HEIGHT ADJUSTABLE WORKBENCH

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HEIGHT ADJUSTABLE WORKBENCH Model 91 ASSEMBLY and Operating Instructions Visit our website at: http://www.harborfreight.com Read this material before using this product.

1 HEIGHT ADJUSTABLE WORKBENCH Model 91 ASSEMBLY and Operating Instructions Visit our website at: Read this material before using this product. Failure to do so can result in serious injury. Save this manual. Copyright 006 by Harbor Freight Tools. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Tools required for assembly and service may not be included. For technical questions and replacement parts, please call Revised Manual 09l

2 SPECIFICATIONS ITEM Adjustable Workbench Size Board Features Top Materials Clamps Weight Capacity Net Weight DESCRIPTION 31 H at Lowest Position to H Maximum with Foldable Frame 7-5/8 L x 1 W, Split Sections Marked with Grid Squared, Protractor Degrees Angled with Spring Push Button Release, 5 and 90 Degree Yellow Laminated Particle Board Square Clamps (Qty.)- Plastic Wide Clamps (Qty. ) 175 Lbs Lbs. SAVE THIS MANUAL You will need the manual for the safety warnings and precautions, assembly instructions, operating and maintenance procedures, parts list and diagram. Keep your invoice with this manual. Write the invoice number on the inside of the front cover. Keep the manual and invoice in a safe and dry place for future reference. SAFETY WARNINGS AND PRECAUTIONS 1. Keep work area clean. Cluttered areas invite injuries.. Observe work area conditions. Keep work area well lit. 3. Do not allow children in the work area.. Check for damaged parts. Before using any product, any part that appears damaged should be carefully checked to determine that it will perform its intended function. Check for any broken or damaged parts and any other conditions that may affect its operation. Replace or repair damaged or worn parts immediately. 5. Use safety equipment. Wear ANSI approved safety impact eye goggles when assembling this product or when using machinery with this product. 6. Replacement parts and accessories. When servicing, use only identical replacement parts. Use of any other parts will void the warranty. 7. Always check hardware and assembled parts after assembling. All connections should be tight and hardware tightened. 8. DO NOT OVERREACH. Keep proper footing and balance at all times when assembling this product. 9. STAY ALERT. Watch what you are doing at all times. Use common sense. Do not assemble this product when you are tired or distracted from the job at hand. SKU 91 For technical questions, please call Page

3 10. Use the correct PRODUCT for your application. The correct equipment will do the job better and safer at the rate for which it is designed. Do not use small equipment, tools, or attachments to do the work of larger industrial equipment, tools, or attachments. Do not use this product for a purpose for which it was not intended. 11. Use breathing protection for mouth and nose during all jobs that cause dust, chips, fumes or sparks. 1. Protect your hearing when doing work causing a lot of noise. Use ear plugs if necessary. (not included). 13. Use HEAVY DUTY gloves when working with tools and equipment. 1. Never allow inexperienced personnel to work with your equipment and tools without instructions and/or supervision. Warning: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Unpacking When unpacking this product check to make sure that all parts are included as shown in the parts list. If any parts are missing or broken, please call Harbor Freight Tools at the number below. ASSEMBLY INSTRUCTIONS NOTE: All parts that follow refer to the parts listed on Page 11 of this manual.. SKU 91 For technical questions, please call Page 3

4 Workbench Assembly: Step 1 1. Insert Foot (1) ( pieces) into Legs (). See Figure 1. Figure 1 Step 1. Attach the Cross Bar (1) ( pieces) onto the Legs () using Screw (5), Washer (), and Nut (3). See Figure. Figure SKU 91 For technical questions, please call Page

5 Step 3 1. Slip the Adjustable Tube (7) down into the center hole of the Legs () as shown in Figure 3. Attach with the Hanging Pin (6), left and right sides. See Figure 3. Hanging Pin (6) Step Figure 3 1. Secure the Adjustable Tube (7) with Lock Knob (0). Repeat on opposite side. See Figures A & B. Lock Knob (0) Adjustable Tube (7) Figure A Figure B SKU 91 For technical questions, please call Page 5

6 Step 5 1. Attach the Side Mechanism (1) ( sets) onto the Hinge, using Screws (10), Washers (11), and Nuts (9). See Figure 5. Hinge Hinge Step 6 Figure 5 1. Attach the Tool Holder (19) between the two Adjustable Tubes (7) and secure with Screws (8), Washers (), and Nuts (3). See Figure 6. Figure 6 SKU 91 For technical questions, please call Page 6

Step 7 1. Attach Upper Brace (1) on the front of the Slide Mechanism (1) using Screw (10), Washers (11), and Nuts (9).

Note: 17B is the Board with the Protractor symbol. This part sould fit ont the front of the with the Cranks.

Step : Lift the Bracket up and match up the holes in the Top (17A or B) with the holes in the Bracket.

Repeat steps on the other Top (B). See Figures 8A, 8B, 8C.

7 Step 7 1. Attach Upper Brace (1) on the front of the Slide Mechanism (1) using Screw (10), Washers (11), and Nuts (9). See Figure 7. Step 8 Figure 7 1. Attach the Top (17A & 17B) to the Brackets on the Slide Mechanism (1). Note: 17B is the Board with the Protractor symbol. This part sould fit ont the front of the with the Cranks. Step 1: Pull the Pin on the side of the Bracket on the Slide Mechanism (1) as shown in Figure 8C. Step : Lift the Bracket up and match up the holes in the Top (17A or B) with the holes in the Bracket. Step 3: Secure the Bracket to the Top with Screws (18). Tilt Top (17A) flat after the two Brackets are secured. Repeat steps on the other Top (B). See Figures 8A, 8B, 8C.. After assembly, you can then tilt one side of the Top to hold a work piece as shown in Figure 8A. Top (17B with Protractor) Top (17A) Bracket Screw (18) Pin Crank Figure 8A Figure 8C Figure 8B SKU 91 For technical questions, please call Page 7

Step 9 1. Insert the Adjustable Dog (15) and Regular Dog (16) into the holes in the Tops (17A & B) where needed to hold the work. See Figure 9.. Tighten all nuts and bolts. 3.

When you are confident that the 7 product is correctly assembled, it is ready for use. Crank Figure 9 OPERATING INSTRUCTIONS 1.

8 Step 9 1. Insert the Adjustable Dog (15) and Regular Dog (16) into the holes in the Tops (17A & B) where needed to hold the work. See Figure 9.. Tighten all nuts and bolts. 3. Now that the assembly of the Workbench is complete, check to make sure it works properly. Check that all the handles work properly. Check that the Workbench easily folds up for storage. When you are confident that the 7 product is correctly assembled, it is ready for use. Crank Figure 9 OPERATING INSTRUCTIONS 1. Before beginning to work on the Adjustable Workbench, make sure that all screw connections and handle screws have been properly tightened. Adjustable Dog (15) and Regular Dog (16). Use the two Cranks to spread the Wood Boards (17A & 17B). You can open them evenly or at an angle, depending on the work piece you are working on. Use the Dogs (15 & 16) to hold your work piece in place. See Figures 9 & 10. Figure 10 SKU 91 For technical questions, please call Page 8

3. Flip up one side or flatten the Tops (17A or B) to assist you in your work. The grid and the protractor printed on the Boards will help in lining up and measuring your work properly.

Choose the same notch on the opposite side in the Rotating Hinge. Snap Button into place. Rotation is 0 o to 90 o maximum. See Figures 13, 1, & 15. 5.

Tighten Lock Nut (0). To use the Adjustable Workbench as a machine stand, adjust the height at it s lowest height. See Figures 13, 1, & 15. Fold up and store the Workbench 1.

9 3. Flip up one side or flatten the Tops (17A or B) to assist you in your work. The grid and the protractor printed on the Boards will help in lining up and measuring your work properly. See Figure 11 & 1.. Use the Release Button on the Rotating Hinge to turn and level the Top (17A & B) of the Workbench. Pull the Release Button and slip it into the notch to angle the Top. Choose the same notch on the opposite side in the Rotating Hinge. Snap Button into place. Rotation is 0 o to 90 o maximum. See Figures 13, 1, & Height Adjustment: Pull out the Lock Nut (0) on each side and raise or lower the Adjustable Tube (7) to the desired height. Push the Hanging Pin (6) into the hole height you have chosen. Tighten Lock Nut (0). To use the Adjustable Workbench as a machine stand, adjust the height at it s lowest height. See Figures 13, 1, & 15. Fold up and store the Workbench 1. Using Step (above), loosen the Lock Nut (0) and rotate the table to the 90 o angle. Cranks Top (17B) Figure 11 Figure 1. Once the Top is rotated to 90 o, loosen the Lock Knob (0) on each side to close up the Legs (). Retighten Knobs. This will allow you to carry or store the Workbench up against a wall or in a storage bin. Reverse steps to open and stand the Adjustable Workbench upright. See Figures 13, 1, & 15. Rotating Hinge Rotating Pin and Knotches Rotating Hinge Release Button Lock Nut (0) Figure 1 Figure 13 SKU 91 For technical questions, please call Page 9

10 Figure 15 MAINTENANCE 1. Clean any oil or dust off the Workbench with a soapy, damp cloth. Rinse with a damp rag and dry with a towel.. To avoid rust and warping, do not allow Workbench to remain out of doors. SKU 91 For technical questions, please call Page 10

11 Parts Identification Part 16 Part 15 Part 1 Part 13 Part Part # Description Qty Foot Leg Nut M6 Washer 6 Screw M6X0 Hanging Pin Adjusting Tube Screw M6X35 Nut M8 Screw M8X1 Part 17A 1 8 Part 17B Part 18 Part # Description Qty A 17B Washer 8 Slide Mechanism Screw M6X1 Upper Brace Adjustable Dog Regular Dog Top Top with Protractor Symbol Screw ST.8X16 Tool Holder Lock Knob Cross Bar Part Part 3 Part 1 Part 11 Part 10 Part 9 Part 3 Part Part 7 Part 3 Part Part 8 Part Part 6 Part 19 Part 0 Part Part 3 Part Part 1 Part 1 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTA- TION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTAL- LATION OF REPLACEMENT PARTS THERETO. SKU 91 For technical questions, please call Page 11

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