EPCA Germany. Cutting Edge Technology. experience matters

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Clifford Johns
5 years ago
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1 Cutting Machines

2 EPCA Germany Cutting Edge Technology EPCA Germany stands for long year expertise, in-depth knowledge, excellent service quality and understanding of automation processes. With EPCA Germany you can rely on a Competence Centre with a team of experienced engineers with more than 30 years of proven know-how in the field of cutting technology. Our focus is on the development, engineering and production of Plasma, Oxy-Fuel and Laser Cutting Machines with straight or Bevel cutting tool stations to be installed as economical production cell or in a fully automated production line e.g. for shipbuilding, steel construction, vehicle manufacturing, HVAC applications, machine construction and many other segments where thermal cutting technology is applicable. Our product line handles from thin sheet metal to heavy plate and 3D steel structures utilizing beside the thermal cutting processes various Marking, Milling, Drilling, Tapping, Cleaning and polishing tools. Weather you need a standard machine or a specially designed machine for your specific demand; you can count on us to give you the right advice and the right solution. Our strategic focus is on the innovation management, aiming higher efficiency, reduction of downtime as well as the improving of existing technologies in order to make our products even more advanced and to give our customers a distinct advantage in productivity. One example of efficient and customer oriented engineering is our PrimeCut Fiber cutting system with shuttle table to increase productivity by almost 100%. The EPCA-TPS (Taylored Production Solutions) concept is once again stepping forward into new areas of technology and production methods. The EPCA-TPS is not just a cutting machine with required accessories it is the basis of a new customized industrial production. The new EPCA Germany cutting machine portfolio provides the perfect solution for any volume of production and any sized company. Whether an automated cutting machine with a shuttle table or a complete automated cutting cell with unmanned operation, or the economical solution for a simple one tool cutting machine the modular concept allows a customized system configuration. The world of EPCA Germany is multi-faceted but our commitment applies: Think global, act local from initial contact to delivery and installation. We believe that a combination of knowledge, strength and commitment enables us to evaluate the challenges facing our clients from every relevant point of view. Service for us means cooperation from the beginning: joint project management, assistance in setting up your project, consultation during installation and start-up processes, including customer education and training classes. experience matters

3 Fiber Laser Breakthrough design features of the PrimeCut Fiber reduce maintenance, decrease cycle time and improve production throughput. IPG Fiber-Laser with up to 5 kw Chiller: Orion RKE-3750 (cooling power 12.2 kw) Three stage hydraulically operated and sensor controlled shuttle table The machine is enclosed in a lightproof cabinet to protect against rays, noise and fume PrimeCut Fiber Laser Cutting PrimeCut Fiber with housing and shuttle table Excellent Cutting Quality and Highest Productivity The PrimeCut Fiber consists of a portal laser cutting machine with lightproof booth, filter and shuttle table for an effective cutting area of max x mm. The high guiding accuracy is achieved by high precision linear guiding rails with integrated racks in longitudinal & transverse and brushless AC drives. Beside the excellent cutting performance the biggest advantage of the system is the fact, that while the machine is performing the precise and accurate cutting process, the shuttle table can be unloaded and charged at almost no idle time. The productivity will be increased by almost 100% compared to conventional systems. PrimeCut Fiber Cutting width [mm] Overall width [mm] Length [mm] Up to Positioning speed [mm/min] Up to Fiber Laser Cutting speed [mm/min] Cutting thickness [mm] 1 25 Electrical supply [V/Hz] 230/50 Hz CNC control Smart Windows Touch screen control with the latest technology available, intuitive HMI interface, integrated datebase for all cutting processes, 101 standard shapes with various parameters, nesting and remote diagnostic feature

High Performance CNC-Cutting PrimeCut Delta Precision Plasma Rigid CNC cutting machine for harsh environments Up to 11.000 mm cutting width Up to 40.

4 High Performance CNC-Cutting PrimeCut Delta Precision Plasma Rigid CNC cutting machine for harsh environments Up to mm cutting width Up to mm length Configurable for Plasma and/or Oxy-Fuel cutting Advanced Smart Windows Touch screen control Wireless Remote Control for operator mobility Numerous available options like bevel cutting, marking, drilling, pipe cutting PrimeCut Delta 4000 Fit for Future Production Challenges The PrimeCut Delta sets new standards in terms of flexibility and precision for thermal cutting with Plasma and/or Oxy- Fuel with up to 10 tool stations (2x plasma, Arc Marker or others plus 4 x Oxyfuel or 10x Oxy-Fuel). Due to its advanced design, the machine is remarkably versatile and flexible to almost any cutting requirements in this machine class. The rugged and solid portal machine is available in different sizes from up to mm width (up to mm cutting width). The base rail length can be extended by precisely machined rails with precision racks at 3,000 mm increments to achieve up to mm cutting length - so the machine can be customized for various plate dimensions. Rigid Design for Tough Conditions The machine consists of a solid, reinforced main beam construction which ensures perfect stiffness over the entire machine width, especially in terms of long-term running in heavy duty production environments.. The low positions of the side carriages allows for ease of loading and unloading of the table, e.g. with fork-lift trucks. This solution combines the latest development in AC drive technology with backlash-free planetary gears maintaining highest precision for cutting steel plates in large dimensions at an high positioning rate of up to mm/min. The dual linear guiding in transverse ensures accurate travel of the tool carriage as well as extraordinary acceleration values.

The EPCA SmartHole Technology Creating good quality holes means a close cooperation between speed and accuracy, the plasma torch height control, plasma amperage, gas control, gas flow and software

5 The EPCA SmartHole Technology Creating good quality holes means a close cooperation between speed and accuracy, the plasma torch height control, plasma amperage, gas control, gas flow and software programming. EPCA Germany has established to control all individual items and consolidated them into the EPCA Smart-Hole Technology integrated in the PrimeCut Delta in combination with the CNC control. The EPCA SmartHole Technology enables perfect quality round shaped holes on Mild Steel with all recommended precision plasma systems. PrimeCut Delta Multi Oxy-Fuel PrimeCut Delta 5000 Highest Cutting Quality Various precision plasma cutting tools allow quality cuts in steel up to 160 mm thickness at a material depending cutting speed up to mm/min max. The precise height control ensures superior cutting and provides reliable tactile initial height setting height as well as precise tracking control of the torch distance by measuring the arc voltage monitoring during operation. PrimeCut Delta Cutting width [mm] Track width [mm] Track length [mm] Up to Positioning speed [mm/min] Up to Cutting speed [mm/min] Precision Plasma: Oxy-Fuel: Cutting thickness [mm] Precision Plasma: Oxy-Fuel: Electrical supply [V/Hz] 230/50 Hz CNC control Smart Windows Touch screen control with the latest technology available, intuitive HMI interface, integrated datebase for all cutting processes, 101 standard shapes with various parameters, nesting and remote diagnostic feature

Drilling & Marking PrimeCut Delta Bevel Plasma & Drilling EPCA Germany offers a variety of drilling and tapping tool stations for several machine types reaching from small drilling heads for soft

Various marking tools as zinc powder marker, punch and Arcmarker as well as needle marker are available.

6 Drilling & Marking PrimeCut Delta Bevel Plasma & Drilling EPCA Germany offers a variety of drilling and tapping tool stations for several machine types reaching from small drilling heads for soft sandwich materials to heavy duty drilling and tapping units with internal cooling of tool and a possibility of automatic tool change. Various marking tools as zinc powder marker, punch and Arcmarker as well as needle marker are available. PrimeCut Delta D Bevel Cutting Unit Bevel Cutting Unit Auto beveling head with tilting up to 90 allows high precision bevel cutting on large sheet metal plates and 3D structural steel constructions. K, V, Y, X cuts possible High accuracy due to AC servo control of the axis High positioning speed Advanced torch height control with tactile initial height setting and a torch height control through the arc voltage to achieve precise bevel cutting geometry at constant angle for variable bevels settings along the contour EPCA Smart-Hole technology for accurate hole cutting Plasma torch protection decoupler in case of collision

Multifunctional & Efficient The PrimeCut Delta equipped with the 3D-Bevel Cutting Unit can be combined with a Pipe Cutting device which turns it into a efficient multifunctional cutting machine.

allow joints to be welded together easily. The ideal solution for steel construction, shipbuilding, and chemical works industries.

7 Multifunctional & Efficient The PrimeCut Delta equipped with the 3D-Bevel Cutting Unit can be combined with a Pipe Cutting device which turns it into a efficient multifunctional cutting machine. PrimeCut Delta Oxy-Fuel, Bevel Plasma & Pipe Cutting The auto-beveling function allows users to cut thicker pipe walls without worrying about the difference in the angle of the cut face and will allow joints to be welded together easily. The ideal solution for steel construction, shipbuilding, and chemical works industries. PrimeCut Delta 5500 Bevel Cutting Example Pipe Cutting Unit Pipe Width [mm] 300, 500, 800 Cutting Length [mm] 6.000, Overall Width [mm] 2500mm Chuck Rotation RPM (X-Axis) 15 RPM Roller Support (sets) 2 or 4 Positioning Speed mm/min Cutting speed [mm/min] Precision Plasma: Oxy-Fuel: Cutting thickness [mm] Precision Plasma: Oxy-Fuel: Electrical supply [V/Hz] 230/50 Hz CNC control Smart Windows Touch screen control with the latest technology available, intuitive HMI interface, integrated datebase for all cutting processes, 101 standard shapes with various parameters, nesting and remote diagnostic feature

The all-in-one Solution PrimeCut Gamma Preciscion Plasma Plug and Cut installation time is reduced to a minimum Rigid design, compact sizes for small production facilities Various plasma systems

8 The all-in-one Solution PrimeCut Gamma Preciscion Plasma Plug and Cut installation time is reduced to a minimum Rigid design, compact sizes for small production facilities Various plasma systems available Oxy-Fuel cutting in combination with Plasma Up to 50 mm cutting thickness EPCA Smart-Hole technology for accurate hole cutting Advanced Smart Windows Touch screen control Wireless Remote Control for operator mobility Many available options like bevel cutting, marking, pipe cutting available PrimeCut Gamma 1500 PrimeCut Gamma Overall Dimension (WxL) (2.100 mm x mm) or (3.100 mm x mm) Effective Cutting Area (WxL) (1.500 mm x mm) or (2.500 mm x mm) Positioning speed [mm/min] Up to Cutting speed [mm/min] Precision Plasma: Oxy-Fuel: Cutting thickness [mm] Precision Plasma: 3 50 Electrical supply [V/Hz] 230/50 Hz CNC control Smart Windows Touch screen control with the latest technology available, intuitive HMI interface, integrated datebase for all cutting processes, 101 standard shapes with various parameters, nesting and remote diagnostic feature Accurate Cutting with a Compact and Reliable System The PrimeCut Gamma is a flatbed high speed cutting machine to be equipped with various high precision plasma systems and/or Oxy-Fuel cutting according to local requirements. This high productivity system can achieve high quality cuts up to 30 mm thickness. The correct cutting height is ensured by arc voltage control. The solid structure of the rigid and stable gantry construction allows for positioning and cutting speeds up to mm/min. High positioning accuracy and cutting precision are ensured by rack and pinion drive with brushless AC motors on linear guiderails in all axis. The integrated downdraft cutting table is provided with an optional extraction and filter system.

Small Size but Versatile The PrimeCut Gamma with 3D-Bevel Cutting Unit and Pipe Cutting Unit is ideally suited to cut miscellaneous steel tubes.

Various Programming software modules are available to generate cutting programs for regular tube joints or 3D-frameworks constructions.

9 Small Size but Versatile The PrimeCut Gamma with 3D-Bevel Cutting Unit and Pipe Cutting Unit is ideally suited to cut miscellaneous steel tubes. Field proven mechanical design and easy CNC operation ensure a refreshing approach to repetitious, time-consuming tasks. Various Programming software modules are available to generate cutting programs for regular tube joints or 3D-frameworks constructions. Thanks to the auto-beveling function, the cut faces are executed in the correct angle and allow joints to be welded together easily. The compact solution for steel construction and job shops. PrimeCut Gamma Bevel Plasma & Pipe Cutting PrimeCut Gamma 2500 Pipe Cutting Pipe Cutting Unit Pipe Width [mm] up to 500 Cutting Length [mm] 3.000, Overall Width [mm] 2500mm Chuck Rotation RPM (X-Axis) 15 RPM Roller Support (sets) 2 Positioning Speed mm/min Precision Plasma Cutting Speed mm/min Positioning Accuracy 0.1 mm / mm Repetitive Accuracy 0.1mm

Thin Sheet Cutting System PrimeCut Vento Air Plasma Designed for all common HVAC and thin sheet applications Plug and cut - Minimum installation time Air plasma systems available for cutting up to 25

10 Thin Sheet Cutting System PrimeCut Vento Air Plasma Designed for all common HVAC and thin sheet applications Plug and cut - Minimum installation time Air plasma systems available for cutting up to 25 mm thickness Advanced Smart Windows Touch screen control Wireless Remote Control for operator mobility Additional 1 Oxy-fuel torch possieble Optional: Exhaust Filter and/or Coil Feeder PrimeCut Vento 1500 PrimeCut Vento Overall Dimension (WxL) (1.800 mm x mm) or (2.800 mm x mm) Effective Cutting Area (WxL) (1.500 mm x mm) or (2.500 mm x mm) Positioning Speed [mm/min] mm/min Air Plasma Cutting Speed [mm/min] mm/min Cutting thickness [mm] Air Plasma: 1 25 Electrical supply [V/Hz] 230/50 Hz CNC control Smart Windows Touch screen control with the latest technology available, intuitive HMI interface, integrated datebase for all cutting processes, 101 standard shapes with various parameters, nesting and remote diagnostic feature Precise Cutting for HVAC Applications The PrimeCut Vento is a complete plasma cutting system designed for duct work production in the heating, ventilation and air conditioning industry as well as for small job shops demands. The Machine has a positioning speed of mm/min. The precise longitudinal guide is located on the cutting table for easy loading and unloading plates. The combination of precise AC drives, rigid aluminum beam and downdraft cutting table ensures precise positioning resulting in high quality cuts.

The Economic Cutting Solution Designed for all common HVAC applications Easy-to-use cutting machine at low costs Cutting table can be provided locally Extendable up to 6.

11 The Economic Cutting Solution Designed for all common HVAC applications Easy-to-use cutting machine at low costs Cutting table can be provided locally Extendable up to 6.000mm cutting length Precise single AC drive Air plasma systems available for cutting up to 25 mm thickness Tactile height control Integrated CNC-Controller PrimeCut Mono Air Plasma PrimeCut Mono 1500 PrimeCut Mono Overall Dimension (WxL) (2.100 mm x mm) or (2.100 mm x mm) Effective Cutting Area (WxL) (1.500 mm x mm) or (1.500 mm x mm) Positioning Speed [mm/min] mm/min Air Plasma Cutting Speed [mm/min] mm/min Cutting thickness [mm] Air Plasma: 1 25 Electrical supply [V/Hz] 230/50 Hz CNC control Smart Windows Touch screen control with the latest technology available, intuitive HMI interface, integrated datebase for all cutting processes, 101 standard shapes with various parameters, nesting and remote diagnostic feature High Quality Cutting at Reasonable Costs The PrimeCut Mono comes in two sizes and is the economical solution for small job and repair shops. The stiff design of the machine with single AC drive allows to cut precise and efficient with various Air Plasma systems, depending on the application.

12 Designed Developed and Engineered in Germany EPCA-Germany the power of engineering. Advanced technology combined with face to face relationship and an in-depth understanding of customers needs that s what EPCA-Germany as a manufacturer of Renewable Energy Systems, Thermal Cutting Machines and Automation Technology stands for. Customers are companies active in Green Energy and Pure Water Supply, Steel Construction, Shipbuilding, Vehicle Manufacturing, Fabrication and other Heavy Metal Industries they all trust on the EPCA-Germany expertise. EPCA-Germany GmbH Haagweg Bad Nauheim Tel info@epca-germany.com Renewable Energy Thermal Cutting Engineering Automation

AKS has partnered with many high-quality machinery sales dealers and has an extensive service and support network.

AKS has partnered with many high-quality machinery sales dealers and has an extensive service and support network. Advanced Kiffer Systems, Inc. (AKS), a subsidiary of Kiffer Industries, is headquartered in Cleveland, OH, and has been at the forefront of manufacturing high-quality machinery for over 100 years since