Mortise Lock Installation Instructions 8800 Series (Knob, FL, RL and SL Trims) and YMM100 Series (FL and RL Trims)

Transcription

1 Mortise Lock Installation Instructions 8800 Series (Knob, FL, RL and SL Trims) and YMM100 Series (FL and RL Trims) * RMOVING COVR SCRWS VOIS LOCK OY WRRNTY R * WN USING RFLCTIONS TRIMS, SUR LOCK SIGNTION INICTS T RL SUFFIX. 1) etermine and of oor 10) Install scutcheon Plate Trim (Thru-bolted) 2) Position Template and Mark oor 11) Install scutcheon Plate Trim (Surface Mounted) 3) rill oles in oor 12) Install Single Operating Trim (Sectional & scutcheon) 4) Mark Frame for Strike and Mortise Cavities R 13) Install Reflections Sectional Trim 5) rill Mortise Cavities in oor and Frame R 14) Install Reflections scutcheon Trim 6) 8800 and YMM100 Lock anding Instructions 15) Installing Thumb turn ssemblies 7) Tools Necessary and Preparing Trim for ssembly 16) Install Visual Occupancy Indicator 8) Install Lock (Wood or.m oor) 17) Install Strike 9) Install Sectional Trim 18) Installation Trouble Shooting Tips 1) etermine and of oor a. Face the door from the outside to determine its hand. Please note the outside is either the key side of an entrance door or the corridor side of a room door. The outside of a single communicating door is the side opposing the hinges. The outside of twin communicating doors is the space between the doors. 2) Position Template and Mark oor a. raw a horizontal centerline for the lock on both sides of door at desired height above finished floor line. Standard height for horizontal centerline is 39-15/16 above finished floor. b. Select template by comparing handing of door to Fig. 4, 5 and 6. c. Compare the lock function number being installed with (See Fig. 3) to determine the holes to be marked. d. Position the installation template on the door so that the horizontal centerline lines up with the horizontal line on the door. Mark the holes to be drilled using a scribe, center punch, or nail on the inside and outside of door. To avoid shifting of the template, it may be taped to the door during this step. e. On the edge of the door mark the holes to be drilled for the mortise cavity and armor front attaching screw holes. 3) rill oles in oor. ore marked lock trim holes (steps 2d and 2e). To avoid splintering wood, bore thru holes from both sides of door. For hole sizes refer to hole chart. Note: ole diameter is different for FL, RL & SL pplications. 100 Yale venue, Lenoir City, TN Product Support Tel Fax Yale and Reflections are registered trademarks of Yale Security Inc an SS LOY Group company. Other products' brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only. These materials are protected under U.S. copyright laws. ll contents current at time of publication. Yale Security Inc. Reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials. Copyright 2004, 2008,Yale Security, Inc, n SS LOY Group company. ll rights reserved. Reproduction in whole or in part without the express written permission of Yale Security, Inc, n SS LOY Group company is prohibited.

2 4) Mark Frame for Strike Mortise Cavities a. Mark vertical position of strike on jamb using the reference centerline on installation template (see Fig. 4, 5 or 6). Mark location of strike lip.(first TRMIN IF SILNCRS R TO US) To locate horizontal centerline of strike, take half the door thickness PLUS the thickness of silencer (if used). Use this dimension to locate the strike centerline from the doorstop. (See Fig. 1) 5) rill Mortise Cavities in oor and Frame a. Mortise door edge for lock body. rill pilot holes for attaching screws. b. Slide lock body into cavity with armor front attached. lign armor front with top mark. Use lock front as template. Mark outline. c. Mortise door edge for lock front (7/32 ) deep. d. Mortise jamb for strike (3/32 deep). e sure to mortise 1 (25mm) deep to accommodate lock bolts or strike box if used. (See Fig. 1) Note: efore installing lock, prepare door trim per sections 8,9,10 or 11. 6) 8800 Series anding instructions NING T LTCOLT 1. Locate and depress spring plate mechanism in one of the rectangular holes. 2. While depressing spring plate pull latchbolt head. 3. Rotate head for desired handing. 4. Push head into lockbody until secured. 5. Operate several times to insure operation. R MRK ON LOCKING PIC RCTNGULR OLS NING T US (LVR OPRTION) 1. Locate R MRK on locking piece. 2. Push Toggle utton slide away from " square spindle hole 3. With blade screw driver push R MRK on side nearest "square spindle hole" 4. R MRK indicates Locked side! NING T LTCOLT 1. With armor front off, depress base front and rotate latchbolt head to desired handing. 2. Operate several times to insure operation. YMM100 Series anding instructions R MRK ON LOCKING PIC epress base front here to reverse latchbolt head. NING T US (LVR OPRTION) 1. Locate R MRK on locking piece. 2. Push Toggle utton slide away from " square spindle hole 3. With blade screw driver push R MRK on side nearest "square spindle hole" 4. R MRK indicates Locked side! 2 n SS LOY Group brand

3 7) Tools Necessary and Preparing Trim for ssembly Tools necessary: ) Standard #2 Phillips Screw river ) Standard 1/8 llen Wrench C) Wrench (flat stamping provided) Warning: O NOT TIGTN SCRWS WIT TTRY POWR SCRWRIVR, N TIGTN LL SCRWS. UN-SCRW MTL USING FROM MOUNTING PLT INSI LVR OUTSI LVR RMOV INSI LVR FROM OUTSI LVR SSMLY Y UN-SCRWING ST SCRW WIT N 1/8 LLN WRNC. 8) Install Lock (Wood or.m. oor) a. Insert lock body into cavity in door and secure base front with two #12 combination attaching screws. Make sure lock is positioned in cutout properly. See Fig. 3 Note: Installation may require leaving #12 combination screws loose until trim and cylinder are assembled in lock body. 9) Install Sectional Trim SCUR CYLINR ST SCRW TRU TIS OL. (N TIGTN ONLY) rmor Front nd Inside CO and LF Knobs nd Inside CO and LF Knobs IMPORTNT NOT: efore mounting the Outside Lever andle on the door back off the inside spindle (the spindle with ramp 1 turn from outside spindle). e sure that the ramp aligns with set screw in Inside Lever andle. This must be done to allow proper function of the lock body. n SS LOY Group brand 8800 series lock shown 3

4 10) scutcheon Plate Trim (Thru-olted) SCUR CYLINR ST SCRW TRU TIS OL. (N TIGTN ONLY) rmor Front nd Inside CO and LF Knobs nd Outside CO and LF Knobs 8800 series lock shown IMPORTNT NOT: efore mounting the Outside Lever andle on the door back off the inside spindle (the spindle with ramp 1 turn from outside spindle). e sure that the ramp aligns with set screw in Inside Lever andle. This must be done to allow proper function of the lock body. 11) scutcheon Plate Trim (Surface Mounted) SCUR CYLINR ST SCRW TRU TIS OL. (N TIGTN ONLY) rmor Front nd Inside CO and LF Knobs nd Outside CO and LF Knobs 8800 series lock shown IMPORTNT NOT: efore mounting the Outside Lever andle on the door back off the inside spindle (the spindle with ramp 1 turn from outside spindle). e sure that the ramp aligns with set screw in Inside Lever andle. This must be done to allow proper function of the lock body. 4 n SS LOY Group brand

5 12) Install Single Operating Trim (Sectional and scutcheon) SCUR CYLINR ST SCRW TRU TIS OL. (N TIGTN ONLY) rmor Front nd Inside CO and LF Knobs NOT: WN SSMLING ON OOR, ISSSML TOP LF OF SPINL N PLC IN SQUR U IN LOCK. LIGTLY TP OTTOM LF OF SPINL IN PLC series lock shown R 13) Reflections Sectional Trim ORINT PLSTIC USINGS ON TOP SO SLOT IN ROS IS ON OTTOM. SUR TIS OL POINTS TOWRS OOR INGS. 5 n SS LOY Group brand

6 R 14) Reflections scutcheon Trim 15) Installing Thumbturn ssemblies To install the Thumbturn ssembly on the door. First drill holes indicated for the function to be installed. Install the lockbody in the mortise pocket. lign the Thumbturn Shaft thru hole and into the square hub in the lockbody. Position the thumbturn mounting plate so the attaching screw holes are horizontal to the floor. Mark the holes with a punch and remove thumbturn assembly. rill the marked holes with a 1/16 ia. drill bit. Re-install the thumbturn shaft in the square hole of lockbody. Install and tighten attaching screws. Standard 8800 and YMM100 Series Thumbturn ssembly 16) Visual Occupancy Indicator K Reflections Thumbturn ssembly and Coin Turn ssembly S TMPLT FOR OL LOCTION To install the Visual Occupancy Indicator on the outside of the door drill holes and K. It is best to drill hole first, then install lock and trim and dill the 2 (K) holes while indicator is in position. 6 n SS LOY Group brand

7 17) Install Strike a. ttach strike to jamb using two #12 combination attaching screws. (See Fig. 1) SCUR CYLINR ST SCRW TRU TIS OL. (N TIGTN ONLY) /F LTCOLT Series Strike Shown Series Lock Shown 18) Installation Trouble Shooting Tips * * Please note: isassembling lock body will void warranty. 7 n SS LOY Group brand

8 ole C F G J K FL RL SL.M. oor 1-1/8 ia. 1-1/8 ia. (29) (29) 1-1/2 ia. 1-7/8 ia. (48) (48) 1-1/4 ia. (32) 3/4 ia. (19) 3/4 ia. (19) 5/16 ia. (8) 1/2 ia. (13).116 ia. (2.9) #32 rill.152 ia. (3.9) #24 rill Size ole Chart Wood oor 1-1/4 ia. (32) 3/4 ia. (19) 3/4 ia. (19) 5/16 ia. (8) 1/2 ia. (13) 1/16 ia. (1.6) 11/64x1p. (4.4x25) C bore 1/2x1/8 p. (13x3) 1/16 ia. (1.6) Knobs nd Lever Cylinder Thumbturn or mergency Key otel Indicator and Visual Occupancy Indicator Rose Thru-olts See page 6 section 15 for details..116 ia. (2.9) #32 rill Note: When installing lock functions with thumbturn see step 15 for hole placement. Used for scutcheon Plate Thru-olts Surface scutcheon Plate ttaching Surface scutcheon Plate ttaching Screws RFLCTIONS TUMTURN & COIN TURN SSMLIS R OL CRT YMM100 LOCK FUNCTION 8800 LOCK FUNCTION (KNO, FL, *RL and SL) SCTION TRIM TRU-OLT SC.SURFC SC. OUTSI INSI OUTSI INSI OUTSI INSI T 8871T 8872T YMM101FL & 838&,,,G,G,, YMM102FL ,C,,F,C,,F,C,G,C,G,C,,C, 8805 YMM105FL YMM107FL ,,,,,G,G,,, YMM108FL ,*,,*,,*,G,*,G,*,,*, YMM108-2FL YMM112-2FL YMM117-2FL YMM160-2FL ,,,,,,G,,G,,,, ,,,,C,,F,,,G,C,G,,,,C, YMM122FL 8832 YMM147FL 8847,,,C,,F,,G YMM160FL 8860,C,G,,,C, ST 8815 ONLY C,F YMM128FL 8828 NON, NON,J** NON, 8833 ONLY, ONLY,J** ONLY, ,, NON ONLY,,J,** ONLY,, 8813ST-2 ONLY C,F, ONLY ONLY ONLY YMM162FL ,,***,C,,F,G,***,C,G ,,,G,,G,,, 8864,,C,,C,,F,,C,G,C,G,,C,,C, (Fig. 3) CUTION: Office copiers, printers and facsimile machines may change the size of a drawing and make the template inaccurate to use as a door marker. 100 Yale venue, Lenoir City, TN Product Support Tel Fax Yale and Reflections are registered trademarks of Yale Security Inc an SS LOY Group company. Other products' brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only. These materials are protected under U.S. copyright laws. ll contents current at time of publication. Yale Security Inc. Reserves the right to change availability of any item in this catalog, its design, construction, and/or its materials. Copyright 2004, 2008,Yale Security, Inc, n SS LOY Group company. ll rights reserved. Reproduction in whole or in part without the express written permission of Yale Security, Inc, n SS LOY Group company is prohibited. n SS LOY Group brand 8

9 FOR OOR SIZS OTR TN 1-3/4" CUT LONG TS LINS (Fig. 4) R&LR oor ONLY 2 3/4 CKST G OF OOR 2 3/4 CKST G G 1-1/4 (32) J IMNSIONS GIVN IN INCS (MM) J 1-1/16 (27) 4 1/2 (114) P FROM CNTR LIN OF OOR G 3/8 RF (10) 3/8 RF (10) K C K K C K STRIK STRIK LOCK LOCK VL OOR VL OOR 3/4 X 1" P (FOR /F LVR CLRNC) OT SIS 5/32 (4) FOR TTCING SCRWS J J OF OOR G G G

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11 (Fig. 5) L&RR oor ONLY 2 3/4 CKST G OF OOR 2 3/4 CKST 1-1/16 (27) 4 1/2 (114) P FROM CNTR LIN OF OOR G FOR OOR SIZS OTR TN 1-3/4" CUT LONG TS LINS G G J J 1-1/4 (32) IMNSIONS GIVN IN INCS (MM) 3/8 RF RF (10) K C K K C K 3/8 (10) STRIK STRIK LOCK LOCK VL OOR VL OOR 3/4 X 1" P (FOR /F LVR CLRNC) OT SIS J J 5/32 (4) FOR TTCING SCRWS G OF OOR G G

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13 FOR OOR SIZS OTR TN 1-3/4" CUT LONG TS LINS (Fig. 6) Non-eveled oor. 2-3/4 CKST 2-3/4 CKST G G G OF OOR 1-1/4 (32) J J IMNSIONS GIVN IN INCS (MM) 1-1/16 (27) 4 1/2 (114) P FROM CNTR LIN OF OOR G K C K K C K 3/8 RF 3/8 RF (10) (10) STRIK STRIK LOCK LOCK NON-VL OOR NON-VL OOR 3/4 X 1" P (FOR /F LVR CLRNC) OT SIS J 5/32 (4) FOR TTCING SCRWS J G OF OOR G G