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1 brühl safety fence systems 23 safety fence systems BRÜHL Safety fence systems

2 24 brühl safety fence systems The optimal safety fence system for every application Twenty-five years of experience and progress in close cooperation with our customers have proven this: With so many different applications, it s simply impossible to come up with one standard safety fence solution. Therefore we offer our customers the fence systems Flex II, Fence II, Wall II, Aluminium Fence I, Stainless Steel Flex II and Stainless Steel Fence II. By selecting the appropriate fence system customers can be assured that they will receive the optimal solution for every application and that all facility particularities are being considered. The safety fence system Flex II can be used universally and offers first-class cost effectiveness. Since the mesh is quick and easy to cut, this safety fence system represents the perfect combination of high safety standards, modern design and simple installation. The safety fence system Fence II, which consists of a square steel frame and offers a choice of ten different infill materials, can be easily adjusted to fit the specific environment in which it is used. The fence components are reinforced for applications where the risk assessment and hazard analysis show that the fence may be exposed to significant force. The safety fence system Wall II is mainly used for danger zones where sufficient protection through safety guards cannot be guaranteed or where further requirements of the environment must be taken into consideration. These include smoke protection, visual protection and protection against noise and flying particles. Owing to its high-quality material the safety fence system Aluminium Fence I is predominantly used as fencing around aluminium-profile based machinery. However, because its frame allows for the tension-free mounting of infill materials, it is also ideal for applications where Polycarbonatee is used. The stainless steel safety fence systems Stainless Steel Flex II and Stainless Steel Fence II were specially developed to meet the requirements of the food industry. Thanks to its frameless construction there are particularly few surfaces where dust and residues can collect. Stainless Steel Flex II is also used in the meat processing industry. All safety fence systems are tested and certified by an independent institute for compliance with machinery and plant safety standards. Flex II in hot-dip galvanised finish used for a packing station

3 brühl safety fence systems 25 overview product features overview sectors Safety Fence Systems Safety Fence Systems Features Details Flex II Fence II Wall II Aluminium Fence I Stainless Steel Flex II Stainless Steel Fence II Smoke Protection x Sectors Flex II Fence II Wall II Aluminium Fence I Stainless Steel Flex II Stainless Steel Fence II Logistics safety fence systems Visual Protection x x x Laser Technology Protection Against Bright Light x x x Brewing Industry Splash Protection x x x Lumber Industry Soundproofing x x x Industrial Furnaces Protection Against Flying Particles x x x Food Industry Heat protection x x x Warehouse Industry Stability High Stability Very High Stability Rolling Mill Industry Widths Available in Various Widths max mm max mm max mm max mm max mm max mm Furniture Industry Heights Available in Various Heights Racking Technology Additional Climbover Protection Climb-over Protection Through Cross Wires Welding Technology Fence Posts Are Flush With Panels, Modern Design Posts Are Not Hidden by Fence Panels Conveying Technology Safe Assembly From The Outside Automation Robotics Systems Are Height Adjustable As Standard Packaging Technology Quick On-Site Width Adjustment Forming Technology Easy To Assemble Car Industry Colour Variety Research and Education Additional Surface Protection 1 Hot-Dip Galvanised 2 Sendzimir Galvanised 3 Stainless Steel Aeronautical Engineering Product Certificate Plastics Technology Assembly Service Special Purpose Machinery Manufacturing User-friendly Assembly Instructions appropriate x conditionally appropriate depends on frame and infill material

4 26 safety fence system flex ii

5 safety fence system flex ii 27 safety fence systems Safety fence system Flex II The flexible safety fence system for guards according to the Machinery Directive 2006/42/EG, DIN EN ISO 12100, DIN EN ISO 13857, DIN EN 953 and DIN EN 1088

6 28 safety fence system flex ii Always on the safe side the safety fence system Flex II The safety fence system Flex II is a fixed guard constructed from standard mesh panels and posts that can be combined with all Brühl door products. With its modular design, it can be adapted to the widest variety of working environments and provides maximum safety. To make a long story short: With the flexible safety fence system Flex II you are always on the safe side. Advantages at a-glance: The wire mesh panels consist of wire and flat bars. These provide for high stability and rigidity with minimal weight. Optimal viewing of operations through frameless construction with a mesh size of 20x200 mm. The width of the mesh panels can be reduced by 23 mm sections. For this system various ground clearances are available (standard: 175 mm/ reduced ground clearance 20mm). Assembly and disassembly is always performed from the safe side (outside of danger zone). The fasteners are captive, as required by the applicable standards. The clips remain bolted to the mesh panel nothing gets lost. The fence line can be assembled in any angle. This has a positive effect on installation time as well as on flexibility during the assembly process. Modern design with fence posts that are flush with panels: the posts are not hidden by fence panels. All products are grit blasted and powder coated, ensuring maximum impact resistance. The safety fence system Flex II is available in various colours and with a hot-dip galvanised finish. B See page 238. The safety fence system Flex II is also available in stainless steel. B See page 64. As necessary other elements (e.g. hinged doors, sliding doors, lift gates, rolling doors, double action swing doors, platforms etc.) can be built into the safety fence system Flex II, allowing for complete, customised solutions. The frameless construction style of the safety fence system Brühl Flex II ensures optimal viewing of operations with maximum safety

7 safety fence system flex ii 29 safety fence systems

8 30 safety fence system flex ii Safety fence system Flex II Product group: SF2 Post spacing Fence height Mesh panel height Ground clearance standard mesh panels for safety fence system flex ii Mesh size 23 x 200 mm, vertical wires Ø 3.5 mm, horizontal flat steel 15 x 6 mm and wires Ø 5.5 mm Fence Height Product Mesh Panel Height (Ground Clearance 175 mm) Post Spacing (distance between centres of posts) B See Post Spacing Information on page Mesh Panel Width b (Post Spacing Post Thickness - 20) B See Fence Planning on page 32. b=230 b=330 b=430 b=530 b=630 b=730 b=830 b= b=1030 b=1130 b=1230 b= SF SF SF SF SF SF * SF example for item number system Product-Mesh panel height-mesh panel width SF * For a fence height of 2600, the post profile 60 x 60 is used. C The panel height is specified for all safety fence systems (Panel height = Fence height Ground clearance 175 mm). C A ground clearance of 20 mm is available upon request. C The delivery time for preferred dimensions is shorter. Please take this into consideration when placing your order. B Post-mounting hardware must be ordered separately. See page 144.

9 safety fence system flex ii 31 product advantages Angular fence line 90 Fence posts are flush with panels the posts are not hidden by fence panels 35 safety fence systems Oval fence line possible Mesh is quick to cut / easy to assemble Integrated height adjustment Captivity of the fasteners on the mesh panel Post Spacing (distance between centres of posts) B See Post Spacing Information on right Mesh Panel Width b (Post Spacing Post Thickness - 20) B See Fence Planning on page 32. b=1430 b=1530 b=1630 b=1730 b=1830 b=1 b=2030 b=2130 No. of Clips per Panel to be ordered separately B p FL2 post spacing information Add an additional 10 mm to the post spacing when the fence height is equal to or greater than 2400, as the post profile changes from 50 to 60 mm. Post spacing=600 Mesh panel width b= Preferred dimensions Post Profile QR50 Post profile QR60 Mesh panel width b=530 Post spacing=610 B See Fence Planning on page 32.

10 32 safety fence system flex ii Posts for safety fence system Flex II straight fence line flex ii angular fence line flex ii Line post (DP ) Line post (DP ) internal corner flex ii external corner flex ii Line post (DP ) Corner post (EP ) t-joint fence line flex ii T-joint post (TP ) T-joint post (TP ) C Panels can be mounted on the right or left side of the T-joint post mounting sites are available on both sides. fence planning: safety fence system flex ii Posts 50x50 Posts 60x60 Internal corner AM=985* SF2 Internal corner AM=995* SF2 External corner SF2 AM=1000 External corner SF2 AM=1010 SF2 AM=1000 SF2 AM=1010 *Post spacing with internal corners is 15 mm shorter *Post spacing with internal corners is 15 mm shorter

11 safety fence system flex ii 33 product features and advantages Sturdy four-hole base plate Fully welded connection of post profile and base plate for optimal stability Adjustable post bases for easier mounting of the posts on uneven floors Height adjustment for evening out irregularities in the fence line (diagram shows neutral position) +52/+49 mm Neutral position 7 mm Rugged post wall thickness of at least 2.0 mm 2,0 mm Flow-drilled threads for a secure fastening of the mesh panels safety fence systems posts for saftey fence system flex ii Posts without Fence Height Line Post Line Post Corner Post T-joint Post Line Post with Adjustable Base Corner Post with Adjustable Base T-joint Post with Adjustable Base 1400 DP-F DP-F EP-F TP-F DPJ-F EPJ-F TPJ-F DP-F DP-F EP-F TP-F DPJ-F EPJ-F TPJ-F DP-F DP-F EP-F TP-F DPJ-F EPJ-F TPJ-F DP-F DP-F EP-F TP-F DPJ-F EPJ-F TPJ-F DP-F DP-F EP-F TP-F DPJ-F EPJ-F TPJ-F DP-F DP-F EP-F TP-F DPJ-F EPJ-F TPJ-F * DP-F DP-F EP-F TP-F DPJ-F EPJ-F TPJ-F Posts with Fence Height Line Post with Line Post with Corner Post with T-joint Post with Line Post with Corner Post with T-joint Post with Height Adjustment DPHV1-F DPHV1-F EPHV1-F TPHV1-F DPHV2-F EPHV2-F TPHV2-F DPHV1-F DPHV1-F EPHV1-F TPHV1-F DPHV2-F EPHV2-F TPHV2-F DPHV1-F DPHV1-F EPHV1-F TPHV1-F DPHV2-F EPHV2-F TPHV2-F DPHV1-F DPHV1-F EPHV1-F TPHV1-F DPHV2-F EPHV2-F TPHV2-F DPHV1-F DPHV1-F EPHV1-F TPHV1-F DPHV2-F EPHV2-F TPHV2-F DPHV1-F DPHV1-F EPHV1-F TPHV1-F DPHV2-F EPHV2-F TPHV2-F * DPHV1-F DPHV1-F EPHV1-F TPHV1-F DPHV2-F EPHV2-F TPHV2-F *For a fence height of 2600, the post profile 60 x 60 is used. A Before placing your order, check to make sure that you have selected the correct corner post. (Internal corner: DP, External corner: EP) C Panels can be mounted on the right or left side of the T-joint post mounting sites are available on both sides. B Floor mounting hardware must be ordered separately. See page 148.

12 Upper mesh panel 34 high safety fence system flex ii High safety fence system Flex II The Safety Fence System Flex II can be used for constructing fences up to 4835 mm in height with two rows of fence panels for applications with higher protective heights. product information Posts available up to 4835 mm in height. Product group: HSF2 Post spacing Application with an upper and lower row of Flex II mesh panels. post spacing information Add an additional 20 mm to the post spacing when the fence height is greater than 3035 mm, as the post profile changes from 60 to 80 mm. Post spacing=610 Lower mesh panel Ground clearance Fence height Mesh panel width b=530 Post profile QR60 Post profile QR80 Mesh panel width b=530 Post spacing=630 B See Fence Planning page 35. standard mesh panels for high safety fence system flex ii Mesh size 23 x 200 mm, vertical wires Ø 3.5 mm, horizontal flat steel 15 x 6 mm and wires Ø 5.5 mm Fence Height Product Mesh Panel Height (Ground Clearance 175 mm) Post Spacing (distance between centres of posts) B See Post Spacing Information above No. of Clips per Panel to be ordered separately B s. p Mesh Panel Width b (Post Spacing Post Thickness 20) B See Fence Planning page 35. FL 2 b=330 b=530 b=730 b= b=1130 b=1330 b=1530 b=1730 b=1 b= HSF HSF HSF HSF HSF HSF HSF HSF HSF HSF HSF example for item number system Product-Mesh panel height-mesh panel width HSF For the fence heights 2835 and 3035, the post profile 60 x 60 is used. For all other heights, the post profile 80 x 80 is used. C A ground clearance of 20 mm is available upon request. C The ground clearance is 175 mm. The distance between the two panels is approx. 10 mm. B Post-mounting hardware must be ordered separately. See page 144.

13 high safety fence system flex ii 35 fence planning: high safety fence system flex ii Posts 60x60 Posts 80x80 Internal corner AM=995* SF2 Internal corner AM=1015* SF2 safety fence systems External corner SF2 AM=1010 External corner SF2 AM=1030 SF2 SF2 AM=1010 AM=1030 * Post spacing with internal corners is 15 mm shorter. * Post spacing with internal corners is 15 mm shorter. posts for high safety fence system flex ii Posts without Fence Height High Line Post High Line Post High Corner Post HighT-joint Post High Line Post with Adjustable Base High Corner Post with Adjustable Base T-joint Post with Adjustable Base 2835 HDP-F HDP-F HEP-F HTP-F HDPJ-F HEPJ-F HTPJ-F HDP-F HDP-F HEP-F HTP-F HDPJ-F HEPJ-F HTPJ-F HDP-F HDP-F HEP-F HTP-F HDPJ-F HEPJ-F HTPJ-F HDP-F HDP-F HEP-F HTP-F HDPJ-F HEPJ-F HTPJ-F HDP-F HDP-F HEP-F HTP-F HDPJ-F HEPJ-F HTPJ-F HDP-F HDP-F HEP-F HTP-F HDPJ-F HEPJ-F HTPJ-F HDP-F HDP-F HEP-F HTP-F HDPJ-F HEPJ-F HTPJ-F HDP-F HDP-F HEP-F HTP-F HDPJ-F HEPJ-F HTPJ-F HDP-F HDP-F HEP-F HTP-F HDPJ-F HEPJ-F HTPJ-F HDP-F HDP-F HEP-F HTP-F HDPJ-F HEPJ-F HTPJ-F HDP-F HDP-F HEP-F HTP-F HDPJ-F HEPJ-F HTPJ-F C For the fence heights 2835 and 3035, the post profile 60 x 60 is used. For all other heights, the post profile 80 x 80 is used. B Floor mounting hardware must be ordered separately. Please see page 148.

14 36 safety fence system fence ii

15 safety fence system fence ii 37 safety fence systems Safety fence system Fence II Safety fence system with many options for guards in accordance with the Machinery Directive 2006/42/EG, DIN EN ISO 12100, DIN EN ISO 13857, DIN EN 953 and DIN EN 1088

16 38 safety fence system fence ii One system, many options the safety fence system Fence II With its modular design, the System Fence II by Brühl can be adapted to the widest variety of working environments. This fixed guard is constructed from standard mesh panels and posts that can be combined with all Brühl door products. Furthermore other elements can be built into the System Fence II, allowing for complete, customised solutions. Advantages at-a-glance: The wire mesh panels consist of steel frames with welded or mounted infill material. The frame profiles comply with applicable stability and design standards. Customised solutions are available upon request. Assembly and disassembly is always performed from the safe side (outside of danger zone). The fasteners are captive, as required by the applicable standards. The clips remain bolted to the mesh panel nothing gets lost. For this system various ground clearances are available (standard: 175 mm / reduced ground clearance: 20 mm). The elements can be easily mounted beside and above one another (cutouts, diagonal edges, borders, dividing points etc. can be integrated). B See Special Mesh Panels page 232. As necessary, other elements (e.g. hinged doors, sliding doors, lift gates, rolling doors, double action swing doors, inspection platforms, climb-over protection, crash barriers, cantilever doors etc.) can be built into the system, allowing for complete, customised solutions. All products are grit blasted and powder coated, ensuring maximum impact resistance. Modern design with fence posts that are flush with panels the posts are not hidden by fence panels. The safety fence system Fence II is available in various colours and with hot-dip galvanised finish. B See page 238. Fence II is also available in stainless steel. B See page 68. Mounting clips that ensure captivity can also be ordered separately. B See page 146. Safety Fence System Fence II used for safeguarding a hot forging press

17 safety fence system fence ii 39 safety fence systems

18 Fence height Mesh panel height 40 safety fence system fence ii Safety fence system Fence II Product group: SZ2 Post spacing Ground clearance standard mesh panels for safety fence system fence ii Fence Height Product Straight Fence Line or External Corner Fence Line Internal Corner Corner Clip, Left Side Corner Clip, Right Side Sheet Metal (thickness 1.5 mm) Flex II Perforated Plate Round Holes Perforated Plate Square Holes Infill Material Welded Mesh 40 Woven Mesh 25 Woven mesh 40 Polycarbonatee Visual Protection Bronze Visual Protection Green Mesh Panel Height (Ground Clearance 175 mm) Post Spacing (distance between centres of posts) Square Holes b=230 b=330 b=430 b=530 b=630 b=730 b=830 b= 1400 SZ2 -EL -ER -BL -F -LBR -LBQ -SG40 -WG25 -WG40 -P SSB SSG SZ2 -EL -ER -BL -F -LBR -LBQ -SG40 -WG25 -WG40 -P SSB SSG SZ2 -EL -ER -BL -F -LBR -LBQ -SG40 -WG25 -WG40 -P SSB SSG SZ2 -EL -ER -BL -F -LBR -LBQ -SG40 -WG25 -WG40 -P SSB SSG SZ2 -EL -ER -BL -F -LBR -LBQ -SG40 -WG25 -WG40 -P SSB SSG SZ2 -EL -ER -BL -F -LBR -LBQ -SG40 -WG25 -WG40 -P SSB SSG * SZ2 -EL -ER -BL -F -LBR -LBQ -SG40 -WG25 -WG40 -P SSB SSG example for item number system Product-Infill material-mesh panel height-mesh panel width SZ2-BL example for item number system Product-Fence line-infill material-mesh panel height-mesh panel width SZ2-EL-BL * For a fence height of 2600, the post profile 60 x 60 is used. C The panel height is specified for all safety fence systems (Panel height = Fence height Ground clearance 175 mm) C A ground clearance of 20 mm is available upon request.

19 safety fence system fence ii 41 frame profiles 1 Standard Square tube 2 Square tube 3 Square tube 4 Square tube 5 Stop tube 6 Stop tube 7 Stop tube 6 safety fence systems frame infill materials C 2 7 available upon request P Woven mesh 2 Sheet metal 3 Polycarbonatee 4 Woven mesh 5 Welded mesh 6 Perforated plate, Round holes 7 Perforated plate, Square holes 8 Visual protection bronze 9 Visual protection green 10 Flex II scope of delivery Screws are included and pre-mounted to the clips so that captivity is ensured Post Spacing (distance between centres of posts) B See Post Spacing Information on right post spacing information Add an additional 10 mm to the post spacing when the fence height is greater than 2400, as the post profile changes from 50 to 60 mm. Mesh Panel Width b (Post Spacing Post Thickness 20) B See Fence Planning page 42. b=1030 b=1130 b=1230 b=1330 b=1430 b=1530 b=1630 b=1730 b=1830 b=1 b=2030 b=2130 b=2230 b= Post spacing=600 Mesh panel width b=530 Post profile QR50 Post profile QR60 Mesh panel width b=530 Post spacing=610 B See Fence Planning page 42.

20 42 safety fence system fence ii Posts for safety fence system Fence II straight fence line fence ii bottom connection fence ii Line post (DP ) internal corner fence ii external corner fence ii Line post (DP ) Corner post (EP ) t-joint fence line fence ii T-joint post (TP ) T-joint post (TP ) C Panels can be mounted on the right or left side of the T-joint post mounting sites are available on both sides. fence planning: safety fence system ii Posts 50x50 Posts 60x60 Internal corner AM=995* Internal corner AM=1005* SZ2-EL SZ2-EL External corner SZ2 AM=1000 External corner SZ2 AM=1010 SZ2 AM=1000 SZ2 AM=1010 * Post spacing with internal corners is 5 mm shorter. * Post spacing with internal corners is 5 mm shorter.

21 safety fence system fence ii 43 product features and advantages Sturdy four-hole base plate Fully welded connection of post profile and base plate for optimal stability Adjustable post bases for easier mounting of the posts on uneven floors Height adjustment for evening out irregularities in the fence line (diagram shows neutral position) +52/+49 mm Neutral position 7 mm Rugged post wall thickness of at least 2.0 mm 2,0 mm Flow-drilled threads for a secure fastening of the mesh panels safety fence systems posts for saftey fence system fence ii Posts without Fence Height Line Post Line Post Corner Post T-joint Post Line Post with Adjustable Base Corner Post with Adjustable Base T-joint Post with Adjustable Base 1400 DP-Z DP-Z EP-Z TP-Z DPJ-Z EPJ-Z TPJ-Z DP-Z DP-Z EP-Z TP-Z DPJ-Z EPJ-Z TPJ-Z DP-Z DP-Z EP-Z TP-Z DPJ-Z EPJ-Z TPJ-Z DP-Z DP-Z EP-Z TP-Z DPJ-Z EPJ-Z TPJ-Z DP-Z DP-Z EP-Z TP-Z DPJ-Z EPJ-Z TPJ-Z DP-Z DP-Z EP-Z TP-Z DPJ-Z EPJ-Z TPJ-Z ** DP-Z DP-Z EP-Z TP-Z DPJ-Z EPJ-Z TPJ-Z Posts with Fence Height Line Post with Line Post with Corner Post with T-joint Post with Line Post with Corner Post with * T-joint Post with * DPHV1-Z DPHV1-Z EPHV1-Z TPHV1-Z DPHV2-Z EPHV2-Z TPHV2-Z DPHV1-Z DPHV1-Z EPHV1-Z TPHV1-Z DPHV2-Z EPHV2-Z TPHV2-Z DPHV1-Z DPHV1-Z EPHV1-Z TPHV1-Z DPHV2-Z EPHV2-Z TPHV2-Z DPHV1-Z DPHV1-Z EPHV1-Z TPHV1-Z DPHV2-Z EPHV2-Z TPHV2-Z DPHV1-Z DPHV1-Z EPHV1-Z TPHV1-Z DPHV2-Z EPHV2-Z TPHV2-Z DPHV1-Z DPHV1-Z EPHV1-Z TPHV1-Z DPHV2-Z EPHV2-Z TPHV2-Z ** DPHV1-Z DPHV1-Z EPHV1-Z TPHV1-Z DPHV2-Z EPHV2-Z TPHV2-Z *The combination of height adjustment HV2 with 20mm ground clearance is only possible to a limited extent! **For a fence height of 2600, the post profile 60 x 60 is used. B Floor mounting hardware must be ordered separately! See page 148. A Before placing your order, check to make sure that you have selected the correct corner post. (Internal corner: DP, External corner: EP)

22 44 safety fence system wall ii

23 safety fence system wall ii 45 safety fence systems Safety fence system Wall II Modular safety fence system for guards in accordance with DIN EN ISO 12100, DIN EN ISO 13857, DIN EN 953 and DIN EN 1088

24 46 safety fence system wall ii Modular all-round protection the safety fence system Wall II The safety fence system Wall II is constructed from standard sheet metal panels and posts that can be combined with all Brühl door products. This fixed guard is mainly used in places where sufficient machinery safety through safety guards cannot be guaranteed. These include danger zones where flying particles may be released as well as danger zones where protection against radiation, fumes etc. is required. Advantages at-a-glance: The sheet metal panels consist of laser-cut and folded sheet metal. This provides for high stability and rigidity with minimal weight. For this system various ground clearances are available (standard: 175 mm). Assembly and disassembly is always performed from the safe side (outside of danger zone). As necessary, other elements (e.g. hinged doors, sliding doors, lift gates, double action swing doors, inspection platforms, climb-over protection, crash barriers, cantilever doors etc.) can be built into the system, allowing for complete, customised solutions. All products are grit blasted and powder coated, ensuring maximum impact resistance. The safety fence system Wall II is available in various colours and with hot-dip galvanised finish. B See page 238. Sound insulation can be integrated into the system upon request. Modern design with fence posts that are flush with panels the posts are not hidden by fence panels. For adequate viewing, Wall II can be installed with safety windows made from Polycarbonatee, laminated safety glass or welding protection glass. System Wall II used for safeguarding a portal machining centre

25 safety fence system wall ii 47 safety fence systems

26 48 safety fence system wall ii Safety fence system Wall II Product group: SW2 Post spacing Fence height Wall height Ground clearance standard mesh panels for safety fence system wall ii Infill Material Post Spacing (distance between centres of posts) B See Post Spacing Information on page 49. Fence Height Product Sheet Metal (thickness 1.5 mm) Sound Insulation (40 mm) Wall Height (Ground Clearance 175 mm) Wall Width b (Post Spacing Post Thickness 20) B See Fence Planning on page 50. b=240 b=340 b=440 b=540 b=640 b=740 b=840 b=940 b=1040 b=1140 b=1240 b=1340 b= SW2 -BL -SH SW2 -BL -SH SW2 -BL -SH SW2 -BL -SH SW2 -BL -SH SW2 -BL -SH * SW2 -BL -SH example for item number system Product- Infill material-wall height- Mesh panel width SW2-BL * For a fence height of 2600, the post profile 60 x 60 is used. C The panel/wall height is specified for all safety fence systems (Panel height = Fence height Ground clearance 175 mm). C A ground clearance of 20 mm is available upon request.

27 safety fence system wall ii 49 product advantages Integrated height adjustment product types 1 2 safety fence systems 1 Available with windows B See page 154 for details. 2 Infill material with sound insulation from machine side product applications Smoke protection Visual protection Protection against bright light Splash protection Protection against flying particles Heat protection scope of delivery Screws for mounting the wall elements are included. post spacing information Add an additional 10 mm to the post spacing when the fence height is greater than 2400, as the post profile changes from 50 to 60 mm. Post spacing=600 Wall width b=540 Post profile QR50 Post profile QR60 Wall width b=540 Post spacing=610 System Wall II used for a welding system with tilting table B See Fence Planning page 50.

28 50 safety fence system wall ii Posts for safety fence system Wall II straight fence line wall ii connection wall ii left side Line post (DP ) external corner wall ii internal corner wall ii Corner post (EP ) Corner post (EP ) t-joint fence line wall ii T-joint post (TP ) T-joint post (TP ) C Panels can be mounted on the right or left side of the T-joint post mounting sites are available on both sides. fence planning: safety fence system wall ii Posts 50x50 Posts 60x60 Internal corner AM=970* 940 Internal corner AM=970* 940 SW2 940 SW2 940 External corner SW AM=1000 External corner SW AM=1010 SW AM=1000 SW AM=1010 * Post spacing with internal corners is 30 mm shorter. * Post spacing with internal corners is 40 mm shorter.

29 safety fence system wall ii 51 product features and advantages Sturdy four-hole base plate Fully welded connection of post profile and base plate for optimal stability Adjustable post bases for easier mounting of the posts on uneven floors Height adjustment for evening out irregularities in the fence line (diagram shows neutral position) +52/+49 mm Neutral position 7 mm Rugged post wall thickness of at least 2.0 mm 2,0 mm Flow-drilled threads for a secure fastening of the mesh panels safety fence systems posts for saftey fence system wall ii Posts without Fence Height Line Post Line Post Corner Post T-joint Post Line Post with Adjustable Base Corner Post with Adjustable Base T-joint Post with Adjustable Base 1400 DP-W DP-W EP-W TP-W DPJ-W EPJ-W TPJ-W DP-W DP-W EP-W TP-W DPJ-W EPJ-W TPJ-W DP-W DP-W EP-W TP-W DPJ-W EPJ-W TPJ-W DP-W DP-W EP-W TP-W DPJ-W EPJ-W TPJ-W DP-W DP-W EP-W TP-W DPJ-W EPJ-W TPJ-W DP-W DP-W EP-W TP-W DPJ-W EPJ-W TPJ-W ** DP-W DP-W EP-W TP-W DPJ-W EPJ-W TPJ-W Posts with Fence Height Line Post with Line Post with Corner Post with T-joint Post with Line Post with * Corner Post with * T-joint Post with * DPHV1-W DPHV1-W EPHV1-W TPHV1-W DPHV2-W EPHV2-W TPHV2-W DPHV1-W DPHV1-W EPHV1-W TPHV1-W DPHV2-W EPHV2-W TPHV2-W DPHV1-W DPHV1-W EPHV1-W TPHV1-W DPHV2-W EPHV2-W TPHV2-W DPHV1-W DPHV1-W EPHV1-W TPHV1-W DPHV2-W EPHV2-W TPHV2-W DPHV1-W DPHV1-W EPHV1-W TPHV1-W DPHV2-W EPHV2-W TPHV2-W DPHV1-W DPHV1-W EPHV1-W TPHV1-W DPHV2-W EPHV2-W TPHV2-W ** DPHV1-W DPHV1-W EPHV1-W TPHV1-W DPHV2-W EPHV2-W TPHV2-W * HV2 cannot be combined with ground clearance 20 mm. ** For a fence height of 2600, the post profile 60 x 60 is used. B Floor mounting hardware must be ordered separately. See page 148.

30 52 safety fence system aluminium fence i

31 safety fence system aluminium fence i 53 safety fence systems Safety fence system Aluminium Fence I The most versatile aluminium-profile safety fence system for guards in accordance with the Machinery Directive 2006/42/EC, DIN EN ISO 12100, DIN EN ISO 13857, DIN EN 953 and DIN EN 1088

32 54 safety fence system aluminium fence i The most versatile aluminium-profile safety fence system Aluminium Fence I The safety fence system Aluminium Fence I by Brühl is a fixed guard constructed from safety fence panels and posts that can be combined with all Brühl door products. For the Brühl System Fence Aluminium we combine the best material features of steel and aluminium in one continuous safety fence system. With its modular design, the system can be adapted to the widest variety of working environments and provides maximum safety. Advantages at-a-glance: The safety fence panels consist of a 30/30 mm aluminium profile with bolted corner connections. The safety fence panels can be combined with woven mesh, sheet metal, perforated plate, Polycarbonatee and visual protection. Assembly and disassembly is always performed from the safe side (outside of danger zone). The fasteners are captive, as required by the applicable standards. The clips remain bolted to the mesh panel nothing gets lost. For this safety fence system various ground clearances are available (standard: 175 mm / reduced ground clearance: 20 mm). The steel posts are grit blasted and powder coated, ensuring maximum impact resistance. The infill materials and posts of the safety fence system Aluminium Fence I are available in various colours and with hot-dip galvanised finish. B See page 238. Modern design with fence posts that are flush with fence line the posts are not hidden by fence panels. The safety fence system Aluminium Fence I used for safeguarding an automation system

33 safety fence system aluminium fence i 55 safety fence systems

34 56 safety fence system aluminium fence i Safety fence system Aluminium Fence I Product group: A-SZ1 Post spacing Fence height Mesh panel height Ground clearance standard mesh panels for safety fence system aluminium fence i Fence Height Product Straight Fence Line or External Corner Fence Line Internal Corner Corner Clip, Left Side Corner Clip, Right Side Sheet Metal (thickness 1.5 mm) Perforated Plate Round Holes Perforated Plate Square Holes Infill Material Welded Mesh 40 Woven Mesh 40 Polycarbonatee Visual Protection Bronze Visual Protection Green Mesh Panel Height (Ground Clearance 175 mm) Post Spacing (distance between centres of posts) Mesh Panel Width b (Post Spacing Post Thickness 20) b=230 b=330 b=430 b=530 b=630 b=730 b= A-SZ1 -EL -ER -BL -LBR -LBQ -SG40 -WG40 -P -SSB -SSG A-SZ1 -EL -ER -BL -LBR -LBQ -SG40 -WG40 -P -SSB -SSG A-SZ1 -EL -ER -BL -LBR -LBQ -SG40 -WG40 -P -SSB -SSG A-SZ1 -EL -ER -BL -LBR -LBQ -SG40 -WG40 -P -SSB -SSG A-SZ1 -EL -ER -BL -LBR -LBQ -SG40 -WG40 -P -SSB -SSG A-SZ1 -EL -ER -BL -LBR -LBQ -SG40 -WG40 -P -SSB -SSG * A-SZ1 -EL -ER -BL -LBR -LBQ -SG40 -WG40 -P -SSB -SSG example for item number system for straight fence line or external corner: Product-Infill material-mesh panel height-mesh panel width A-SZ1-BL example for item number system for internal corner: Product-Fence line-infill material-mesh panel height-mesh panel width A-SZ1-EL-BL * For a fence height of 2600, the post profile 60 x 60 is used. C The panel height is specified for all safety fence systems (Panel height = Fence height Ground clearance 175 mm). C A ground clearance of 20 mm is available upon request.

35 safety fence system aluminium fence i 57 frame infill materials P safety fence systems 1 Welded mesh 2 Woven mesh 3 Polycarbonatee 4 Sheet metal 5 Visual protection bronze 6 Visual protection green 7 Perforated plate, Round holes 8 Perforated plate, Square holes scope of delivery Screws are included and pre-mounted to the clips so that captivity is ensured. post spacing information Add an additional 10 mm to the post spacing when the fence height is greater than 2400, as the post profile changes from 50 to 60 mm. Post spacing=600 Mesh panel width b=530 Post profile QR50 Post Spacing (distance between centres of posts) B See Post Spacing Information on right. Post profile QR Mesh panel width b=530 Mesh Panel Width b (Post Spacing Post Thickness 20) B See Fence Planning on page 58. Post spacing=610 b= b=1030 b=1130 b=1230 b=1330 b=1430 b=1530 b=1630 b=1730 b=1830 b=1 b=2030 b= B See Fence Planning page 58.

36 58 safety fence system aluminium fence i Steel posts for safety fence system Aluminium Fence I straight fence line aluminium fence i bottom connection aluminium fence i Line post (DP ) internal corner aluminium fence i Line post (DP...) external corner aluminium fence i Corner post (EP ) t-joint fence line aluminium fence i T-joint post (TP ) T-joint post (TP ) C Panels can be mounted on the right or left side of the T-joint post mounting sites are available on both sides. A When ordering fence panels the end caps are not included. fence planning: safety fence system aluminium fence i Posts 50x50 Posts 60x60 AM=995* AM=1005* Internal corner Internal corner A-SZ1-EL A-SZ1-EL External corner A-SZ1 AM=1000 External corner A-SZ1 AM=1010 A-SZ1 A-SZ1 AM=1000 AM=1010 * Post spacing with internal corners is 5 mm shorter. * Post spacing with internal corners is 5 mm shorter.

37 safety fence system aluminium fence i 59 product features and advantages Sturdy four-hole base plate Fully welded connection of post profile and base plate for optimal stability Adjustable post bases for easier mounting of the posts on uneven floors Height adjustment for evening out irregularities in the fence line (diagram shows neutral position) +52/+49 mm Neutral position 7 mm Rugged post wall thickness of at least 2.0 mm 2,0 mm Flow-drilled threads for a secure fastening of the mesh panels safety fence systems steel posts for saftey fence system aluminium fence i Posts without Fence Height Line Post Line Post Corner Post T-joint Post Line Post with Adjustable Base Corner Post with Adjustable Base T-joint Post with Adjustable Base 1400 DP-Z DP-Z EP-Z TP-Z DPJ-Z EPJ-Z TPJ-Z DP-Z DP-Z EP-Z TP-Z DPJ-Z EPJ-Z TPJ-Z DP-Z DP-Z EP-Z TP-Z DPJ-Z EPJ-Z TPJ-Z DP-Z DP-Z EP-Z TP-Z DPJ-Z EPJ-Z TPJ-Z DP-Z DP-Z EP-Z TP-Z DPJ-Z EPJ-Z TPJ-Z DP-Z DP-Z EP-Z TP-Z DPJ-Z EPJ-Z TPJ-Z ** DP-Z DP-Z EP-Z TP-Z DPJ-Z EPJ-Z TPJ-Z Posts with Fence Height Line Post with Line Post with Corner Post with T-joint Post with Line Post with Corner Post with * T-joint Post with * DPHV1-Z DPHV1-Z EPHV1-Z TPHV1-Z DPHV2-Z EPHV2-Z TPHV2-Z DPHV1-Z DPHV1-Z EPHV1-Z TPHV1-Z DPHV2-Z EPHV2-Z TPHV2-Z DPHV1-Z DPHV1-Z EPHV1-Z TPHV1-Z DPHV2-Z EPHV2-Z TPHV2-Z DPHV1-Z DPHV1-Z EPHV1-Z TPHV1-Z DPHV2-Z EPHV2-Z TPHV2-Z DPHV1-Z DPHV1-Z EPHV1-Z TPHV1-Z DPHV2-Z EPHV2-Z TPHV2-Z DPHV1-Z DPHV1-Z EPHV1-Z TPHV1-Z DPHV2-Z EPHV2-Z TPHV2-Z ** DPHV1-Z DPHV1-Z EPHV1-Z TPHV1-Z DPHV2-Z EPHV2-Z TPHV2-Z * HV2 cannot be combined with ground clearance 20 mm. ** For a fence height of 2600, the post profile 60 x 60 is used. B Floor mounting hardware must be ordered separately. See page 148. A Before placing your order, check to make sure that you have selected the correct corner post. (Internal corner: DP, External corner: EP)

38 60 stainless steel safety fence systems

39 stainless steel safety fence systems 61 safety fence systems Stainless steel safety fence systems (Euronorm no ) Versatile stainless-steel safety fence systems for guards in accordance with the Machinery Directive 2006/42/EC, DIN EN ISO 12100, DIN EN ISO 953 and DIN EN 1088

40 62 stainless steel safety fence systems Stainless steel safety fence systems (Euronorm no ) Stainless steel safety fence systems are fixed guards that were designed for special applications and environments. They are used in the food industry as well as in workplaces where acids and bases are used. (Please specify the right system when placing your order.) Due to its frameless construction there are particularly few surfaces in the safety fence system Stainless Steel Flex II. This prevents the collection of dust and residues. Advantages of Stainless Steel Flex II at-a-glance: The wire mesh panels consist of wires and flat bars. These provide for high stability and rigidity with minimal weight. The width of the mesh panels can be reduced by 23mm sections. Assembly and disassembly is always performed from the safe side (outside of danger zone). The fence line can be assembled in any angle. This has a positive effect on installation time as well as on flexibility during the assembly process. The fasteners are captive, as required by the applicable standards. The clips remain bolted to the mesh panel nothing gets lost. Optimal viewing of operations through frameless construction with a mesh size of 20x200 mm. As necessary, other elements (e.g. hinged doors, sliding doors, lift gates, double action swing doors, platforms etc.) can be built into this safety fence system, allowing for complete, customised solutions. Modern design with fence posts that are flush with panels the posts are not hidden by fence panels. The components of the safety fence system are pickled. For this system various ground clearances are available (standard: 175 mm / reduced ground clearance: 20 mm). Advantages of Stainless Steel Fence II at-a-glance: The wire mesh panels consist of steel frames with welded or mounted infill material. Assembly and disassembly is always performed from the safe side (outside of danger zone). The fasteners are captive, as required by the applicable standards. The clips remain bolted to the mesh panel nothing gets lost. For this system various ground clearances are available (standard: 175 mm / reduced ground clearance: 20 mm). Modern design with fence posts that are flush with panels the posts are not hidden by fence panels. Mounting clips that ensure captivity can be ordered separately. B See page 146. The components of the safety fence system are pickled. With its frameless construction the stainless steel safety fence system Stainless Steel Flex II has particularly few surfaces.

41 stainless steel safety fence systems 63 safety fence systems

42 64 safety fence system stainless steel flex ii Safety fence system Stainless Steel Flex II Product group: E-SF2 Post spacing Fence height Mesh panel height Ground clearance standard mesh panels for safety fence system stainless steel flex ii Post Spacing (distance between centres of posts) B See Post Spacing Information on page 65. Fence Height Product Mesh Panel Height (Ground Clearance 175 mm) Mesh Panel Width b (Post Spacing Post Thickness 20) B See Fence Planning page 66. b=230 b=330 b=430 b=530 b=630 b=730 b=830 b= b= E-SF E-SF E-SF example for item number system Product- Mesh panel height- Mesh panel width E-SF The panel height is specified for all safety fence systems (Panel height = Fence height Ground clearance 175 mm). C A ground clearance of 20 mm is available upon request. C The material stainless steel (Euronorm no ) may be slightly magnetic. C The delivery time for preferred dimensions is shorter. Please take this into consideration when placing your order.

43 safety fence system stainless steel flex ii 65 product advantages Angular fence line 90 Fence posts are flush with panels the posts are not hidden by fence panels 35 safety fence systems Oval fence line possible Mesh is quick to cut / easy to assemble Integrated height adjustment Captivity of the fasteners on the mesh panel Post Spacing (distance between centres of posts) B Post Spacing Information on right Mesh Panel Width b (Post Spacing Post Thickness 20) B See Fence Planning page 66. b=1130 b=1230 b=1330 b=1430 b=1530 b=1630 b=1730 No. of Clips per Panel to be ordered separately B s. p E-FL2 post spacing information Post spacing=600 Mesh panel width b=530 Post profile QR B See Fence Planning page 66. Preferred dimensions

44 66 safety fence system stainless steel flex ii Posts for safety fence system Stainless Steel Flex II straight fence line stainless steel flex ii Line post (DP ) angular fence line stainless steel flex ii Line post (DP ) internal corner stainless steel flex ii Line post (DP ) external corner stainless steel flex ii Corner post (EP ) t-joint fence line stainless steel flex ii T-joint post (TP ) T-joint post (TP ) C Panels can be mounted on the right or left side of the T-joint post mounting sites are available on both sides. fence planning: safety fence system stainless steel flex ii Posts 50x50 Internal corner AM=985* E-SF2 External corner E-SF2 AM=1000 E-SF2 AM=1000 * Post spacing with internal corners is 15 mm shorter.

45 safety fence system stainless steel flex ii 67 product features and advantages Sturdy four-hole base plate Fully welded connection of post profile and base plate for optimal stability Adjustable post bases for easier mounting of the posts on uneven floors Height adjustment for evening out irregularities in the fence line (diagram shows neutral position) +52/+49 mm Neutral position 7 mm Rugged post wall thickness of at least 2.0 mm 2,0 mm Flow-drilled threads for a secure fastening of the mesh panels safety fence systems posts for saftey fence system stainless steel flex ii Posts without Fence Height Line Post Line Post Corner Post T-joint Post Line Post with Adjustable Base Corner Post with Adjustable Base T-joint Post with Adjustable Base 2000 E-DP-F E-DP-F E-EP-F E-TP-F E-DPJ-F E-EPJ-F E-TPJ-F E-DP-F E-DP-F E-EP-F E-TP-F E-DPJ-F E-EPJ-F E-TPJ-F E-DP-F E-DP-F E-EP-F E-TP-F E-DPJ-F E-EPJ-F E-TPJ-F Posts with Fence Height Line Post with Line Post with Corner Post with T-joint Post with Line Post with Corner Post with T-joint Post with E-DPHV1-F E-DPHV1-F E-EPHV1-F E-TPHV1-F E-DPHV2-F E-EPHV2-F E-TPHV2-F E-DPHV1-F E-DPHV1-F E-EPHV1-F E-TPHV1-F E-DPHV2-F E-EPHV2-F E-TPHV2-F E-DPHV1-F E-DPHV1-F E-EPHV1-F E-TPHV1-F E-DPHV2-F E-EPHV2-F E-TPHV2-F B Floor mounting hardware must be ordered separately. See page 148. A Before placing your order, check to make sure that you have selected the correct corner post! (Internal corner: DP, External corner: EP)

46 Fence height Mesh panel height 68 safety fence system stainless steel fence ii Safety fence system Stainless Steel Fence II Product group: E-SZ2 Post spacing Ground clearance standard mesh panels for safety fence system stainless steel fence ii Fence Line Infill Material Post Spacing (distance between centres of posts) Fence Height Product Straight Fence Line or External Corner Internal Corner Corner Clip, Left Side Corner Clip, Right Side Flex II Woven Mesh 40 Polycarbonatee Mesh Panel Height (Ground Clearance 175 mm) Mesh Panel Width b (Post Spacing Post Thickness 20) b=230 b=330 b=430 b=530 b=630 b=730 b= E-SZ2 -EL -ER -F -WG40 -P E-SZ2 -EL -ER -F -WG40 -P E-SZ2 -EL -ER -F -WG40 -P E-SZ2 -EL -ER -F -WG40 -P E-SZ2 -EL -ER -F -WG40 -P E-SZ2 -EL -ER -F -WG40 -P * E-SZ2 -EL -ER -F -WG40 -P example for item number system for straight fence line and external corner Product-Infill material-mesh panel height-mesh panel width E-SZ2-WG example for item number system für innenecke: Product-Fence line-infill material-mesh panel height-mesh panel width E-SZ2-EL-WG * For a fence height of 2600, the post profile 60 x 60 is used. C The panel height is specified for all safety fence systems (Panel height = Fence height Ground clearance 175 mm) C A ground clearance of 20 mm is available upon request.

47 safety fence system stainless steel fence ii 69 frame profiles Vierkantrohr 25/25 frame infill materials P 1 Woven mesh 40/40 2 Polycarbonatee 3 Flex product advantages safety fence systems Fence posts are flush with panels the posts are not hidden by fence panels post spacing information Add an additional 10 mm to the post spacing when the fence height is greater than 2400, as the post profile changes from 50 to 60 mm. Post spacing=600 Mesh panel width b=530 Post profile QR50 Post profile QR60 Mesh panel width b=530 Post spacing=610 B See Fence Planning page 70. Post Spacing (distance between centres of posts) B See Post Spacing Information on page Mesh Panel Width b (Post Spacing Post Thickness 20) B See Fence Planning on page 70. b= b=1030 b=1130 b=1230 b=1330 b=1430 b=1530 b=1630 b=1730 b=1830 b=1 b=2030 b=2130 b=2230 b=

48 70 safety fence system stainless steel fence ii Posts for safety fence system Stainless Steel Fence II straight fence line stainless steel fence ii bottom connection stainless steel fence ii Line post (DP ) internal corner stainless steel fence ii Line post (DP...) external corner stainless steel fence ii Corner post (EP ) t-joint fence line stainless steel fence ii T-joint post (TP ) T-joint post (TP ) C Panels can be mounted on the right or left side of the T-joint post mounting sites are available on both sides. fence planning: safety fence system stainless steel fence ii Posts 50x50 Posts 60x60 Internal corner AM=995* Internal corner AM=1005* E-SZ2-EL E-SZ2-EL External corner E-SZ2 AM=1000 External corner E-SZ2 AM=1010 E-SZ2 E-SZ2 AM=1000 AM=1010 * Post spacing with internal corners is 5 mm shorter. * Post spacing with internal corners is 5 mm shorter.

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