INSTALLATION INSTRUCTIONS VENETIAN 84" SLIDING SHOWER DOOR SYSTEM (180º INSTALLATION)

Transcription

1 INSTALLATION INSTRUCTIONS VENETIAN 84" SLIDING SHOWER DO SYSTEM (180º INSTALLATION) Industry Drive, Valencia, CA Toll Free Phone: (877) Toll Free Fax: (888) Phone: (661) Fax: (661) ushorizon.com 11M0121H

2 OVERALL HEIGHT HEIGHT 1/8 GAP (3 mm) (B) TOP OF HEADER WIDTH OVERALL WIDTH 1/8 GAP (3 mm) SLIDING DO WIDTH 2 (51 mm) OVERLAP SLIDING PANEL HEIGHT 3/16 GAP (5 mm) Specifications and Formulas Maximum Overall Width = 84 (2134 mm) Minimum Overall Width = 65 (1651 mm) 1/4 GAP (6 mm) Metal Header Cut Length = Overall Width minus 5/8 (16 mm) Fixed Panel Width: For openings 65 up to 68-1/2 (1651 up to 1740 mm): Overall Width minus 33-1/4 (845 mm) For openings over 68-1/2 to 84 (1740 to 2134 mm): Overall Width plus 1-3/4 (45 mm) divided by 2 Fixed Panel Height = Overall Height minus 3/16 (5 mm). Panel is flush with top of the Sliding Door Width: For openings 65 up to 68-1/2 (1651 up to 1740 mm): 35-1/16 (891 mm) For openings over 68-1/2 to 84 (1740 to 2134 mm): Overall Width plus 1-3/4 (45 mm) divided by 2 Sliding Door Height = Overall Height minus 2-1/16 (52 mm) ushorizon.com 2

3 GLASS FABRICATION C D C 5 (127 mm) D/2 D/2 5 (127 mm) 1-3/8 (35 mm) 1-3/16 (30 mm) 1/2 (13 mm) DIA Holes 1-11/16 (43 mm) FIXED GLASS 1/8 (3 mm) 7-1/16 (179 mm) Varies 7-1/16 (179 mm) TEMPERED GLASS 5/16, 3/8 or 1/2 (8, 10 or 12 mm) 9/16 (14 mm) 5/16, 3/8 or 1/2 (8, 10 or 12 mm) TEMPERED GLASS 1/8 (3 mm) DO GLASS 1-7/16 (36 mm) Hole Centers 1-3/16 (30 mm) 3/4 (19 mm) DIA Holes 1/8 (3 mm) 1-13/16 (46 mm) 3/16 (5 mm) 1/4 (6 mm) ushorizon.com 3

4 PARTS LIST This kit includes the following components: Roller Housings CAB84SBK Softbrake Dampeners ** CAB84 EXT ** = Finish Code CABR12 Round Roller Bracket ** Covers CABS12 Square Roller Bracket ** Covers CAB13 Roller Brackets Finish Covers Bottom Guide Wall Mount Brackets Fixed Panel Brackets CRL3978 CAB10 CAB11 ** ** ** NECESSARY TOOLS (Not included except for Wrench) 1 2 Tape Measure Wrench Ø= (6 1/4 mm) Level File Chop Saw 4 mm Allen Wrench Caulking Gun Drill Ø= (11 7/16 mm) Drill Bits Phillips Screwdriver IMPTANT: READ THIS MANUAL THOUGHLY BEFE BEGINNING INSTALLATION. ushorizon.com 4

5 CUT AND DRILL HEADER TRACK B C D/2 D/2 D NOTE: Measure at center of holes. B = Clearance from wall. Recommended clearance is 1/8 (3 mm) when no vertical fastener is used. A 1. Cut to 5/8 (16 mm) shorter than wall-to-wall tight dimension. Length = A minus 5/8 (16 mm) 2. Drill 1/4 (6 mm) diameter hole 1/4 (6 mm) from end on top of at center on BOTH ends. O = 1/4 (6 mm) 1/4 (6 mm) 1/2 (13 mm) 3. Drill one 7/16 (11 mm) diameter hole 1/2 (13 mm) from bottom of at Hole Position 1. Hole Position 1 = B plus C minus 5/16 (8 mm) 1/2 (13 mm) Hole Position 1 Hole Position 2 Hole Position 3 4. Drill one 7/16 (11 mm) diameter hole 1/2 (13 mm) from bottom of at Hole Position 2. Hole Position 2 = divided by 2 plus Hole Position 1 D 5. Drill one 7/16 (11 mm) diameter hole 1/2 (13 mm) from bottom of at Hole Position 3. Hole Position 3 = Hole Position 1 plus D O = 7/16 (11 mm) 1/2 (13 mm) ushorizon.com 5

6 ASSEMBLE HEADER TRACK 1. Fit Square Threaded Collar Nuts (CAB10) into holes from inside the Header. Square Collar Nut 1/2 (13 mm) Square Collar Nut Square Collar Nut Square Collar Nut 2. Fit white Plastic Collar over Square Nut from outside and snap into place. White Plastic Collar Snap into place White Plastic Collar INSTALL WALL MOUNT BRACKETS 1. Mark and drill holes for Wall Mount Bracket (CAB11) next to Fixed Glass. Ensure bracket is even with glass at top. Fixed Glass 3/4 (19 mm) 2. Mount with included screws. Mount the other Wall Mount Bracket directly opposite. 13/16 (21 mm) 1-1/4 (32 mm) 7/16 (11 mm) Wall Mount Bracket ushorizon.com 6

7 PREPARE AND INSTALL SOFTBRAKE 1. Adjust position of bolt assembly on each Roller Housing. End of screw is flush with nut at top Left Roller Housing Right Roller Housing Space between nuts 7/16 (11 mm) 2. Loosen screws on metal plates on top of Dampeners so they can slide into grooves at top of. Left Dampener Loosen screws to create space Right Dampener 3. Slide Roller Housings into. 4. Slide Dampeners into each end of. Left Roller Housing Left Dampener Right Roller Housing Right Dampener ushorizon.com 7

8 INSTALL HEADER TRACK 1. Slide the open bottom of the onto the Wall Mount Bracket. Rotate the track to upright and secure. 4 mm Allen Wrench 2. Install U-Channel or Glass Clamps (not included) to mount Fixed Panel to the curb. 3. Mount Fixed Panel to curb and position so holes at top line up with the Plastic Collars. Secure to. Fixed Screw Panel Thin Washer Thick Washer INSTALL BOTTOM GUIDE 1. Select plastic insert that matches glass door thickness and slide into Bottom Guide. 4 mm Allen Wrench 2. Use included screws to install on curb. Leave 9/16 (14 mm) gap between glass panels = 5/16 (8 mm) Plastic Insert 10 = 3/8 (10 mm) Plastic Insert 12 = 1/2 (12 mm) Plastic Insert Plastic Insert Bottom Guide ALIGN Fixed Panel 9/16 (14 mm) Door Bottom Guide ushorizon.com 8

9 INSTALL SLIDING PANEL 1. Select Interior Roller Brackets and screws that match the door glass thickness. + PL 5/16 (8 mm) Interior Roller Brackets 3/8 (10 mm) Interior Roller Brackets 1/2 (12 mm) Interior Roller Brackets Exterior Roller Brackets 3/4 (19 mm) 3/4 (19 mm) 1 (25 mm) 2. Determine Glass Door position relative to Fixed Panel before installation. Install Door from INSIDE HEADER TRACK Example Shown HEADER TRACK Install Door from OUTSIDE 3. Fit each Exterior Roller Bracket onto Roller Housing Bolt Assembly. Exterior Roller Bracket 4. Place Glass Door on Wooden Shims to maintain 1/4 (6 mm) gap at bottom. Align notches in top of glass with Roller Brackets. Adjust height to fit. NOTE: Ensure panel is inside Bottom Guide. Roller Housing Bolt Assembly 5. Fit each Interior Roller Bracket and secure. Torque to 13 N/m Interior Roller Bracket Ensure Glass Door sits inside Bottom Guide Wood Shims maintain 1/4 (6 mm) gap ushorizon.com 9

10 ADJT SLIDING PANEL 1. Remove the shims and check door alignment. NOTE: Adjust height using the screw in bolt assembly only. Do not loosen screws in Glass Bracket. Turn screw to raise or lower door + - 1/16 (2 mm). Wrench fits around flat side of screw Tighten nut to secure. Remove Wood Shims Check Alignment 2. Adjust position of Dampeners and tighten screws to secure. 1-3/8 (35 mm) 32-5/16 (821 mm) 1-15/16 (49 mm) 33-3/8 (848 mm) 32-5/16 (821 mm) 33-3/8 (848 mm) 1-3/16 (30 mm) 1-3/4 (44 mm) Left Dampener Right Dampener 3/16 (5 mm) Left Roller Housing Right Roller Housing SLIDING DO 0 (0 mm) Tighten Left Dampener to secure Tighten Right Dampener to secure ushorizon.com 10

11 FINISHING 1. Install handle (not supplied) and test the closing action of the door. Adjust if necessary. 2. Slide Square or Rounded Roller Bracket Covers into place. NOTE: Rounded Cover shown. Roller Bracket Round Cover 3. With set screw facing up, fit Finish Covers on Fixed Panel Brackets and secure. 4 mm Allen Wrench Fixed Panel Bracket Finish Cover ushorizon.com 11