Crosshole Deburring Tools Product Catalog

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Arleen Daniels
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Cross Deburring Tools Product Catalog CNC deburring solutions with

CO.,LTD. ADD. 1725, Koujimachi, Chiyodaku, Tokyo, 1283, Japan TEL.

1 Cross Deburring Tools Product Catalog CNC deburring solutions with XEBEC innovative ceramic fiber tools Your Order XEBEC TECHNOLOGY CO.,LTD. ADD. 1725, Koujimachi, Chiyodaku, Tokyo, 1283, Japan TEL. +81() FAX. +81() URL COPYRIGHT 214 XEBEC TECNOLOGY, ALL RIGHTS XEBEC TECNOLOGY CO,LTD all rights reserved ao

The Bristle Structure One bristle has 1, cutting

tools are made from a material like none other!

Achieve outstanding performance with Xebec

revolutionary technology using ceramic fibers

grinding power The high grinding power exhibited

selfsharpening fiber structure works to the very

and do not become distorted with repeated use.

made of our uniquely developed ceramic fibers.

deburring and polishing with our revolutionary

2 The Bristle Structure One bristle has 1, cutting edges. tools are made from a material like none other! Unmatched grinding power and cutting performance! Achieve outstanding performance with Xebec deburring tools manufactured with our revolutionary technology using ceramic fibers Each bristle is made by fixing 5 1, ceramic fibers, each together with a binder. The tips of each of these fibers, a few dozen microns in diameter, form the cutting edges. Continuous cutting edges provide stable and consistent grinding performance. 3 Features of XEBEC Brush TM Overwhelming grinding power The high grinding power exhibited by thousands of cutting surfaces reliably removes burrs. Consistent cutting performance The selfsharpening fiber structure works to the very end without losing grinding power. No deformation The brushes, made of a highdensity fiber structure, have high rigidity and do not become distorted with repeated use. Unparalleled deburring tools that use bristles made of our uniquely developed ceramic fibers. Patented XEBEC Tools are a completely new deburring tool using ceramic fibers.we have created unprecedented automated deburring and polishing with our revolutionary materials and technology.we are employed in leading factories in Japan and worldwide, contributing to manufacturing all over the world. ISO91 Conformity XEBEC products are manufactured in a plant that meets ISO91 international quality control and assurance standards. 1 2

Strength Overpowering grinding force Free of abrasive grains.

Our uniquely developed ceramic fibers themselves are the abrasives; their fiber content ratio

The thousands of cutting edges that are made up of the ends of each individual fiber create

Abrasive content Comparison of grinding capacity with other companies' products Reduced

Principle Using the centrifugal force generated by rotation, the high grinding force of the

Brush at rest Brush when rotating Possible to deburr multiple s in one simple step since the

Possible to deburr cylinders of differing diameters with a single brush since the bristles

Possible to deburr s deep within s as well since the grinding force is on the tip.

to SUS, Inconel, and titanium..1 Brass brush.

.22g in 1 sec Nylon brush/ Not grinding Brass brush/ Not grinding High grinding power

Performance Cross deburring of burrs generated by φ5mm drilling process Before deburring

nylon brush filament 4XEBEC ceramic fiber bristle (A11: Red) They maintain their straight

1 2 3 4 Selfsharpening unique to ceramic fiber Through the selfsharpening of cutting edges on

it is possible to automate the deburring and polishing process.

Tube brush Cylinder interior wall polishing tool F 6 14 45 Number of (in s) After 45 s (A12)

3 Strength Overpowering grinding force Free of abrasive grains. The fiber content ratio is approximately 8%. Our uniquely developed ceramic fibers themselves are the abrasives; their fiber content ratio is over 8%.The thousands of cutting edges that are made up of the ends of each individual fiber create overpowering grinding power. Abrasive content Comparison of grinding capacity with other companies' products Reduced work(g) Grinded amount : Carbon Steel S45C Rotation speed XEBEC Brush Nylon impregnated brush times higher than Nylon impregnated brush Action Principle and Performance Operating Principle Using the centrifugal force generated by rotation, the high grinding force of the brush tip reliably deburrs the inner walls of cylinders. Brush at rest Brush when rotating Possible to deburr multiple s in one simple step since the brush is inserted into the primary. Possible to deburr cylinders of differing diameters with a single brush since the bristles spread out to fit to the cylinder. Possible to deburr s deep within s as well since the grinding force is on the tip. 2% 8% Handles all sorts of materials up to HRC 65 The brushes can process general materials up to HRC 65. They can handle hardtocut and superhard materials from general metals, aluminum, and resin, to SUS, Inconel, and titanium..1 Brass brush ing time (sec) XEBEC Brush TM Surface/ Grinding aprox..22g in 1 sec Nylon brush/ Not grinding Brass brush/ Not grinding High grinding power reliably remove burrs Grinding power can be adjusted by changing cutting parameters. Performance Cross deburring of burrs generated by φ5mm drilling process Before deburring After deburring Strength Consistent cutting edges Even after repeated use, the brushes do not become distorted. Comparison of brush filament shapes (after use) 1Brass wire 2Steel wire 3Abrasive impregnated nylon brush filament 4XEBEC ceramic fiber bristle (A11: Red) They maintain their straight shape, and do not spread out like a toothbrush Selfsharpening unique to ceramic fiber Through the selfsharpening of cutting edges on the fiber ends, the brushes do not become clogged, and new, fresh cutting edges are always exposed. Strength Amazing polishing capacity The stability of performance makes true automation possible. Particularly since this "controllable brush" constantly maintains its stable cutting power, it is possible to automate the deburring and polishing process. Deburring performance The cutting power is consistent. Tube brush Cylinder interior wall polishing tool F Number of (in s) After 45 s (A12) After 14 s Cylinder interior wall polishing tool F After 6 s Tube brush Successful applications Cylinder head Tool used:cha125l :S5C Tool used:cha335m Rotation speed:1min 1 Feed rate:3mm/min Pass number:1round trip :φ1mm :φ5mm Automotive engine part Cylinder head Aluminum casting Machining center/ Rotation speed:8min 1 Feed rate:3mm/min Drive shaft Tool used:cha127f Automotive axle part Drive shaft SCM435 Custom machine/ Rotation speed:1min 1 Feed rate:4mm/min ( μm ) Best achievable surface roughness: Ra =.1 μm The superfine fibers, measured in micrometers, can improve surface roughness in a short time. Before polishing(ra=.46μm) (mm) After polishing(ra=.11μm) (mm) /Stainless steel SUS34 XEBEC tool used/cha337m/s12/f3 ( μm ) Comparison of surface roughness after polishing with other companies' products Ra( μm ) Surface roughness :A552 XEBEC Brush TM Cross (A12) Cylinder interior wall polishing tool F Tube brush / Improves.4μm per pass Cyllinder interior wall polishing tool F/ Improves.4μm per pass Tube brush(#6)/no improvement More than 4 times the polishing performance Ra=.12 μm 4 Pass number Tool used:cha335m Rotation speed:1min 1 Feed rate:3mm/min 3 4 Screw Automotive part Screw Stainless steel SUS34 Machining center/ Input shaft Automotive transmission part Input shaft SCM Custom machine/ Tool used:cha127m Rotation speed:1min 1 Feed rate:8mm/min

Automation with XEBEC Brush TM Intended Machine Tool XEBEC Brush are tools that allow for the automation of deburring and polishing with machining centers, robots, and specialized machines.

4 Automation with XEBEC Brush TM Intended Machine Tool XEBEC Brush are tools that allow for the automation of deburring and polishing with machining centers, robots, and specialized machines. How to Set the Parameter How to select a XEBEC Brush Cross XEBEC Brush TM can be attached to machinery with a standard collet chuck, milling chuck, drill chuck, etc. Attach to an NC machine that meets the requirements below and use under the following recommended conditions. Machining center capable of 8 min 1 or higher (1 min1 or higher for the CHA121.5M) Electric rotating tool with adjustable speed * Cannot be used on lathes without rotating tools or air rotary tools whose speed cannot be adjusted. [Brush color] A12 (Red) Brush A33 (Blue) Brush :Aluminum, general steel, etc. (softer materials) :Hardtocut materials, cast iron, general steel, etc. (harder materials) [Brush diameter] How to set the starting process parameters ing diameter φ3.5~5 φ5~8 φ8~1 Brush diameter φ1.5mm brush φ 3mm brush φ 5mm brush ing diameter φ1~14 φ14~2 Brush diameter φ 7mm brush φ11mm brush Please refer to Product lineup table on page.7 How to Use / Intended ing The grinding force is only on the brush tip.using the centrifugal force generated by rotation, the brush tip deburrs and creates a finished edge. Rotation speed (S) Direction of rotation Feed rate (F) Refer to the graph below for recommended s. Deburring effect is increased when both clockwise and counterclockwise, achieving a more uniform edge quality. About 3 mm/min (Adjust the and feed rate depending upon the state of the edge) [ based on diameter] 1. The graph below is divided by brush diameter, so please select a tool that can process the diameter that you want to process. 2. The solid line shows the recommended and the dotted line shows the diameter that the brush bristles spread out with 1 mm. You can continue to use the brush by adjusting (increasing) as the tool wears down. A12(Red) Brush ing Dia. Brush Brush Brush Brush ing Dia. ing Dia. ing Dia. ing Dia. Brush Before insertion Insert the brush while not in motion. * If you rotate the brush outside the cylinder, the bristles may be damaged or scattered and may cause injury to the operator. Usage Notes Step 1 Step 2 Step 3 Step 4 Rotate the brush past the cross. while pulling the brush back. * By the brush while pulling it back past the crosss, burrs are prevented from being laid flat against the interior surface of the cylinder. while pushing the brush forward. * Pushing the brush forward ensures that burrs that are remaining upward are removed. Stop the brush rotation. Remove the brush while it is at rest. * For most effective deburring rotate the brush in the cylinder both clockwise and counterclockwise. Please carry out the process using a dummy workpiece (as in the above figure) when deburring and polishing the area near the cylinder's bore. Not using a dummy workpiece may result in the brush coming out of the cylinder and the bristles breaking and scattering. Use at 7, to 12, min 1 exceeded maximum or outside cylinder (outside workpiece) may result tool damage. Using the brush in the following are not acceptable applications for the XEBEC Brush Cross. With 1 mm With 1 mm A33 (Blue) Brush With 1 mm With 1 mm With 1 mm With 1 mm With 1 mm With 1 mm With 1 mm ing diameter(mm) ing diameter(mm) ing diameter(mm) ing diameter(mm) ing diameter(mm) ing Dia. With 1 mm With 1 mm Brush Brush Brush Brush ing Dia. ing Dia. ing Dia. In a Tshaped If the diameter of the secondary is more than 1% of the diameter of the primary (For example, if the primary is φ1 mm and the secondary is φ1 mm or larger.) In a crossshaped If the diameter of the secondary is more than 7% of the diameter of the primary (For example, if the primary is φ 1 mm and the secondary is φ 7 mm or larger.) ing diameter(mm) ing diameter(mm) ing diameter(mm) ing diameter(mm) Effective applications for Xebec Brush TM Burrs that can be processed Fine burrs whose root is less than.1.2 mm in thickness (about the size that can be bent with a fingernail) Target burr area Crosss of φ 3.5 mm φ 2 mm Target workpiece materials General metals, stainless steel, aluminum, Inconel, cast iron, resin, etc. of HRC 65 or less Effective area for grinding Grinding area of the brush only the tip of the bristles Burr root thickness Burr height Adjustments If the burrs are not completely removed. Increase in increments of 1, min 1. (Please note the maximum.) Increase number of passes. If the edge is too rounded after removing the burrs. If you want to extend brush tool life. Decrease the in increments of 5 min 1. (Please note the brush spread diameter.) Increase the feed rate in increments of 1 mm/min. The relationship between grinding power and parameters Rotation Speed Feed Rate To increase grinding power To reduce grinding power Increase Decrease Decrease Increase 5 6

Product Lineup (standard) Lineup s and Structure A12(Red) Brush Product code Target primary Brush

Protection tube Bristle length 5mm Full length 12mm Shank length 3mm Bristle length 5mm Full length 12mm

5M 17 mm length type Bristle length 5mm Protection tube Full length 17mm Chucking position marking Shank

It exposes a large number of cutting edges on the entire surface, resulting in exceptional grinding

Enlarged photograph of the head A33(Blue) Brush Structure With ceramic for the abrasive stone on the

Product code Target primary Brush diameter a Shaft diameter b Shank diameter c Full length L Maximum

(this makes it easy to set the cutting amount when using with CNC) Flexible shaft Before deburring After

Tool schematic 13 mm length type Bending displacement amount Comparison of grinding capacity with other

5mm drilled cross deburring 18 mm length type Bristle length 6mm Full length 18mm Shank length 3mm

diamond bur (#22 equivalent Head shape=) Other company's diamond bur (#22 equivalent Head shape=)

5 Product Lineup (standard) Lineup s and Structure A12(Red) Brush Product code Target primary Brush diameter a Shaft diameter b Shank diameter c Full length L Maximum Tool schematic 12 mm length type Protection tube Bristle length 5mm Full length 12mm Shank length 3mm Bristle length 5mm Full length 12mm Shank length 3mm Except CHA121.5M 17 mm length type Bristle length 5mm Protection tube Full length 17mm Chucking position marking Shank length 3mm The XEBEC Stone TM uses the same proprietary structure as XEBEC Meister Finish. It exposes a large number of cutting edges on the entire surface, resulting in exceptional grinding force. The selfsharpening cutting edges do not clog, resulting in consistent grinding performance. Enlarged photograph of the head A33(Blue) Brush Structure With ceramic for the abrasive stone on the head, the w surface is a cutting edge. Product code Target primary Brush diameter a Shaft diameter b Shank diameter c Full length L Maximum Flexible shaft allows soft contact to workpiece.(this makes it easy to set the cutting amount when using with CNC) Flexible shaft Before deburring After deburring Burr * We offer special orders of 1.5 mm brushes. Please contact us for. Tool schematic 13 mm length type Bending displacement amount Comparison of grinding capacity with other companies' products Bristle length 6mm Full length 13mm Shank length 3mm Comparison of finish on 3.5mm drilled cross deburring 18 mm length type Bristle length 6mm Full length 18mm Shank length 3mm Before deburring Burrs generated on cross (#22 equivalent Head shape=) After deburring Other company's diamond bur (#22 equivalent Head shape=) Other company's diamond bur (#22 equivalent Head shape=) ExtraLong Shank(Custom order only) Burr 7 Target primary 5~ 2mm Target depth 14mm (and more) ~4mm * Please contact us for cross deburring of depth more than 4mm /Carbon steel S45C Rotation speed/5min 1 ing time/1sec diameter 5mm diameter 3.5mm Remove burrs only with point The edge shape is broken and secondary burrs are generated. The finish other than the edges is affected. 8

Applications / How to Use / Lineup Precautions for use Successful Automated Applications Crankshaft Tool used:chpm5rc1 Rotation speed:15min 1 Automotive engine part Crankshaft Carbon steel S48C

speed] Even with low, XEBEC Stone has grinding force. Start with a of 1 min 1, and then gradually increase the. [Depth of cut] Press lightly to the workpiece, about 1N(1gf,.

Failure to do so could lead to bending, deformation, or breaking of the bristles or shaft, and is dangerous.

[Target burr size] This tool is intended for fine burrs whose root is less than.1 mm after machining.

[Preoperation Inspection] When the tool is machinemounted, insert the shank into the chuck up to chucking position marking on the tool (3mm from tool end) and fix it tightly.

5M CHA123M CHA125M CHA127M CHA1211M CHA123L CHA125L CHA127L CHA1211L Maximum 2min 1 14min 1 12min 1 A33(Blue) Brush Product code CHA333M CHA335M CHA337M CHA3311M CHA333L CHA335L CHA337L CHA3311L

(For example, if the primary is φ1 mm and the secondary is φ1 mm or larger.) For crossshaped s: If the diameter of the secondary is more than 7% of the diameter of the primary.

) Examples of "Point ing" (Insertion from primary ) Using a head slightly larger than the secondary diameter results in efficient deburring. ing order Ball head: Does not damage the surrounding area.

6 Applications / How to Use / Lineup Precautions for use Successful Automated Applications Crankshaft Tool used:chpm5rc1 Rotation speed:15min 1 Automotive engine part Crankshaft Carbon steel S48C Custom machine/ (Pin journal) How to use ABS block Tool used:chpo5b Rotation speed:6min 1 Automotive brake part ABS block Aluminum alloy Machining center/ How to set the process parameters [Rotation speed] Even with low, XEBEC Stone has grinding force. Start with a of 1 min 1, and then gradually increase the. [Depth of cut] Press lightly to the workpiece, about 1N(1gf,.5mm bending displacement) [Feed] F3mm/min. (There is no upper limit for feed rate) * Use a brush that corresponds to the diameter. Failure to do so could lead to bending, deformation, or breaking of the bristles or shaft, and is dangerous. * Be sure to begin rotation only after you have inserted the tool bristles into the cylinder to be processed. Failure to do so could damage or scatter the bristles. [Target burr size] This tool is intended for fine burrs whose root is less than.1 mm after machining. [Using with CNC machines] When using on highprecision equipment, the abrasive powder may adversely affect the sliding parts, so please be sure to collect any dust and keep clean the equipment. [Preoperation Inspection] When the tool is machinemounted, insert the shank into the chuck up to chucking position marking on the tool (3mm from tool end) and fix it tightly. If you find anything unusual such as vibration during tool operations, stop immediately. Failure to do so could lead to bending, deformation, or breaking of the bristles or shaft, and is dangerous. [Maximum ] A12(Red) Brush Product code CHA121.5M CHA123M CHA125M CHA127M CHA1211M CHA123L CHA125L CHA127L CHA1211L Maximum 2min 1 14min 1 12min 1 A33(Blue) Brush Product code CHA333M CHA335M CHA337M CHA3311M CHA333L CHA335L CHA337L CHA3311L Maximum 14min 1 12min 1 * In the case below, the brush may be damaged. For Tshaped s: If the diameter of the secondary is more than 1% of the diameter of the primary. (For example, if the primary is φ1 mm and the secondary is φ1 mm or larger.) For crossshaped s: If the diameter of the secondary is more than 7% of the diameter of the primary. (For example, if the primary is φ 1 mm and the secondary is φ 7 mm or larger.) Examples of "Point ing" (Insertion from primary ) Using a head slightly larger than the secondary diameter results in efficient deburring. ing order Ball head: Does not damage the surrounding area. Cylindrical head: Use for deadend s. Can also be used to deburr surfaces. * No head (ceramic stone) vibration while rotating. By pressing the head against the work, the shaft bends, softening the impact. * Can also deburr diagonal s. Can also be used for back deburring for contour. XEBEC Ceramic Stone TM Flexible Shaft Product lineup [Maximum ] Maximum rotation to each head size is as follows φ1=6min 1, φ6=1min 1, φ5 =12min 1,φ4=13min 1, φ3=15min 1.If you use at more than the maximum, the head and shaft may be damaged and it is dangerous. [Rotation speed] Even with low, XEBEC Stone has grinding force. Start with a rotation speed of 1 min 1, and then gradually increase the. [Depth of Cut, Cutting Load] As a guide, press lightly to the workpiece, about 1 N (1 gf,.5 mm bending displacement). * Use a cutting load of 5N or less (i.e.,5gf, with a bending displacement of 2mm or less) when deburring or polishing workpiece. Bending displacement amount [Target burr size] This tool is intended for fine burrs whose root is less than.2 mm after machining. [Truing, Dressing] If the head shape becomes distorted, rotate the tool against an electrodeposited diamond abrasive file while pressing lightly against the outer circumference to adjust the shape. Conduct dressing in the same manner. [Selection of Head Size] When inserting through the primary, select a head slightly larger than the secondary diameter. If you use a small head, it may enter the secondary and the head or shaft may be damaged. [Dry / Wet ing] Can be used in dry as well as wet (both oilbased and watersoluble). Using the tool with coolant promotes higher durability and better results. [Using with CNC machines] When using on highprecision equipment, the abrasive powder may adversely affect the sliding parts, so please be sure to collect any dust and keep clean the equipment. [Preoperation Inspection] Insert the shank all the way into the tool holding tube, and secure it tightly with shankfastening screw when mounting on a rotary tool. Conduct a test run for 1 minute or more before starting the operation and 3 minutes or more after changing a tool to confirm if there is any abnormality including vibration, looseness of the mounting part. Even if there is no abnormal condition observed in the test run, stop the use immediately in case any abnormality, such as vibration, is observed while using the tool. The sleeve shank may drop off, distort, or break and dangerous. Blue #8 equivalent CHPB3B CHPB3R CHPB4B CHPB4R CHPB5B CHPB5R CHPB6B Product code Orange #4 equivalent Gray #22 equivalent CHPO3B CHPM3B CHPO3R CHPM3R CHPO4B CHPM4B CHPO4R CHPM4R CHPO5B CHPM5B CHPO5R CHPM5R CHPM5RC1 CHPO6B CHPM6B CHPM1B Head Shaft Target primary Over φ3mm Over φ4mm Over φ5mm Over φ6mm Over φ1mm Head size φ3mm φ3 3mm φ4mm φ4 4mm φ5mm φ5 5mm φ5 1mm φ6mm φ1mm Shank Head shape Maximum 15min 1 15min 1 13min 1 13min 1 12min 1 12min 1 12min 1 1min 1 6min 1 5~ 8min 1 4~5min 1 Operator Safety Measures [For Protective Equipment] Always wear protective goggles, gloves and masks when operating the tool. Wear long sleeves, tight cuff, and clothing to minimize skin exposure. [Beware of Grinding Powder] Grinding powder and burrs may scatter within an area around the work as the brush revolves; please stay clear of this area. [Caution to Your Surroundings] The area around your work is hazardous in case flying pieces of fiber rods from the tools and grinding powder may scatter, enclose your working area to prevent other people entering, or have the people surrounding your work area protective equipment as well. Follow the precautions for use and safety measures for operators above without fail.if you fail to observe them, there are following WARNING risks. A tool or a part of a tool may crack, drop off, distort or break. Broken pieces of a tool or grinding dust may stick into your skin, or at worst stick into yours eyes, causing blindness. Dust generated by machining process may bring up skin irritancy or allergy. Shaft:φ1.5 4mm Shank:φ3 4mm Tool length:7mm

Ceramic Fiber Deburring & Surface finish Solutions

www.deburringtechnologies.com Ceramic Fiber Deburring & Surface finish Solutions Product Catalog 2013 The Difference Frequently Asked Questions What makes XEBEC Ceramic Fiber so unique? Each fine alumina