9 PIECE TUNGSTEN CARBIDE HOLE SAW KIT. Model 90721

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1 9 PIECE TUNGSTEN CARBIDE HOLE SAW KIT Model Set up And Operating Instructions Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Distributed exclusively by Harbor Freight Tools Mission Oaks Blvd., Camarillo, CA Visit our website at: Read this material before using this product. Failure to do so can result in serious injury. Save this manual. Copyright 2006 by Harbor Freight Tools. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. For technical questions or replacement parts, please call Revised cover 07j

2 THANK YOU for choosing a HARBOR FREIGHT TOOLS product. For future reference, please complete the owner s record below: Model Serial No. Purchase Date SAVE THE RECEIPT, WARRANTY AND THESE INSTRUCTIONS. It is important that you read the entire manual to become familiar with the unit BEFORE you begin assembly. Unpacking When unpacking your Hole Saw Kit, check to make sure the following items are included. If any items are missing or broken, please call HARBOR FREIGHT TOOLS at Each kit includes: (1) 1-1/4 D (Diameter), (1) 2-1/8 D, (1) 2-5/8 D, (1) 2-7/8 D, (1) 3-1/4 D Hole Saws, (1) 3/8 Pilot Drill, (1) Fixture Plate, (1) Hand File and (1) Storage Case. Application This Hole Saw Kit is intended to be used on a drill press, power hand drill or air drill with a chuck that will accept a 3/8 shaft. Do not use this product with a tool it was not designed to be used with. Important safety instructions! Read all instructions before using this product! WARNING! The maximum RPM for this tool 1,500 RPM. Do not exceed this maximum speed. WARNING! When using product, basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment. Read all instructions before using this product! Keep work area clean. Cluttered areas invite injuries. Observe work area conditions. Keep work area well lighted. Store idle equipment. When not in use, the Hole Saws must be stored in a safe and clean location. Always lock up products and keep out of reach of children. Use the right product for the job. There are certain applications for which the Hole Saws were designed. Do not modify the Hole Saws and do not use the Hole Saws for a purpose for which they were not intended. Check for damaged parts. Before using any product, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for any broken or damaged parts and any other conditions that may affect its operation. Replace or repair damaged or worn parts immediately. Replacement parts and accessories. When servicing, use only identical replacement parts. Use of any other parts will void the warranty. SKU For technical questions please call Page 2

3 Do not operate product if under the influence of alcohol or drugs. Read warning labels on prescriptions to determine if your judgment or reflexes are impaired while taking drugs. If there is any doubt, do not operate the product. Use eye and ear protection. Always wear ANSI approved impact safety goggles. Wear a full face shield if you are producing metal filings and wood chips. Wear an ANSI approved dust mask or respirator when working around metal, wood, and chemical dusts and mists. Do not overreach. Keep proper footing and balance at all times. Do not reach over or across running machines. Maintain tools with care. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and, if damaged, have them repaired by an authorized technician. Inspect all components of the Bi-Metal Hole Saw for damage. Never use a damaged or cracked drill bit, hole saw blade or mandrel. Always check hardware and assembled parts after assembling. All connections should be tight and hardware tightened. Do not force this product. Do not use inappropriate attachments in an attempt to exceed the Hole Saw s capacity. Keep children away. Children must never be allowed in the work area. Read the instruction manual provided by your drill s manufacturer and adhere to all warnings and instructions. Before each use check to see that Pilot Drill is tightly mounted to the Fixture Plate. The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. SKU For technical questions please call Page 3

4 Assembly and Operation Your 9 PC Hole Saw Kit will require some easy assembly. It is important that you read the entire manual to become familiar with the product BEFORE you assemble and use the Hole Saws. Wearing work gloves is recommended when assembling this product. 1. To install the Hole Saw you must first insert the Pilot Drill (7) into the Fixture Plate (9) (See Figure 1 below). Make sure the indentation on the Pilot Drill (7) lines up with the Screw. Figure 1 Fixture Plate Figure 2 Pilot Drill Screw Indentation 2. Next thread in the screw using a flat head screw driver to secure the Pilot Drill to the Fixture Plate (see Figure 2). Once assembled, make sure the Pilot Drill is secured in place and does not twist against the Fixture Plate (9). Figure 3 cutouts bars Figure 4 Hand File To attach the Hole Saws to the Fixture Plate (9), first chose the size you want to attach then press it onto the plate (as shown on Figure 3) and twist it. There are three cutouts on the bottom of each Hole Saw that match up with the bars in the Fixture Plate (see Figure 3). The Hand File (6) is used to smooth out any rough edges that remain after you cut a hole. Wear gloves when using the Hand File (see figure 4). SKU For technical questions please call Page 4

5 Assembly Diagram and Parts List No. Description Q ty 1 1-1/4 Diameter Hole Saw /8 Diameter Hole Saw /8 Diameter Hole Saw /8 Diameter Hole Saw /4 Diameter Hole Saw 1 6 Hand file 1 7 3/8 Pilot Drill 1 8 Plastic Case 1 9 Fixture Plate PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO. SKU For technical questions please call Page 5

6 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. This warranty is expressly in lieu of all other warranties, express or implied, including the warranties of merchantability and fitness. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. This warranty gives you specific legal rights and you may also have other rights which vary from state to state Mission Oaks Blvd. PO Box 6009 Camarillo, CA (800) REV 07j SKU For technical questions please call Page 6

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