LF1600 Series. HYUNDAI WIA Front Loading Turning Center

Transcription

1 Front Loading Turning Center

2 Technical Leader The Turning Center, designed by Hyundai WIA with years of expertise and the latest technology, is a high performance machine designed for efficiency and maximum productivity. Swing Over the Bed Max. Turning Length Chuck Size inch Bar Capacity Speed (rpm) r/min Motor (Max/Cont.) kw(hp) Travel(X/Z) No. of Tool EA Ø370 (14.6 ) 165 (6.5 ) 6 Ø45 (1.8 ) 4, /5.5 (10/7.4) 140/165 (5.5 /6.5 ) 2 10

3 Twin Spindle Front Loading CNC Turning Center High speed gantry loader installation for cycle time reduction (Option) Vibration minimized through separated bed structure Symmetrical heat behavior headstock structure to minimize thermal displacement Box guideway for all axes High rigidity servo turret

4 01 Basic Features Optimized Layout and Design, Twin Spindle Front Loading CNC Turning Center 01 High precision seperated bed structure The bed and hydraulic unit of are separated, to reduce vibration and minimize thermal growth in the castings. Due to the structure, recovery of disposal lubricant is possible. Leading to pleasant working conditions. 02 Main Spindle The main spindle has become sturdier by enlarging its diameter and thickness. Rigidity and accuracy are maintained by adoption of high precision angular ball bearing. 03 Box Guideway All axes of are designed with box guideways. Box guideways provide unsurpassed long term rigidity and accuracy, even during heavy duty cutting. Ball Screw In order to eliminate thermal growth and increase accuracy, all axes are driven by high precision double anchored ballscrews. The double anchored and pretensioned design provides outstanding positioning and repeatability with minimal thermal growth. Ball screws are connected directly to the servo motor to eliminate backlash. Turret The servo motor driven, star type 10-station turret enables the use of variety of tools. 04 Powerful Servo Drives Powerful servo drives provide quick acceleration and improve productivity by reducing non-cutting time. With the combination of box guideways, high performance can be achieved.

5 Basic Structure Front Loading Turning Center MACHINE TOOL Convenient Coolant Tank Front side separation of coolant tank makes maintenance and repairs more convenient. Reduction of non-cutting time Rapid Traverse Rate (X/Z axis) : 24/24 m/min (944.8/944.8 ipm) Travel (X/Z axis) : 140/165 mm (5.5 /6.5 ) Spindle Speed : 4,500 rpm Spindle Output (Max./Cont.) : 7.5/5.5 kw (10/7.4 HP) Spindle Torque (Max./Cont.) : 64/47 N. m (47.2/34.7 lbf. ft)

6 02 High Precision Spindle Long Lasting High Accuracy & Excellent Performance CNC Turning Center

7 Spindle Spindle Processing Flow MACHINE TOOL Main Spindle Rigidity is significantly improved by enlarging the spindle diameter and thickness. Also, accuracy is increased due to the use of highly reliable bearings. This improves durability and provides a high quality surface finish on every machined part. C-Axis Control LF1600M/2SP features C-axis controls, enabling the machining of various shapes and dimensions Parts requiring secondary operations are transferred from Z1 spindle to Z2 spindle Front Loading Turning Center Power (kw[hp]) Torque (N m[lbf ft]) 10 [13.4] 64N m[47.2lbf ft] (30min) 47N m[34.7lbf ft] (Cont.) 7.5kW[10HP] (30min) 70 [51 60 [44 40 [29 Same parts can be processed simultaneously by utilizing both spindles of Z1/Z2-axis with same parts. 5.5kW[7.4HP] (Cont.) 5 [6.7] 5 [3.7 1[1.3] ,125 3,000 4,500 Spindle Speed (r/min) Different parts can be processed simultaneously by utilizing both spindles of Z1/Z2-axis with various parts.

8 03 Servo Turret High speed, High Accuracy, Highly Reliable Servo Turret Turret is designed with high performance AC servo motors to enhance process reliability. Especially, 3-piece couplings enable accurate indexing. Also, powerful hydraulic tool clamping minimizes tools tip deviation caused by the load of tools, leading to excellent performance even during heavy duty operations. Number of Tool : 2 10 EA Tool Size (O.D) : 20 ( 0.8 ) Tool Size (I.D) : Ø32 (Ø1.2 ) Indexing Time : 0.25 sec/step

9 Turret Mill Turret (BMT55P) BMT turret increases tool performance and rigidity by securing each tool with 4 screws. Overall cutting power and capability has improved for all applications. Output (Max.) : 3.7/2.2 kw (5/3 HP) Speed : 4,000 rpm Collet Size : Ø16 (Ø0.6 ) (ER25) Live Tool Type : BMT55P MACHINE TOOL Front Loading Turning Center Mill Tool Holder Machining capability has increased with the addition of straight milling head tool holder, which can machine workpieces from the side, and angular milling head tool holder, which can perform I.D. operations. A wide variety of additional tool holders for drilling and tapping can further enhance machining operations. Machining Variation Straight Milling Head Angular Milling Head O.D Cutting Drilling I.D Cutting I.D Threading End Milling Ball-End Milling Drilling Face Milling

10 04 Smart System Software for Smart Operating and Machining HW-PGi F ( Programming Guide i for Fanuc System) (Standard) Realistic 3D solid animation Programming simulation Example of easy programming Easy programming interactively without code Engraving Cycle Programming with only entering text by controlling C-axis

11 Smart System Faster processing and enhanced accuracy in are possible through the Smart System. The user friendly software and equipment monitoring of the Smart System maximizes productivity. MACHINE TOOL HW-GLM ( Gantry Loader Manager) Set the position coordinates and the loader driver support features such as easy and convenient way to provide the user operating the loader to be used to support the software Front Loading Turning Center HW-eDNC ethernet Direct Numerical Control This software allows transmition of NC data between PC and a machine's CNC. The processing programs can be managed on the PC through the ethernet or serial communication. HW-MCG Machine Guidance Software that offers operation, maintenance, management monitoring and various user friendly features HW-TM Tool Monitoring HW-ESS Energy Saving System A tool monitoring software which analyzes the load of the spindle motor to determine and monitor possible damage of tools. An environmental friendly software that reduces the unnecessarily wasted standby power waiting for an operation. HW-DPRO T/TM Dialogue PROgram Turn/TurnMill HW-MMS Machine Monitoring System Using a dialogue method, this software makes it easy to work out a program for a lathe processing operation with complicated configurations. (Can be installed on a PC.) This software is for remote control monitoring of equipment status (mobile, PC.) It checks and manages the state of multiple machines and the progress of processing on a real time basis.

12 05 Automation System Various Devices for User Convenience Gantry Loader Gantry Loader Work Size : Ø120 x 80 mm (Ø4.7 x 3.1 ) Gantry Speed (X/Y/Z) : 150/110/60 m/min Gantry Loader Work Weight : 3 kg (6.6 lb) x 2 ea Work Feeder No. of Pallets : 14 Pallets with 3 Bars Pallet Speed : 1.7 m/min (8 sec / 1 pitch) Lifting Speed (Up-Down) : 3 m/min Gantry Loader Machining Process The high speed gantry loaders and the work stocker allow the implementation of automation cells. This enables machining process flexibility and productivity enhancement. Raw Material Unloading & Loading 1st Machining Turn Over End Product 2nd Machining Unloading & Loading

13 Specifications Standard & Optional : Standard : Option : Prior Consultation - : Non Applicable Spindle LF1600/2SP LF1600M/2SP Electric Device LF1600/2SP LF1600M/2SP Main Spindle 8 Hollow Chuck 3 Jaw 10 Main Spindle 8 Solid Chuck 3 Jaw 10 Standard Soft Jaw (1set) Chuck Clamp Foot Switch 2 Steps Hyd, Pressure Device Call Light Call Light Call Light & Buzzer Electric Cabinet Light Remote MPG Spindle Load Meter Spindle Speed Meter 1 Color : 3 Color : 3 Color : B LED Type LED Type - - MACHINE TOOL 2 Steps Foot Switch Work Counter Digital Spindle Inside Stopper Total Counter Digital Chuck Open/Close Confirmation Device (CE: ) (CE: ) Tool Counter Digital Main Spindle 5 Index C-Axis (0.001 ) - Multi Tool Counter 6ea 9ea Turret Electric Circuit Breaker Turret Mill Turret Straight Mill Holder (Radial) Angular Mill Holder (Axial) Straight Mill Holder (Radial) Angular Mill Holder (Axial) Boring Sleeve Drill Socket U-Drill Holder U-Drill Holder Sleeve O.D Extension Holder Swivel Head Radial Collet Type,2ea Collet Type,2ea Adapter Type Adapter Type For Out-Dia ABS Encoder AVR (Auto Voltage Regulator) 30kVA Transformer 35kVA Auto Power Off Double Foot Switch Measurement Q-Setter Removable Type Automatic Q-Setter Work Close TACO Confirmation Device SMC Work Setter Front Loading Turning Center Tail Stock & Steady Rest Quill Type Tail Stock - - Linear Scale X Axis Z Axis Tail Stock Foot Switch - - Coolant Level Sensor (Only for Chip Conveyor) Standard Live Center - - Measuring System For Automation High Precesion Live Center - - Environment 2 Steps Tail Stock Pressure System - - Air Conditioner Coolant & Air Blow Standard Coolant (Nozzle) Chuck Coolant (Upper Chuck) Gun Coolant Through Spindle Coolant (Only Hollow Cylinder & Special Chuck) Thru Coolant for Live Tool - Dehumidifier Oil Mist Collector Oil Skimmer (Only for Chip Conveyor) MQL (Minimal Quantity Lubrication) Fixture & Automation Standard Auto Door High Speed Chuck Air Blow (Upper Chuck) Auto Shutter (Only for Automatic System) Tail Stock Air Blow (Upper Tail Stock) Sub Operation Pannel Turret Air Blow Bar Feeder Interface - - Air Gun Bar Feeder (FEDEK) - - Through Spindle Air Blow (Only Hollow Cylinder & Special Chuck) Extra M-Code 4ea Automation Interface High Pressure Coolant 6Bar (87psi) Power Coolant System (For Automation) I/O Extension (IN & OUT) 16Contact 32Contact Coolant Chiller Turret Work Pusher (For Automation) Chip Disposal GANTRY Automation System Coolant Tank Chip Conveyor (Tank Position/Chip Disposal) 220l(58.1 gal) Hinge Front (Rear) Scraper Turn Over Device In Stocker (Rotary) OUT Stocker (Rotary) 8/10/12/14 Pos 8/10/12/14 Pos Special Chip Conveyor (Drum Filter) NG Chute Standard (180l[47.5 gal]) Swing (200l[52.8 gal]) Hyd. Device Standard Hyd. Cylinder Standard Hyd. Unit Solid 35bar (507.6 psi) / 15l(4 gal) Chip Wagon Large Swing (290l[76.6 gal]) S/W Machine Guidance (HW-MCG : FANUC) Large Size (330l[87.2 gal]) Customized Safety Device Door Inter-Lock Total Splash Guard Quill Forward/Reverse Confirmation Device Chuck hydraulic pressure maintenance interlock - - (CE: ) (CE: ) Tool Monitoring (HW-TM : FANUC) DNC Software (HW-eDNC : FANUC) Interactive Program Energy Saving System (HW-ESS : FANUC) Machine Monitoring System (HW-MMS : FANUC) Load Master (HW-GLM : FANUC) ETC Tool Box Back Spin Torque Limiter (BST) Customized Color Need Munsel No. Torque Limiter CAD & CAM Specifications are subject to change without notice for improvement.

14 Specifications External Dimensions unit : 1900 (74.8) 3814 (150.1) Rear Chip Conveyor 1200 (47.2) 2782 (109.5) 1936 (76.2) 3054 (120.2)

15 Specifications Tooling System unit : MACHINE TOOL LF1600/2SP LF1600M/2SP O.D Holder Facing Holder O.D Holder Facing Holder Straight Mill Holder Front Loading Turning Center I.D Holder 10 Station I.D Holder BMT 55P 10 Station Angular Mill Holder Tooling Parts Detail ITEM LF1600/2SP LF1600M/2SP Turning Holder O.D Holder Facing Holder Right/Left Boring Holder I.D Holder U-Drill Tool Holder Single Tool Holder Opt Driven Holder Stright Mill Holder Angular Mill Holder Standard Standard Ø8 (5/16 ) 2 2 Ø10 (3/8 ) 2 2 Boring Ø12 (1/2 ) Ø16 (5/8 ) Socket Ø20 (3/4 ) 2 2 Ø25 (1 ) 2 2 Drill MT 1 MT 2 MT ER Collet - 2 Set Specifications are subject to change without notice for improvement.

16 Specifications Interference unit : 360 (14.2) ø188 (ø7.4) 95 (3.7) LF1600/2SP ø530 (ø20.8) 95 (3.7) ø165 (ø6.5) ø260 (ø10.2) ø165 (6.5) ø193 (ø7.6) ø186 (ø7.3) 135 (5.3) 135 (5.3) (2.5) (1.2) (10.6) (3.7) 130 (5.1) 140 (5.5) (X1 STROKE) 10(0.4) 360 (14.2) ø180 (ø7.1) ø186 (ø7.3) ø188 (ø7.4) 95 (3.7) LF1600M/2SP ø530 (ø20.8) 95 (3.7) ø165 (ø6.5) ø260 (ø10.2) ø165 (ø6.5) 100 (3.9) 135 (5.3) 135 (5.3) 65 (2.5) 270 (10.6) 95 (3.7) (5.1) (1.2) 140 (5.5) (X STROKE) 10 (0.4)

17 unit : Tooling Travel Range I.D TOOL HOLDER O.D TOOL HOLDER ANGULAR MILL HOLDER STRAIGHT MILL HOLDER I.D TOOL HOLDER O.D TOOL HOLDER LF1600/2SP LF1600M/2SP Front Loading Turning Center MACHINE TOOL Specifications

18 Specifications Specifications [ ] : Option ITEM LF1600/2SP LF1600M/2SP Swing Over the Bed Ø370 (14.6 ) CAPACITY Max. Turning Dia. Max. Turning Length Ø260 (10.2 ) 165 (6.5 ) Bar Capacity Ø45 (1.77 ) Chuck Size ø165 (6.5 ) Spindle Bore ø53 (2.1 ) Spindle Speed (rpm) r/min 4,500 Spindle Motor (Max/Cont.) Torque (Max/Cont.) kw(hp) N. m(lbf. ft) 7.5/5.5 (10/7.4) 64/47 (47.2/34.7) Spindle Type - BELT Spindle Nose - A2-5 C-axis Indexing deg Travel (X/Z) 140/165 (5.5 /6.5 ) Feed Rapid Traverse Rate (X/Z) m/min(ipm) 24/24 (944.9/944.9) Slide Type - BOX GUIDE No. of Tool EA 2 10 turret Tool Size OD ID 20 (0.8 ) ø32 (1.3 ) Indexing Time sec/step 0.25 Motor (Max/Cont.) kw(hp) - 3.7/2.2 (5/3) Milling Tool Speed (rpm) r/min - 4,000 live tool Touque (Max/Cont.) N. m(lbf. ft) /14 (19.3/0.3) Collet Size - Ø16 (0.6 ) ER25 Type - - BMT55P tank Capacity Coolant Tank Lubricating Tank l(gal) l(gal) 220 (58.1) 4 (1) power Supply Electric Power Supply Thickness of Power Cable Voltage kva Sq V/Hz 25 Over /60 (200/50) Floor Space (L W) 1,900 1,936 ( ) Machine Height 2,210 (87 ) Weight kg(lb) 4,500 (9,921) NC Controller - FANUC 31i-A Specifications are subject to change without notice for improvement.

19 Controller FANUC 31i-A Axis control / Display unit Controlled axes Simultaneous controllable axes Least input increment Least command increment High speed HRV control Inch / Metric conversion Interlock Machine lock Emergency stop Stored stroke check 1 Stored stroke check 2 Stored stroke check 3 Follow-up Servo-off Backlash compensation Position switch Unexpected disturbance torque detection High resolution transfer control (HRM) LCD / MDI Operation Automatic operation (memory) MDI operation Search function Program restart Wrong operation prevention Buffer register Program check function Single block Feed functions Manual jog feed Manual handle feedrate Feed command Feedrate override Jog override Rapid traverse override Override cancel Feed per minute / rotation Program input & interpolation functions Nano interpolation Dwell Thread retract Variable lead threading 1st reference point return Reference point return check 2nd reference point return Program stop / End Tape code Optional block skip Maximum programmable dimensions Program number Absolute and incremental programming Decimal point input Plane selection Work coordinate system selection Manual absolute Direct drawing dimension programming G code system Programmable data input Sub program call Custom macro B Addition of custom macro common variable Multiple repetitive cycles Multiple repetitive cycles Ⅱ Canned cycles for turning Max. 9 axes are available X1, Z1, X2, Z2 axes X1, Z1, X2, Z2, C, C2 axes X1, Z1, X2, Z2, XG, YG, ZG axes X1, Z1, X2, Z2, C1, C2, XG, YG, ZG axes 2axes / Linear and circular (Max. 4axes) X, Z, Y, B axis : mm ( ) C axis : deg X, Z, Y, B axis : mm ( ) C axis : deg G20 / G21 Each axis / All axis All axis Over-travel +/- 0~9999 pulses (Rapid traverse & cutting feed) Back-spin torque limiter (BST) 10.4 Color LCD Sequence, program Dry run., program check Rapid, jog, handle x1, x10, x100 F code feedrate direct command 0~200 % (10% units) 0~2,000 mm/min[79 ipm] F1, F5, F25 / 50, F100% Positioning/Linear/Circular (G00/G01/G02, G03) G04, 0~ sec G28, manual G27 G30 M00, M01 / M02, M30 EIA / ISO 1 ea +/ O+4 digits G17, G18, G19 G52 to G59 ON fixed Included chamfering / Corner R` A G10 10 Step #100 to #199, #500 to #999 Sub / Main spindle function M-Code function M-Code function lock Lock sp. speed command Main sp. constant control Spindle speed override Spindle position decision Rigid tapping Tool function / Tool compensation Tool function Tool offset pairs Tool offset Tool nose radius compensation Direct input of measured tool compensation value B Tool life management Data in/output & editing functions Input/Output interface Memory card input/output Embeded ethenet Part program storage length Number of registrable programs expansion Memory lock Background editing Extended part program edition Display, diagnosis & setting functions Self-diagnosis function History display Help function External message Run hour / Parts count display Display of actual spindle speed and T code Actual cutting feedrate display Operating monitor screen Graphic display Spindle / Servo setting screen Selection of 5 optional language LCD screen save Automatic data backup Functions according to machine specification Cs contouring control Stored pitch error compensation Polar coordinate interpolation Cylindrical interpolation Canned cycles for drilling spindle orientation expansion Option High speed ethernet Optional block skip 3rd & 4th reference point return G code system Part program storage length Tool Offest Poligon Turning Helical interpolation Dynamic graphic display Protection of data at 8 levels Manual guide i M4 digits S4 digits, binary output G96, G97 50% to 150% (10% units) T pairs G40, G41, G42 RS232C 100Mbps 256 Kbyte Max. 1,00 programs Copy, move, change of NC program Alarm & operation display Rod meter light Screen saver Turn mill Turn mill Turn mill Turn mill Turn mill Turn mill 100 Mbps (Option board is required) 9 ea B / C 1mb / 2mb 99 / 200 / 400 EA Interactive program MACHINE TOOL Front Loading Turning Center Figures in inch are converted from metric values. Specifications are subject to change without notice for improvement.

20 Global Network

21 Headquarter Changwon Technical Center / R&D Center / Factory 153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do, Korea (Zip Code : 51533) TEL : FAX : MACHINE TOOL OVERSEAS OFFICES Hyundai WIA Machine Tools America 265, Spring Lake Drive, Itasca, IL, TEL : FAX : Uiwang Technical Center / R&D Center 37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do, Korea (Zip Code : 16082) TEL : Fax : Jiangsu Chengdu Office No.6 Fenghuang Road, Fenghuang Town, NO.508 Room, B Block, AFC Plaza, NO.88 Zhangjjagang City, Jiangsu province, Jiaozi Road, High-tech Zone, Chengdu, China China TEL : TEL : FAX : FAX : Front Loading Turning Center Hyundai WIA Machine Tools Europe Kaiserleipromenade 5, D Offenbach, Germany TEL : FAX : Hyundai WIA Machine Tools China Shanghai Office 1-3F, Bldg6, No.1535 Hongmei Road, Xuhui District, Shanghai, China, TEL : FAX : Wuhan Office Room 302, B tower, Donghe Center, Dongfeng three road, Zhuankou, Wuhan, Hubei, China TEL : ~7 FAX : Raunheim Service Center Raunheim R&D Center Kelsterbacher Strasse 51, Raunheim, Germany TEL : FAX : Beijing Office 13 Floor Building B Zhonghangji square, No.15 Ronghua South Road, Yizhuang Economic and Technological Development Zone District, Beijing, China TEL : ~2 FAX : Qingdao Office Room 1207, Caifu Building, Haier Middle Road, Qingdao, China TEL : ~5 FAX : Inida Office #4/169, Rajiv Gandhi Salai, (OMR), Kandanchavadi, Chennai , Tamilnadu, India TEL: Guangzhou Office Room 311, Unit 1-3, Poly Tal Tu Wun, Hanxi Avenue, Panyu District, Guangzhou, China TEL : ~6 FAX : Shenyang Office Room 1304, NO.53 Beizhan Road, Shenhe District, Shenyang, China TEL : FAX :

22 ENG Head Office & Factory 153, Jeongdong-ro, Seongsan-gu, Changwon-si, Gyeongsangnam-do Tel , 9299 Fax machine.hyundai-wia.com Overseas Sales Team 16F, 37, Cheoldobangmulgwan-ro, Uiwang-si, Gyeonggi-do Tel