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1 portable downdraft table Model Set up And Operating Instructions Diagrams within this manual may not be drawn proportionally. Due to continuing improvements, actual product may differ slightly from the product described herein. Distributed exclusively by Harbor Freight Tools Mission Oaks Blvd., Camarillo, CA Visit our website at: Read this material before using this product. Failure to do so can result in serious injury. Save this manual. Copyright 2008 by Harbor Freight Tools. All rights reserved. No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools. For technical questions or replacement parts, please call

2 Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. Write the product s serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and the receipt in a safe and dry place for future reference. Important SAFETY Information In this manual, on the labeling, and all other information provided with this product: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. Danger WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. WARNING CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. Caution 1. NOTICE is used to address practices not related to personal injury. Notice CAUTION, without the safety alert symbol, is used to address practices not related to personal injury. Caution GENERAL AND SPECIFIC SAFETY RULES WARNING! Read all instructions Failure to follow all instructions listed below may result in serious injury. SAVE THESE INSTRUCTIONS Work area safety a. Keep work area clean and well lit. Cluttered or dark areas invite accidents. b. Do not operate in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. c. Keep children and bystanders away while operating. Distractions can cause you to lose control. Personal safety a. Stay alert, watch what you are doing and use common sense when operating. Do not use while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating may result in serious personal injury. b. Do not overreach. Keep proper footing and balance at all times. This enables better control in unexpected situations. Page 2

3 3. c. Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from the surface of the Downdraft Table. Loose clothes, jewelry or long hair can be sucked into the holes by the dust removal system. d. When devices are attached for dust extraction and collection. Insure these are connected and properly used. Always follow all safety warnings, and operational instructions found in the manufacturer s manual for the dust collection system you are using with this Downdraft Table. Use of these devices can reduce dust-related hazards. Tool use and care a. Persons unfamiliar with the Portable Downdraft Table, or these instructions should not operate this product. Tools are dangerous in the hands of untrained users using only identical replacement parts. This will ensure that the longevity and safety of the Downdraft Table is maintained. SPECIFIC SAFETY RULES Always wear ANSI-approved safety goggles, dust mask or respirator and heavy-duty work gloves during use. Use this Portable Downdraft Table only on solid, level work surfaces capable of supporting the Downdraft Table and the workpiece. Attach a properly grounded dust collection system before using this Downdraft Table. Clean the Portable Downdraft Table after each use. DO NOT let dust accumulate in drawer. Keep this Downdraft Table away from children. It is NOT a toy. 4. b. Maintain this tool. Check for breakage of parts and any other condition that may affect operation. If damaged, have the Downdraft Table repaired before use. Many accidents are caused by poorly maintained equipment. c. Use the Portable Downdraft Table in accordance with these instructions and in the manner intended taking into account the working conditions and the work to be performed. Use of the Portable Downdraft Table for operations different from those intended could result in a hazardous situation. Service a. Have your Portable Downdraft Table serviced by a qualified repair person Use this Portable Downdraft Table only for intended purposes. Maintain labels and nameplates on the tool. These carry important safety information. If unreadable or missing, contact Harbor Freight Tools for a replacement. Do not leave the tool unattended when it is attached to a dust collection system. Turn off the dust collector and disconnect from any electrical supply before leaving the area. People with pacemakers should consult their physician(s) before use. Electromagnetic fields in close proximity to heart pacemaker could cause pacemaker interference or pacemaker failure. In addition, people with Page 3

4 pacemakers should: Avoid operating alone. Do not use with power switch locked on. Properly maintain and inspect to avoid electrical shock. Any power cord must be properly grounded. Ground Fault Circuit Interrupter (GFCI) should also be implemented it prevents sustained electrical shock. Save these instructions Some dust created by power sanding, sawing, grinding, drilling, and other construction activities, contains chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: Lead from lead-based paints Crystalline silica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. (California Health & Safety Code , et seq.) The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator. Page 4

5 Construction Materials Dust Port Specifications Base and Collecting Board: Formed Sheet Steel Knobs/Handle: Black ABS Plastic Feet: Black Rubber Collector Tray Gromets: Black Rubber (Q ty - 41) Stopper Bolts: Orange ABS Plastic Stopper Nuts: Black ABS Plastic 2-1/2 Diameter 3. manual for a reference. Make sure all parts are accounted for. Attach one Foot Pad (10) to each corner on the bottom of Base (5) using one Nut (11) per Foot Pad (10). Set Base (5) on a flat, level surface with Dust Port (7) opening facing you. The Dust Port (7) opening is in the rear of Base (5). Phillips Head Screws (6) Unpacking When unpacking, check to make sure that the item is intact and undamaged. If any parts are missing or broken, please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible. Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings before beginning set up, or use of this product. Dust Port (7) Note: For additional information regarding the parts listed in the following pages, refer to the Assembly Diagram near the end of this manual. 1. Assembly This Portable Downdraft Table comes partially assembled. In order to complete the assembly, lay out all parts on flat, level surface in approximate location for connecting to the Base (5). This will give you an idea of where each piece will fit. Use the Assembly Diagram on page 10 of this Figure 1 4. Attach the Dust Port (7) into the existing hole provided using three Phillips Head Screws (6), (see Figure 1). The third Phillips Head Screw (6) is located directly across from the lower screw, but not shown in Figure 1. Page 5

6 Left Cover Board (9) Dust Port (7) Lock Knobs (2) 1. Functions The Portable Downdraft Table is handy when doing either rough, or finish work involving drilling, or sanding. It holds the workpiece in place allowing you to use both hands. By positioning various Stopper Bolts (12) to prevent the workpiece from moving or sliding, you can sand or drill. Your dust will be drawn through the holes on the Collecting Board (8) and into the dust collection system you have attached to the Dust Port (7). Operating Instructions Figure 2 5. Attach the Rear Cover Board (1), the Right Cover Board (3), and the Left Cover Board (9) to the Base (5) using two Lock Knobs (2) each. The Left (9), and Right (3) Cover Boards are short, and the rounded top edge goes toward the front of the Base ( (5) Attach the Left and Right Handles (4) to the existing holes using two Phillips Head Screws (15) per Handle. The Collecting Board (8) lays on top of the Base (5). Note: Do not use the space beneath the Collecting Board (8) to store unused Stopper Bolts (12) or Stopper Nuts (14). They could be sucked through the Dust Port (7) into your vacuum system. Read the entire Important Safety Information section at the beginning of this manual including all text under subheadings before set up or use of this product. To prevent serious injury from accidental operation: Turn off the dust collection system and disconnect it from the Portable Downdraft Table before performing any inspection, maintenance, or cleaning procedures. Work Piece and Work Area Set Up 1. WARNING Designate a work area that is clean and well-lit. To prevent injury and distraction, keep children and pets out of the work area. Route the power cord for your dust collection system along a safe route Page 6

7 1. to reach the work area without creating a tripping hazard or exposing the power cord to possible damage. General Operating Instructions After assembly, set the Portable Downdraft Table on a flat, level surface that will support both the Downdraft Table and the workpiece. Workpiece Rubber Covers over Holes Work Positioners (12) Place the workpiece on the Collecting Board (8), centering it to allow dust to enter collection holes on all sides. Use the Work Positioners (12) as needed, to secure the work piece. Remove the workpiece, lift the Collecting Board (8) and fasten one Nut (14) to each of the Work Positioners (12) that protrude from the bottom of the Collecting Board (8). Tighten the Nuts (14). Finger tight is good. Set the workpiece on the Collecting Board (8) between the Work Positioners (12). The workpiece should have little or no space for side to side movement (see Figure 3). Collecting Board (8) Figure 3 6. Attach a dust collector system to the Dust Port (7) using a hose clamp (not supplied). This will insure that dust does not escape around connection Turn on the dust collector system. As you work, dust will be drawn through the holes in the Collecting Board (8) and out the Dust Port (7) to your dust collector. When you are finished with the workpiece, turn off the dust collecting system and remove the workpiece from top of the Collecting Board (8). Turn the dust collecting system on and using a soft brush (not supplied), push any dust remaining on top of Page 7

8 the Collecting Board (8) through the holes. 10. NOTE: While it is unsafe to keep unused Work Positioners (12), or Nuts (14) beneath the Collecting Board (8) during use, it is alright to do so when storing the Portable Downdraft Table after finishing a project. This will keep everything together, ready for its next job. Maintenance And Servicing Procedures not specifically explained in this manual must be performed only by a qualified technician. To prevent serious injury from accidental operation: Turn the Power Switch of the dust collection system to its OFF position and unplug it. Disconnect the dust collection system from its electrical outlet before any inspection, maintenance, or cleaning procedures. WARNING Cleaning, Maintenance, and Lubrication 1. BEFORE EACH USE, inspect the general condition of the Portable Downdraft Table. Check for loose screws, misalignment, cracked or broken parts, and any other condition that may affect its safe operation. 3. After use, turn on the dust collection system, remove the Collecting Board (8) from on top of the Base and with a soft brush (not provided) push all dust into the Dust Port (7). Turn off the dust collecting system and disconnect it from the Dust Port (7). 4. Before Storage, clean external surfaces of the tool with soft brush, and a clean, moist cloth. 5. Store the Portable Downdraft Table indoors out of the reach of children. To prevent serious injury from tool failure: Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use. Page 8

9 PARTS LIST Part Description Q ty 1 Rear Cover Board 1 2 Lock Knob 6 3 Right Cover Board 1 4 Handle 2 5 Base 1 6 Phillips Head Screw 3 7 Dust Port 1 8 Collecting Board 1 9 Left Cover Board 1 10 Foot Pad 4 11 Nut 4 12 Work Positioners 6 13 Rubber Cover Nut 6 15 Phillips Head Screw 4 PLEASE READ THE FOLLOWING CAREFULLY The manufacturer and/or distributor has provided the parts list and assembly diagram in this manual as a reference tool only. Neither the manufacturer or distributor makes any representation or warranty of any kind to the buyer that he or she is qualified to make any repairs to the product, or that he or she is qualified to replace any parts of the product. In fact, the manufacturer and/or distributor expressly states that all repairs and parts replacements should be undertaken by certified and licensed technicians, and not by the buyer. The buyer assumes all risk and liability arising out of his or her repairs to the original product or replacement parts thereto, or arising out of his or her installation of replacement parts thereto. Page 9

10 ASSEMBLY DIAGRAM Page 10

11 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to you. This warranty is expressly in lieu of all other warranties, express or implied, including the warranties of merchantability and fitness. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return repaired products at our expense, but if we determine there is no defect, or that the defect resulted from causes not within the scope of our warranty, then you must bear the cost of returning the product. This warranty gives you specific legal rights and you may also have other rights which vary from state to state Mission Oaks Blvd. PO Box 6009 Camarillo, CA (800) Record Product s Serial Number Here: Note: If product has no serial number, record month and year of purchase instead. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. Page 11

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