PRODUCT CATALOGUE ENCLOSURES AND SAFETY GUARDS

Transcription

1 PRODUCT CTLOGUE ENCLOSURES ND SFETY GURDS

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3 Profile system TC Copyright FlexLink 2017 The contents of this publication are the copyright of the publishers and may not be reproduced (even extracts) unless permission is granted. Every care has been taken to ensure the accuracy of the information but no liability can be accepted for any errors or omissions. The right is reserved to make design modifications. Patents Essential parts of the FlexLink product range are protected by patents and design regulations. Drawings are made to European standards. FlexLink

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5 Contents Safety engineering...5 Icon overview...7 Profiles TC Summary of TC profiles...9 Common dimensions...10 luminum profiles, Light...11 luminum profiles, asic...12 luminum profiles, Heavy...18 luminum profiles, Ultra...21 luminum profiles, others...23 luminum profiles, TC Roller conveyors...25 End caps...26 Dimensions End caps...27 Plastic extrusion profiles Cover and frame profile TC...31 Table support profiles TC...32 umber profiles TC...33 Slot cover profiles TC...34 Frame profile TC...35 Rim strip TC...36 Screw channel TC...37 End caps and plugs, TC for connecting elements End caps and plugs... Connecting system TC Connecting elements TC without profile machining41 Summary of Joints TC...42 Universal joint TC...44 Central joint TC, 90º rigid...46 Central joint TC, 30-90, articulated...47 Central joint TC, 0-90, mitred...49 Central joint, TC, 180 butt-type...50 Central joint, TC, 90 rigid, with M8 thread...51 Corner joint TC...52 ngle joint TC...54 Mounting bracket TC...55 M12 Screwed joint, TC...56 M8 Screwed joint TC, with T-slot nut...58 M8 Screwed joint, TC...60 M12 clamped joint, TC...62 T-slot nut TC...64 Connecting tab TC...65 Connecting joint TC...66 Plate for T-joint TC...67 End joint TC...70 Corner bracket TC, x...72 x/ 90 Corner connector TC...73 Corner bracket, x/ 90 / R TC...74 Fixing elements, TC...75 T-head bolts, TC...77 Cable holders, TC...78 Reducing sleeve M12/ M8, TC...79 Frame elements ssembly block TC...81 Multiblock TC...83 ngled strip TC...84 ase elements 85 djustable feet TC Floor attachment bracket End plate Foot Plate for beams Floor washer, open version Floor attachment bracket Floor attachment bracket Castors Foot Fittings for doors, flaps and sliding elements Hinge, L Double hinge, L Hinge, L Hinge, L 75, concealed Hinge, L Hinge, plastic Hinge, plastic 50, with cover cap Handle, plastic Handle, plastic Handle, plastic 190 ST Handle, L Handle, plastic Handle, plastic Lockable handle Magnetic catch all catch, plastic Double ball catch, plastic Door catch Sliding T-slot block for profile-framed sliding elements Locking handle for profile-framed sliding elements Guide rollers for profile-framed sliding elements Fitting for horizontal profile-framed sliding doors Tools Overview of punching tools Punching tools, TC, Slot cover Punching tool Hand punch, TC, Slot cover Drilling jig, TC, for M8-/M12 joint, central joint Drill fixture Central Joints TC for open T-slots Drill fixture Central Joints TC for closed profiles 1 Hand deburring tool for opened profile slots Countersink Twist drill Hexalobular socket bits Mini bit ratchet, hexagon socket 6 mm Technical specification luminum profiles Product index Product designations in alphanumeric order FlexLink

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7 Safety engineering FlexLink applies a holistic approach to safety engineering. Our team of experts supports you through every phase of the project. We assist in performing risk analysis, defining the functional requirements, undertake construction, installation and maintenance tasks. This enables you to save valuable time and reduce costs. Our goal is to provide flexible, reliable and safe systems for your individual applications. Guardings Our safety guards protect areas that could cause injury to operators. We offer fence solutions that are modular, with a highly flexible design. While quick and easy to assemble, they also facilitate compliance with many types of legal requirements. It is possible to order special dimensions which will fit perfectly to your application and hence reduced the required floor space to a minimum. Virtually any RL colour is available. Safety switches, sensors or special locks can be integrated in line with customer requirements. High flexibility Modular design Ready for integration of sensors and electrical devices Robust Short assembly time Complete range: - Structures - Safety accessories - Doors - Panels FlexLink 2017 Safety engineering 5

8 Copyright sortimat/ts utomation Enclosures Contamination and disturbances can be eliminated by encapsulating your process machines. We have a complete range of components for designing the enclosure that meets your particular needs. For example, our closed beams make a clean and professional impression, while serving their intended purpose of eliminating places where dirt and dust can hide. They are also designed to facilitate compact layouts and quick installation. The exterior features a clear, modern appearance. The individualized colour scheme and high-quality appearance of the enclosures from the FlexLink profile system ensures that your machines are easily recognizable. With the profile system from FlexLink, it is also easier to satisfy the increasing requirements of health and safety regulations. Integral part of the machine safety concept Complete range of components Open and closed profiles for light, medium and heavy-duty applications Modern and attractive design - rand builder - Increase value Easy to design and assembly Easy to clean Robust and flexible Easy to design and order Machine enclosures and safety guards can be easily designed in the FlexLink Design Tool. With its built-in intelligence to help avoid errors, it saves valuable time for both design and mechanical engineers. The software tool also exports to STEP and ST files allowing quick integration into the general machine or line drawing. With the export feature of the bill of material (om), including all necessary machining, ordering is completed quick and easy. Intuitive assembly drawings that enable fast and trouble free installation can be easily prepared as well. om is imported into FlexLink s e-commerce site, the Online Store - where you find CD blocks for the most common CD types for nearly all of FlexLink s components. The full use of FlexLink s engineering tools is a real time saver. 6 Safety engineering FlexLink 2017

9 Icon overview General Packing unit rea Type/version Material Tools Fabrication Colour Cutting profile to length ntistatic type Weight Left hand version/right hand version RS System-related Profile series Slot pull-out force Opening angle End cap Maximal load-bearing capacity Tightening torque Floor plate nti-rotation element Dimensions Sizes, dimensions lx moment of inertia Min. bending radius Rx I R x Iy R Stock length ly moment of inertia Min. bending radius Ry Thread Wx drag torque Wy drag torque FlexLink 2017 Icon overview 7

10 8 Icon overview FlexLink 2017

11 Profiles TC Contents Summary of TC profiles...9 Common dimensions...10 luminum profiles, Light...11 luminum profiles, asic...12 luminum profiles, Heavy...18 luminum profiles, Ultra...21 luminum profiles, others luminum profiles, TC Roller conveyors End caps Dimensions End caps Summary of TC profiles Fewer profiles more application options The range of profiles from the TC system consists of open profiles in types L (Light), (asic), H (Heavy) and U (Ultra) for moderate to high static and dynamic demands, and closed profiles in types C (asic Closed) and HC (Heavy Closed). The range is complemented by a variety of angular and round-edged profiles. ll series come with a standardised outer radius of 1mm to avoid visible cut edges and dirt traps. The reinforced slot geometry even permits the use of clampable joints in the standard TC L (Light) version. Lengths and tolerance aluminium profiles If no other tolerance is stated in the catalogue all 3 m and 6 m aluminium beams will be delivered with a length of 3030 ±5 mm respective 6070 ±5 mm. The extra length compensates for cut losses on local site. If no other range is mentioned in the catalogue L-cut aluminium profiles can be ordered in the range of mm. LIGHT SIC HEVY ULTR TC... x TC...x TC...x C TCH...x TCH...x C TC...x T TC...x Z TC..x L TC...x U TCL..xx80 TC...xx80 TC... xx80 C TCH...xx80 TCH...xx80 C TC...xx80 L TC...xx120 TC...xx160 TC...x80 TC...x80 C TCH... x80 TCH...x80 C TCU... x80 TCU...x80x120 TCU...x80x160 OTHER TC...xx16 TCR...x TCR...x56 TC...x TC...x80 TCRC...xx80 TCRC...xx120 TCS...x MC TCFL... TCP...x34x FlexLink 2017 Summary of TC profiles 9

12 Common dimensions Light asic asic closed 29,6 29,6 R1 8,5 11,2 R1 8,5 11,2 0,7 11,1 (M12) 7,2 (M8) 11,1 (M12) 7,2 (M8) Heavy Heavy closed 27,7 R1 8,5 11,2 0,7 11,1 (M12) R1 5,3 (M6) Ultra 68 8,5 10,2 (M12) 5 (M6) 11,2 10 Common dimensions FlexLink 2017

13 luminum profiles, Light Profile, x Light Profile, x80 Light 80 69,6 29,6 29,6 29,6 TCE G / TCE TCE x80 G / TCE x80 Profile, x Light luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TCL 3x TCL 6x TCL Lx End cap, grey TCE G* End cap, black TCE * * Must be ordered in pack size 10 or pack size 100 Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page 27 Profile, x80 Light luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TCL 3xx80 TCL 6xx80 TCL Lxx80 End cap, grey TCE x80 G* End cap, black TCE x80 * * Must be ordered in pack size 10 Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page 27 FlexLink 2017 luminum profiles, Light 11

14 luminum profiles, asic Profile, x asic Profile, x asic, One side closed 29,6 29,6 TCE G / TCE Profile, x, asic luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TC 3x TC 6x TC Lx End cap, grey TCE G* End cap, black TCE * * Must be ordered in pack size 10 or pack size 100 Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page 27 Profile, x asic, Closed 29,6 29,6 29,6 TCE G / TCE Profile, x asic, One side closed luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TC 3x T TC 6x T TC Lx T End cap, grey TCE G* End cap, black TCE * * Must be ordered in pack size 10 or pack size 100 Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page 27 Profile, x asic. Z-Shaped closed 29,6 29,6 Profile, x asic, Closed luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TCE G / TCE TC 3x C TC 6x C TC Lx C End cap, grey TCE G* End cap, black TCE * * Must be ordered in pack size 10 or pack size 100 Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page 27 29,6 Profile, x asic. Z-Shaped closed luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TCE G / TCE TC 3x Z TC 6x Z TC Lx Z End cap, grey TCE G* End cap, black TCE * * Must be ordered in pack size 10 or pack size 100 Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page luminum profiles, asic FlexLink 2017

15 luminum profiles, asic (continued) Profile, x asic, L-shaped closed 29,6 29,6 Profile, x asic, L-shaped closed luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TC 3x L TC 6x L TC Lx L End cap, grey TCE G* End cap, black TCE * * Must be ordered in pack size 10 or pack size 100 Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page 27 Profile, x asic, U-Shaped closed TCE G / TCE 29,6 29,6 Profile, x asic, U-Shaped closed luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TCE G / TCE TC 3x U TC 6x U TC Lx U End cap, grey TCE G* End cap, black TCE * * Must be ordered in pack size 10 or pack size 100 Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page 27 FlexLink 2017 luminum profiles, asic 13

16 luminum profiles, asic (continued) Profile, x80, asic 80 Profile, x80 asic, Closed 80 29,6 29,6 69,6 69,6 TCE x80 G / TCE x80 Profile, x80, asic luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TC 3xx80 TC 6xx80 TC Lxx80 End cap, grey TCE x80 G* End cap, black TCE x80 * * Must be ordered in pack size 10 Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page 27 TCE x80 G / TCE x80 Profile, x80 asic, Closed luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TC 3xx80 C TC 6xx80 C TC Lxx80 C End cap, grey TCE x80 G* End cap, black TCE x80 * * Must be ordered in pack size 10 Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page luminum profiles, asic FlexLink 2017

17 luminum profiles, asic (continued) Profile, x80 asic, L-Shaped, Closed Profile, x120 asic 29,6 29, , ,6 TCE x80 G / TCE x80 Profile, x80 asic, L-Shaped, Closed luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TC 3xx80 L TC 6xx80 L TC Lxx80 L End cap, grey* TCE x80 G* End cap, black* TCE x80 * * Must be ordered in pack size 10 Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page 27 TCE x120 G/TCE x120 Profile, x120 asic luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TC 3xx120 TC 6xx120 TC Lxx120 End cap, grey TCE x120 G* End cap, black TCE x120 * * Must be ordered in pack size 10 Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page 27 FlexLink 2017 luminum profiles, asic 15

18 luminum profiles, asic (continued) Profile, x160 asic 29,6 Profile, 80x80 asic 80 69, ,6 69,6 TCE 80 G/TCE 80 Profile, 80x80 asic luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TC 3x80 TC 6x80 TC Lx80 End cap, grey TCE 80 G* End cap, black TCE 80 * * Must be ordered in pack size 10 Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page 27 TCE x80 G / TCE x80 Profile, x160 asic luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TC 3xx160 TC 6xx160 TC Lxx160 End cap, grey (2 pcs) TCE x80 G* End cap, black (2 pcs) TCE x80 * * Must be ordered in pack size 10 Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page luminum profiles, asic FlexLink 2017

19 luminum profiles, asic (continued) Profile, 80x80 asic, Closed 80 69,6 69,6 TCE 80 G/TCE 80 Profile, 80x80 asic, Closed luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TC 3x80 C TC 6x80 C TC Lx80 C End cap, grey TCE 80 G* End cap, black TCE 80 * * Must be ordered in pack size 10 Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page 27 FlexLink 2017 luminum profiles, asic 17

20 luminum profiles, Heavy Profile, x Heavy Profile, x80 Heavy 27,7 27,7 27,7 TCE G / TCE 80 67,7 Profile, x Heavy luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TCH 3x TCH 6x TCH Lx End cap, grey TCE G* End cap, black TCE * * Must be ordered in pack size 10 or pack size 100 Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page 27 Profile, x Heavy, Closed 27,7 Profile, x80 Heavy, Closed luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TCH 3x C TCH 6x C TCH Lx C End cap, grey TCE G* End cap, black TCE * * Must be ordered in pack size 10 or pack size 100 Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page 27 27,7 TCE G / TCE TCE x80 G / TCE x80 Profile, x80 Heavy luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TCH 3xx80 TCH 6xx80 TCH Lxx80 End cap, grey TCE x80 G* End cap, black TCE x80 * * Must be ordered in pack size 10 Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page luminum profiles, Heavy FlexLink 2017

21 luminum profiles, Heavy (continued) Profile, x80 Heavy, Closed 27,7 Profile, 80x80 Heavy ,7 67,7 67,7 TCE x80 G / TCE x80 Profile, x80 Heavy, Closed luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TCH 3xx80 C TCH 6xx80 C TCH Lxx80 C End cap, grey TCE x80 G* End cap, black TCE x80 * * Must be ordered in pack size 10 Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page 27 TCE 80 G/TCE 80 Profile, 80x80 Heavy luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TCH 3x80 TCH 6x80 TCH Lx80 End cap, grey TCE 80 G* End cap, black TCE 80 * * Must be ordered in pack size 10 Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page 27 FlexLink 2017 luminum profiles, Heavy 19

22 luminum profiles, Heavy (continued) Profile, 80x80 Heavy, Closed 80 67,7 67,7 TCE 80 G/TCE 80 Profile, 80x80 Heavy, Closed luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TCH 3x80 C TCH 6x80 C TCH Lx80 C End cap, grey TCE 80 G* End cap, black TCE 80 * * Must be ordered in pack size 10 Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page luminum profiles, Heavy FlexLink 2017

23 luminum profiles, Ultra Profile, 80x80 Ultra 80 Profile, 80x120 Ultra TCE 80 G/TCE 80 Profile, 80x80 Ultra luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TCU 3x80 TCU 6x80 TCU Lx80 End cap, grey TCE 80 G* End cap, black TCE 80 * * Must be ordered in pack size 10 Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page TCE 80x120 G/TCE 80x120 Profile, 80x120 Ultra luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TCU 3x80x120 TCU 6x80x120 TCU Lx80x120 End cap, grey TCE 80x120 G* End cap, black TCE 80x120 * * Must be ordered in pack size 10 Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page 27 FlexLink 2017 luminum profiles, Ultra 21

24 luminum profiles, Ultra (continued) Profile, 80x160 Ultra TCE 80 G/TCE 80 Profile, 80x160 Ultra luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TCU 3x80x160 TCU 6x80x160 TCU Lx80x160 End cap, grey (2 pcs) TCE 80 G* End cap, black (2 pcs) TCE 80 * * Must be ordered in pack size 10 Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page luminum profiles, Ultra FlexLink 2017

25 luminum profiles, others Profile, x16 asic Profile, x56x45º R80 asic 16 29,6 TCE x16 G/TCE x16 45 R80 Profile, x16 asic luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TC 3xx16 TC 6xx16 TC Lxx16 End cap, grey TCE x16 G* R End cap, black TCE x16 * * Must be ordered in pack size 10 Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page 27 Profile, xx90º R asic R Profile, xx90º R asic luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) End cap, grey End cap, black TCE R G/TCE R * Must be ordered in pack size 10 TCR 3x TCR 6x TCR Lx TCE RG* TCE R* Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page 27 Profile, x56x45º R80 asic luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TCR 3x56 TCR 6x56 TCR Lx56 End cap, grey TCE 56 RG * End cap, black * Must be ordered in pack size 10 TCE 56 R* Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page 27 Profile, xx90º R asic 29,6 R3 Profile, xx90º R asic luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) End cap, grey End cap, black 29,6 * Must be ordered in pack size 10 TCE 56 RG/TCE 56 R TCE G/TCE TC 3x TC 6x TC Lx TCE G* TCE * Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page 27 FlexLink 2017 luminum profiles, others 23

26 luminum profiles, others (continued) Profile, 80x80x90º asic Profile, x MC R3 29, ,6 Profile, x MC luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TCS 3x MC TCS 6x MC TCS Lx MC Profile data, see Profile data on page 149 Sliding door profile, x , TCE 80 G/TCE Profile, 80x80x90º asic luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) End cap, grey End cap, black * Must be ordered in pack size 10 TC 3x80 TC 6x80 TC Lx80 TCE 80 G* TCE 80 * Profile data, see Profile data on page 149 End cap: see Dimensions End caps on page 27 Sliding door profile, x30 luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TCFL 3 TCFL 6 TCFL L Profile data, see Profile data on page 149 R3 Profile for sliding door, 34x Profile for sliding door, 34x luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TCP 3x34x TCP 6x34x TCP Lx34x Profile data, see Profile data on page luminum profiles, others FlexLink 2017

27 luminum profiles, TC Roller conveyors Special profiles for assembling roller conveyors in x80mm and x120mm size. ssembly Profile, Roller conveyor 80 D 4 Ø5 48 E 68 Profile, Roller conveyor luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TCRC 3xx80 TCRC 6xx80 TCRC Lxx80 Profile data, see Profile data on page 149 Profile, Roller conveyor 28 Part list Roller-conveyor profile, x80mm Roller-conveyor profile, x120mm C Cover plate (only for roller-conveyor profile, x120mm) (Not in FlexLink's regular assortment, own production.) D E C Dimensions Conveyor roller with M8 thread M8x20 countersunk-head screw 32 2 C E D 1 Power and control lines 4 Ø5 Profile, Roller conveyor luminum, anodized Length 3030 mm ± 5 mm Length 6070 mm ± 5 mm Length to order ( mm) TCRC 3xx120 TCRC 6xx120 TCRC Lxx120 Profile data, see Profile data on page 149 FlexLink 2017 luminum profiles, TC Roller conveyors 25

28 End caps End caps: - close off profile end faces - prevent ingress of dirt - prevent cuts. esthetically pleasing design: rounded End caps in shallow, flat geometry. Rational: No need to debur cut surface. Caps press / knock into the screw channels. Silver grey (similar to RL 7001) lack (similar to RL 9005) Part list ) End cap, x mm C ) End cap, x80 mm C) End cap, 80x80 mm D) End cap, x120 mm E) End cap, 80x120 mm F) End cap, x16 mm G) End cap, x/ 90 mm H) End cap, /45 /R80 mm D E F G H 26 End caps FlexLink 2017

29 Dimensions End caps (L) Light 1) Grey 2) lack mm TCL...x TCE G TCE x t=2 mm TCL...xx80 TCE x80 G TCE x80 x80 t=2 mm () asic TC...xx16 F TCE x16 G TCE x16 x16 t=2 mm TC...x TCE G TCE x t=2 mm TC...x T TCE G TCE x t=2 mm TC...x L TCE G TCE x t=2 mm TC...x U TCE G TCE x t=2 mm TC...x C TCE G TCE x t=2 mm TC...x Z TCE G TCE G x t=2 mm TC...x G TCE G TCE x/90 t=2 mm TCR...x56 H TCE 56 RG TCE 56 R x45 R80 t=2 mm TC...xx80 TCE x80 G TCE x80 x80 t=2 mm TC...xx80 L TCE x80 G TCE x80 x80 t=2 mm FlexLink 2017 Dimensions End caps 27

30 () asic 1) Grey 2) lack mm TC...xx80 C TCE x80 G TCE x80 x80 t=2 mm TC...xx120 D TCE x120 G TCE x120 x120 t=2 mm TC...xx160 2xC TCE 80 G TCE 80 x80 t=2 mm TC...x80 C TCE 80 G TCE 80 80x80 t=2 mm TCC...x80 C C TCE 80 G TCE 80 80x80 t=2 mm (H) Heavy TCH...x TCE G TCE x t=2 mm TCH...x C TCE G TCE x t=2 mm TCH...xx80 TCE x80 G TCE x80 x80 t=2 mm TCH...xx80 C TCE x80 G TCE x80 x80 t=2 mm TCH...x80 C TCE 80 G TCE 80 80x80 t=2 mm TCU...x80 C C TCE 80 G TCE 80 80x80 t=2 mm (U) Ultra TCU...x80 C TCE 80 G TCE 80 80x80 t=2 mm 28 Dimensions End caps FlexLink 2017

31 (U) Ultra 1) Grey 2) lack mm TCU...x80x120 E TCE 80x120 G TCE 80x120 80x120 t=2 mm TCU...x80x160 2xC TCE 80 G TCE 80 80x80 t=2 mm Silver grey (similar to RL 7001) lack (similar to RL 9005) FlexLink 2017 Dimensions End caps 29

32 30 Dimensions End caps FlexLink 2017

33 11 11 Plastic extrusion profiles Contents Cover and frame profile TC...31 Table support profiles TC...32 umber profiles TC...33 Slot cover profiles TC...34 Cover and frame profile TC Frame profile TC...35 Rim strip TC...36 Screw channel TC...37 Net strip, 5 mm, grey 8,5 One profile for two applications: - used as a cover profile (1), it closes off profile slots to prevent ingress of coarse dirt. Net strip, 5 mm, grey Length 2 m TCET 2 CG - with open side facing out, it can be used as frame profile (2) for panel elements. Dimensions Cover and frame profiles are fitted by pressing/ knocking them into the system slots. 9 2 X Net strip 2-3 mm, grey 8, ,9 Net strip 2-3 mm, grey Length 2 m 8.5 TCET 2 G 1 For use as cover profile 2 For use as frame profile Net strip 4 mm, grey Net strip 4 mm, grey Length 2 m 8,5 TCET 2 G FlexLink 2017 Cover and frame profile TC 31

34 Table support profiles TC Table support profile prevents damage to item resting on it. brasion-resistant surface. Other colours available on request. Table support profiles press/ knock into the system slots Support rail, Table support, black 20 15,5 10 Support rail, Table support, black Length 6 m Length to order ( mm) Dimensions 20 TCP 6x10x20 TCP Lx10x Table support profiles TC FlexLink 2017

35 umber profiles TC utt profiles provide a protective edge on frames, doors or devices. brasion-resistant surface. Other colours available on request. utt profiles press/ knock into the system slots. Support rail, umper profile, black Support rail, bumper profile, black Length 5 m Length to order ( mm) Dimensions TCP 6x5x34 TCP Lx5x FlexLink 2017 umber profiles TC 33

36 Slot cover profiles TC Slot cover profile for closing off profile slots for aesthetic and practical reasons: - easier to keep clean - concealed wiring. Cover profiles press/ knock into the system slots. Sliding profile, Silver 9 5 Sliding profile, Silver Length 2 m TCC 2 Note. Must be ordered in multiples of 10 Dimensions Slot cover profiles TC FlexLink 2017

37 13 Frame profile TC Dimensions For installing panel material of different thicknesses directly in profile slot. Profile frame is mounted around panel material. ssembly: - Fit frame profiles with mitred or butt joint. - To facilitate mounting panel material, hold upper part of edges or spray with lubricant (e.g.silicone spray). Net strip, 2-5 mm 11 Part list Frame profile 1 Panel material 2 Rippled grid Net strip, 2-5 mm Length 2 m TCET 2 E Net strip, 1/4 = 6,35 mm, grey 8,5 Net strip, 1/4 = 6.35 mm, grey Length 2 m TCET 2 DG FlexLink 2017 Frame profile TC 35

38 Rim strip TC Mounting tool, seal fitter Mounting tool, seal fitter TTSF 170 Dimensions For installing panel material of different thicknesses directly in profile slot. Profile frame is mounted around panel material. ssembly: - Starting at centre of upper profile, press in seal all the way round. - No cutting is necessary at corners. The seal fitter (Part. no TTSF 170) facilitates installation. 3 X = Rim strip, Push-in seal 3-5 mm, grey or black 8,5 Part list Push-in seal, 3-5 mm Silver grey Push-in seal, 3-5 mm lack Seal fitter Rim strip, Push-in seal 3-5 mm, black Length 100 m Rim strip, Push-in seal 3-5 mm, grey Length 100 m TCET 100 F TCET 100 FG 36 Rim strip TC FlexLink 2017

39 Screw channel TC Self tapping screw, PD 6x20 mm For mounting construction parts and accessories. ny length of screw channel can be clipped into the profile. This also makes it possible to provide screwed joints at irregular intervals throughout the length of the profile. PD screws with low screw-in torque. High pull-out forces Screw channel profile Self tapping screw, PD 6x20 mm TCPD 6x20* * Must be ordered in pack size 100 Dimensions L=12 H=1-5 3,2 L=20 H=8-13 Ø7 Ø10,5 H L 4,15 10,5 Part list Screw channel profile, lack Length 2 m TCEF 2 PD screw Screw channel Self tapping screw, PD 6x12 mm Self tapping screw, PD 6x12 mm TCPD 6x12* * Must be ordered in pack size 100 FlexLink 2017 Screw channel TC 37

40 38 Screw channel TC FlexLink 2017

41 End caps and plugs,tc for connecting elements Contents End caps and plugs... Caps for covering connecting elements to provide an aesthetically pleasing finish Dimensions 1 Ø25 1,5 4 Ø18 Ø10,25 Ø5,3 1,5 2 Ø20 1,5 5 Ø12,4 Ø6,3 4,8 3 Ø15 1,2 Ø9 1, Grey lack Material 1 Screwed joint, M12 TCE M12 G TCE M12 2 M8 screwed joint TCE M8 G TCE M8 3 M12 clamped joint TCE M12CJ G TCE M12CJ 4 Central joint TCE EC14 G TCE EC14 5 M6 ULS screw ISO 7380 M6 TCE M6 G TCE M6 6 Universal joint TCE UJ64 G TCE UJ64 P6 FlexLink

42 End caps and plugs Plug, Screwed joint M12, grey or black End cap, Universal joint, grey or black Plug, Screwed joint M12, grey TCE M12 G Plug, Screwed joint M12, black TCE M12 Pack size 100 pcs Plug, Screwed joint M8, grey or black End cap, Universal joint, grey End cap, Universal joint, black Pack size 10 pcs TCE UJ64 G TCE UJ64 Plug, Screwed joint M8, grey Plug, Screwed joint M8, black Pack size 100 pcs TCE M8 G TCE M8 Plug, Clamped joint M12, grey or black Plug, Clamped joint M12, grey TCE M12CJ G Plug, Clamped joint M12, black TCE M12CJ Pack size 100 pcs Plug, Central joint, grey or black Plug, Central joint, grey Plug, Central joint, black Pack size 100 pcs TCE EC14 G TCE EC14 Plug, for screw ISO 7380 M6, grey or black Plug, for screw ISO 7380 M6, grey Plug, for screw ISO 7380 M6, black Pack size 100 pcs TCE M6 G TCE M6 End caps and plugs FlexLink 2017

43 Connecting system TC Contents Connecting elements TC without profile machining...41 Summary of Joints TC...42 Universal joint TC...44 Central joint TC, 90º rigid...46 Central joint TC, 30-90, articulated...47 Central joint TC, 0-90, mitred...49 Central joint, TC, 180 butt-type...50 Central joint, TC, 90 rigid, with M8 thread...51 Corner joint TC...52 ngle joint TC...54 Mounting bracket TC...55 M12 Screwed joint, TC...56 M8 Screwed joint TC, with T-slot nut...58 M8 Screwed joint, TC...60 Connecting elements TC without profile machining M12 clamped joint, TC...62 T-slot nut TC...64 Connecting tab TC...65 Connecting joint TC...66 Plate for T-joint TC...67 End joint TC...70 Corner bracket TC, x...72 x/ 90 Corner connector TC...73 Corner bracket, x/ 90 / R TC...74 Fixing elements, TC...75 T-head bolts, TC...77 Cable holders, TC...78 Reducing sleeve M12/ M8, TC...79 Jointing elements from the modular TC system can be used for joining TC profiles. In terms of rationalisation (i.e.avoid the need for machining), fast assembly and aesthetics, we recommend the following joints in particular: Universal joint for connecting profiles with open and closed profile slots, without milling and drilling work, can also be retrofitted. Central joint for high-load joints, with small amount of machining work. Corner and angled joints for high loads, to achieve force-locked connection between profiles, without profile machining. Screwed joints for high-load joints fast assembling after drilling FlexLink 2017 Connecting elements TC without profile machining 41

44 Summary of Joints TC Universal joints Central joints Corner and angled joints M12 screwed joints 42 Summary of Joints TC FlexLink 2017

45 Summary of Joints TC (continued) M8 screwed joints M12 clamped joints FlexLink 2017 Summary of Joints TC 43

46 Universal joint TC For right-angled profile joints. Fast installation and high joint strength. Suitable for retrofitting profiles in closed frames. No machining work necessary to open profiles. Rotation prevented by fitting two single joints. ssembly C Universal joint, variable 0, Universal joint, variable TCUJ 20* Dimensions Universal joint, variable TCUJ * Universal joint, variable TCUJ 80* * Must be ordered in pack size M , Universal joint TC FlexLink 2017

47 Mounting Universal joints TC Step 1: Turn universal joint into the profile slot up to a depth of 1mm from the end face (TTSD 50x50). Step 4: Turn universal joint into the profile slot up to a depth of 1mm from the end face. (TTSD 50x50) Step 2: Swing T-slot nut into the slot in the continuous profile and move to the appropriate position. Step 5: Swing T-slot nut into the opened slot in the continuous profile and move to the appropriate position Step 3: Drive screw into the T-slot nut (fitted beforehand) and tighten. For this purpose, use mini bit ratchet (TTSD 98) and 6-mm ball-head hexagon socket (TTSD 6x98). Step 6: Drive screw into the T-slot nut (fitted beforehand) and tighten. Mounting Universal joints TC, C, HC Step 7: Press end cap on over the slot opening. (TCE UJ64 G, TCE UJ64 ) Step 1: Using hand punch, open slot cover on the continuous profile (). Step 2: Using hand punch, open slot cover on the profile () being connected. For this purpose, use the end stop. Step 3: reak open the remaining slot cover to the end of the profile, e.g. using a screwdriver. FlexLink 2017 Universal joint TC 45

48 Central joint TC, 90º rigid For right-angled profile joints. Flexible positioning. Plug for closed profiles. Profile machining necessary. ssembly C Part list C External joint Internal joint Plug TCE EC14 G or TCE EC14 G Machining Central joint, 90, external 29 Ø14,1 29 Ø14,1 26 Central joint, 90, external TCEC 14 E* * Must be ordered in pack size 10 Central joint, 90, internal Central joint, 90, internal TCEC 14 I* * Must be ordered in pack size Central joint TC, 90º rigid FlexLink 2017

49 Central joint TC, 30-90, articulated For profile joints at angles of Joint must be pushed into system slot at end face. Flexible positioning. Plug for closed profiles. Profile machining necessary. ssembly C Central joint, rticulated, 30 to 90, external Part list C External joint Internal joint Plug TCE EC14 G or TCE EC14 G Central joint, rticulated, 30 to 90, external TCEC 14x30-90 E Central joint, rticulated, 30 to 90, internal Central joint, rticulated, 30 to 90, internal TCEC 14x30-90 I FlexLink 2017 Central joint TC, 30-90, articulated 47

50 Machining α= h x x h Ø14,1 x = 20 tan (90 - α) [mm] 26 Ø14,1 ngle Measurement (h) mm mm mm mm 48 Central joint TC, 30-90, articulated FlexLink 2017

51 Central joint TC, 0-90, mitred For mitred joints at angles of Plug for closed profiles. Profile machining necessary. ssembly C Part list C External joint Internal joint Plug TCE EC14 G or TCE EC14 G Machining Central joint, Mitred, 0 to 90, external α= x x 29 Ø14,1 26 Ø14,1 Central joint, Mitred, 0 to 90, external TCEC 14x0-90 E x = 20 tan (90 - α) [mm] Central joint, Mitred, 0 to 90, internal Central joint, Mitred, 0 to 90, internal TCEC 14x0-90 I FlexLink 2017 Central joint TC, 0-90, mitred 49

52 Central joint, TC, 180 butt-type For butt joints. Plug for closed profiles. Profile machining necessary. ssembly Part list Central joint, 180, butt-type Plug TCE EC14 G or TCE EC14 G Machining Central joint, Straight connection Central joint, Straight connection TCEC 14x Ø14,1 50 Central joint, TC, 180 butt-type FlexLink 2017

53 Central joint, TC, 90 rigid, with M8 thread Joint with M8 thread for mounting profiles to front of components with M8 threaded hole. Profile machining necessary. Machining M8 Ø ,5 Central joint, M8 Central joint TCEC 14 M8 ssembly M8 Part list Central joint, M8 Plug TCE EC14 G or TCE EC14 G FlexLink 2017 Central joint, TC, 90 rigid, with M8 thread 51

54 Corner joint TC Corner joint for: - connecting profiles to profiles - additionally reinforcing profile joints - installing different machine components. No machining work necessary to open profiles. nti-rotation element (4) can be detached if necessary. vailable either as: - ll-inclusive item: Corner joint (colour coated) including fixing material - Single item: Corner joint (colour coated). Please order end cap and fixing material separately 18 ngle bracket, x80, grey or black ngle bracket, x80, grey 4 80 Ø8,4 TCF x80 G Corner joint x80, end cap grey TCE x112 G and necessary mounting hardware included. ngle bracket, x80, black TCF x80 Corner joint x80, end cap black TCE x112 and necessary mounting hardware included ngle bracket, x, die-cast 4 ngle bracket, x, grey or black ngle bracket, x, die-cast* TCF x * End cap, Corner joint x, grey TCE x55 G* End cap, Corner joint x, black TCE x55 * * Must be ordered in pack size 10 ngle bracket, x80, die-cast 4 Ø8,4 80 ngle bracket, x, grey TCF x G Corner joint x, end cap grey TCE x55 G and necessary mounting hardware included. ngle bracket, x, black TCF x Corner joint x,end cap black TCE x55 and necessary mounting hardware included. 80 ngle bracket, x80, die-cast TCF x80 * End cap, Corner joint x80, grey TCE x112 G* End cap, Corner joint x80, black TCE x112 * * Must be ordered in pack size Corner joint TC FlexLink 2017

55 ssembly x C D Part list C D E F x corner joint End cap for x corner joint M8x16 socket head cap screw/ 8.4 washer Steel M8 T-slot nut x80 corner joint End cap for x80 corner joint F E D x80 C Designation Size Colour of end cap Part number Qty Silver grey (similar to RL 7001) TCF x G 1 Corner joint, complete, Silver -D x lack (similar to RL 9005 Silver grey (similar to RL 7001) TCF x TCF x80 G 1 1 E-F x80 lack (similar to RL 9005 TCF x80 1 x -- TCF x 10 Corner joint, silver E x80 -- TCF x80 10 Silver grey (similar to RL 7001) TCE x55 G 10 x End cap lack (similar to RL 9005 TCE x55 10 Silver grey (similar to RL 7001) TCE x112 G 10 F x80 lack (similar to RL 9005 TCE x Die-cast zinc Die-cast zinc P6-G30 FlexLink 2017 Corner joint TC 53

56 ngle joint TC ngle joint for: ssembly - connecting profiles to profiles - additionally reinforcing profile joints - installing different machine components. No profile machining necessary. Secure fit- position marking shows position of T-head. vailable as complete pack. 1 2 ngle bracket, x70 Part list x70 angle joint/ M8x25 T-head bolt/ M8 nut (self-locking/ 8.4 washer 80x70 angle joint/ M8x25 T-head bolt/ M8 nut (self-locking/ 8.4 washer 1 nti-rotation element 2 Position marking Dimensions X X X 70 ngle bracket, x70 TCF x70 * * Must be ordered in pack size 10 ngle bracket, 80x X Y Y Y Ø Ø10,5 76 Y ngle bracket, 80x70 * Must be ordered in pack size 10 TCF 80x70 * 54 ngle joint TC FlexLink 2017

57 Mounting bracket TC Particularly suitable for retrofitting profiles. Fixing material included. ssembly 24,2528,29 ngle bracket, x Part list xmm mounting bracket/ M8x16 socket head cap screw/ 8.4 washer/ aluminium M8 T-slot nut x80mm mounting bracket/ M8x16 socket head cap screw/ 8.4 washer/ aluminium M8 T-slot nut ngle bracket, x * Must be ordered in pack size 10 TCF x C* Dimensions 30,31 ngle bracket, x80 5 X X X Ø X ngle bracket, x80 * Must be ordered in pack size 10 TCF x80 C* 80 FlexLink 2017 Mounting bracket TC 55

58 M12 Screwed joint, TC For right-angled profile joints. High flexural strength. Plug for closed profiles. Profile machining necessary. Rotation prevented by use of spring blade where only one screw is fitted. TC U profile range M12 thread must be tapped in the profile being connected. Screwed joint 1 mm, M12, for 120 mm profile Screwed joint, M12, 1 mm TCSJ 12x120* * Must be ordered in pack size 10 Spring, nti rotation device M12 Screwed joint 55 mm, M12, for mm profile Spring, nti rotation device M12 TCS 12* * Must be ordered in pack size 10 Screwed joint, M12, 55 mm TCSJ 12x* * Must be ordered in pack size 10 Screwed joint 100 mm, M12, for 80 mm profile Screwed joint, M12, 100 mm TCSJ 12x80* * Must be ordered in pack size M12 Screwed joint, TC FlexLink 2017

59 ssembly M12x55 * M12x1 MS + U + MS L + MS + MS H M12x100 * M12x1 MS + U 1 MS + U M12x100 MS + U C * X 52 1 MS + U M12x1 Part list M12 socket head cap screw/ 12 circlip M12 spring blade C Plug TCE EC14 G or TCE EC14 G 1 TC U only: M12 thread must be tapped. Machining Ø20 Ø25 11,5 1,5 Ø13 TC TCC Tightening torques * Nm TC L 17 TC 17 TC H 20 TC U 20 FlexLink 2017 M12 Screwed joint, TC 57

60 M8 Screwed joint TC, with T-slot nut Universal use: - for mounting accessories and panel elements to profiles - for profile joints at any angled position. Unilateral flexible positioning. Medium flexural strength. Plug for closed profiles. Profile machining necessary. Screwed joint, M8x20 Screwed joint, M8x20 TCSJ 8 C* * Must be ordered in pack size 10 Screwed joint, M8x25 Screwed joint, M8x25 TCSJ 8 D* * Must be ordered in pack size 10 Screwed joint, M8x Screwed joint, M8x12 Screwed joint, M8x TCSJ 8 E* * Must be ordered in pack size 10 Screwed joint, M8x80 Screwed joint, M8x12 TCSJ 8 * * Must be ordered in pack size 10 Screwed joint, M8x10 Screwed joint, M8x10 TCSJ 8 * * Must be ordered in pack size 10 Screwed joint, M8x80 TCSJ 8 F* * Must be ordered in pack size M8 Screwed joint TC, with T-slot nut FlexLink 2017

61 Designation Size Colour Part number M8x12, X=0-3 mm TCSJ 8 10 M8x16, X=4-7 mm TCSJ 8 10 M8x20, X=8-11 mm TCSJ 8 C 10 M8 screwed joint - M8x25, X=13-16 mm TCSJ 8 D 10 Steel, galvanised 1) TCD M8M12CJ M8x, X=28-31 mm TCSJ 8 E 10 2) TTCS 9x15 Plug (1) Drill fixture M8x80, X=68-71 mm TCSJ 8 F 10 C Silver grey (similar to RL 7001) TCE M8 G 100 (2) Counter bore, 9.0/15.0 mm diameter Qty lack (similar to RL 9005) TCE M8 100 Tool ssembly Machining Ø15 11,5 X M8x Ø9 Ø9 X Tightening torques M8x80 C * Nm TC L 17 TC 17 TC H 20 TC U 20 M8x80 Part list C M8 socket head cap screw/ 8 circlip T-slot nut M8, steel Plug FlexLink 2017 M8 Screwed joint TC, with T-slot nut 59

62 M8 Screwed joint, TC For right-angled profile joints. High flexural strength. Plug for closed profiles. Profile machining necessary. Rotation prevented by use of spring blade where only one screw is fitted. Screwed joint, M8, 80 mm Screwed joint, M8, 80 mm TCSJ 8x80* * Must be ordered in pack size 10 Spring, nti rotation device M8 Screwed joint, M8, mm Spring, nti rotation device M8 TCS 8* * Must be ordered in pack size 10 Screwed joint, M8, mm TCSJ 8x* * Must be ordered in pack size 10 Designation Size Thread Colour Part number Qty Material Tool M8x50 TCSJ 8x 10 1) TCD M8M12CJ M8 screwed joint 80 M8x90 TCSJ 8x80 10 Steel, galvanised 2) TTCS 9x15 M8 spring blade TCS 8 10 Spring steel Silver grey (similar to RL 7001) TCE M8 G 100 Plug C lack (similar to RL 9005) TCE M8 100 (1) Drill fixture (2) Counter bore, 9.0/15.0mm diameter 60 M8 Screwed joint, TC FlexLink 2017

63 ssembly M8x50 M8x90 M8x90 C X Part list C M8 socket head cap screw/ 8 circlip/ M12/M8 reducing sleeve M8 spring blade Plug Tightening torques * Nm TC L 17 TC 17 TC H 20 TC U 20 Machining Ø15 Ø20 11,5 1,5 Ø9 TC TC C FlexLink 2017 M8 Screwed joint, TC 61

64 M12 clamped joint, TC For right-angled profile joints. The opposite profile slot can still be used. Spring blades act as anti-rotation elements and increase contact area of screw head. Plug for closed profiles. Profile machining necessary. Spring, nti rotation device M12 Spring, nti rotation device M12 TCS 12* * Must be ordered in pack size 10 Screw, M12 Clamped joint Screw, M12 Clamped joint TCCJ 12x25* * Must be ordered in pack size 10 Designation Size Thread Colour Part number Qty Material Tool X= 10 1) TCD M8M12CJ M12 clamped joint X=80 M12x25 TCSJ 12x25 10 Steel, galvanised 2) TTCS 9x15 M12 spring blade TCS Spring steel Silver grey (similar to RL 7001) TCE M12CJ G 100 Plug C lack (similar to RL 9005) TCE M12CJ 100 (1) Drill fixture (2) Counter bore, 9.0/15.0mm diameter 62 M12 clamped joint, TC FlexLink 2017

65 ssembly M12x25 17 Nm 38 1 M12x25 17 Nm C X Part list M12x25 clamping screw Spring blade, M12 C Plug 1 Rear view Tightening torques * Nm TC L 17 TC 17 TC H 20 TC U 20 Machining Ø9 Ø ,5 TC TC C FlexLink 2017 M12 clamped joint, TC 63

66 T-slot nut TC For butt joints. Fast installation- T-slot nut is pushed into the profile slot and fixed in place with the premounted grub screws. No machining work necessary to open profiles. Locked against rotation by using two T-slot nuts. ssembly M8x10 Part list T-slot nut including M8x10 grub screws Dimensions M8 9,5 T-slot nut, 4xM T-slot nut, 4xM8 TCN 8x4* * Must be ordered in pack size 10 Steel, galvanised 64 T-slot nut TC FlexLink 2017

67 Connecting tab TC For joining or butt-mounting system profiles. Fixing material included. ssembly Part list x80 connecting tab/ M8x16 socket head cap screw/ 8.4 washer/ steel M8 T-slot nut x120 connecting tab/ M8x16 socket head cap screw/ 8.4 washer/ steel M8 T-slot nut Connecting strip, x80 Dimensions X X 5 13,5 X 36 Connecting strip, x80 TCCS 74 Steel, galvanised Connecting strip, x120 Ø8,5 X Connecting strip, x120 TCCS 114 Steel, galvanised FlexLink 2017 Connecting tab TC 65

68 Connecting joint TC For joining 80mm system profiles at right angles. Mounts by hooking into the profile slot. locked joint is produced by using two joints. Secure fit- position marking shows position of T-head. Fixing material included. ssembly 1 Part list Connecting joint/ M8x25 T-head bolt/ M8 nut (self-locking)/ 8.4 washer 1 Position marking Dimensions Connecting bracket X X Ø9 8 X X 74 Connecting bracket luminum, anodised finish TCF 80x37 66 Connecting joint TC FlexLink 2017

69 Plate for T-joint TC For bracing highly stressed joints. T and L joints for and 80mm system profiles. Fixing material included. Connector plate, 200x169 Connector plate, 200x169 TCPJ 200x169 Connector plate, 125x125 mm Part number Material Plate for T and L- joint including fixing material 150x125x3 TCPJ 150x x169x3 TCPJ 200x169 C 125x125x3 TCPJ 125x125 D 200x200x3 TCPJ 200x200 Steel galvanised Connector plate, 125x125 TCPJ 125x125 Connector plate, 150x125 Connector plate, 200x200 Connector plate, 150x125 TCPJ 150x125 Connector plate, 200x200 TCPJ 200x200 FlexLink 2017 Plate for T-joint TC 67

70 ssembly Dimensions Ø9 t = Ø t = C D Part list C D Plate for T-joint, mm/4 pcs of M8x14 socket head cap screw/ washer/ Steel M8 T-slot nut Plate for T-joint, 80mm/ 8 pcs of M8x14 socket head cap screw/ washer/ Steel M8 T-slot nut Plate for L-joint, mm/ 5 pcs of M8x14 socket head cap screw/ washer/ Steel M8 T-slot nut Plate for L-joint, 80mm/ 11 pcs of M8x14 socket head cap screw/ washer/ Steel M8 T-slot nut Ø Ø13,5 17 C Ø9 t = t = 3 D Plate for T-joint TC FlexLink 2017

71 FlexLink 2017 Plate for T-joint TC 69

72 End joint TC End joint for: - joining profiles at any angled position - use as heavy-duty hinge. Wear-resistant plastic bushes for easy action. Version with clamping lever permits easy adjustment without the need for tools. ll mounting hardware are included ssembly C 0-90 F 1 D E D Stay bracket F F D Stay bracket TCFJ ll mounting hardware are included Stay bracket, with Locking lever Part list End joint, standard End joint with clamping lever C M8x14 socket head cap screw/ 8.4 washer D M8x20 socket head cap screw/ 8.4 washer E Steel T-slot nut, M8 F M12/ M8 reducing sleeve 1 nti-rotation element Stay bracket, with Locking lever TCFJ ll mounting hardware are included 70 End joint TC FlexLink 2017

73 Type/Version Part number Material Colour Standard TCFJ End joint luminum Star grip TCFJ T-slot nut, M8 E TCN 8 Steel, galvanised M12/ M8 reducing sleeve F TCRS M12M8 Steel, galvanised nodised finish Dimensions Ø8,5 8 1, , Ø8,5 8 FlexLink 2017 End joint TC 71

74 Corner bracket TC, x For right-angled corner joints. For joining three xmm profiles to create a corner. No profile machining necessary. racket with anti-rotation element. Push-on end cap. ssembly Part list Corner connector/ M8x20 ULS screw/ end cap/ M12/M8 reducing sleeve Dimensions 5,5 Ø9 Corner connector, x Corner connector, x Including cap and fixing material Die-cast zinc/plastic TCF 72 Corner bracket TC, x FlexLink 2017

75 x/ 90 Corner connector TC For right-angled corner joints. For joining three MS+- x/ 90 corner profiles to create a corner. No profile machining necessary. racket with anti-rotation element. Push-on end cap. ssembly C Part list C Corner bracket/ M8x20 ULS screw/ end cap/ M12/M8 reducing sleeve TC- x/ 90 profile (not included) x/ 90 end cap (not included) Dimensions 5,5 Ø9 Corner connector, x/ Corner connector, x/90 Including cap and fixing material TCF FlexLink 2017 x/ 90 Corner connector TC 73

76 Corner bracket, x/ 90 / R TC For right-angled corner joints. For joining three special x/ 90 / R profiles to create a corner. No profile machining necessary. racket with anti-rotation element. Push-on end cap. ssembly C Part list C Corner bracket/ M8x20 ULS screw/ end cap/ M12/M8 reducing sleeve TC- x/ 90 profile (not included) x/ 90 end cap (not included) Dimensions 5 Corner connector, x / 90 / R ,5 ø ,5 Corner connector, x / 90 / R Including cap and fixing material TCF C 74 Corner bracket, x/ 90 / R TC FlexLink 2017

77 Fixing elements, TC For mounting profiles, construction parts and accessories at any point. T-slot nuts are turned into side of the profile slot or pushed into the end face. High-strength steel T-slot nuts- particularly suitable in conjunction with dynamic loading. T-slot nut, M8, steel T-slot nut, M8, steel TCN 8* * Must be ordered in pack size 10 or pack size 100 T-slot nut, 4xM8 T-slot nut, M4, steel T-slot nut, 4xM8 TCN 8x4* * Must be ordered in pack size 10 T-slot nut, M4, steel TCN 4* * Must be ordered in pack size 10 or pack size 100 T-slot nut, M5, steel T-slot nut, M5, steel TCN 5* * Must be ordered in pack size 10 or pack size 100 T-slot nut, M6, steel T-slot nut, M6, steel TCN 6* * Must be ordered in pack size 10 or pack size 100 FlexLink 2017 Fixing elements, TC 75

78 Material Dimensions Thread Size Part number mm Nm M.. M Yes Yes No TCN 4 13,5 6,9 9,5 22 TCN 5 M Yes Yes No TCN 6 M Yes Yes No Steel, galvanised M Yes Yes No TCN 8 M8 9,5 M No No Yes TCN 8x4 17 1) Can be turned into the profile slot 2) For locking in position in the slot 3) T-slot nut including. grub screws Fixing elements, TC FlexLink 2017

79 T-head bolts, TC For mounting construction parts and accessories at any point. T-head is pushed into end face of the profile slot or turned into the side. Self-locking nut. Secure fit- position marking shows position of T-head. T-bolt, M8x25 T-bolt, M8x25 TCT 8x25* * Must be ordered in pack size 100 T-bolt, M8x30 T-bolt, M8x30 TCT 8x30* * Must be ordered in pack size 100 T-bolt, M8x16 T-bolt, M8x T-bolt, M8x16 TCT 8x16* * Must be ordered in pack size 100 T-bolt, M8x20 T-bolt, M8x TCT 8x* * Must be ordered in pack size 100 Dimensions M8 T-bolt, M8x20 TCT 8x20* L H * Must be ordered in pack size 100 T-bolt, M8x23 1 T-bolt, M8x23 TCT 8x23* * Must be ordered in pack size 100 Part list M8 T-head bolt/ 8.4 washer/ M8 nut 1 Position marking Designation Size H mm Thread M8xL mm Part number Pack size Material 4 M8x16 TCT 8x T-head bolt including. nut 8 M8x20 TCT 8x M8x23 TCT 8x M8x25 TCT 8x M8x30 TCT 8x M8x TCT 8x 100 Steel, galvanised FlexLink 2017 T-head bolts, TC 77

80 Cable holders, TC Holder for mounting power and control lines to system profiles. Various shapes and sizes. Holders swing into system slot at any position. Cable holder, 45 mm diameter, black Cable holder, black Cable holder, 45 mm diameter, black TCCH 45 * * Must be ordered in pack size 10 Dimensions Ø17 10 Cable holder, black TCCH 22x22 * * Must be ordered in pack size Cable holder, 25 mm diameter, black 5 Ø36 Ø25 36, ,5 5 Ø56 Ø45 Cable holder, 25 mm diameter, black TCCH 25 * * Must be ordered in pack size ,5 56,5 Designation Size mm Part number Pack size Colour Material Cable binder block 22x22 TCCH 22x22 10 Ø25 TCCH Cable holder Ø45 TCCH lack (similar to RL 9005) P 6 78 Cable holders, TC FlexLink 2017

81 Reducing sleeve M12/ M8, TC Use for mounting M8 screws in M12 screw channels. The reducing sleeve is screwed into the screw channel using impact driver and 8 mm hexagon socket bit. ssembly 1 Part list M12/ M8 reducing sleeve 1 8mm hexagon socket Dimensions Sleeve, M12 to M8 M8 M12 0, Sleeve, M12 to M8, steel, galvanised TCRS M12M8* * Must be ordered in pack size 10 or pack size 100 FlexLink 2017 Reducing sleeve M12/ M8, TC 79

82 80 Reducing sleeve M12/ M8, TC FlexLink 2017

83 Frame elements Contents ssembly block TC...81 Multiblock TC...83 ngled strip TC...84 ssembly block TC ny thickness of panel material easy to install using screws. Spacer, 2/3/5 mm, grey or black ssembly blocks swing into system slot at any position. djustable nut for evening out tolerances. Push-fit spacers for levelling. End cap TCE M6 G and TCE M6 for Hex. socket button head screw Please make a separate order for M6 screws for installing panel elements and end caps for TCM 6 G and TCM 6. Spacer, 2 mm, grey TCS 2 G* Spacer, 2 mm, black TCS 2 * Spacer, 3 mm, grey TCS 3 G* Spacer, 3 mm, black TCS 3 * Spacer, 5 mm, grey TCS 5 G* Spacer, 5 mm, black TCS 5 * * Must be ordered in pack size 10 Note! Only for TCM 6 G and TCM 6 Multiblock, M6, grey or black Hex. socket button head screw, ISO 7380 M6x K ssembly block, M6, grey ssembly block, M6, black Plastic P 30% fiberglass TCM 6 G* TCM 6 * Hex. socket button head screw, ISO 7380 M6x K MC6S 6x16* * Must be ordered in pack size 100 Plug, for screw ISO 7380 M6, grey or black Screw and anti-loss washer included * Must be ordered in pack size 10 Multiblock, M6, grey or black Plug, for screw ISO 7380 M6, grey Plug, for screw ISO 7380 M6, black Pack size 100 pcs TCE M6 G TCE M6 Multiblock, M6, grey TCM 6 G* Multiblock, M6, lack TCM 6 * Plastic P 30% fiberglass Mounting screw not included, use MC6S 6x16 * Must be ordered in pack size 10 FlexLink 2017 ssembly block TC 81

84 ssembly C 13±2 D 18 Part list ssembly block Spacer C End cap for ULS M6 screw D M6x16 ULS screw Dimensions 2/3/ t 13±2 4,8 M6 8,5x15 25 Ø14,1x2 Ø12, ,3 Further fitting instructions 82 ssembly block TC FlexLink 2017

85 Multiblock TC Panel material easily installed by clamping, no need for machining work. Panel material is installed using a clamping piece. Multiblocks swing into system slot at any position. Part list 1 Clamping piece Dimensions Maximal load-bearing capacity: Figure below refer to a panel element in a size of 1.5x1.5m, installed with 12multiblocks ,75 kn 0,5 kn Multiblock, grey or black 5 20 Further fitting instructions Multiblock, grey TCM 22 G* Multiblock, black TCM 22 * * Must be ordered in pack size 10 Material: P-GF ssembly 1 8,5x15 Ø14,1x2 FlexLink 2017 Multiblock TC 83

86 ngled strip TC For mounting any thickness of panel material using screws. The full-length angled strip is turned into the system slot and fixed in place using the grub screws. Please make a separate order for M6 ULS screw and nut for installing panel elements as well as end caps. ssembly C D 19 Connecting strip, L=2000, 20 x M6 C D ngled strip M6x16 ULS screw End cap for ULS M6 screw Hexagon nut M6 Dimensions 4,8 2,5 27 Connecting strip, L=2000, 20 x M6 Material: luminum, anodised finish TCM 2x18 10 M6 Slotted set screw, ISO 7380 M6x K Ø12, Slotted set screw, ISO 7380 M6x K MC6S 6x16 M* 10,5 * Must be ordered in pack size 100 Plug, for screw ISO 7380 M6, grey or black M6 x20 2,5 Plug, for screw ISO 7380 M6, grey TCE M6 G* Plug, for screw ISO 7380 M6, black TCE M6 * 19x * Must be ordered in pack size ngled strip TC FlexLink 2017

87 ase elements Contents djustable feet TC...85 Floor attachment bracket...88 End plate...89 Foot Plate for beams...91 Floor washer, open version...94 Floor attachment bracket...95 Floor attachment bracket...96 Castors...97 Foot djustable feet TC djustable foot, M8x, black djustable foot, M8x, black TCFS 8x P djustable foot, M12x38, grey or black djustable foot, infinitely variable in height, for devices and casings. Cost-effective, fast assembly directly in the profile using screw channel or in combination with threaded bush/ fixing plates. Moving foot plate for stability on uneven surfaces. Threaded rod: Steel, galvanised. ccessories: Fixing plates and clamping straps. djustable foot, M12x38, grey djustable foot, M12x38, black TCFS 12x38 PG TCFS 12x38 P FlexLink 2017 djustable feet TC 85

88 djustable feet TC (continued) djustable foot, M12x58, black djustable foot, M16x79, black djustable foot, M12x58, black TCFS 12x58 P djustable foot, M12x79, grey or black djustable foot, M16x79, black Die-cast zinc TCFS 16x79 Z ssembly djustable foot, M12x79, grey djustable foot, M12x79, black TCFS 12x79 PG TCFS 12x79 P 1 M8 M12 2 M12 M16 djustable foot, M12x79, grey Die-cast zinc djustable foot, M12x79, black Die-cast zinc djustable foot, M16x39, black TCFS 12x79 ZG TCFS 12x79 Z 3 F H1 H2 D 1) M12/ M8 reducing sleeve TCRS M12M8 2) Fixing plate 3) djustable foot djustable foot, M16x39, black Die-cast zinc TCFS 16x39 Z 86 djustable feet TC FlexLink 2017

89 M8 M12 M16 M8 M12 M12 M16 C F Ø38 Ø58 Ø39 M M12 M12 D E G ,8 80 Ø79 Ø79 Ø79 Part number D [mm] H1 [mm] H2 [mm] kn M No No TCFS 8X P lack (similar to RL 9005) ,5 Yes Yes TCFS 12X38 PG Silver grey (similar to RL 7001) TCFS 12X38 P lack (similar to RL 9005) C ,5 No Yes TCFS 12X58 P lack (similar to RL 9005) Plastic M12 TCFS 12X79 PG Silver grey (similar to RL 7001) djustable foot D ,5 Yes Yes TCFS 12X79 P lack (similar to RL 9005) TCFS 12X79 ZG Silver grey (similar to RL 7001) E Yes No TCFS 12X79 Z lack (similar to RL 9005) Die-cast F Yes No TCFS 16X39 Z lack (similar to RL 9005) zinc G M Yes No TCFS 16X79 Z lack (similar to RL 9005) 1 Foot plate with damper 2 Foot plate, pivoted 3 Colour 4 Foot plate material FlexLink 2017 djustable feet TC 87

90 Floor attachment bracket Dimensions X X 20 Floor attachment bracket for combining with 79-mm diameter adjustable feet (part. no. TCFS 12X79 ZG, TCFS 12X79 Z) Used for fixing foot to floor Ø49 Ø14 76 Can be retrofitted Please order floor-mounting fixing material separately Floor attachment bracket grey or black 149,8 115,6 48 Floor attachment bracket, grey Die-cast zinc Silver grey (similar to RL 7001) Floor attachment bracket, black Die-cast zinc lack (similar to RL 9005) For adjustable foot diameter 79 mm TCFF 80x150 G TCFF 80x150 ssembly 1 2 Floor attachment bracket nchor bolt 1 Fixing plate 2 djustable foot Part list 88 Floor attachment bracket FlexLink 2017

91 End plate End plate, M12-80x80 End plates for centred mounting of adjustable feet, castors or eyebolts to x80 or 80x80mm system profiles. Suitable for high loads. Contour geometry designed to match TC profiles. End plate, M12 - x80 End plate, M12-80x80 Including screws End plate, M16-80x80 TCFE 80 M12 End plate, M12 - x80 Including screws TCFE x80 M12 End plate, M16-80x80 Including screws TCFE 80 M16 End plate, M16 - x80 End plate, M12-80x80 / 90 End plate, M16 - x80 Including screws TCFE x80 M16 End plate, M12-80x80 / 90 Including screws TCFE 80 M12 FlexLink 2017 End plate 89

92 ssembly C Part list x80mm end plate/ M12x30 socket head cap screw/ 12 circlip 80x80mm end plate/ M12x30 socket head cap screw/ 12 circlip C 80x80/90 end plate/ M12x30 socket head cap screw/ 12 circlip Part. no. End plate including fixing material D [mm] x TCFE X80 M12 M12 80x80 TCFE 80 M12 C 80x80/90 TCFE 80 M12 x80 TCFE X80 M16 M16 80x80 TCFE 80 M16 luminum nodised finish Dimension X X M12 M16 Ø11 Ø20 C M12 M X X ) Drill centring device for opening profile slot/ void (only panels with M12) 90 End plate FlexLink 2017

93 Foot Plate for beams 20 Foot plate for beam, 80x80 basic Foot plate for fixing profiles to the floor. Suitable for high loads. To facilitate alignment, four M8 threaded holes are in each case provided for fitting levelling screws (not included). Profile mounting with countersunk-head screws. Please order floor-mounting fixing material separately. 21 Foot plate for beam, 80x80 basic Including screws Foot plate for beam, x heavy TCF 80 Foot plate for beam, x light/basic Foot plate for beam, x heavy Including screws TCF H 22 Foot plate for beam, x80 heavy Foot plate for beam, x light / basic TCF L Including screws 19 Foot plate for beam, x80 light/basic Foot plate for beam, x80 heavy Including screws TCF x80 H 23 Foot plate for beam, 80x80 heavy/ultra Foot plate for beam, x80 light / basic TCF x80 L Including screws Foot plate for beam, 80x80 heavy/ultra Including screws TCF 80 HU FlexLink 2017 Foot Plate for beams 91

94 ssembly TC L / TC TC H / TC U D 1 E 1 C F 1 H I 1) TC L/ profiles: M8 thread tapping recommended G Part. no mm x TCF L 80x80 TCF X80 L C x TCF 80 End plate including fixing material D x TCF H Steel, galvanised E x80 TCF X80 H F 80x80 TCF 80 HU Floor washer G See Floor washer, open version on page 94 R 11X26 Steel, galvanised nchor bolt, M8 H -- Levelling screw, M8 I Foot Plate for beams FlexLink 2017

95 Dimensions 4,7 X-X 90 Ø9 6 Ø11 M8 X 29, X C 69, , , ,6 Y-Y 90 Ø6,6 6 Ø11 M8 D 6,9 Z-Z 90 Ø13,5 8 Y 27, Y Ø11 M8 F E Z Y Z 67, Y , FlexLink 2017 Foot Plate for beams 93

96 Floor washer, open version Washer for easy levelling of floor fixings. The open cross section permits subsequent (dis)assembly without having to remove the screw connection. Washer, open version Washer, open version R 11x26 * Must be ordered in pack size 10 Dimensions 1 Ø Floor washer, open version FlexLink 2017

97 Floor attachment bracket ssembly Floor attachment bracket for fixing profiles to the floor. Suitable for medium loads. Suitable for high vertical loads in conjunction with adjustable foot. Fixing material: - for mounting profile, included - for floor mounting, please order separately. Floor attachment bracket, 50x150 Part list Floor attachment bracket/ M8x16 socket head cap screw/ 8.4 washer/ M8 T-slot block nchor bolt Dimensions 5 X X X Ø Ø13 Floor attachment bracket, 50x150 TCF 150 Steel, galvanised X FlexLink 2017 Floor attachment bracket 95

98 Floor attachment bracket Part list Floor attachment bracket/ M8x12 socket head cap screw/ 8.4 washer/ M8 T-slot block nchor bolt Dimensions 11 Floor attachment bracket for fixing profiles to the floor. Suitable for high loads. The offset form absorbs flexural torque from several directions. Suitable for high vertical loads in conjunction with adjustable foot. 151,5 20 Ø9 Fixing material: - for mounting profile, included - for floor mounting, please order separately. 3 Floor attachment bracket, 60x Ø13 Floor attachment bracket, 60x152 Steel, galvanised TCF 150 ssembly 96 Floor attachment bracket FlexLink 2017

99 Castors ssembly 1 Part list 1 Fixing plate 2 Lock Designed to match TC series profiles in shape and colour. 2 Wear-resistant rollers with plain bearing. Swivel castor as central lock with brake for castor and axle. Dimensions Cost-effective, fast assembly directly in the profile using screw channel or in combination with fixing plates. M12 23 Castor, Plastic, grey 65 H 15 Castor, Plastic, grey TCG 75 G Castor with multistop brake, plastic grey SW 17 D Castor, Plastic, grey with multistop brake TCG 75 G Part. no 1 kn D [mm] H [mm] [mm] No No 0,7 M12 74,6 92,0 60,5 TCG 75 G Swivel castor No Yes 0,7 M12 74,6 92,0 78,4 TCG 75 G 1) With/without lock P Grey (similar to RL 7004) FlexLink 2017 Castors 97

100 Castors (Continued) Castor, 125 mm Wear-resistant rollers with plain bearing. Swivel castor as central lock with brake for castor and axle. Mounting options: - mounting directly in profile end face using the M12 screw channel - in combination with M12 fixing plates (please order separately). - side mounting in profile slot with M8 T-slot nut Fork: Steel, galvanised. Castor TCG 125 Castor with multistop brake, 125 mm Castor, 75 mm Castor TCG 75 Castor with multistop brake, 75 mm Castor with multistop brake, 125 mm TCG 125 Castor with multistop brake, 75 mm TCG Castors FlexLink 2017

101 ssembly Dimensions Ø13 / Ø10, TCG 125 H M12 2 D 43 C 3 TCG 75 Ø13 / Ø10,5 H Part list Swivel castor incl. M12/M8 countersunk-head screws Fixed castor, incl. M12/M8 countersunk-head screws C Steel M8 T-slot block (included) 1 Fixing plate 2 Lock D 34 Part. no Swivel castor Fixed castor 1 kn D [mm] H [mm] [mm] 2 2 Yes 0,5 M TCG 75 G Yes 1,0 M TCG 75 G P Grey No 0,5 M TCG 75 No 1,0 M TCG T-block C TCN 8 M Steel, galvanised 1) With lock 2) Tyres: Material/colour FlexLink 2017 Castors 99

102 Foot Foot, for 80x80 profiles Foot, for 80x80 profiles TCFF 80x Foot FlexLink 2017

103 Fittings for doors, flaps and sliding elements Contents Hinge, L Double hinge, L Hinge, L Hinge, L 75, concealed Hinge, L Hinge, plastic Hinge, plastic 50, with cover cap Handle, plastic Handle, plastic Handle, plastic 190 ST Handle, L Handle, plastic Handle, plastic Lockable handle Magnetic catch all catch, plastic Double ball catch, plastic Door catch Sliding T-slot block for profile-framed sliding elements Locking handle for profile-framed sliding elements Guide rollers for profile-framed sliding elements Fitting for horizontal profile-framed sliding doors Hinges made of aluminum and plastic for loads of up to 90kg detachable or undetachable concealed hinge for exacting design demands See Page 102 to Page 111 Handles made of aluminum, plastic various options for all opening styles See Page 112 to Page 118 Locks for swing doors and flaps for locking the door when closed various locks and catches in plastic and steel See Page 120 to Page 124 Fittings for sliding elements various sliding T-slot block profiles Guiding and supporting rollers Handles with locking function See Page 125 FlexLink

104 Hinge, L 30 Gap widths For lightweight swing guard doors weighing up to 30kg. Stainless-steel pintles. Non-wearing plastic bushes for easy action. Detachable: - only use left or right-hand hinge version for detachable doors - use combination of left and right-hand version for fixed elements. Fixing material included. Hinge 30 kg 180 ssembly Hinge, right TCH 30 R Hinge Hinge LS/ M6x12 countersunk-head screw/ M6 T-slot nut Hinge RS/ M6x12 countersunk-head screw/ M6 T-slot nut 1 Top part of hinge 2 ottom part of hinge Hinge, left TCH 30 L 102 Hinge, L 30 FlexLink 2017

105 Dimensions Ø6, , ,5 Part number Hinge incl. fixing material LS/RS Left-hand/right-hand version TCH 30 R TCH 30 L luminum nodised finish FlexLink 2017 Hinge, L

106 Double hinge, L 30 Hinge, grey or black For lightweight swing guard doors weighing up to 30kg. Stainless-steel pintles. Fixing material included. Gap widths Hinge, grey Hinge, black Dimensions 16 TCH 30 DPG TCH 30 DP kg 180 Part number Hinge incl. fixing materia TCH 30 DPG Grey TCH 30 DP Plastic lack 104 Double hinge, L 30 FlexLink 2017

107 Hinge, L 50 ssembly 1 1 Hinge for minimal gap widths. For profile-framed guard doors weighing up to 50kg. Detachable. Non-wearing plastic pintle with collar can be changed over between hinge components- permitting right and left-hand mounting options. Fixing material included. Part list Hinge/ M5x12 countersunk-head screw/ long M5 T-slot nut 1 nti-rotation element Dimensions Hinge, L ,5 Ø12,5 20 Hinge, L 50 Gap widths TCH , Ø5,6 1,5 33 2,5 50 kg 180 Part number Hinge incl. fixing materia Yes TCH 50 luminum nodised finish FlexLink 2017 Hinge, L

108 Hinge, L 75, concealed ssembly TCS Lx MC 110 Concealed hinge for guard doors and flaps weighing up to 75kg. Only for use with door-leaf profile (Part number TCS LX MC). Pintle in stainless steel. Non-wearing plastic bushes for easy action. Fixing material included. Hinge, L 75, Concealed 1 Part list Hinge/ M5x12 countersunk-head screw/ M5 steel T-slot nut x PF door-leaf profile 1 Upright Dimensions Hinge, L 75, Concealed TCH 75 H Gap widths kg Hinge, L 75, concealed FlexLink 2017

109 Part number Hinge incl. fixing materia Yes TCH 75 H luminum TC X MC TCS LX MC luminum nodised finish Fitting example TCS LX MC TCEC 14 I 10 4 FlexLink 2017 Hinge, L 75, concealed 107

110 Hinge, L 90 Hinge, L 90, centring outer part For large swing guard doors weighing up to 90kg. Stainless-steel pintles. Non-wearing plastic bushes for easy action. Fixing material included. Hinge, L 90, centring both sides Hinge, L 90, centring outer part ssembly TCH 90 C Hinge, L 90, centring both sides TCH 90 Hinge, L 90, without centring 90 KG 180 Part list Hinge/ M6x14 screw/ long M6 T-slot nut 1 Inner hinge section 2 Outer hinge section 3 nti-rotation element Hinge, L 90, without centring TCH Hinge, L 90 FlexLink 2017

111 Dimensions Fittings example Ø6, , ,5 9, , , nti-rotation element on one side 2 nti-rotation element on both sides, hinge parts modified 3 nti-rotation element on both sides Part number Hinge incl. fixing materia 1) With centring capability 2) Without centring capability 3) Centring in external hinge section only 1 TCH 90 2 TCH 90 3 TCH 90 C luminum nodised finish FlexLink 2017 Hinge, L

112 Hinge, plastic 50 Gap widths For light to medium-sized swing doors weighing up to 50kg. Not detachable. Fixing material included. 50 kg ssembly Hinge, P50, grey or black 1 Hinge, P50, grey Hinge, P50, black TCH 50 PG TCH 50 P Part list M6x18 countersunk-head screw/ M6 steel T-slot nut 1 nti-rotation element Dimensions Ø6, Part number Hinge incl. fixing material Yes TCH 50 PG Silver grey (similar to RL 7001) TCH 50 P P-GF lack (similar to RL 9005) 110 Hinge, plastic 50 FlexLink 2017

113 Hinge, plastic 50, with cover cap ssembly 1 For light to medium-sized swing doors weighing up to 50kg. With cover caps. Optionally available with stop function at angles of 85 to 175 or adjustable friction (special order). Fixing material included Hinge, P 50 closed, grey or black Part list Hinge with cover cap/ M6x14 socket head cap screw/ M6 steel T-slot nut 1 nti-rotation element Dimensions 9,8 48,6 Ø6,4 4,4 20, ,7 Hinge, P 50 closed, grey Hinge, P 50 closed, black TCH 50 CPG TCH 50 CP 45,5 10,2 Gap widths 77,2 50 kg 270 5,5 Part number Hinge incl. fixing material Yes TCH 50 CPG Silver grey (similar to RL 7001) TCH 50 CP P-GF lack (similar to RL 9005) FlexLink 2017 Hinge, plastic 50, with cover cap 111

114 Handle, plastic 130 Dimensions 7,5 41 Simple handle for lightweight guard doors and flaps. Fixing material included. 12 Ø Handle, L=130, grey or black ssembly M4x20 Handle, L=130, grey TCEH 130 G Handle, L=130, black TCEH 130 Handle, L=130, grey or black M4x16 Part list Handle/ M4x20 countersunk-head screw/ 4.3 washer/ M4 hexagon nut Handle/ M4x16 countersunk-head screw/ M4 steel T-slot nut Handle, L=130, grey Handle, L=130, grey TCEH 130 G TCEH 130 Part number Handle, inc.fixing material for 5-8 mm panel elements Handle including fixing material for profile mounting TCEH 130 G Silver grey (similar to RL 7001) TCEH 130 lack (similar to RL 9005) TCEH 130 G P-GF Silver grey (similar to RL 7001) TCEH 130 lack (similar to RL 9005) 112 Handle, plastic 130 FlexLink 2017

115 Handle, plastic 200 Dimensions 17 8,5 28 Ø13,5 Ø8, Simple handle for lightweight guard doors and flaps. Fixing material included. Handle, L=200, black ssembly Handle, L=200, black TCEH 200 C Part list Handle M8x20 socket head cap screw C Steel M8 T-slot nut Part number Handle incl. fixing material C TCEH 200 P-GF lack FlexLink 2017 Handle, plastic

116 Handle, plastic 190 ST Dimensions Ø16 Ø6, D-handle for lightweight guard doors and flaps. Integrated steel inlay for high stability. Fixing material included Handle, steel reinforcement, black ssembly Handle, steel reinforcement, black TCEH 190 C Part list Handle M6x14 socket head cap screw C Steel M6 T-slot nut Part number Handle incl. fixing material C TCEH 190 PU, Steel reinforced lack 114 Handle, plastic 190 ST FlexLink 2017

117 Handle, L 175 Dimensions 8 20 Ø9, Sturdy D-handle for guard doors and flaps. Fixing material included. Handle, L=175, aluminum ssembly Handle, L=175, aluminum TCEH 175 C Part list Handle M8x20 socket head cap screw/ washer C Steel M8 T-slot nut Part number Handle incl. fixing material C TCEH 175 luminum nodised finish FlexLink 2017 Handle, L

118 Handle, plastic 135 Dimensions X X-X 5 65,2 Ergonomically shaped handle for doors and flaps in machine claddings. Ø8,5 72,2 X Fixing material included. Handle, L=135, grey or black ssembly Handle, L=135, grey Handle, L=135, black TCEH 135 G TCEH 135 C Part list Handle M8x16 socket head cap screw/ washer C Steel M8 T-slot nut Part number Handle incl. fixing material C TCEH 135 G Silver grey (similar to RL 7001) TCEH 135 P-GF lack (similar to RL 9005) Handle, plastic 135 FlexLink 2017

119 Handle, plastic 2 Dimensions X 2 X-X 12,5 80 Ergonomically shaped handle for heavy doors and flaps in machine claddings. 4,5 Ø8,5 100 X Fixing material included. ssembly Handle, L=2, grey or black Handle, L=2, grey Handle, L=2, black TCEH 2 G TCEH 2 C Part list Handle M8x16 socket head cap screw/ washer C Steel M8 T-slot nut Part number Handle incl. fixing material C TCEH 2 G Silver grey (similar to RL 7001) TCEH 2 P-GF lack (similar to RL 9005) 16 FlexLink 2017 Handle, plastic 2 117

120 Lockable handle ssembly Turn handle with locking function for profile-framed swing doors. Door catch holds the door closed even without locking it. Suitable for profile depths of and 80 mm as a result of exchangeable latch (4/5). Security lock barrel, supplied with two keys. Rear-mounted metal plate serves as anti-rotation element (1). Handle, keyed alike or keyed differently 8 6 Item Description Part no Qty 1 Plate ( )* 1 2 T-slot nut ( )* 2 3 T-slot nut ( )* 1 4 Latch ( )* 1 5 Latch ( )* 1 6 Handle ( )* 1 7 Latch ( )* 1 8 Pin ( )* 1 9 Screw ( )* 2 10 Hexagon socket head cap ( )* 1 screw * Included Handle, keyed alike Handle, keyed differently TCEL 105 TCEL 105 Dimensions Lockable handle FlexLink 2017

121 Mounting instruction OPEN EM 1 Ø 22,5 3 a b CLOSED EM a Ø 4,2 b 2 Part number Lockable handle incl. fixing material 1 10 Keyed alike Keyed differently TCEL 105 TCEL 105 misc. lack FlexLink 2017 Lockable handle 119

122 Magnetic catch Dimensions 3 Ø6, M5 For frameless, swing doors made of panel material Elongated holes permit adjustment to panel element thickness. Fixing material included. Magnetic catch, grey or black ssembly 2 10 M5 Magnetic catch, grey Magnetic catch, black TCEL MG TCEL M C 1 Part list Magnetic catch M6x20 socket head cap screw C Steel M6 T-slot nut 1 Upright 2 Door leaf Part number Magnetic catch incl. fixing material C TCEL MG Silver grey (similar to RL 7001) TCEL M P-GF lack (similar to RL 9005) 120 Magnetic catch FlexLink 2017

123 all catch, plastic Dimensions Ø7 Ø6, M8 For doors and flaps: made of panel material (frameless) - with profile frame Elongated holes permit exact alignment. 20 E 4 Fixing material included all latch lock kit, grey or black Ø6, Ø6,5 Gap widths all latch lock kit, grey TCEL 48 G all latch lock kit, black TCEL 48 Spacer, for ball latch lock, 4 mm, grey or black Spacer, for ball latch lock, 4 mm, grey Spacer, for ball latch lock, 4 mm, black TCLS 4 G TCLS 4 10 FlexLink 2017 all catch, plastic 121

124 ssembly 2 E C 2 1 Part list all catch/ M6x20 screw Fixing bracket/ M6x14 screw/ 6.4 washer/ M6 hexagon nut C Steel M6 T-slot nut D Steel M8 T-slot nut E Spacer plate 1 Upright 2 Door leaf C D 1 Part number all catch incl. fixing material Spacer plate, 4mm D E TCEL 48 G Silver grey (similar to RL 7001) TCEL 48 P-GF lack (similar to RL 9005) TCLS 4 G Silver grey (similar to RL 7001) TCLS 4 P-GF lack (similar to RL 9005) 122 all catch, plastic FlexLink 2017

125 Double ball catch, plastic Dimensions For doors and flaps with profile frame. Elongated holes permit exact alignment. Includes fixing material for mounting to open profiles. Ø5, all latch lock kit, grey or black ssembly all latch lock kit, grey all latch lock kit, black TCEL 74 G TCEL 74 2 Part list Double ball catch/ M5x16 screw/ 5.3 washer/ steel M5 T-slot nut 1 Upright 2 Door leaf 1 Part number Double ball catch incl. fixing material TCEL 74 G Silver grey (similar to RL 7001) TCEL 74 P-GF lack (similar to RL 9005) FlexLink 2017 Double ball catch, plastic 123

126 Door catch Dimensions 10 For doors and flaps with profile frame. Spring-tensioned catch claws permit levelling up to ±5mm. Fixing material included. ssembly Door catch Door catch TCEL 90 Part list Door catch/ M4x18 countersunk-head screw/ M4 T-slot nut M6x12 socket head cap screw/ M6 T-slot nut 1 Upright 2 Door leaf Part number Door catch incl. fixing material TCEL 90 die-cast zinc Natural 124 Door catch FlexLink 2017

127 Sliding T-slot block for profile-framed sliding elements Sliding profile, One undercut, no offset Sliding T-slot block for linear guiding actions. Ready-assembled sliding T-slot block with grub screw (galvanised steel) from profile TCL 2. Profiles for in-house manufacture in versions: - with/without offset - with 1 or 2 undercuts. Sliding T-slot block with 1 undercut for off-centre load application or for evening out major tolerances. Sliding profile, One undercut, no offset Length 2 m TCL 2 Sliding profile, Two undercut, offset Sliding element for T-slot, L=200 Screw channel profile Length 2 m TCL 2 C Sliding profile, One undercut, offset Sliding element for T-slot, L=200 TCL 20x200 Sliding profile, Two undercuts, no offset Sliding profile, One undercut, offset Length 2 m TCL 2 D Sliding profile, Two undercuts, no offset Length 2 m TCL 2 FlexLink 2017 Sliding T-slot block for profile-framed sliding elements 125

128 Fitting example Overlay sliding element Inset sliding element Inset double sliding element H 80 9 H 62 H H C C E 5 9 H 152 H 90 H H 152 D H Part number Sliding T-slot block, 200mm TCL 20x200 P 6 lack TCL 2 Sliding T-slot block profile C TCL 2 P 6 lack D TCL 2 C E TLC 2 D 126 Sliding T-slot block for profile-framed sliding elements FlexLink 2017

129 Locking handle for profile-framed sliding elements Machining 172 Ø6, ,2 Handle with locking function for horizontally and vertically opening profile framed sliding elements. Only suitable for profiles in a depth of mm. Pressing the pushbutton engages the striker pin. The doorpost requires no machining work. Includes fixing material. 12 Ø11,5 135 Ø10,5 Handle ssembly Handle TCEL Part list Locking handle Socket head cap screw, M6x/ circlip 6 1 Door leaf Part number Handle incl. fixing material TCEL 172 luminum E6/EV1 anodised finish FlexLink 2017 Locking handle for profile-framed sliding elements 127

130 Guide rollers for profile-framed sliding elements Dimensions 500N 500N Rollers for linear guiding actions. djustable eccentric roller with ±2,5mm adjustment travel. Max. supporting force of 500N. Maintenance-free roller bearing. earing journals and fixing material: Steel, galvanised ssembly: Depending on method of fixing, it may be necessary to fit the bushing the other way round (see illustration). Ø53 Ø43 Ø21 2,5 Ø14 Ø8,5 Fixing material included. Guide wheel, concentric 21 5,5 8,5 Part list Standard roller/ M8x30 socket head cap screw/ circlip 8/ M8 T- slot nut Eccentric roller/ M8x30 socket head cap screw/ circlip 8/ M8 T- slot nut Fitting the bushing the other way round 1 Guide wheel, concentric TCW 43 Guide wheel, eccentric Guide wheel, eccentric TCW 43 E 1 Configuration on delivery 2 Lock ring 3 Roller ushing (standard or eccentric) Part number Guide roller incl. fixing material Standard TCW 43 Eccentric TCW 43 E Plastic lack 128 Guide rollers for profile-framed sliding elements FlexLink 2017

131 Fitting for horizontal profile-framed sliding doors Runner profile and hardware set for horizontal profileframed sliding doors. Hardware set consisting of: - 3x mounting brackets for runner profile, top - 2x carriage, 1x stopper - 2x sliding T-slot block with offset (L=50mm) - Guiding key - Locking handle Includes fixing material. Safety switch available as accessory. ssembly kit ssembly kit TCHS 80 Item Description Part no Qty Item Description Part no Qty 1 Slotted set screw ( )* 2 10 Stud bolt M8 ( )* 2 2 Hexagon socket head cap screw ( )* 6 11 racket ( )* 3 3 Hexagon nut ( )* 2 12 racket ( )* 3 4 Hexagon socket c-sunk screw ( )* 6 13 Stop ( )* 1 5 Sliding element for T-slot ( )* 2 14 Stop ( )* 1 6 T-slot nut M6 ( )* Roller ( )* 2 7 T-slot nut M8 ( )* 2 16 Stop ( )* 1 8 Handle ( )* 1 17 Screw ( )* 4 9 Washer ( )* 2 * Included in kit FlexLink 2017 Fitting for horizontal profile-framed sliding doors 129

132 Mounting instructions 1(2) T U 130 Fitting for horizontal profile-framed sliding doors FlexLink 2017

133 Mounting instructions 2(2) R S (~23) (~16) ~20 ~60 ~60 Y (2) ~146 ~76 (2) ~152 Z ~8 ~13 ~4 Part number Guide profile for carriage TCP 6x34x luminum nodised finish ssembly kit, sliding doors 1 17 TCHS 80 Misc. Misc. FlexLink 2017 Fitting for horizontal profile-framed sliding doors 131

134 Fitting for horizontal profile-framed sliding doors 2 X X H H = H ,5 F H 10 Y X H 280 H = H 200 X F + 2 Y H Y Y Ø Fitting for horizontal profile-framed sliding doors FlexLink 2017

135 Tools Contents Overview of punching tools Punching tools, TC, Slot cover Punching tool Hand punch, TC, Slot cover Drilling jig, TC, for M8-/M12 joint, central joint Drill fixture Central Joints TC for open T-slots Drill fixture Central Joints TC for closed profiles...1 Hand deburring tool for opened profile slots Countersink Twist drill Hexalobular socket bits Mini bit ratchet, hexagon socket 6 mm Overview of punching tools Hydropneumatic hand punch The pneumatic hand punch can be combined with various punching tools. Each punching tool consists of: tool adapter adjustable to the and 80mm profile width tool insert with punch die. Pneumatic hand punch Punching tool, including tool insert Manual hand punch Simple punching tool for removing the slot cover on closed profiles Replacement punch die 8,5x26 8,5x26 TTC 279 TTC 8x26 TTC 8x26 SP Punching-tool insert 8,5x15 8,5x15 TTC 8x15 TI TTC 8x15 SP Manual hand punch Replacement punch die 8,5x31 TCTP 8x31 TTC 8x31 SP 8,5x15 Opening slot cover (punching dimensions in mm) TTC 8x15 SP FlexLink 2017 Overview of punching tools 133

136 Punching tools, TC, Slot cover Profile options 1 1) Punching tool, adjustable 2 2) Hand punch 3) End stop C 3 Punching for Universals joints 1) 2) Punching tool TTC 8x26, including punching-tool insert, for pneumatic hand punch (part number. TTC 279) with a punching with of 26mm. End stop (60mm) for positioning punching from profile end. Used for profile cross sections x, x80, 80x80mm. ccessories available individually. - exchangeable punching-tool insert with 15mm punching width - replacement 15 and 26mm punch dies. Punching for accessories 3) 1 1) T-slot block Part number 2) ssembly block Punching tool TTC 279 8,5x26 Punching-tool TTC 8x15 TI 8,5x15 insert Replacement TTC 8x15 SP 8,5x15 punch die C TTC 8x26 SP 8,5x Punching tools, TC, Slot cover FlexLink 2017

137 Punching tools, TC, Slot cover (continued) Punching tool, 8.5x26 Die, replacement Die, replacement TTC 8x26 SP Punching tool, 8.5x26 TTC 8x26 Punch, pneumatic Punch, pneumatic TTC 279 Punching tool, replacement insert Punching tool, replacement insert TTC 8x15 TI Die, replacement Die, replacement TTC 8x15 SP FlexLink 2017 Punching tools, TC, Slot cover 135

138 Punching tool Punch, to open closed t-slots Description Useable for profiles TC asic closed and Heavy closed Open a window of 8,5x26 mm Optional 8x15 mm Punch, to open closed t-slots TCTP 8x26 dvantages: Easy handling Low investment Flexible use Mounting instructions 1 8,5 2 8, Part number 1 Punch, to open closed t-slots TCTP 8x26 2 Optional, die replacement TTC 8x15 SP 136 Punching tool FlexLink 2017

139 Hand punch, TC, Slot cover Punching tool, to open closed T-slots Manual hand punch, including punch die, with a punching width of 31mm for removing the slot cover on closed profiles. Used for profile cross sections x, x80, 80x80mm. ccessories available individually. Replacement 15 and 31mm punch dies Use Punching tool, to open closed T-slots Die, replacement 8.5x15 TCTP 8x31 1 1) Driver 2 2) Holding-down device, 80mm 3 4 3) Holding-down device, mm 4) Lateral stop Die, replacement 8.5x15 Die, replacement 8x31 TTC 8x15 SP 80 Die, replacement 8x31 TTC 8x31 SP Part number Hand punch including punch die Replacement punch die TCTP 8x31 8,5x31 TTCP 8x15 SP 8,5x15 TTCP 8x31 SP 8,5x31 FlexLink 2017 Hand punch, TC, Slot cover 137

140 Drilling jig, TC, for M8-/M12 joint, central joint Dimensions Ø13 Ø14,1 Ø ) Screwed joint, M12 2) Central joint 3) M8 screwed joint and M12 clamped joint Drilling jig for rational profile machining of: - M8/M12 screwed joint - M12 clamped joint - central joint. Low weight- basic structure in aluminum. Long life- drill bushes in hardened steel. Easy to handle: - side markings for precision positioning. - Designed for open and closed profiles with cross sections of x; x80 and 80x80 Drilling jig 80 Drill fixture, M8 - M12 - central joints Drill fixture, M8 - M12 - central joints Part number TCD M8M12CJ TCD M8M12CJ 138 Drilling jig, TC, for M8-/M12 joint, central joint FlexLink 2017

141 Drill fixture Central Joints TC for open T-slots Description Drill fixture TC for profile machining of Central Joints TC, 90 rigid Useable for all TC Profiles with open T-slots Not useable for Central Joints TC articulated and mitred Stop surfaces for positioning in relation to profile end face Mounting instructions 1 2 Drill fixture, central joints Part number TCD 14 CJ Drill fixture, central joints Drill fixture, central joints TCD 14 CJ FlexLink 2017 Drill fixture Central Joints TC for open T-slots 139

142 Drill fixture Central Joints TC for closed profiles Description Drill fixture TC for profile machining of Central Joints TC, 90 rigid Useable for profiles TC asic closed and Heavy closed Not useable for Central Joints TC articulated and mitred Stop surfaces for positioning in relation to profile end face Mounting instructions Drill fixture, central joints - closed T-slots Part number TCD 14 CJC Drill fixture, central joints - closed T-slots Drill fixture, central joints - closed T-slots TCD 14 CJC 1 Drill fixture Central Joints TC for closed profiles FlexLink 2017

143 Hand deburring tool for opened profile slots Hand deburring tool for finishing slots opened in closed profiles. For deburring 2 edges in one operation. Long-life blade in HSS. lade-to-handle distance can be varied for ergonomic working style. Part number Hand deburring tool TTC 92 Deburring tool, hand deburring Deburring tool, hand de-burring TTC 92 FlexLink 2017 Hand deburring tool for opened profile slots 141

144 Countersink Countersink for finishing profile for M8 and M12 screwed joint Countersink angle 90, with cylindrical shank, righthand cutting, with centring tip (similar to DIN373). Note! Drilling of the through hole must be done first Ø 1 [mm] Ø 2 [mm] L [mm] *) Part number TTCS 9x15 Countersink TTCS 13x20 *) Length of centring tip Drill, counter bore M8, special Drill, counter bore M8 TTCS 9x15 Drill, counter bore M12 Drill, counter bore M12, special TTCS 13x Countersink FlexLink 2017

145 Twist drill Twist drill for drilling hole for central joint. For drilling 14.1mm diameter. cross hole for clamping cylinder. Tip angle 180, with cylindrical shank, right-hand cutting. Part number Twist drill bit, Ø 14.1mm diameter TTTD 14 Drill, diameter 14.1 Drill, diameter 14.1 TTTD 14 FlexLink 2017 Twist drill 143

146 Hexalobular socket bits General-purpose bits for hexalobular socket screws (ISR). it receiver for 1/4 hex. Particularly recommended for mounting the universal joint with an impact driver L Part number it, hex lobular socket (ISR) ISR TTSD 50x50 IT, hexalobular 50 IT, hexalobular 50 TTSD 50x Hexalobular socket bits FlexLink 2017

147 Mini bit ratchet, hexagon socket 6 mm Ratchet, mini version Universal, miniature-size ratchet. it holder for 6 mm hex. Long-size 6 mm ball-head hexagon key (ISK6). Particularly recommended for mounting the universal joint- all head makes easy work of tightening the screw located in the slot. Dimensions Ratchet, mini version TTSD 98 IT, hexagon socket 6 6 1) Mini bit ratchet 6 2) all-head hexagon socket, 6mm ,4 8,5 IT, hexagon socket 6 TTSD 6x98 Part number Mini bit ratchet TTCD 98 all-head hexagon key, 6mm TTSD 6x98 FlexLink 2017 Mini bit ratchet, hexagon socket 6 mm 145

148 146 Mini bit ratchet, hexagon socket 6 mm FlexLink 2017

149 Technical specification luminum profiles Tolerances The profiles are manufactured as extruded profiles. Tolerances for dimensional and shape variations in accordance with EN Cutting tolerance pplies for all aluminum profiles offered as L length. Where L is according to order. Variable L (mm) L= ± 0,30 L= ± 0,50 L= ± 0,80 L= ±1,00 ngular cutting shall be within ±0,5 Length tolerance (mm) Cross-sectional dimensions Wall thicknesses Dimension (mm) Dimensional tolerance [mm] ± 0,15 > ± 0,20 > ± 0,25 > ± 0.30 > ± 0, > ± 0,45 > ± 0,60 > ± 0,80 > ± 1,00 > ± 1,20 > ± 1,50 pplicable to all dimensions apart from wall thicknesses nodised surface The profile surface is natural in colour and anodised in a matt finish (E6/EV1). Surface quality in conformity with EN Surface treatment cannot completely eliminate striations and roughness resulting from manufacture. Slight permissible colour differences attributable to material or process-related variations cannot be avoided. D Wall thicknesses Wall thickness Wall thickness tolerance [mm] for circumscribing circle D [mm] (mm) D <D ,5 ± 0,20 ±0,30 >1,5...3 ± 0,25 ±0, >3...6 ± 0, ±0,60 Material designation Material state Minimum tensile strength (in pressing direction) 0.2% tensile yield strength (in pressing direction) Material EN W-6063 T66 heat-hardened R m =245 N/mm² R p0,2 =195 N/mm² Elongation at break 5 =10% 10 =8% Modulus of elasticity E= N/mm² rinell hardness 75 H Coefficient of linear thermal expansion Poisson ratio nodised surface Coating thickness Coating hardness α ( C) =21,8x10-6 1/K α ( C) =23,4x10-6 1/K μ=0,34 t = 12 μm 300 HV Dimensional and shape tolerances for profiles Convexity-Concavity Convexity-Concavity 2 > ± 0.60 ±0,80 > ± 0,80 ±1,00 Width (mm) Straightness tolerance t1[mm] ,20 > ,30 > , > ,50 > ,70 > ,85 > ,00 Variation t2 must not exceed 0,5 mm over a width section 2 of 100 mm t 2 Tolerances for dimensional and shape variations in accordance with EN Narrower tolerances are achieved in some cases as a result of close tolerance ratings for pressing tools. FlexLink 2017 luminum profiles 147

150 Rectangularity Rectangularity w Width (mm) ngle tolerance w [mm] ,3 > > ,5 > ,6 > ,7 > ,8 > ,9 > ,0 > ,2 > ,5 The maximum permissible variation for a non-right angle is ± 1 Torsion Torsion Width Torsional tolerance v [mm] for lengths L [mm] [mm] L <L <L <L 00 00<L <L 6000 v L ,0 1,5 1,5 2,0 2,0 2,0 > ,0 1,2 1,5 1,8 2,0 2,0 > ,2 1,2 1,2 1,5 2,0 2,0 > ,2 1,2 1,5 2,0 2,2 2,5 > ,4 1,5 1,8 2,2 2,5 3,0 > ,2 1,5 1,8 2,2 2,5 3,0 > ,5 1,8 2,2 2,6 3,0 3,5 > ,8 2,5 3,0 3,0 4,0 4,5 Straightness Straightness Length, L (mm) Straightness tolerance, h1 [mm] L =300 2 h ,7 > ,3 > h 1 L > ,2 > ,6 Straightness h2 must vary by no more than 0,3 mm over a length L2 of 300 mm > ,0 148 luminum profiles FlexLink 2017

151 Profile data The table shows profile data per metre for the different profile series. Series Item number W Y I I y kg/m cm 3 cm 3 cm 4 cm 4 KN TCL Lx 1,4 3,9 3,9 7,8 7,8 8,0 Light TCL Lxx80 2,4 14,0 7,1 56,0 14,2 8,0 asic TC Lxx16 0,8 0,4 2,3 0,8 4,6 10 TC Lx 1,5 4,3 4,3 8,7 8,7 10 TC Lx C 1,5 4,6 4,6 9,2 9,2 10 TC Lxx80 2,5 15,2 7,9 60,7 15,8 10 TC Lxx80 L 2,6 15,0 8,4 60,0 16,8 10 TC Lxx80 C 2,6 16,0 8,5 122,4 112,4 10 TC Lxx120 3,7 31,5 11,9 189,1 23,8 10 TC Lx80x80 4,7 29,3 29,3 117,2 117,2 10 TC Lx80x80 C 4,8 30,6 30,6 122,4 122,4 10 TC Lx 1,2 2,6 2,6 6,0 6,0 10 TCR Lx56 1,7 4,3 3,8 14,2 10,2 10 TC Lx80 2,8 14,5 14,5 58,4 58,4 10 TC Lx MC 1,1 3,7 2,1 7,5 5,0 10 FlexLink 2017 luminum profiles 149

152 Series Item number W Y I I y kg/m cm 3 cm 3 cm 4 cm 4 KN Heavy TCH Lx 1,8 5,7 5,7 11,4 11,4 16 TCH Lx C 1,8 6,0 6,0 11,9 11,9 16 TCH Lxx80 3,0 18,8 10,4 75,1 20,7 16 TCH Lxx80 C 3,1 19,6 10,9 78,5 21,8 16 TCH Lx80 5,3 34,8 34,8 139,3 139,3 16 TCH Lx80 C 5,4 36,1 36,1 144,4 144,4 16 Ultra TCU Lx80 6,4,8,8 163,2 163,2 20 TCU Lx80x120 8,9 81,7 59,5 490,0 238,0 20 TCU Lx80x160 11,4 135,4 78,2 1083,0 312,9 20 Special profiles TCR Lx 1,5 3,8 3,8 7,6 7,6 6 TC Lxx160 6,1 67,4 20,2 539,3,4 6 RC TCRC Lxx80 2,7 9,1 20,4 18,3 81,6 6 TCRC Lxx120 3,3 10,6 38,9 21,2 233, luminum profiles FlexLink 2017

153 ending moments The table on the next page is showing all available results of various bending moment tests. The connections were tested with universal testing machines: the legs of the U-structure in the picture were pulled outwards to make a bending moment on the connection. Tension Deflection (mm) Note! The values are showing the yield points: a safety factor must be added. FlexLink 2017 luminum profiles 151

154 No. Connector x Light TCL x 1 Universal joint TCUJ 2 Central joint, rigid TCEC 14 3 Corner joint x (die-cast) Single TCF x 4 Corner joint x (die-cast) Peer TCF x 5 Corner joint x80 (die-cast) Single TCF x80 6 Corner joint x80 (die-cast) Peer TCF x80 7 ngle joint x80 (profile version) single TCF x70 8 ngle joint x80 (profile version) peer TCF x70 9 ngle joint 80x80 (profile version) single TCF 80x70 10 ngle joint 80x80 (profile version) peer TCF 80x70 11 M12 screwed joint TCSJ 12 ll values are in Nm x asic TC x 80x80 asic TC x80 x Heavy TCH x 80x80 Heavy TCH x80 80x80 Ultra TCU x luminum profiles FlexLink 2017

155 No. 1 No. 2 No. 3-6 No No. 11 Single brackets Peer brackets FlexLink 2017 luminum profiles 153

156 Shear tests The shear forces of some connections were tested: the steel plate pressed the horizontal beam downward. The vertical beam was always an 80x160 Ultra. Tension Deflection (mm) The values are showing the yield points: a safety factor must be added! Connector ll values in N TC Lx x asic TC Lx80 80x80 asic TCUJ TCEC 14 E luminum profiles FlexLink 2017