FRÖHLING INSIGHT.
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1 FRÖHLING INSIGHT
2 2 DANIELI Fröhling WAELZHOLZ NEW MATERIAL ORDERS COLD REVERSING MILL AND TWO FINISHING LINES O n November 23, 2017, Waelzholz New Material Co., Ltd, awarded Danieli the order to supply a new cold reversing mill and two strip finishing lines for the production site in Taicang, China. Waelzholz New Material Co., Ltd., is a wholly owned subsidiary of Germany s Waelzholz Group. At Waelzholz, more than 185 years of experience in working with steel is combined with modern technology. Today, the company is a global technology leader for special steel products, with currently 2,400 employees worldwide and more than 780,000 tons of annual coldrolled steel production. The plant in Taicang is serving the Asian market with steel strip products since The new expansion project is focused on high-performance steel strip with extremely tight dimensional tolerances (high carbon steel, HSLA steel and low alloyed steel). Danieli is responsible for full equipment turnkey, from design and manufacturing to complete erection and commissioning activity. The cooperation will also extend beyond the final plant acceptance aiming for a long-term process enhancement support and service. The project is led by the product line of Danieli Fröhling in close collaboration with the Waelzholz headquarter in Germany. Danieli Fröhling 4-hi Cold Reversing Mill for Special Steel
3 3 COLD ROLLING MILL The new cold reversing mill is designed to roll a wide product mix of special steel grades, from an entry thickness of more than 5 mm down to a finish thickness of below 1 mm at a maximum strip width of 670 mm. The mill can also be operated in skin-pass mode. One of the special features of the 4-high mill stand are the dual size work rolls. In order to achieve efficient rolling performance, the mill can receive work roll sets with different roll diameters: one set with large roll diameters to economically cope with heavy gauge incoming thickness and standard products, and another set with small roll diameters for special products to achieve minimum exit thickness on high strength materials. The mill is designed with independently driven work rolls called twin drive and a unique set of high-torque drive spindles to allow driving both roll diameter sets. Electrics and automation is featured with the latest Danieli rolling technology. The HiPAC automation system provides a state-of-the art real-time control system with automatic thickness control and flatness control. The supply comprises intelligent data analysis systems, ready for Industry 4.0 and connected to the customers proprietary process data management system. SLITTING HEAD SLITTING LINE The new slitting line is designed to slit the finished coils from the cold mill into narrow strips down to a minimum width of 12 mm and a maximum of 20 slits. The line is processing in a thickness range of approximately 0.5 to 4.5 mm. Two working modes are available, loop slitting and straight slitting. The high precision slitter is the guarantee for perfect slitting quality. A fully automatic hydraulic tooling locking plus the quick tooling changing device makes the slitting program change conveniently and reduces the handling time to a minimum. A movable felt pad braking unit allows tight and neat recoiling. The electrics and automation system is equipped with Siemens AC drives and modern Siemens S PLC which guarantees high performance, easy maintenance and high availability of spare parts.
4 4 DANIELI Fröhling Contract signature ceremony, from left to right: Front: Mr. Coianiz Loris (Managing Director, Danieli China), Mr. Jürgen Jentsch (General Manager, WNM), Back: Mr. Zhang Chang (EVP, Danieli China), Mr. Peter Hemels (Project Director, Danieli Fröhling), Mr. Ihno Haje (Project Leader, Danieli Fröhling), Mr. Georgios Ximeris (EVP, Danieli Group), Mrs. Huang Zhenyan (Sales Manager, Danieli China), Mrs. Song Rongrong (Purchasing Manager, WNM), Mr. Li Yuqing (Technical Operation Manager, WNM), Mr. Liang Chunquan (Technical Operation Manager, WNM), Mr. Hu Yuhao (Sales Manager, Danieli China) OSCILLATING RECOILING LINE The oscillating recoiling line is designed to combine a number of smaller slit coils into a large spool winded coil which is welcomed by the end user due to less scraps and higher productivity. The line is with functions of decoiling, cropping, welding, splice grinding, annealing, splice marking, drying and oscillating rewinding. The incoming material for this line is in a thickness range from 0.5 mm to 1.5 mm and width of 5 mm to 60 mm while the outgoing coil width is between 150 mm and 400 mm. DANIELI FRÖHLING - AUTOMOTIVE AND ELECTRONIC INDUSTRY NEW ORDER FROM WIELAND GROUP TO SUPPLY AND INSTALL A HIGH- PERFORMANCE SLITTING LINE FOR PREMIUM COPPER Long lasting partnership with Wieland and Danieli Fröhling s sophisticated solutions are the basis for the new slitting line project at Wieland Langenberg (Germany) ith an investment in a new slitting line at the Langenberg plant (Germany), Wieland is expanding its finishing capacity and addressing the increasing demand for thin gauge W strip of high-performance alloys and tinned materials. Danieli Fröhling is well known for its high accurate rotary blade shear stands that are based on a maximum of mechanical stiffness combined with sensors and servo technology with highest accuracy. Especially the tinned plated material requires a smooth guiding and re-tensioning of the surface-sensitive material. The Danieli Fröhling vacuum roll technology is well known within the Wieland Group for many
5 5 years and a proven solution to ensure high surface quality for the slitting and rewinding process. Again, slitter and vacuum technology, a fully automatic mandrel change and a customized layout have been the basis for awarding the order for this strategic important project to Danieli Fröhling. The order includes supply and full on-site installation of the new slitting line. With this investment and in close alignment with its customers growth plans, Wieland is further strengthening its position as a global service leader for tin gauge copper alloy strip in the automotive and electronics industry. Author: Leander ZIELENBACH, Project Leader, Danieli Fröhling Danieli Fröhling slitter head Vacuum re-tensioning unit
6 6 DANIELI Fröhling New DanReact Center... in operation at Meinerzhagen now anieli have developed a system called DANREACT a made-up word composed of Remote Assistance Centre which at the same time describes D its intention: Danieli Reacts on your request. The idea behind this system is to support customers and site personnel as early as during the commissioning phase of a new line until the line is running stable and at the required performance. The second idea is to have the same system available on production lines also at a later stage of machine life. We have reported about this system in one of our earlier issues of Fröhling Insight. Meanwhile, Danieli Fröhling has inaugurated its newly designed and technically upgraded DanReact room in Meinerzhagen. Larger HD flat screens, quicker internet connection and new computer hardware provide even better view and shortest response time when it comes to video streaming. The system has already been installed and connections have been made with eight Danieli Fröhling lines, both cold mills and cutting lines. WATCH THE PRODUCT VIDEO
7 7 YOUR MANUFACTURER FOR tailor made solutions The difference between ordinary AND extraordinary is that little bit extra! ROLLING MILLS Our rolling mills are available in different design configurations from 2hi up to 20hi mills according to the required applications. SLITTING LINES Our slitting lines with advanced CNC-shears and braking units suitable also for sensitive strip surface provide you with cutting edge technology to be a leading strip producer in your market segments. SERVICE Our service department is available not only for spare parts supply but for enhancement and revamping of existing equipment as well. CONTACT US: ONLINE: danieli-froehling.de
8 8 DANIELI Fröhling DANIELI GERMANY GmbH Danieli Fröhling Scherl Meinerzhagen Germany
FRÖHLING INSIGHT.
FRÖHLING INSIGHT www.danieli-froehling.de 2 DANIELI Fröhling THE INTERVIEW Mr Kotas, you are the Executive Vice President of Danieli Germany and BU Lead for Danieli Fröhling. Would you shortly tell us
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