beam and support solution Catalogue 6 english

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1 beam and support solution Catalogue 6 english

2 Overview catalogue no. Pipe clamps, ancillary equipment 1 Sliding supports 2 Clamp systems 3 Roller bearings 4 Pre-insulated pipe supports 5 ModularSystems / ModularSupport 6 ModularSteel ModularSteel

3 Table of contents page ModularSteel 120 Catalogue of components Overview of types Assembly instructions 4, ModularSteel 80 Assembly instructions Catalogue of components Overview of types 7 8, 9 10, 11 ModularSupport Hight adjustable sliding / anchor supports DN 15 - DN 800 Hight adjustable pipe support DN 20 - DN 150 U-Bolt support for ModularSteel DN 15 - DN 175 Stainless steel U-Bolt support for ModularSteel DN 15 - DN Clamp system for ModularSteel M10 - M12 18 Delivery services / Technical information 19 3

Catalogue of components System beam 120101 120102 120103 120104

length [L] weight STB-0300-F 300 mm 7,4 kg STB-0600-F 600 mm

STB-1500-F 1500 mm 30,4 kg STB-1800-F 1800 mm 36,2 kg STB-2100-F

for clamp connection Connection section 80-200 mm Connection

27,5 kg 120202 Adapter plate for plug connection STB-APD-50-F

connection to Vertical connection to or Halfen Cast-In Channels

STB-APV-1-F 6,1 kg 120401 STB-APV-3-F 6,0 kg 120402 * lower load

Bridge bearing, to bridge System beam 45 - stay level

4 Catalogue of components System beam Article no. length [L] weight STB-0300-F 300 mm 7,4 kg STB-0600-F 600 mm 13,1 kg STB-0900-F 900 mm 18,9 kg STB-1200-F 1200 mm 24,6 kg STB-1500-F 1500 mm 30,4 kg STB-1800-F 1800 mm 36,2 kg STB-2100-F 2100 mm 41,9 kg Adapter plate for clamp connection Adapter plate for clamp connection Connection section mm Connection section mm STB-APK-1-50-F 13,5 kg STB-APK-2-50-F 27,5 kg Adapter plate for plug connection STB-APD-50-F 30,4 kg Adapter plate for plug connection* Vertical connection to Vertical connection to or Halfen Cast-In Channels 2 x M16 system beam system beam STB-APD-B-50-F 12,8 kg STB-APV-1-F 6,1 kg STB-APV-3-F 6,0 kg * lower load bearing capacity of system by 26% Vertical stay, to bridge Bridge bearing, to bridge System beam 45 - stay level differences up to 300 mm STB-VS-F 12,5 kg horizontal gaps up to 150 mm STB-HS-F 12,0 kg STB-S F 21,6 kg

Catalogue of components Shims for system

STB-D-001-F s=1 0,1 kg 120503 STB-0100-F

STB-D-002-F s=2 0,2 kg 120504 STB-D-003-F

5 Catalogue of components Shims for system beam Distance beam Distance beam STB-D-001-F s=1 0,1 kg STB-0100-F 3,5 kg STB-0200-F 5,5 kg STB-D-002-F s=2 0,2 kg STB-D-003-F s=3 0,3 kg STB-D-005-F s=5 0,5 kg STB-D-010-F s=10 1,0 kg Cross connector for system beam STB-QAS-1-F 4,3 kg Bracket for system beam STB-TB-500-F 6,7 kg STB-HM-500-F 2,5 kg Washer plate and screw fastening STB-U-016-F 0,8 kg Nuts and bolts loose Beam hanger Beam hanger, axial STB-S-016x045-F 0,13 kg STB-S-016x055-F 0,14 kg STB-S-016x070-F 0,16 kg STB-S-016x090-F 0,19 kg STB-HP-M12-F STB-HP-M16-F STB-HP-M20-F D=13 5,6 kg D=17 5,6 kg D=21 5,6 kg STB-HPA-M12-F D=13 5,6 kg STB-HPA-M16-F D=17 5,6 kg STB-HPA-M16-F D=21 5,6 kg Welding plate for anchor plate Cap Connecting kit (comprises 4 pieces) for system beam STB-PA-F 3,2 kg STB-KAPPE-PVC 0,08 kg STB-AS-F 3,7 kg

6 Catalogue 6 06/12 Overview of types U61K U61D_ U64K _ U64D U62K U62D_ Other types on request. 6 U68K _ U68D U67K _ U67D U69K U69D _ U70K U70D _ U66K _ U66D U71K _ U71D

Assembly instructions BERNECKER ModularSteel is extremely versatile and easy to assemble thanks to its relatively small number of system components.

Drilling or welding on the components affects their loadbearing capacity and should be avoided.

1 ModularSteel 120 Torque 120 Nm ModularSteel 80 80 Nm * Screw fastenings always tightened with prescribed tool ModularSteel 120: Washer plates* STB-U-016-F must be fitted on the flange side in all

7 Assembly instructions BERNECKER ModularSteel is extremely versatile and easy to assemble thanks to its relatively small number of system components. There are a number of important rules that must be followed however: The system components are completely hot-dip galvanized and all necessary holes are predrilled at our factory. Drilling or welding on the components affects their loadbearing capacity and should be avoided. Assembly in general The screw fastenings* must be used as shown in the sketch and tightened with the prescribed torque (Tab.1). Tab. 1 ModularSteel 120 Torque 120 Nm ModularSteel Nm * Screw fastenings always tightened with prescribed tool ModularSteel 120: Washer plates* STB-U-016-F must be fitted on the flange side in all 90 connections (see sketch). ModularSteel 80: Screw connections with long holes must be fitted by the screw fastening* STL-SU- 012x035-F. In all other cases the screw fastening* STL-S- 012x030-F is used. Adapter plate assembly Position the system beams and screw them with the provided screw fastening* in the adapter plate. Adapter plate for clamp connection Slacken the connection kit STL-AS-F / STB-AS-F supplied, align to desired beam and clamp tight. Adapter plate for plug connection Please refer to table 2 for the types of chosen plugs which our stress calculations are based upon. Other marketable products can be used if their loadbearing capacity is proved and if they apply to the clearance hole. The plugs must be set according to the instructions and building control approvals of the plug manufacturer. Tab. 2 ModularSteel 120 ModularSteel 80 Adapter plate STB-APD-50-F STB-APD-B-50-F STL-PD-x-F Caution: The bolt* must be straight and clamps be parallel to each other. Plug Liebig plug B M16-25/55/15 Fischer FAZ 12/30 Liebig anchor AB M12-20/80/15 Note on the static loadings: The loadings shown in this document have been calculated based on a static model using certain assumptions and parameters. Despite taking every precaution and applying the accepted rules of engineering practice and the applicable standards, we can only guarantee the loadings for the static cases illustrated in this catalogue. Under no circumstances can we give any guarantee or warranty in the case of deviations from models, constraints and static assumptions. 7

Catalogue of components System beam 080101 080102

length [L] weight STL-0295-F 295 mm 3,2 kg

kg STL-1240-F 1240 mm 13,6 kg STL-1555-F 1555 mm

for clamp connection Connection section 80-120 mm

section 130-210 mm section 220-300 mm STL-PK-1-F

7,6 kg 080203 Adapter plate for plug connection

for plug connection or Halfen Cast-In Channels 2

Halfen Cast-In Channels 2 x M16 STL-PD-1-F 3,9 kg

080206 Vertical connection to system beam

system beam turned 90 for vertical pipes

system beam STL-QAS-F 1,6 kg 080403 Connection,

Vertical stay, Bridge bearing, to bridge level

gaps up to 50 mm STL-VS-F 4,8 kg 080501 STL-HS-F

8 Catalogue of components System beam Article no. length [L] weight STL-0295-F 295 mm 3,2 kg STL-0610-F 610 mm 6,7 kg STL-0925-F 925 mm 10,2 kg STL-1240-F 1240 mm 13,6 kg STL-1555-F 1555 mm 17,1 kg STL-1870-F 1870 mm 20,6 kg Adapter plate for clamp connection Connection section mm Adapter plate for clamp connection Connection section mm Adapter plate for clamp connection Connection section mm STL-PK-1-F 5,4 kg STL-PK-2-F 6,5 kg STL-PK-3-F 7,6 kg Adapter plate for plug connection Adapter plate for plug connection Adapter plate for plug connection or Halfen Cast-In Channels 2 x M16 or Halfen Cast-In Channels 2 x M16 or Halfen Cast-In Channels 2 x M16 STL-PD-1-F 3,9 kg STL-PD-2-F 5,0 kg STL-PD-3-F 6,2 kg Vertical connection to system beam STL-PV-1-F 1,6 kg Vertical connection to system beam turned 90 for vertical pipes STL-PV-2-F 2,2 kg Cross connector for system beam STL-QAS-F 1,6 kg Connection, only for hanging pipes* STL-V-F 0,9 kg Vertical stay, Bridge bearing, to bridge level differences up to 150 mm to bridge horizontal gaps up to 50 mm STL-VS-F 4,8 kg STL-HS-F 3,9 kg * lower load bearing capacity of system by 40% 8

Catalogue of components Supporting stand for clamp

section 80-120 mm Plugplate 230 x 230 x 10 mm

080611 STL-SKD-0295-F 295 mm 7,4 kg 080602

610 mm 10,9 kg 080603 STL-SKK-0925-F 925 mm 16,4 kg

STL-SKK-1240-F 1240 mm 19,8 kg 080614 STL-SKD-1240-F

connection Vertical connection STL-TB-500-F 3,8 kg

kg 080622 STL-PV-3-F 3,8 kg 080411 turned 90 for

nut STL-S-012x030-F 0,06 kg 080301 Beam hanger

D=17 2,7 kg D=21 2,7 kg 080701 080702 080703 Beam

Welding plate for anchor plate Cap Connecting kit

9 Catalogue of components Supporting stand for clamp Supporting stand for plug connection Connection section mm Plugplate 230 x 230 x 10 mm STL-SKK- STL-SKD- Article no. length [L] weight Article no. length [L] weight STL-SKK-0295-F 295 mm 9,4 kg STL-SKD-0295-F 295 mm 7,4 kg STL-SKK-0610-F 610 mm 12,9 kg STL-SKD-0610-F 610 mm 10,9 kg STL-SKK-0925-F 925 mm 16,4 kg STL-SKD-0925-F 925 mm 14,4 kg STL-SKK-1240-F 1240 mm 19,8 kg STL-SKD-1240-F 1240 mm 17,8 kg Bracket for system beam Vertical connection Vertical connection STL-TB-500-F 3,8 kg to system 120 to system 120 STL-HM-500-F 1,9 kg STL-PV-3-F 3,8 kg turned 90 for vertical pipes STL-PV-4-F 4,0 kg Bolt, incl. nut STL-S-012x030-F 0,06 kg Beam hanger STL-HP-M12-F STL-HP-M16-F STL-HP-M20-F D=13 2,7 kg D=17 2,7 kg D=21 2,7 kg Beam hanger, axial STL-HPA-M12-F D=13 2,7 kg STL-HPA-M16-F D=17 2,7 kg Bolt, incl. nut and washer STL-SU-012x035-F 0,07 kg Welding plate for anchor plate Cap Connecting kit (comprises 4 pieces) for system beam STL-KAPPE-PVC 0,06 kg STL-AS-F 2,0 kg STL-PA-F 2,7 kg Connecting kit (comprises 2 pieces) for horizontal connection STL-ASD-F 1,9 kg

10 Overview of types cantilever two parts UL61K UL61D UL64K _ UL64D _ Other types on request. UL68K _ UL68D _ UL67K _ UL67D _ UL69K UL69D UL70K UL70D UL66K _ UL66D _ UL71K _ UL71D _ 10

11 Overview of types cantilever welded UL61K_0 UL61D_0 UL64K 0 UL64D 0 Other types on request. UL68K 0 UL68D 0 UL67K 0 UL67D 0 UL69K _0 UL69D _0 UL70K _0 UL70D _0 UL66K 0 UL66D 0 UL71K 0 UL71D 0 11

Sliding support Type GLVA Anchor support Type FLVA Height / Type h min [mm] h max [mm] 1 90 120 for clamp system PFPS ** guide welded on support see page 18 Material: S235JR DIN EN 10025-2, for

8 / 8 hot-dip galvanized (DIN EN ISO 898) Height adjustable sliding supports, Type GLVA Height adjustable anchor supports, Type FLVA DN 15 - DN 80 Article no. Artikel-Nr.

12 Sliding support Type GLVA Anchor support Type FLVA Height / Type h min [mm] h max [mm] for clamp system PFPS ** guide welded on support see page 18 Material: S235JR DIN EN , for temperatures up to 300 C Finish: hot-dip galvanized complete with bolts and nuts 8.8 / 8 hot-dip galvanized (DIN EN ISO 898) Height adjustable sliding supports, Type GLVA Height adjustable anchor supports, Type FLVA DN 15 - DN 80 Article no. Artikel-Nr. DN ø adjustable adjustable loads [kn] * weight sliding supports anchor supports pipe BOP MOP at 80 C [kg] [mm] [mm] F x F y F z * GLVA-022/1-R-B3 FLVA-022/1-R-B , ,5 0,5 1,8 2,8 GLVA-027/1-R-B3 FLVA-027/1-R-B , ,5 0,5 1,8 2,9 GLVA-034/1-R-B3 FLVA-034/1-R-B , ,5 0,5 1,8 2,9 GLVA-043/1-R-B3 FLVA-043/1-R-B , ,5 0,5 1,8 2,9 GLVA-049/1-R-B3 FLVA-049/1-R-B , ,5 0,5 1,8 2,9 GLVA-061/1-R-B3 FLVA-061/1-R-B , ,7 0,7 2,4 3,2 GLVA-077/1-R-B3 FLVA-077/1-R-B , ,7 0,7 2,4 3,4 GLVA-089/1-R-B3 FLVA-089/1-R-B , ,7 0,7 2,4 3,4 Height adjustable sliding supports, Type GLVB, Height 1 Height adjustable anchor supports, Type FLVB, Height 1 DN 15 - DN 300 Image see page 13 GLVB-022/1-R-B3 FLVB-022/1-R-B , ,9 0,2 6,3 4,5 GLVB-027/1-R-B3 FLVB-027/1-R-B , ,7 0,2 5,5 4,5 GLVB-034/1-R-B3 FLVB-034/1-R-B , ,7 0,2 5,7 4,6 GLVB-043/1-R-B3 FLVB-043/1-R-B , ,7 0,3 5,7 4,6 GLVB-049/1-R-B3 FLVB-049/1-R-B , ,7 0,3 5,7 4,7 GLVB-061/1-R-B3 FLVB-061/1-R-B , ,8 0,5 9,1 5,3 GLVB-077/1-R-B3 FLVB-077/1-R-B , ,9 0,7 9,7 5,5 GLVB-089/1-R-B3 FLVB-089/1-R-B , ,8 0,7 9,3 5,7 GLVB-115/1-R-B3 FLVB-115/1-R-B , ,7 1,6 15,5 7,7 GLVB-140/1-R-B3 FLVB-140/1-R-B , ,7 1,7 15,5 8,1 GLVB-169/1-R-B3 FLVB-169/1-R-B , ,8 1,9 16,0 8,6 GLVB-220/1-R-B3 FLVB-220/1-R-B , ,8 2,1 15,9 9,7 GLVB-273/1-R-B3 FLVB-273/1-R-B , ,8 2,4 16,4 12,7 GLVB-324/1-R-B3 FLVB-324/1-R-B , ,0 2,4 16,7 13,9 * Loads and weights are valid for sliding supports. ** For anchors with a different clamping system (standard M12), thread diameter has to be specified with M16 / M20 Model in article-no. Orderingexample: FLVA-061/1/M16-R-B3 12

Sliding support Type GLVB Anchor support Type FLVB Height / Type h min [mm] h max [mm] 1 90 120 2 120 180 3 170 230 for clamp system PFPS ** guide welded on support see page 18 Material: S235JR DIN

8 / 8 hot-dip galvanized (DIN EN ISO 898) Height adjustable sliding supports, Type GLVB, Height 2 / 3 Height adjustable anchor supports, Type FLVB, Height 2 / 3 DN 15 - DN 300 Article no.

13 Sliding support Type GLVB Anchor support Type FLVB Height / Type h min [mm] h max [mm] for clamp system PFPS ** guide welded on support see page 18 Material: S235JR DIN EN , for temperatures up to 300 C Finish: hot-dip galvanized complete with bolts and nuts 8.8 / 8 hot-dip galvanized (DIN EN ISO 898) Height adjustable sliding supports, Type GLVB, Height 2 / 3 Height adjustable anchor supports, Type FLVB, Height 2 / 3 DN 15 - DN 300 Article no. Article no. DN ø adjustable adjustable loads [kn] * weight sliding supports anchor supports pipe BOP MOP bei 80 C [kg] min / max min / max F x F y F z * GLVB-022/2-R-B3 FLVB-022/2-R-B , ,9 0,1 6,3 5,5 GLVB-027/2-R-B3 FLVB-027/2-R-B , ,7 0,1 5,5 5,5 GLVB-034/2-R-B3 FLVB-034/2-R-B , ,7 0,1 5,8 5,6 GLVB-043/2-R-B3 FLVB-043/2-R-B , ,7 0,2 5,7 5,6 GLVB-049/2-R-B3 FLVB-049/2-R-B , ,7 0,2 5,8 5,7 GLVB-061/2-R-B3 FLVB-061/2-R-B , ,7 0,4 9,1 6,3 GLVB-077/2-R-B3 FLVB-077/2-R-B , ,9 0,5 9,7 6,5 GLVB-089/2-R-B3 FLVB-089/2-R-B , ,8 0,6 9,3 6,7 GLVB-115/2-R-B3 FLVB-115/2-R-B , ,7 1,1 15,6 8,7 GLVB-140/2-R-B3 FLVB-140/2-R-B , ,6 1,3 15,5 9,1 GLVB-169/2-R-B3 FLVB-169/2-R-B , ,8 1,5 16,0 9,6 GLVB-220/2-R-B3 FLVB-220/2-R-B , ,8 1,8 15,9 10,7 GLVB-273/2-R-B3 FLVB-273/2-R-B , ,6 2,1 16,3 13,7 GLVB-324/2-R-B3 FLVB-324/2-R-B , ,4 2,2 16,7 14,8 GLVB-022/3-R-B3 FLVB-022/3-R-B , ,9 0,1 6,3 6,3 GLVB-027/3-R-B3 FLVB-027/3-R-B , ,7 0,1 5,5 6,3 GLVB-034/3-R-B3 FLVB-034/3-R-B , ,7 0,1 5,8 6,3 GLVB-043/3-R-B3 FLVB-043/3-R-B , ,7 0,1 5,7 6,4 GLVB-049/3-R-B3 FLVB-049/3-R-B , ,7 0,2 5,8 6,5 GLVB-061/3-R-B3 FLVB-061/3-R-B , ,7 0,3 9,1 7,1 GLVB-077/3-R-B3 FLVB-077/3-R-B , ,9 0,4 9,7 7,3 GLVB-089/3-R-B3 FLVB-089/3-R-B , ,8 0,5 9,3 7,5 GLVB-115/3-R-B3 FLVB-115/3-R-B , ,7 0,9 15,6 9,5 GLVB-140/3-R-B3 FLVB-140/3-R-B , ,6 1,1 15,5 9,9 GLVB-169/3-R-B3 FLVB-169/3-R-B , ,6 1,3 16,0 10,4 GLVB-220/3-R-B3 FLVB-220/3-R-B , ,2 1,5 15,9 11,5 GLVB-273/3-R-B3 FLVB-273/3-R-B , ,0 1,7 16,3 14,5 GLVB-324/3-R-B3 FLVB-324/3-R-B , ,8 1,7 16,7 15,6 * Loads and weights are valid for sliding supports. ** For anchors with a different clamping system (standard M12), thread diameter has to be specified with M16 / M20 Model in article-no. Orderingexample: FLVB-220/2/M16-R-B3 13

Sliding support Type GLVC Anchor support Type FLVC Height / Type h min [mm] h max [mm] 1 85 150 2 120 180 3 170 230 for clamp system PFPS, ** guide welded on support see page 18 Material: S235JR DIN

8 / 8 hot-dip galvanized (DIN EN ISO 898) Height adjustable sliding supports, Type GLVC Height adjustable anchor supports, Type FLVC DN 250 - DN 800 Article no.

14 Sliding support Type GLVC Anchor support Type FLVC Height / Type h min [mm] h max [mm] for clamp system PFPS, ** guide welded on support see page 18 Material: S235JR DIN EN , for temperatures up to 300 C Finish: hot-dip galvanized complete with bolts and nuts 8.8 / 8 hot-dip galvanized (DIN EN ISO 898) Height adjustable sliding supports, Type GLVC Height adjustable anchor supports, Type FLVC DN DN 800 Article no. Article no. DN ø width adjustable adjustable loads [kn] * weight sliding supports anchor supports pipe BOP MOP at 80 C [kg] B min / max min / max F x F y F z * GLVC-273/1-R-B3 FLVC-273/1-R-B , ,9 2,6 16,3 22,5 GLVC-324/1-R-B3 FLVC-324/1-R-B , ,0 2,9 16,7 23,5 GLVC-356/1-R-B3 FLVC-356/1-R-B , ,6 2,9 16,3 24,9 GLVC-407/1-R-B3 FLVC-407/1-R-B , ,1 4,7 24,7 33,3 GLVC-457/1-R-B3 FLVC-457/1-R-B , ,6 4,8 24,2 34,6 GLVC-508/1-R-B3 FLVC-508/1-R-B , ,3 5,0 24,7 36,6 GLVC-609/1-R-B3 FLVC-609/1-R-B , ,9 4,5 20,9 40,0 GLVC-711/1-R-B3 FLVC-711/1-R-B , ,8 5,0 22,4 43,6 GLVC-812/1-R-B3 FLVC-812/1-R-B , ,5 5,3 22,8 47,0 GLVC-273/2-R-B3 FLVC-273/2-R-B , ,4 2,1 16,3 24,3 GLVC-324/2-R-B3 FLVC-324/2-R-B , ,2 2,4 16,7 25,5 GLVC-356/2-R-B3 FLVC-356/2-R-B , ,9 2,4 16,3 26,7 GLVC-407/2-R-B3 FLVC-407/2-R-B , ,2 3,9 24,7 34,9 GLVC-457/2-R-B3 FLVC-457/2-R-B , ,7 4,1 24,2 36,2 GLVC-508/2-R-B3 FLVC-508/2-R-B , ,5 4,3 24,7 38,4 GLVC-609/2-R-B3 FLVC-609/2-R-B , ,5 3,9 20,9 41,8 GLVC-711/2-R-B3 FLVC-711/2-R-B , ,4 4,5 22,4 45,4 GLVC-812/2-R-B3 FLVC-812/2-R-B , ,1 4,7 22,8 48,8 GLVC-273/3-R-B3 FLVC-273/3-R-B , ,8 1,8 16,3 31,3 GLVC-324/3-R-B3 FLVC-324/3-R-B , ,6 2,1 16,7 32,5 GLVC-356/3-R-B3 FLVC-356/3-R-B , ,4 2,1 16,3 33,7 GLVC-407/3-R-B3 FLVC-407/3-R-B , ,6 3,5 24,7 42,9 GLVC-457/3-R-B3 FLVC-457/3-R-B , ,2 3,6 24,2 44,2 GLVC-508/3-R-B3 FLVC-508/3-R-B , ,1 3,9 24,7 46,4 GLVC-609/3-R-B3 FLVC-609/3-R-B , ,1 3,6 20,9 49,8 GLVC-711/3-R-B3 FLVC-711/3-R-B , ,1 4,1 22,4 53,4 GLVC-812/3-R-B3 FLVC-812/3-R-B , ,9 4,4 22,8 56,8 * Loads and weights are valid for sliding supports. ** For anchors with a different clamping system (standard M12), thread diameter has to be specified with M16 / M20 Model in article-no. Orderingexample: FLVC-407/3/M16-R-B3 14

RS RGS Material: S235JR DIN EN 10025-2 Finish: hot-dip galvanized, complete with screw fastening Type RS without rubber inlay Type RGS with rubber inlay for noise-protection, Rubber inlay for Type

15 RS RGS Material: S235JR DIN EN Finish: hot-dip galvanized, complete with screw fastening Type RS without rubber inlay Type RGS with rubber inlay for noise-protection, Rubber inlay for Type RGS according to catalogue 1 Height adjustable pipe support Type RS / RGS M16 for ModularSteel 120 DN 20 - DN 150 Article no. Article no. DA rubber inlay D1 weight RS RGS [mm] B1 x S1 x L [kg] RS-027-M16x100-R-F RGS-027-M16x100-R-F x 4 x 48 M16 0,6 RS-034-M16x100-R-F RGS-034-M16x100-R-F x 4 x 55 M16 0,6 RS-043-M16x100-R-F RGS-043-M16x100-R-F x 6 x 66 M16 0,9 RS-049-M16x100-R-F RGS-049-M16x100-R-F x 6 x 76 M16 0,9 RS-061-M16x100-R-F RGS-061-M16x100-R-F x 6 x 95 M16 1,0 RS-077-M16x100-R-F RGS-077-M16x100-R-F x 6 x 120 M16 1,1 RS-089-M16x100-R-F RGS-089-M16x100-R-F x 8 x 140 M16 2,1 RS-115-M16x100-R-F RGS-115-M16x100-R-F x 8 x 179 M16 2,2 RS-169-M16x100-R-F RGS-169-M16x100-R-F x 8 x 264 M16 2,8 Height adjustable pipe support Type RS / RGS M12 for ModularSteel 80 DN 20 - DN 150 Article no. Article no. DA rubber inlay D1 weight RS RGS [mm] B1 x S1 x L [kg] RS-027-M12x100-R-F RGS-027-M12x100-R-F x 4 x 48 M12 0,5 RS-034-M12x100-R-F RGS-034-M12x100-R-F x 4 x 55 M12 0,5 RS-043-M12x100-R-F RGS-043-M12x100-R-F x 6 x 66 M12 0,8 RS-049-M12x100-R-F RGS-049-M12x100-R-F x 6 x 76 M12 0,8 RS-061-M12x100-R-F RGS-061-M12x100-R-F x 6 x 95 M12 0,9 RS-077-M12x100-R-F RGS-077-M12x100-R-F x 6 x 120 M12 1,0 RS-089-M12x100-R-F RGS-089-M12x100-R-F x 8 x 140 M12 2,0 RS-115-M12x100-R-F RGS-115-M12x100-R-F x 8 x 179 M12 2,1 RS-169-M12x100-R-F RGS-169-M12x100-R-F x 8 x 264 M12 2,7 15

bore range [kg] STB-RSBZ-022-R-F STB-RSBLZ-022-R-F - 21,3 15 100 82 35 0,66 STB-RSBZ-027-R-F STB-RSBLZ-027-R-F 25,0-26,9 20 100 82 35 0,67 STB-RSBZ-034-R-F STB-RSBLZ-034-R-F 30,0-33,7 25 100 82 35

STB-RSBZ-077-R-F STB-RSBLZ-077-R-F 70,0-76,1 65 140 82 35 1,00 STB-RSBZ-089-R-F STB-RSBLZ-089-R-F 84,0-88,9 80 140 82 35 1,03 STB-RSBZ-115-R-F STB-RSBLZ-115-R-F 101,6-114,3 100 260 92 45 2,56

16 STB-RSBZ STL-RSBZ STB-RSBLZ STL-RSBLZ Anchors and sliding supports for non-insulated pipes with infinitely lateral adjustment Material: S235JR, hot-dip galvanized Joining profile: ModularSteel 120 or ModularSteel 80 U-Bolt support for ModularSteel 120 DN 15 - DN 175 Article no. Article no. for pipes DN L B X adjustable weight anchor supports sliding supports with max. bore range [kg] STB-RSBZ-022-R-F STB-RSBLZ-022-R-F - 21, ,66 STB-RSBZ-027-R-F STB-RSBLZ-027-R-F 25,0-26, ,67 STB-RSBZ-034-R-F STB-RSBLZ-034-R-F 30,0-33, ,69 STB-RSBZ-043-R-F STB-RSBLZ-043-R-F 38,0-42, ,70 STB-RSBZ-049-R-F STB-RSBLZ-049-R-F 44,5-48, ,70 STB-RSBZ-061-R-F STB-RSBLZ-061-R-F 57,0-60, ,97 ± 30 STB-RSBZ-077-R-F STB-RSBLZ-077-R-F 70,0-76, ,00 STB-RSBZ-089-R-F STB-RSBLZ-089-R-F 84,0-88, ,03 STB-RSBZ-115-R-F STB-RSBLZ-115-R-F 101,6-114, ,56 STB-RSBZ-140-R-F STB-RSBLZ-140-R-F 133,0-139, ,63 STB-RSBZ-169-R-F STB-RSBLZ-169-R-F 159,0-168, ,72 STB-RSBZ-194-R-F STB-RSBLZ-194-R-F - 193, ,82 U-Bolt support for ModularSteel 80 DN 15 - DN 175 Article no. Article no. for pipes DN L B X adjustable weight anchor supports sliding supports with max. bore range [kg] STL-RSBZ-022-R-F STL-RSBLZ-022-R-F - 21, ,63 STL-RSBZ-027-R-F STL-RSBLZ-027-R-F 25,0-26, ,64 STL-RSBZ-034-R-F STL-RSBLZ-034-R-F 30,0-33, ,66 STL-RSBZ-043-R-F STL-RSBLZ-043-R-F 38,0-42, ,67 STL-RSBZ-049-R-F STL-RSBLZ-049-R-F 44,5-48, ,68 STL-RSBZ-061-R-F STL-RSBLZ-061-R-F 57,0-60, ,94 ± 17,5 STL-RSBZ-077-R-F STL-RSBLZ-077-R-F 70,0-76, ,97 STL-RSBZ-089-R-F STL-RSBLZ-089-R-F 84,0-88, ,00 STL-RSBZ-115-R-F STL-RSBLZ-115-R-F 101,6-114, ,47 STL-RSBZ-140-R-F STL-RSBLZ-140-R-F 133,0-139, ,54 STL-RSBZ-169-R-F STL-RSBLZ-169-R-F 159,0-168, ,63 STL-RSBZ-194-R-F STL-RSBLZ-194-R-F - 193, ,73 16

Article no. for pipes DN L B X adjustable weight anchor supports sliding supports with max.

35 0,71 STB-RSBZ-043-RF-V STB-RSBLZ-043-RF-V 38,0-42,4 32 100 82 35 0,72 STB-RSBZ-049-RF-V STB-RSBLZ-049-RF-V 44,5-48,3 40 100 82 35 0,73 STB-RSBZ-061-RF-V STB-RSBLZ-061-RF-V 57,0-60,3 50 140 82 35

17 STB-RSBZ STL-RSBZ STB-RSBLZ STL-RSBLZ Anchors and sliding supports for non-insulated pipes with infinitely lateral adjustment Materialf: Z-Profile: S235JR, hot-dip galvanized U-Bolt / Plate: PA 2 mm Joining profile: ModularSteel 120 or ModularSteel 80 U-Bolt support for ModularSteel 120 DN 15 - DN 175 Article no. Article no. for pipes DN L B X adjustable weight anchor supports sliding supports with max. bore range [kg] STB-RSBZ-022-RF-V STB-RSBLZ-022-RF-V - 21, ,68 STB-RSBZ-027-RF-V STB-RSBLZ-027-RF-V 25,0-26, ,69 STB-RSBZ-034-RF-V STB-RSBLZ-034-RF-V 30,0-33, ,71 STB-RSBZ-043-RF-V STB-RSBLZ-043-RF-V 38,0-42, ,72 STB-RSBZ-049-RF-V STB-RSBLZ-049-RF-V 44,5-48, ,73 STB-RSBZ-061-RF-V STB-RSBLZ-061-RF-V 57,0-60, ,00 ± 30 STB-RSBZ-077-RF-V STB-RSBLZ-077-RF-V 70,0-76, ,03 STB-RSBZ-089-RF-V STB-RSBLZ-089-RF-V 84,0-88, ,06 STB-RSBZ-115-RF-V STB-RSBLZ-115-RF-V 101,6-114, ,61 STB-RSBZ-140-RF-V STB-RSBLZ-140-RF-V 133,0-139, ,68 STB-RSBZ-169-RF-V STB-RSBLZ-169-RF-V 159,0-168, ,77 STB-RSBZ-194-RF-V STB-RSBLZ-194-RF-V - 193, ,87 U-Bolt support for ModularSteel 80 DN 15 - DN 175 Article no. Article no. for pipes DN L B X adjustable weight anchor supports sliding supports with max. bore range [kg] STL-RSBZ-022-RF-V STL-RSBLZ-022-RF-V - 21, ,67 STL-RSBZ-027-RF-V STL-RSBLZ-027-RF-V 25,0-26, ,68 STL-RSBZ-034-RF-V STL-RSBLZ-034-RF-V 30,0-33, ,70 STL-RSBZ-043-RF-V STL-RSBLZ-043-RF-V 38,0-42, ,71 STL-RSBZ-049-RF-V STL-RSBLZ-049-RF-V 44,5-48, ,72 STL-RSBZ-061-RF-V STL-RSBLZ-061-RF-V 57,0-60, ,97 ± 17,5 STL-RSBZ-077-RF-V STL-RSBLZ-077-RF-V 70,0-76, ,00 STL-RSBZ-089-RF-V STL-RSBLZ-089-RF-V 84,0-88, ,03 STL-RSBZ-115-RF-V STL-RSBLZ-115-RF-V 101,6-114, ,52 STL-RSBZ-140-RF-V STL-RSBLZ-140-RF-V 133,0-139, ,59 STL-RSBZ-169-RF-V STL-RSBLZ-169-RF-V 159,0-168, ,68 STL-RSBZ-194-RF-V STL-RSBLZ-194-RF-V - 193, ,78 17

8 / 8, hot-dip galvanized M10-25 Nm, M12-30 Nm Joining profiles width: PDA-120: ModularSteel 120, TB50; PDA-080: ModularSteel 80, TB40 Article no.

6,0 11,0 1,0 PDA-120/12-R-F 120 8 200 50 18 10,0 22,0 2,1 Clamp system, Type PFPS Anchor, clamped: Material: Camber: Joining profiles width: middle-piece already

PFPS-160/12-R-F 130-160 8-16 220 25 60 2,8 2,8 3,4 1,4 PFPS-200/12-R-F 170-200 8-16 260 25 60 2,6 2,6 3,2 1,5 PFPS-240/12-R-F 200-240 8-16 300 25 60 1,6

18 PDA PFPS Clamp system, Type PDA for ModularSteel middle-piece welded on support, clamping-system unmounted, nuts optional Profile clamp set for pipe bearings Material: Camber: S235, clamps GS 45, threaded parts 8.8 / 8, hot-dip galvanized M10-25 Nm, M12-30 Nm Joining profiles width: PDA-120: ModularSteel 120, TB50; PDA-080: ModularSteel 80, TB40 Article no. joining profile thread rod loads [kn] weight A B C G Z [mm] [mm] [mm] [mm] F y F Z [kg] PDA-080/10-R-F ,0 11,0 0,9 PDA-120/10-R-F ,0 11,0 1,0 PDA-120/12-R-F ,0 22,0 2,1 Clamp system, Type PFPS Anchor, clamped: Material: Camber: Joining profiles width: middle-piece already welded on support (not part of the clamping-system) S235, clamps GS 45, threaded parts 8.8 / 8, hot-dip galvanized M12-30 Nm, M16-60 Nm, M20-90 Nm mm, other profile on request Article no. joining profile thread rod only informative loads [kn] weight A B C F G [mm] [mm] [mm] [mm] F x F y F Z [kg] PFPS-120/12-R-F ,0 3,0 3,6 1,3 PFPS-160/12-R-F ,8 2,8 3,4 1,4 PFPS-200/12-R-F ,6 2,6 3,2 1,5 PFPS-240/12-R-F ,6 PFPS-300/12-R-F ,7 Ordering example: PDA-120/10-R-F Hot-dip galvanized Material GS 45 Diameter of thread rods Ø10 Guide width 120 mm Profile clamp set with lift-off prevention, without support shoe Notes: Extract from catalogue 3. Clamping-system type PFPS also available in M16 and M20 with threaded-rod. Additional types of clamping-systems with details and information please see catalogue 3; latest version 18

19 Delivery services / Technical information Expert advice With our many years of experience as suppliers to the pipeline and plant construction industries we are well placed to assist you with expert advice on the design and detail for large-scale projects including can provide tailor made solutions for specific problems and applications. Loads The calculation loads mentioned in this document were made with statically models under certain conditions and parameters. All possible care is taken compliance and applicable technical regulations and applicable standards, guarantees are given against the loads for the static cases shown in the catalog, these are approximate values. Liabilities for the particular application cannot be derived. Any unauthorized variations or changes would invalidate any warranty and guarantee on our part. Materials The materials and characteristics are in accordance to the corresponding standards and should be used as the minimum requirement. For the characteristics and quality, Bernecker will only accept warranty in combination with an inspection certificate 3.1 Special design For your individual requirements we also offer also special pipe supports. Either as a variant production through the use of other: materials (e.g. P265GH, P275NL1) coatings (e.g. Duplex) diameter (e.g. RA-102-R) lengths (e.g. GLY-200/324L500-RB3) heights (e.g. GLY-175/324-RB3) or according to your specifications routines or static specification. SI units The physical quantities are stated in SI units as follows: Dimensions in mm Loads in kn Temperatures at 80 C Weights in kg, if not stated otherwise. General tolerances The general tolerances are for lengths, angles, shape and location in accordance with ISO 2768-cK. Heat treatment We can hot form and heat treat components to order, e.g. stress-free annealing, normalizing or hardening of high temperature materials. On request we supply a diagram of the heat treatment and temperature curve of the heat treated components supplied. Corrosion protection and surface finishes The corrosion protection of our components in accordance with DIN EN ISO Hot-dip galvanized components are standard galvanized to DIN EN ISO According to your needs and specifications we can also provide our component parts with the following suface treatment: Sanding, pickling, oiling, basic coting, painting or galvanic surface treatment. Prefabrication service Supplied complete to site As a specialist manufacturer in the field of pipe supports we can fabricate all supports and ancillaries for you ready to install, complete with labeling, to order. Prefabricated and labeled components enable a quick and efficient assembly and save time on site. Acceptance / Certificates On request we can supply our pipe support products with acceptance test certificates to DIN EN or with factory certificates to DIN EN We can arrange for acceptance tests to be carried out by the TÜV or other inspectorate on our premises if required. Inspections by our customers can be arranged at any time. Our Safety is your Guarantee We operate in a quality assurance system that is certified to DIN ISO 9001, which means that we have a formally written and approved Quality Management Manual (QMH). This is your guarantee that we will turn your specifications and requirements into a fully functional and reliable system that is right for the job. Registrations (Status in 05/2012) QS - DIN ISO 9001:2008 TÜV - AD2000 W-0 DVS - General Certificate of Qualification to DIN TÜV - Component registration KWU QS - KTA 1401 Legal Notice With the publication of this catalog supersedes previous editions. This catalog is protected by copyright. Any Reproduction is, in whole or in part, only legal with the express permission of the publisher. For any typographical errors, product changes due to technical developments and changing model no liability is accepted. In addition, all components must be used according to purposes. 19

I II Example I ModularSteel 120 Cantilever clamped on existing steel building beam with Sliding Support Type GLVC with clamp system Type PDA Sliding Support

building beam with Sliding Support Type GLVC with clamp system Type PDA Sliding Support Type GLVB with clamp system Type PDA Sliding Support Type GLVB with

20 I II Example I ModularSteel 120 Cantilever clamped on existing steel building beam with Sliding Support Type GLVC with clamp system Type PDA Sliding Support Type GLVB with clamp system Type PDA Sliding Support Type GLVB with clamp system Type PDA Example II ModularSteel 80 Cantilever clamped on existing steel building beam with Sliding Support Type GLVC with clamp system Type PDA Sliding Support Type GLVB with clamp system Type PDA Sliding Support Type GLVB with clamp system Type PDA III Example III ModularSteel 120 with vertical connection to system beam with Sliding Support Type GLY Sliding Support Type GLW Sliding Support Type GLT 20

IV Example IV ModularSteel 120 screwed to system beam with U-Bolt support Type STB-RSBZ for non-insulated pipes with infinitely lateral adjustment V Example V

21 IV Example IV ModularSteel 120 screwed to system beam with U-Bolt support Type STB-RSBZ for non-insulated pipes with infinitely lateral adjustment V Example V ModularSteel 80 with vertical connection to system beam with U-Bolt support Type STL-RSBZ for non-insulated pipes with infinitely lateral adjustment Example VI ModularSteel 120 with vertical connection to system beam with VI Profile clamp set for pipe bearings clamp system Type PPU Profile clamp set for pipe bearings clamp system Type PDA Profile clamp set with guide for pipe bearings clamp system Type PKF Profile clamp set for pipe bearings clamp system Type PKA/T with support plate PTK 21

Catalogue 6 06/12 VII Example VII ModularSteel 120 screwed to

VIII Example VIII ModularSteel 80 with vertical connection to

Example IX ModularSteel 120 with vertical connection to system

22 Catalogue 6 06/12 VII Example VII ModularSteel 120 screwed to system beam with Hight-adjustable pipe support Type RGS M16 VIII Example VIII ModularSteel 80 with vertical connection to system beam with Hight-adjustable pipe support Type RGS M12 IX Example IX ModularSteel 120 with vertical connection to system beam with Clamps of other manufacturers, adjusted to ModularSteel 22

23 X Example X ModularSteel 120 screwed to system beam with Hanger plate with welding lug Type STB-HP for pipe hangers XI Example XI ModularSteel 80 with vertical connection to system beam with Hanger plate with welding lug Type STL-HP for pipe hangers 23

6 Bernecker www.hoseflex.com 7 Headquarters Am Westbahnhof 6 58285 Gevelsberg Germany Phone +49 2332 7003-0 Fax +49 2332 7003-44 gevelsberg@bernecker-gmbh.

24 6 Bernecker 7 Headquarters Am Westbahnhof Gevelsberg Germany Phone Fax gevelsberg@bernecker-gmbh.com Head Office Manufacturing Plant QLD 10 Alex Fisher Drive, Burleigh Heads QLD 4220 Phone Fax salesqld@hoseflex.com.au 8 Subsidiary Ladegaststraße Merseburg Germany Phone Fax merseburg@bernecker-gmbh.com Perth Office Manufacturing Plant WA 49b Sustainable Ave, Bibra Lake WA 6163 Phone Fax saleswa@hoseflex.com.au beam and support solution Catalogue 6 english Bernecker BENELUX benelux@bernecker-gmbh.com Bernecker ASIEN vietnam@bernecker-gmbh.com current version

Pipe clamps, ancillary equipment 1. Sliding supports 2. Clamp systems 3. Roller bearings 4. Pre-insulated pipe supports 5.

Catalogue 9 English Overview catalogue no. Pipe clamps, ancillary equipment 1 Sliding supports 2 Clamp systems 3 Roller bearings 4 Pre-insulated pipe supports 5 ModularSystems 6 ModularSteel 120 7 ModularSteel