always on top... Always on Top. LINSINGER s company motto provides a vision to channel the company s 3 aspirations:

Transcription

1 S a w i n g T e c h n o lo g y M i l l i n g T e c h n o l o g y R a i l T e c h n o lo g y T o o l T e c h n o lo g y w w w. l i n s i n g e r. c o m

2 always on top... LINSINGER Milling, Sawing and Rail Technology divisions have advanced to become world leaders in their fields. LINSINGER exports worldwide from Austria in Europe, where over 300 staff are based at the head office and factory. Deliveries to the American continent are growing, alongside the well established markets in Asia and Europe. LINSINGER s world leading role is founded on more than 6 decades of technical expertise, and based on research and development partnerships with a wide range of leading customers. These partnerships have enabled LINSINGER to further assert a leading position in the face of global challenges. Always on Top. LINSINGER s company motto provides a vision to channel the company s 3 aspirations: Hans Knoll CEO 1. LINSINGER focuses on its customers. Total satisfaction of customer requirements is the winning formula. LINSINGER specialists offer long term cooperation with customers to develop leading edge technologies for significant improvements and a competitive advantage. LINSINGER service engineers and tooling specialists are available for on-site application consultation throughout the life of a machine. 2. LINSINGER employees are the power of the company. LINSINGER offer their dedicated employees a rich framework for personal growth and fulfillment to master today s ever more demanding challenges. The company supports long term development of both professional and personal skills for creative freedom to discover innovative solutions. 3. LINSINGER relies on local sourcing. Thanks to consistent in-sourcing in local and in-house manufacturing, LINSINGER is able to pass on the benefits of local quality, reliability and flexibility at competitive prices to customers. 2

3 Sawing technology Page 4-11 Milling technology Page Rail technology Page C arbide circul ar sawing machines for steel processing Vertical circular sawing machines KSA Steel billets Tubes Profiles Inclined bed circular sawing machines KSS Steel billets Tubes Circular sawing machines KSA D for double cut Steel billets in double cut Circular sawing machines KSA L for billets in layers Billets in layer C arbide circul ar sawing machines for non-ferrous metal processing Non-ferrous carbide circular sawing machines KSA, KSS, PSA NA Slabs Billets Strip edge milling machines BFMK Longitudinal tube mills ERW Spiral tubes Copper strips Plate edge milling machines PFM Shipbuilding Tank and wind tower construction Tube mills Pipe bevelling machines RFM Pipe mills Special purpose milling machines for tube mills Strip cross cutting machines SCCM Coil ends Plate edge milling machines PCCM Plate ends Stationary rail technology Rail sawing and drilling machines LSB Rail head milling machines SKF Mobile rail technology Rail-milling train SF03-FFS, SF06-FFS Plus High speed lines Rail-milling train SF02T-FS Metro Rail-road-truck SF02-FS Flexibility Rail service Tube processing Special purpose milling Carbide circular sawing machines for machines for shipyards tube layers KSA L Ball tank segment milling machines Tube layers LNG-tanks Tube cut-off machines RTM Tubes Submarine hatch milling machines Submarine Travelling and stationary tube cut-off machines Multi-Cut MC Tubes Tool technology Page 25 Carbide-saw blades, LINCUT disc miller, tube cutter head, cutter heads, sandwich miller, bevelling tools, grinding wheels, special drillers Tube mills Forging mills Railway Automobile industr y Ship building industr y Non-ferrous steel mills 3

4 Sawing Technology Carbide vertical circular sawing machines KSA for steel billets, tubes and profiles Forging mills, steel mills, tube mills, automobile component manufacturers Cutting time: 60 seconds KSA 1010, solid material Ck45, Ø 330 mm Designed for reliable 3-shift operation Smooth cut surface, crack-free, rectangular cut Cold cut with unaltered grain structure (no surface hardening or heat affected zone) Fluid-free, dry cutting process Suitable for use with LINCUT disc miller type saw blade Ø max. material Ø max. material / KSA mm 145 mm 120 mm KSA mm 200 mm 180 mm KSA mm 260 mm 240 mm KSA mm 350 mm 300 mm KSA mm 420 mm 380 mm KSA mm 550 mm 500 mm KSA mm 650 mm 600 mm KSA mm 850 mm 780 mm KSA mm 1060 mm 970 mm 4 KSA 500 KSA 1010 KSA 1060

5 Sawing Technology Carbide inclined bed circular sawing machines KSS for steel billets and tubes Forging mills, rail wheel production, tube mills, steel mills, automobile component manufacturers Combined benefits of the horizontal and vertical saws Extra secure clamping, even with bent billets Also suitable for the LINCUT disc miller Chip flow downwards Especially suitable for large material cross sections Designed for reliable 3-shift operation type saw blade Ø max. material Ø max. material / KSS mm 160 mm 160 mm KSS mm 260 mm 240 mm KSS mm 350 mm 300 mm KSS mm 420 mm 380 mm KSS mm 550 mm 500 mm KSS mm 650 mm 600 mm KSS mm 850 mm 780 mm KSS mm 1060 mm 970 mm Cost per cut < 2 Euro KSS 1250, solid material Ck45, Ø 380 mm KSS 800 KSS 1250 KSS

6 Sawing Technology Carbide circular sawing machines KSA 500 D for steel billets in double and fourfold cut Cutting time: 8 seconds per billet KSA 500 D, 2 pcs. Ø 80 mm, Ck 45 Simultaneous sawing of multiple billets e.g.: KSA 1010 L, 6 pcs., Ø 76 mm, C455 Forging mills, steel mills, automobile component manufacturers Double cut = almost double sawing capacity and low space demand Smooth cut surface, crack-free, rectangular cut Cold cut with unaltered grain structure (no surface hardening or heat affected zone) Designed for reliable 3-shift operation Fluid-free, dry cutting process Carbide circular sawing machines KSA 1010 L for billets in layers Steel mills Very short cutting times per billet Huge savings in handling systems Suitable for ground and polished billets type saw blade Ø max. work piece Ø KSA 500 D 570 mm Fourfold cut 45 mm Double cut 90 mm Single cut 145 mm type saw blade Ø max. layer width KSA 1010 L 1010 mm 480 mm 6 KSA 500 D KSA 500 D KSA 1010 L

7 Sawing Technology Carbide circular sawing machines KSA L for tube layers Precision tube mills, seamless tube mills Burr-free, marketable cuts Very short cutting times per tube Huge savings in handling and space requirement Crack-free, tension-free cut surface Lower tool costs type saw blade Ø max. layer width KSA 800 L 800 mm 400 mm KSA 1010 L 1010 mm 650 mm KSA 1250 L 1250 mm 850 mm KSA 1600 L 1600 mm 1050 mm KSA 1900 L 1900 mm 1280 mm KSA 2400 L 2400 mm 1600 mm KSA 3000 L 3000 mm 2000 mm Cutting time: 10 seconds per tube KSA 1600 L, 5 pcs., Ø 210 x 8,9 mm, St 52 KSA 1010 L KSA 1400 L KSA 1600 L 7

8 Sawing Technology KSA Cu Carbide circular sawing machines KSA, KSS, PSA for non-ferrous metal slabs and billets KSA Cu KSS Cu PSA Cu Non-ferrous smelter Especially suited for large slab cross sections Aligned cutting eliminates saw blade jamming Short cutting times Designed for reliable 3-shift operation Sorted, recyclable chips type saw blade Ø max. work piece KSA 710 Cu 710 mm Ø 230 mm KSA 1010 Cu 1010 mm Ø 345 mm KSA 1250 Cu 1250 mm Ø 420 mm 850 x 250 mm KSA 1600 Cu 1600 mm Ø 550 mm 1250 x 250 mm KSS 1250 Cu 1250 mm Ø 420 mm PSA 1600 Cu 1600 mm 1300 x 300 mm Cutting time: 1,6 minutes 1250 x 260 mm, DHP-Cu 8 KSA 710 Cu KSS 1250 Cu KSA 1250 Cu

9 Sawing Technology Tube cut-off machines RTM for tubes Seamless tube mills, coupling production Accurate cutting angle Smooth cutting surface Burr-free cuts No chips in the tube Narrow cutting width Carbide inserts for quick and easy tool change Tube mills are demanding ever greater cutting angle precision and surface accuracy. The eccentric tube cut-off system used by the RTM satisfies the highest requirements. The eccentric cutting movement is generated by the combination of the x and y axis movements Tooling costs 55% lower than saw blades Cutting time: 24 seconds, Ø 406 x 10,3 mm RTM 420 Cutting tool RTM 420 9

10 Sawing Technology Travelling tube cut-off machines Multi-Cut for tubes Longitudinal tube mills ERW Cutting time: 11 seconds Tube: 600 x 200 x 12 mm, X70 Travels with the pipe line Very short cutting times for high speed lines Long tool life Burr-free cut Lowest tooling costs of all LINSINGER cutting systems High availability strategy pending maintenance (cutting with fewer units) Dry or wet cut possible Any tube profiles 10 MC 4/610 CNC MC 4/610 CNC MC 4/610 CNC

11 Sawing Technology Stationary tube cut-off machines Multi-Cut for tubes Seamless tube mills, coupling production, tube cutting Very short cutting times Lowest cost cutting system from LINSINGER Burr-free marketable cut High availability strategy pending maintenance (cutting with fewer units) Automated cut-off part removal with robot Automated tool change time 30s per saw blade Cutting time per tube 9,9 seconds Tube Ø 244 x 13,5 mm, P110 MC3/406 Cut-off part removal Saw blade change 11

12 Milling Technology Strip edge milling machines BFMK for longitudinal tube mills Longitudinal tube mills ERW Welding edge preparation with highest accuracy Vertical & horizontal strip waviness tracking function ensuring consistent bevel profile High output performance with low tool costs N and V bevel or special bevel profiles No de-burring required No hair cracks, shining clean cut surface Strip width: Strip thickness: Line speed: Material: up to 2200 mm up to 25 mm e.g. 45 m/min X52, N80, P110 and high tensile strength 12 BFMK 160/1100 BFMK 160/1100 BFMK 160/1100

13 Milling Technology Strip edge milling machines BFMK for spiral tubes Spiral tube mills with and without tack weld Milling unit suitable for profile bevel (V, X, J etc) Vertical & horizontal strip waviness tracking function ensuring consistent bevel profile Minimal oversize concept for material saving Twin stage milling units for high speed lines Small chip size, easy handling Strip width: up to 2800 mm Strip thickness: up to 28 mm Line speed: e.g. 12 m/min Material: X52, N80, P110 and high tensile strength Payback period < 1 year The Technology: Peripheral milling of the strip edge for welding seam preparation. BFMK 90/800 D BFMK 110/800 D BFMK 22/400 Cu 13

14 Milling Technology A A Plate edge milling machines PFM for shipbuilding Shipyards, plate mills B Welding edge preparation with highest accuracy Milling unit suitable for profile bevel (V, X, J etc) Plate waviness tracking function ensuring consistent bevel profile Cross transportation between two clamping tables enables bevelling of both plate sides without crane handling Quality improvement through high precision plate tolerances C 14 A PFM DT 45/600 CNC B PFM DT 1360 CNC C PFM DT 45/600 CNC

15 Milling Technology F Plate edge milling machines PFM for tank and wind tower construction Basic model Tank fabrication, wind tower construction Short processing times through special milling concepts No clamping portal, free crane access Wide variety of solutions for every application Also suitable for conical and trapezoidal plates D E F D PFM 45/500 CNC E PFM 450 CNC F PFM 90/600 CNC 15

16 Milling Technology Plate edge milling machines PFM for tube industry welding edge profiles on both longitudinal sides Large tube mills High output rate by simultaneously milling both longitudinal sides of the plate Highly accurate welding edge preparation Milling unit suitable for profile bevel (V, X, J etc) Vertical plate waviness tracking function ensuring consistent bevel profile Increased production through simultaneous welding edge preparation Bevel profiles: 16 PFM 900 CNC PFM 110/250 D (1000 kw milling power) PFM 3200 CNC

17 Milling Technology Pipe bevelling machines RFM for tube API weld chamfer on both pipe ends Large tube mills, spiral tube mills High output rate by simultaneously bevelling both pipe ends Single operator controlled Long life tooling Radial waviness tracking function ensuring consistent bevel profile No de-burring required Tube: Ø ( ) Wall thickness: 6,4 50,8 mm Tube length: 6 24 m Material: API-quality 5L B, X80 grade, Short processing times by simultaneously bevelling on both pipe ends RFM 60/13000 RFM 60/24200 RFM 60/

18 Milling Technology Special milling machines Strip cross cutting machines SCCM for leading and trailing coil ends Cross seam welding edge preparation Tube mills More cost effective than shearing No shearing nose Accurate, clean, burr-free cut Cold cut with unaltered grain structure (no surface hardening or heat affected zone) N, Y and X bevel profiles Cutting and welding edge preparation in a single working cycle Plate cross cutting machines PCCM for leading and trailing plate ends Tube mills, steel mills Suitable for use with LINCUT disc miller Longer tool life due to coated carbide tips Single tips can be replaced easily and quickly Fewer production stoppages LINCUT Perfect cuts with proven tool technology 18 SCCM 75/1000 PCCM 55/1000 PCCM 55/1000

19 Milling Technology Special milling machines Ball tank segment milling machines for processing of ball tanks on LNG carriers Shipyards Rotating clamping table enables simple yet highly accurate alignment and clamping of the ball tank segment 3 dimensional tracking function ensuring consistent bevel profile Milling unit with profile milling tool applicable Welding edge preparation with highest accuracy Submarine hatch milling machines Naval shipyards Transportable: Operates in manufacturing hall or attached directly to submarine hull Exchangeable tool heads enable a variety of processes (facing, milling, drilling, flame cutting, measuring) Quick change mechanism for tool head 5 axis processing Transport carriage Hatch milling machine Hatch milling machine 19

20 Rail Technology Rail sawing and drilling machines LSB Rolling, welding, superstructure and switch mills Sawing and drilling in a single operation Inclined bed design Fully automated operation Individual turnkey solutions Cycle time: 30 seconds One saw cut and 6 holes drilled, for rail type UIC 60 Optional: Drill hole cold expansion unit Deburring device Sample manipulator Longitudinal measuring system with temperature compensation type no. drill spindle rail profile HxW (mm) up to KSA 500 S x 160 LSB x 220 LSB 800/S x 220 LSB800/S2S 1* 200 x 220 LSB 800/S x 220 LSB 800/S x 220 *special design for rail switches 20 LSB 800/S1 LSB 800/S2S LSB 800/S6

21 Rail Technology Stationary rail head milling machines SKF for rail reprofiling Rail maintenance shops, rail mills Final profile in a single milling & grinding pass Flexible milling depths enable production cost optimization Accurate cross and longitudinal profile on the rail head New rail profiling (martensite removal) Precision profiling for increased rail life Designed for reliable 3-shift operation Rail profile after milling and grinding SF02-FS Milling unit Grinding unit 21

22 Rail Technology Rail-milling train SF03-FFS, SF06-FFS Plus for mobile rail reprofiling worn milled New rail profiling (martensite removal) High speed track refurbishment Gauge correction Noise reduction in sensitive areas Elimination of rolling contact fatigue defects Profile alterations (AHC-Profile, ) Tunnels and metro rail Rail-milling Technology for a perfect rail surface ground Certified for & proven on German Railways High processing speed: 20 m / min Continuous operation through system autonomy Designed to satisfy customer specifications Equipped to customer requirements Modular design strategy Improved ride comfort and wear minimization 22 Milling unit Metal chips Mastering the precision challenges posed by high speed lines

23 Rail Technology SF06-FFS-Plus The technology: Rail head refurbishment by circumferential milling with combined circumferential grinding. SF03-FFS High-speed lines SF03-FFS SF06-FFS-Plus 23

24 Rail Technology Rail-milling trains SF02T-FS for mobile rail reprofiling in tight spaces, especially metros & narrow gauge SF02T-FS Small clearance diagram Tight curves Low axle load (< 11 tonnes) Ideal for tunnels No additional track cleaning required Designed to satisfy customer specifications Equipped to customer requirements Modular design strategy Simple conversion between narrow, normal or wide gauge track Rail-road-truck SF02 truck for mobile rail reprofiling, universal application, mainly metros and light railways Rail-road-truck: On-track reprofiling On-road relocation High flexibility, maximum mobility No interference with normal rail traffic Relocation by road or rail Simple transfer between road & rail No dismantling of track switchgear 24 Milling and grinding unit Metro operation Rail-road-truck SF02

25 TOOL Technology Tool technology centre LINSINGER manufactures and optimizes tooling exclusively for LINSINGER machines Sawing technology Milling technology Rail technology Carbide tip saw blades Carbide tip saw blades manufactured by LINSINGER and optimized for LINSINGER saws Resharpening centre for LINSINGER saw blades LINCUT Disc miller The carbide inserts are screwed on the base body of the saw blade and can be easily changed by the operator. Tube cutter head Tool for the LINSINGER RTM tube cut-off machine Tailor-made solution for every application Combined machine & tooling competence from a single source State-of-the-art in-house saw blade production facility guarantees highest quality precision Cutter heads Tailor-made for the required material, output performance and geometry profile Sandwich miller Easy adaptation of the milling profile by combining milling tool sandwich elements. Bevelling tools Higher cutting performance Perfect surface Short chips Decades of experience with cutter heads and carbide tips In-house development of tools and cutting tip geometry Cutter heads In-house development and design Tool production on special milling machines in a single clamping process for highest precision Grinding wheels Developed and optimized for high removal rate and surface quality Sawing and drilling Proven saw blade technology and special drillers for application in rail rolling mills Any profile geometry is available as required High cross profile accuracy through precision manufacturing of milling head Ongoing tool developments enable existing customers to benefit from increased production potential Saw blade Carbide inserts Rail grinding disc LINCUT disc miller X-profile cutter head Rail cutter head 25

26 progress CREATIVITY To overcome borders with innovative technology Insulated rail joint rail sawing and drilling machine SBF Patent SHF milling process Foundation of LINSINGER in Steyrermühl Block sawing Patent turbo milling Development of rapid milling for plate processing Handover: 1 st rail-milling train prototype Layer sawing Handover: 1 st inclined bed sawing machine Partial takeover of Wagner Saws, Germany (former world largest sawing machine manufacturer) Tooling division, service division Handover: 1 st Stationary rail head milling machine Handover: 1 st rail-milling train of the new generation In-sourcing programme 26 one step ahead

27 always on top 2006 Handover: 1 st rail-road-truck 2008 Development and manufacture of LINSINGER gearboxes 2010 Product launch LINCUT disc milling cutter Rail-milling trains on order 2005 Handover: world largest Plate edge milling machine 2007 Handover: 1 st pipe bevelling machine 2008 Handover: 1 st plate cross cutting machine 2010 Handover: 1 st stationary Multi-Cut machines sold? Here could be your logo. TOGETHER Top achievements through trust & teamwork Date of publication:

28 Always on top LINSINGER Austria located close to the main route between Linz and Salzburg, in the picturesque Salzkammergut. Holiday Region Traunsee, Photographer K. M. Westermann Munich 215 km LINZ 60 km Vienna 220 km SALZBURG 80 km LINSINGER GMUNDEN Steyrermühl Traunsee Attersee w w w. l i n s i n g e r. c o m LINSINGER Maschinenbau Gesellschaft m.b.h. A Steyrermuehl, Dr. Linsinger-Str. 24 Tel , Fax maschinenbau@linsinger.com