x 0.35 BP Paint-brush type brush 23 x 0.50 BP Paint-brush type brush 29 x 0.15 BP Paint-brush type brush 29 x 0.26 BP GG 30/54-SP 6 Wire cup brush, crimped 80 mm dia. Conical wheel brush, plaited 100 mm dia. Paint-brush type brush 20 x 0.35 mm Paint-brush type brush 23 x 0.50 mm These brushing tools are powerful and last forever. Wire cup brush, plaited 80 mm dia. Wire cup brush, plaited 60 mm dia. Paint-brush type brush 23 x 0.35 mm Paint-brush type brush 29 x 0.26 mm Customer from the navigation sector about the MAG 9000 Item Power Speed Weight Chuck Air consumption Air connection Watt min -1 kg mm l/s Inch MAG , M 14 x G 3/8" GG 30/54-SP , G 1/4" Operating pressure: 6.0 bar Delivery includes: MAG 9000: Tool with M14 chuck, connection nipple, tube nozzle and assembly tool GG 30/54-SP 6: Tool with 6 mm dia. standard chuck, connection nipple, assembly wrench, hanging device and second handle 10 11
7 Angle grinders MAGW-40, MAGW-40/115, MAG-50, MAG-70 For polishing, cutting, grinding and brushing cast materials, steel, VA and non-ferrous material. MAG-70 MAG-50 MAG-70 MAGW-40/115 MAGW-40 MAGW-40/115 The standardised chuck accepts all standard plates and brushes. The encapsulated and vibration-free motor allows the user to work over long periods without becoming tired. Double bearing-mounted conical wheels ensure long tool-life. The centrifugal governor prevents excessive circumferential speed, even at increased air pressure. Durable gears ensure long tool-life. Various rubber and abrasive flap disks Various fibre, polishing and cutting disks Wire cup brushes Conical wheel brushes Chisel hammers MHA 1 and ACH-16 For removing rust, deburring and cleaning jobs in the container and machine building industry, in ship yards as well as in foundries and for concrete repair and refurbishment. MHA 1 with flat chisel, wide 351 H ACH-16 with flat chisel, TQ MHA 1 ACH-16 Excellent weight / power ratio for fast machining without becoming tired. Suited for hexagonal or round chisels. The tool s ergonomic design and impact-resistant tool housing let the user work safely over long periods of time. The chisels can be exchanged fast so that the machining process can continue quickly. The chisel hammer s high number of blows guarantees good results when operated by hand. 352 H Flat chisel 353 H Cutting chisel 354 H Flat chisel, angled 355 H Flat chisel for welding spots 354 H Flat chisel, angled, side view TQ curved flat chisel, side view TQ Flat chisel, curved TQ Flat chisel, small For more information about angle grinder accessories, please contact our Customer Service Center at +49 (0) Item Power Speed Weight Chuck Disk dia. Air consumption Air connection Watt min -1 kg mm mm l/s Inch MAGW , G3/8" MAGW-40/ , /125 1 G3/8" MAG , / G3/8" MAG ,100 7, G1/2" Item Blows Weight Chuck Air consumption Air connection min -1 kg l/s Inch MHA ,500 hexagonal 9.0 R 1/4 ACH , round 2.5 G 3/8 Operating pressure: Delivery includes: 6.0 bar MHA 1: Tool with connection nipple, spring and ring ACH-16: Tool with connection nipple, tube nozzle, PT 3/8 x NPT 3/8 adapter and TQ chisel Operating pressure: 6.0 bar For MHA 1 For ACH-16 Delivery includes: MAGW-40 and MAGW-40/115: Tool with chuck, connection Grinding pattern: nipple, PT 3/8 x NPT 3/8 adapter, assembly wrench and protective cover rotative Item Name Item Name Dimensions mm Flat chisel, wide 351 H Flat chisel TQ x MAG-50: Tool with chuck, connection nipple, Flat chisel 352 H Flat chisel, curved TQ x PT 3/8 x NPT 3/8 adapter, assembly wrench, protective cover and second handle Cutting chisel 353 H Flat chisel, small TQ x MAG-70: Tool with chuck, connection nipple, Flat chisel, angled 354 H Flat chisel, long TQ x PT 1/2 x NPT 1/2 adapter, assembly wrench, protective Flat chisel for welding spots 355 H cover and second handle 13
8 Scaling hammers S 2 and S 30 Holger Clasen For removing rust, cleaning jobs and removing slag; used in steel construction and ship building and designed for companies involved in corrosion protection, ship builders and foundries. Competence and Service Adapts well to different surfaces thanks to its small piston diameter. Try out our experience and services and see for yourself. Low tool weight so user does not become tired while working overhead. S2 We are proud to present you a selection of products from our product line that will give you a better idea of what we can do for you. Long tool-life and low wear during permanent use. Suitable for a wide range of materials such as steel, cast iron, concrete, plaster, etc. You can also benefit from our individual consulting services provided over the phone by our Customer Service Center or by your personal Area Service Manager who will gladly visit you. Your needs Please do not hesitate to contact us: Phone: +49 (0) Fax: +49 (0) We also invite you to visit our homepage at: Our solutions Make your product cutting edge. In addition to rust removal and surface cleaning tools, HOLGER CLASEN also offers a wide range of tools for a large variety of surface-machining applications, including: Grinders Straight grinders Belt grinders Angle grinders Linear grinders Vibration grinders Eccentric grinders Cutters and deburring tools Glass-fibre reinforced cutters Fabric and sheet plate cutters Hand-saws Edge grinder and hand files We take care of your tools. Item No. of pistons Blows min-1 Weight kg Piston dia. mm Dimensions LxH mm Air consumption l/s Air connection Inch S2 S ,000 7, x x G 3/8" G 3/8" Operating pressure: Delivery includes: At our Technical Service Center (TSC) experienced mechanics repair and maintain pneumatic, electrical and hydraulic tools. 6.0 bar Tool with tube nozzle and adapter Phone +49 (0)
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