BROCHURE edition 07/07.03
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1 EXCELLENCE IN SCAFFOLDING BROCHURE edition 07/07.03
2 CONTENTS At a glance 3 Construction / The ain advantages of the syste 4-5 Fraes 6 Decks 7 Vertical Bracing 8 Base Jacks 8 Outside Access 9 Inside Access 10 Side Guards 11 Upper Scaffold Guard Rails 12 Scaffold Extensions Transos 14 Safety Roof / Roof Boundary Scaffolding / Syste Bridging 15 Mobile Towers Accessories 15 Anchoring 16 Eye scaffold Protective equipent against falling 18 Exaples for Frae Scaffold 65, scaffold bay length Exaples for Frae Scaffold 65, scaffold bay length Stairway tower 21 The product range All diensions and weights are non-binding guide values. We reserve the right to change technical specifications. Business will be conducted exclusively in accordance with our Ters and Conditions of Sale and Delivery. These conditions are part of our General Ters and Conditions of Business. Place of business and jurisdiction is Plettenberg, Gerany. Extended reservation of property rights until full payent of all our outstanding accounts receivables.
3 At a glance: The scaffold syste MJ 65/100 has et the requireents of the Eployer s Liability Insurance Association and has the overall approval of the Geran Institute of Planning and Building Regulation, Berlin, approval Z for standard designs up to 24, plus jackscrew. 65 is available both in steel and in aluiniu construction. 65/100 is copatible with the RUX-SUPER 65/100 syste of the copany RUX. For this purpose, we have acquired the above perit to interix the two systes. The syste has already been produced at our preises for Günter RUX GbH since 1985 in confority with the approval. The individual scaffold bays are connected by decks which are placed on the round bolts of the vertical fraes so that the syste can be erected in next-to-no tie. In addition, this practically rules out the risk of the decks slipping. This self-reinforcing function offers scaffold engineers the greatest possible safety. The tilt pins at the vertical fraes fasten guard rails and diagonals without needing any tools. 65 is applicable according to load class 3 and 100 according to load class 4 in accordance with DIN and can be used as a guard and roof guard scaffold. The use of a protective roof is obligatory in the standard design. 65/100 copletely eets DIN EN 12811/ A wide range of coordinated accessories offers a flexible syste allowing trouble-free scaffolding even at coplicated objects. Reasons in favour of 65/100: Econoic efficiency through quick erection and disantling High return on investent through long lifetie Safety through building inspectorate approval Flexibility through 2 scaffolds widths and bay lengths up to 4 Approved load up to 6 kn/ 2 Reasons in favour of MJ: MEMBER COMPANY IN THE GERMAN ASSOCIATION OF SCAFFOLD CONSTRUCTION QUALITY PROTECTION/ STEEL SCAFFOLD CONSTRUCTION Experience based on ore than 35 years of scaffold production Certified Quality Manageent according to DIN EN ISO 9001 Highest Product Quality Made in Gerany Continuity in copany developent Fair and custoer-related cooperation
4 65/ Erect the base jacks, put on the lower diagonal fastener, click in the guardrail scaffold (only in diagonal areas). Put on the vertical assebly fraes. Asseble the diagonal brace with the swivel pin. The essential advantages of the syste at one glance: Horizontal stiffening as the decks are retained by pegs. Quick assebly with no need for extra tools. Features for increased safety: The decks are firly retained on the vertical fraes. As the decks are directly carried by the vertical fraes, intrinsic static and vertical dynaic loads are directly dissipated. Trip hazards due to parts protruding fro the frae are eliinated by the special T-profile The fixed intersection connections ean that the scaffold adjusts itself to be plub. After the inital adjustent of the first bay, all other levels align autoatically. Valuable extra working area is created by having the diagonal braces on the outside. Decks are available in wood, steel and aluiniu. Extensive range of accessories eans that the syste 65/100 can be used flexibly in a wide range of applications. One exaple of this is the vertical assebly frae with roof overhang fittings - this enables building features which jut out to be scaffolded. 4
5 65/ Put on the decks, adjust the scaffolds and the vertical fraes vertically with a water level. Place the internal access ladder. Then asseble the vertical assebly fraes and the decks of the next level, click in the diagonal braces, the guardrails and the decks. Siple Fast Safely 5
6 Fraes 65 VERTICAL ASSEMBLY FRAME, STEEL Steel tube Ø 48.3, hot-dip galvanised, with bolts for hooking in 2 decks. Holes provided above and below for opposite connection VERTICAL ASSEMBLY FRAME, ALUMINIUM Steel tube Ø Otherwise as above VERTICAL ASSEMBLY FRAME, STEEL ONE PLANK As above but to hook in only one deck VERTICAL ASSEMBLY FRAME, STEEL To retrofit roof overhangs VERTICAL ASSEMBLY FRAME, STEEL Steel tube Ø 48.3, hot-dip galvanised, with bolts for hooking in 3 decks. Holes provided above and below for opposite connection WALK-THROUGH FRAME - TRUSS BEAM Steel tube Ø 48.3, hot-dip galvanised, with tube connector (4-board and 5-board) TRAVERSING FRAME - STANDARD Steel tube Ø 48.3, hot-dip galvanised, with 2 achine screws each fitting the traversing frae binder
7 Decks Load class TIMBER DECK Multi bloc glued acc. to glue certificate C, thickness long for 3.00 kn/ 2 loading long for 2.00 kn/ 2 loading STEEL DECK Hot-dip galvanised, optiu stackability via the selected cross sectional shape. Useful in safety roof and roof boundary scaffold according to DIN At 3.00 length, useful in load class 4 = 3.00 kn/ 2, up to 2.00 length useful in load class 6 = 6.00 kn/ ALUMINIUM DECK WITH ALUMINIUM HEAD PIECE Extreely robust design, both sides usable, with high load carrying ability and non-slip surface, inial sagging. Up to 2.50 long for 5.00 kn/ 2 loading Up to 3.00 long for 3.00 kn/ 2 loading Up to 4.00 long for 2.00 kn/ 2 loading ALUMINIUM PLANK PANEL Consists of two box profiles connected lengthwise without play with stabilizing longitudinal strips. Low weight and rapid installation by reducing the nuber of individual coponents. Can be used in safety roof and roof boundary scaffold according to DIN 4420/peritted for construction long for 4.50 kn/ 2 loading 3.00 long for 3.00 kn/ 2 loading DECK CONNECTOR Steel, hot-dip galvanised, to connect 2 aluiniu decks. Only required for 4 aluiniu decks
8 Vertical Bracing DIAGONAL BRACE Steel tube Ø 48.3, hot-dip galvanised, flattened at the ends and holes provided. Hooked in at the upper swivel pin on the vertical frae. With 3rd hole for fixing in connection with swivel pin coupler and hanging transos. For bay length BASE TRANSOM Steel, hot-dip galvanised, to fasten botto of diagonal Base Jacks BASE JACK For heavy loads. Steel, with adjusting-nut, galvanised, fast-action thread with lock, base plate 150 x 150. Can also be used as head plate TILTING BASE JACK See base jacks above, but with swivelling base plate 150 x 150. Additional longitudinal scaffold bracing at base required ADJUSTMENT TUBE For levelling uneven ground. To be used in conjuction with starting transo und base jack. Steel, hot-dip galvanised. Adjustable range 10 x 0.10 =
9 Outside Access ALUMINIUM STAIRCASE WITH PLATFORM To be hooked in the vertical fraes. A cofortable outside access when scaffold is frequently used and for carrying awkwardly shaped aterials to the upper scaffold levels. For 2.50 bay lengths. Max. load 150. Stairways for teporary stair-wells are subject to special regulations. In case of doubt, check the required load with the contracting client STAIRCASE HANDRAIL, OUTSIDE Steel, hot-dip galvanised, for 2.50 bay length STAIRCASE HANDRAIL, INSIDE Steel, hot-dip galvanised STEP ACCESS PLATFORM BRACKET For erecting a self-contained staircase extending in front of an existing scaffold SPACER COUPLER Steel tube Ø 48.3 with two parallel welded half-couplers, galvanised. To widen a facade scaffold and staircase STARTING TRANSOM Steel, hot-dip galvanised, for 2 or 3 decking planks
10 Inside Access Load class FULL ALUMINIUM ACCESS DECK WITH ALUMINIUM PANEL + ALUMINIUM LADDER HEIGHT ca. 8.4 c With non-slip aluiniu panel. Weather resistance, lightweight and robust. 2.50, load class 4 (3.00 kn/ 2 ) FULL ALUMINIUM ACCESS DECK WITH ALUMINIUM PANEL + ALUMINIUM LADDER HEIGHT ca. 7.3 c With non-slip aluiniu panel. Weather resistance, lightweight and robust. 2.50, load class 4 (3.00 kn/ 2 ) STEEL LADDER FRAME WITHOUT LADDER Hot-dip galvanised, with water resistant plywood panelling and access hatch long for 3.00 kn/ 2 loading ACCESS LADDER, STEEL For inside scaffold clibing ACCESS LADDER, ALUMINIUM For inside scaffold clibing
11 Side Guards SINGLE GUARD RAIL/ LONGITUDINAL TUBE Steel tube Ø 38 (4.00 length Ø 42.4 ), hot-dip galvanised, flattened at the ends with holes provided. Hooked in with swivel pins TOEBOARD Ipregnated tiber with galvanised fittings for insertion between the fraes. A toeboard height of 17 c corresponds to the European standard DOUBLE END GUARD RAIL Steel tube Ø 33.7, hot-dip galvanised, once-screwed, double side protection. When ordering, please indicate the width across flat! END GUARD FRAME Steel tube Ø 48.3, hot-dip galvanised. Useful for the top scaffold platfor as double end side protection and to fix decks
12 Upper Scaffold Guard Rails GUARD RAIL POST With fastening screw. Steel tube Ø 48.3, hot-dip galvanised, for locating guard rails on the top scaffold platfor, with welded steel brackets to secure decks GUARD RAIL POST WITH TRANSOM And fastening screw. Steel tube Ø 48.3, hot-dip galvanised, for locating guard rails and securing the upper decks GUARD RAIL POST FOR PROTECTIVE NETS With fastening screw. Steel tube Ø 48.3, hot-dip galvanised, for attachent of protective side eshes in connection with guard rails GUARD RAIL POST FOR PROTECTIVE NET WITH TRANSOM With fastening screw. Steel tube Ø 48.3, hot-dip galvanised, for attachent of protective side eshes in connection with guard rails und securing the upper decks Scaffold Extensions COUPLER BRACKET WITHOUT JOINT PIN Steel, hot-dip galvanised, with welded half-coupler. Used to extend the scaffold by COUPLER BRACKET WITH JOINT PIN Steel, hot-dip galvanised, with welded half-coupler. Used to extend the scaffold by 0.30 and with joint pin to fix guard rail post
13 Scaffold Extensions HOP-UP BRACKET 2-PLANK Steel, hot-dip galvanised, with half-couplers. To widen by 0.65 at the inside and outside of the scaffold and to lengthen the ends. When extending scaffold on hop-up brackets, please request load tables HOP-UP BRACKET 3-PLANKS Steel, hot-dip galvanised, with half-couplers. To widen by 1.00 at the inside and outside of the scaffold and to lengthen the ends. (no prop strut) PLANK FRAME BRACKET Steel, hot-dip galvanised, with half-couplers. The frae bracket is used to ake scaffold lift adaptations of one frae width. In contrast to the hop-up bracket, the adaptation is not only possible at the decking height, but can be ade at any required height. This akes it possible to optially adjust the scaffold to the shape of the building. 2-plank design for vertical fraes PLANK FRAME BRACKET Sae as above, but for vertical frae 100. (no prop strut) PROP STRUT Steel, hot-dip galvanised, for hop-up bracket 2-plank and 2-plank frae bracket for hop-up bracket 3-plank for 3-plank frae bracket
14 Transos INTERMEDIATE TRANSOM Steel, hot-dip galvanised, height adjustable, for 2 or 3 decks HANGING TRANSOM Steel, hot-dip galvanised, for 2 or 3 decks. For bridging up to 6.00 spans and end scaffold extensions up to CONVERSION TRANSOM Steel, hot-dip galvanised, with joint pins and diagonal swivel pin. Enables syste change fro 100/-0 to 65/ LATTICE BEAM BASE PLATE In connection with a decking transo. For continuation of scaffold pattern when bridging by using lattice beas DECKING RAIL Placed on lattice beas or tubes and covered with syste decks. Guarantees sooth deck surface for deck scaffolds. Special lengths on request. Steel, hot-dip galvanised. Please indicate the width across flat!
15 Safety Roof / Roof Boundary Scaffold / Syste Bridging ROOFERS BRACKET 0.65 Meets various requireents of ergonoic work spaces for painters and roofers siultaneously. It can be used in roof boundary scaffold of load class 3. Steel, hot-dip galvanised ROOF GUARD EXTENSION For decking planks, steel, hot-dip galvanised, in connection with hop-up brackets for 2 and/ or 3 planks, including lift-off lock. Covered with decking planks of wood, steel or aluiniu LOCK AGAINST LIFT-OFF Steel, hot-dip galvanised, suitable for use with roof guard extension. 2-plank plank BRIDGING BEAM Steel, hot-dip galvanised, up to a span width of With welded joint pins to fix vertical fraes to continue the scaffold pattern Mobile Towers Accessories ROLLING TOWER BEAM 165 Steel, hot-dip galvanised, attached to 65 scaffold parts as a obile scaffold up to 8.50 height ROLLING TOWER BEAM 300 Steel, hot-dip galvanised, suitable with 65 scaffold parts as a obile scaffold, and/or 100 scaffold parts and 1.00 platfor transos as obile platfor scaffold CASTOR WITH SPINDLE axiu load, with nylon wheel, height-adjustable with the spindle. For Rolling tower bea 165 and ALUMINIUM MOBILE SCAFFOLD see special brochures Mobilo obile scaffolds Stabilo obile scaffolds 15
16 Anchoring WALL TIE Steel tube Ø 48.3, hot-dip galvanised. Installation as short scaffold tie with one double coupler, as long scaffold tie with two double couplers DOUBLE COUPLER Ø 48.3 Heavy duty odel, ribbed, class B (BB) according to DIN 4420 and ES 74. Hot-dip galvanised drop-forged steel, for connecting two scaffold tubes at right angles. Collar nuts 19 or 22 width A/F. Approved load of 9 kn (900 ) as single coupler or 15 kn (1500 ) as double coupler. Collar nut torque 50 N. Fro pieces ask for net price! A/F A/F SWIVEL COUPLER Ø 48.3 Heavy duty odel, ribbed, class B (BB) according to DIN 4420 and ES 74. Hot-dip galvanised drop-forged steel, for connecting scaffold tubes at any required angle. Collar nuts 19 or 22 width A/F. Approved load of 6 kn (600 ). Collar nut torque 50 N. Fro pieces ask for net price! A/F A/F EYE-BOLT Galvanised. Fro pieces ask for net price! EXPANDING PLUG For eye-bolts with 12 wood thread. Fro pieces ask for net price! PLASTIC CAP For closing anchor drill-holes. Fro pieces ask for net price!
17 Eye Scaffold 65-0 VERTICAL ASSEMBLY FRAME, STEEL Steel tube Ø 48.3 x 3.2, hot-dip galvanised, with bolts for hooking in 2 decks. Holes provided at top and botto for opposite connections VERTICAL ASSEMBLY FRAME, ALUMINIUM VERTICAL ASSEMBLY FRAME, STEEL As above, but for 3 decks VERTICAL ASSEMBLY FRAME, STEEL single-plank VERTICAL ASSEMBLY FRAME, STEEL To retrofit roof overhangs /100-0 CLAMPING BOLT GUARD RAIL Steel tube Ø 33.7, hot-dip galvanised, two-sided hook-in using claping bolts /100-0 END GUARD RAIL, SINGLE Steel tube Ø 33.7, hot-dip galvanised, for single lateral protection. 2 pieces required per end frae /100-0 END GUARD FRAME Steel tube Ø 48.3, hot-dip galvanised. For the top scaffold platfor as a double end lateral protection and to secure decks /100-0 GUARD RAIL POST With fastening screw, steel tube Ø 48.3, hot-dip galvanised, to fix the claping bolt guard rails in the top scaffold platfor, with welded steel brackets to secure decks
18 Eye Scaffold 65-0/100-0 GUARD RAIL POST FOR PROTECTIVE NETS With fastening screw, steel tube Ø 48.3, hot-dip galvanised, to attach lateral protection nets in connection with claping bolt guard rails /100-0 GUARD RAIL POST WITH TRANSOM with fastening screw, steel tube Ø 48.3, hot-dip galvanised, to fix claping bolt guard rails and fasten upper decks Protective equipent against falling MJ Preiu Set consisting of: Set price FULL BODY HARNESS Revolution R2 Scaf With front and rear fall arrester eyelets, edge-tested back eyelet extension, quick adjustent, autoatic fasteners, cofort back padding, belt end clips, elastic duraflex belt webbing, swivel joint connection. Manyard Edge Lanyard with tape energy absorber 2.00, edge-tested, horizontally approved (anchor point at foot height), 63 scaffold hook, elastic design for enhanced freedo of oveent, safety clip for fastening to the full body harness, Teflon-coated for longer service life. Equipent bag 0.27 x 0.50 (dia x l), PVC, red. Tool bag suitable for ratchet wrench, for direct lock fastening to the full body harness or belt attachent, without ratchet EC type approval certificate The testing and certification authority of the construction trade association issued an EC type approval certificate for this harness syste! 18
19 Exaples for Frae Scaffold 65 Scaffold Bay Scaffold () x Working Height () x x x Working Area BASIC CONFIGURATION Vertical Assebly Frae, Steel 2.00 x Tiber Deck 3.00 x Diagonal brace for 3.00 bay, Single Guard Rail 3.00, twice for two levels Toeboard 3.00 for two levels Toeboard 0.65 for two levels Double End Guard Rail 0.65 for two levels Guard Rail Post 0.65 with Transo End Guard Frae Base Transo Base Jack SUPPLEMENTARY EQUIPMENT Single Guard Rail 3.00, twice for all levels Toeboard 3.00 for all levels Toeboard 0.65 for all levels Double End Guard Rail 0.65 for all levels Full Aluiniu Access Deck 3.00 with Aluiniu Panel + Aluiniu Ladder (001064) in , , ,00 Vertical Assebly Frae, Aluiniu 2.00 x
20 Exaples for Frae Scaffold 65 Scaffold Bay Scaffold () x Working Height () x x x Working Area BASIC CONFIGURATION Vertical Assebly Frae, Steel 2.00 x Tiber Deck 2.50 x Diagonal brace for 2.50 bay, Single Guard Rail 2.50, twice for two levels Toeboard 2.50 for two levels Toeboard 0.65 for two levels Double End Guard Rail 0.65 for two levels Guard Rail Post 0.65 with Transo End Guard Frae Base Transo Base Jack SUPPLEMENTARY EQUIPMENT Single Guard Rail 2.50, twice for all levels Toeboard 2.50 for all levels Toeboard 0.65 for all levels Double End Guard Rail 0.65 for all levels Full Aluiniu Access Deck 2.50 with Aluiniu Panel + Aluiniu Ladder (001063) in , , ,00 Vertical Assebly Frae, Aluiniu 2.00 x
21 Stairway Tower Standing-height Step access platfor bracket Base transo Starting transo Vertical assebly frae Aluiniu staircase with platfor Staircase handrail, outside Base jack End guard frae Double end guard rail Swivel coupler Exit for the upper level Guard rail post Single guard rail Guard rail support for decks
22 The product range As one of the leading anufacturers of scaffolds we produce and provide scaffolding systes, that are copatible to certain scaffold series of the copanies plettac, Layher and RUX. These systes also are available in aluiniu. Our product range coprises outside building scaffolds, odular scaffolds, non-syste scaffold accessories, obile scaffolds, as well as keder awning roofs. 90% of our scaffolding syste parts are produced in Gerany in our plant in Plettenberg. All our scaffolds obviously coply with the requireents of the authorities respectively have the overall approval of the Geran Institute for Planning and Building Regulations (DIBt) in Berlin. There also exist additionally several European approvals. Overall approval UNI 70 DUO of the DIBt Z Overall approval UNI 70 of the DIBt Z Overall approval UNI 100 of the DIBt Z Approval UNI-CONNECT 70 DUO of the DIBt Z Certificat of copliance for the approval Nr. Z for the vertical assebly frae, steel 2,00 x 1,09. Certificat of copliance for the approval Nr. Z for the vertical assebly frae, aluiniu 2,00 x 0,73. Overall approval of the DIBt Nr. Z GS-sign for approved security. High quality standards and longlife functionality are the features that excel our non-syste scaffold accessories Overall approval COMBI of the DIBt Nr. Z
23 As a odern and active anufacturer of scaffolds we are online up-to-date, in five languages. Our Internet page had been adapted especially to the requireents of the custoers who use and need scaffolds. Convince yourself. We are looking forward to your visit on the Internet, 365 days a year, 24 hours. DOWNLOADCENTRE Fast and easy access to the ost iportant docuentation. PRODUCTS The coplete range at a glance. NEWS With one click you will find out what is new with MJ. OCCASIONS Actual used parts at special rates. CREDENTIALS Extracts of our custoers interesting projects. Tea Find and get in contact with the corresponding eber of our staff. 23
24 MJ-Gerüst GbH Ziegelstraße 68 D Plettenberg Fon +49 (23 91) Fax +49 (23 91) infoj@j-geruest.de Subsidiary Berlin Poratzstraße D Eberswalde Gerany Fon +49 (33 34) Fax +49 (33 34) Mobile +49 (171) The other copanies belonging to the Junior Group: Junior Kühlkörper GbH Heatsinks Precision coponents for the electronics and electrical industry Plettenberg Gerany Fon +49 (23 91) Fax +49 (23 91) MJ - Modul Rent GbH Modular space rental Sales and rental of container accoodation for residential use, office buildings, industry and coerce Plettenberg Gerany Fon +49 (23 91) Fax +49 (23 91) MJ-Gerüst GbH _Uni Top_ENGL
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