Gershwin Pty Ltd Trading as Prowler Proof

Transcription

1 SS LOY USTRLI..N TEST REPORT 00- SnapLock SD Hinged Security Screen Door Sample Number - FOR Gershwin Pty Ltd Trading as Prowler Proof ccredited for compliance with ISO/IE 70 Date of issue: /0/0 ENG0 / Report No Page of 7

2 ..N Test Report Hinged Security Screen Door SS LOY ustralia Test Report Number: 00- Project Number: 07 Manufactured y: Prowler Proof Date of Submission: 7/0/0 Tested y: Sterrenberg and Horton Date: 7/0/0 ertified y: Sterrenberg Date: 7/0/0 Witnessed y: ndries otha Date: 7/0/0 Details of Test Door Type: Make or Model: Hinged security screen door SnapLock Small Diamond Sample Number: - Gap etween Door and Mounting Frame: Frame Size: Framing Material: - Lock side:.8mm - Hinge side:.0mm 00mm (H) x 870mm (W) Pinus Radiata. onstructional Description of Test Security Hinged Door: Hinged security screen door with infill secured utilising Prowler Proof SnapLock method. Frame corners welded. Details of Test door Infill Type and Fabrication Method: Manufacturer s Name / Part Number: Extruded and expanded diamond grille Prowler Proof PPSD Type Infill (if applicable) ) Number of Intersected Strands in a 0mm ircle: ) reaking Force in Shear of One Strand (min kn):.9,.00 Multiplication of bove Points and (min 0kN): 7.8, 8. Refer attached Shear test report (bove details supplied by customer not by testing authority) ENG0 / Report No Page of 7

3 ..N Test Report Hinged Security Screen Door Dynamic Impact Test S 09 / 0 Measurement efore Impact Test at Impact Point (datum reading): 0mm Test Remarks Pass Fail Impact One: mm Deflection from datum. Grille secure to frame. - Impact Two: 8mm Deflection from datum. Grille secure to frame. - Impact Three: 0mm Deflection from datum. Grille secure to frame. - Impact Four: mm Deflection from datum. Grille secure to frame. - Impact Five: 7mm Deflection from datum. Grille secure to frame. - 0mm Diameter Probe test using R.M.F: Jemmy Tests S 09 / 0 - Location Remarks Pass Fail entre Locking Point: Nm at full rotation of lever. Locking point secure. - ottom Locking Point: 8Nm at full rotation of lever. Locking point secure. - Top Locking Point: 09Nm at full rotation of lever. Locking point secure. - entre Hinge: 08Nm at full rotation of lever. Hinge point secure. - ottom Hinge 9Nm at full rotation of lever. Hinge point secure - Top Hinge: Nm at full rotation of lever. Hinge point secure - Infill Pull Tests S 09/ 0 Location 0mm Maximum 0mm Maximum 00x00mm Maximum D E Pass Fail entre Grille (.kn): - ottom corner Lock side 8 ) ottom corner Lock side 8 ) Maximum size of any gap between grille and grille frame or grille frame and door frame under load (dynamic). - Maximum size of any gap between grille and grille frame or grille frame and door frame after load (static). - The size of any gap caused by the infill breaking away from the security grille framing. D - Whether the grille remained in a fixed position. E - Whether the locking device maintained the door in a locked position. ENG0 / Report No Page of 7

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5 ..N Identification Details for Security Hinged Door Submitted for Type Testing in ccordance to S 09/0 (Informative) General Model Number / Name: SnapLock Small Diamond Sample Number: - Manufactured y: Gershwin Pty Ltd trading as Prowler Proof Date of Submission: 7/0/ Description: Hinged security screen door DRWINGS: OMPLETE TTHED SHEETS (Figure and ) (To show additional specific details of door construction such as internal stiffening, hinging, etc., attach further sheets as necessary) Framing Section Type: Extruded aluminium Manufacturer s- Name: Prowler Proof Section Number: SLD ttached Dimensional Drawing- Number: - Issue: - Material Type and Grade: 00-T Surface Finish: Powder coated Mass per Metre Length (kg): - Mounting Frame Material: See attached D drawings (ttach drawings if necessary) orner Stake N/, Welded corners Locks Type: (Description of mechanism including cylinder) Lockwood 8 triple point security screen door lock containing a Lockwood Euro pin cylinder. Manufacturer s- Name: ssa bloy Part Number: 8 onstruction Material- ody: ast zinc and steel backing Striker: Number of Locking Points: Three () 8 standard striker plate secured with 8g, 0mm screws Handle (furniture) Identification: Means of Mounting: Mounting Location: 8 Lock furniture Prowler Proof s per manufacturer s instruction See attached D drawings ENG0 / Report No Page of 7

6 ..N Infill Type and Fabrication Method: Small Diamond Grille Manufacturer s- Name: Prowler Proof Part Number: PPSD ttached Dimensional Drawing- Number: - Issue: - Material Type and Grade: luminium 0-T Surface Finish: Diameter of Type Infill: (If applicable) Powder coated See attached Means of Securing: Weld Screw Rivet Other Fixing: lamp and bonded (If means of securing is OTHER, submit full details on a separate sheet) (ttach drawings if necessary) Hinges Type: Whitco Security Door Hinge - Steel Fixed Pin Number Fitted: Three () Manufacturer s- Name: ssa bloy Part Number: W87 ttached Dimensional Drawing- Number: - Issue: - Material Type and Grade- Leaves: Steel Pin: Steel fixed pin Surface Finish: Means of Securing: Weld Screw Rivet Other (If means of securing is OTHER, submit full details on a separate sheet) Weld Details: N/ Fastener Details: Type: - blind rivet Part Number: Material lum St.Steel Monel Steel OTHER Surface Finish: Stainless steel Length and Diameter: - Number Used and Location: (indicate on figure ) Nine (9) see attached (ttach drawings if necessary) ENG0 / Report No Page of 7

7 ..N Manufactured y: Prowler Proof Sample Number: - Size of Door and Location of Locking Points, Hinges and Mid-Rail Refer attached D drawing SLSD Testing sample. Means of Securing Infill to Framing, Location of Welds / Fasteners - Refer attached D drawing SLSD Snaplock small diamond hinged door. End ENG0 / Report No Page 7 of 7

8 90 00 Door IF IN DOUT SK ITEM QTY ILL OF MTERILS DESRIPTION STOK NO./DES. HINGED DOOR - PINE TEST FRME S09-SLSD HD000 SLSD - SnapLock Small Dimond Hinged Door S09-SLSD HD00 MTERIL LENGTH WIDTH 08 - ( : ) 870 Door D UX STRIKE D ( : ) 0 ENTER STRIKE D FRONT VIEW ( : ) UX STRIKE 0 ( : ) Prowler Proof GERSHWIN PTY LTD UHNN RD NYO, QLD. 0 PH: FX: DRWN DTE D 8//0 HEKED DTE PPR. DTE RW MTERIL TITLE: S09 - Testing SLSD - Testing Sample PRT NUMER: S09-SLSD HD000 MTERIL THIKNESS ISOMETRI VIEW DRWING DOUMENT FILE NME: S09-SLSD HD000.idw MODEL DOUMENT FILE NME: S09-SLSD HD000.iam STOK NUMER / DESRIPTION PROESS ODE: SHEET OF SLE NTS REV. D REV. No REVISION DESRIPTION DRWN DTE PP. Y DTE REVISION HISTORY THIS DRWING ND ITS ONTENTS RE ONFIDENTL ND RE SUJET TO RETURN ON DEMND ND MY NOT E OPIED OR DISLOSED TO NY THIRD PRTY OR USED DIRETLY OR INDIRETLY FOR NY OTHER PURPOSE THN S EXPRESSLY DETERMINED IN WRITING Y Gershwin Pty. Ltd. UNLESS OTHERWISE SPEIFIED XX = mm. MHINE FINISHES = X.X = 0.mm XX.XX = 0.mm = DO NOT SLE DRWING LL DIMENSIONS IN MILLIMETERS LL THRED TO E METRI ORSE LL WELDS TO S LL URRS ND SHRP EDGES TO E REMOVED WEIGHT: 7. kg PROJETION RD NGLE SHEET SIZE: INV.

9 IF IN DOUT SK Synthetic ond System joint onded at every contact point F ( : ) ITEM 7 QTY ILL OF MTERILS DESRIPTION STOK NO./DES. SLD 800mm MF 000 SD 0 X 0 MF 07 SL lamp - 000mm - lack 0009 Security Hinge - Steel 0000 Lockwood - 8 Lock ody - lack 07 Lockwood - 8 Furniture Pack - lack 0 Lockwood - 8 uxiliary Lock 0 MTERIL l 00 T L 0 T l 00 T Steel Generic Generic Generic LENGTH 9 WIDTH 7 F WELDED & GROUND FLUSH G Pilot holes for places 00 E E-E ( : ) G E D FRONT VIEW ( : ) REV. No REVISION DESRIPTION DRWN DTE PP. Y DTE REVISION HISTORY D 0 0 D ( : ) Prowler Proof GERSHWIN PTY LTD UHNN RD NYO, QLD. 0 PH: FX: THIS DRWING ND ITS ONTENTS RE ONFIDENTL ND RE SUJET TO RETURN ON DEMND ND MY NOT E OPIED OR DISLOSED TO NY THIRD PRTY OR USED DIRETLY OR INDIRETLY FOR NY OTHER PURPOSE THN S EXPRESSLY DETERMINED IN WRITING Y Gershwin Pty. Ltd. DRWN PPR. D HEKED RW MTERIL 7 DTE 8//0 DTE DTE TITLE: S09-SLSD HD00 DO NOT SLE DRWING S09 - Testing UNLESS OTHERWISE SPEIFIED XX = mm. MHINE FINISHES = X.X = 0.mm XX.XX = 0.mm = ISOMETRI VIEW SLSD - SnapLock Small Dimond Hinged Door PRT NUMER: MTERIL THIKNESS DRWING DOUMENT FILE NME: S09-SLSD HD000.idw MODEL DOUMENT FILE NME: S09-SLSD HD00.iam STOK NUMER / DESRIPTION S09-SLSD HD00 LL DIMENSIONS IN MILLIMETERS LL THRED TO E METRI ORSE LL WELDS TO S LL URRS ND SHRP EDGES TO E REMOVED WEIGHT: N/ PROJETION RD NGLE SHEET SIZE: PROESS ODE: SHEET OF SLE NTS REV. INV. D

10 IF IN DOUT SK 7 ITEM 7 ILL OF MTERILS QTY DESRIPTION STOK NO./DES. Pine Stud 70x Pine Stud 70x Pine Stud 70x Pine Trim x Pine Trim x 8 ugle Head atten Screw gx00mm ugle Head atten Screw gx0mm MTERIL Pine Pine Pine Pine Pine Steel, Mild Steel, Mild LENGTH WIDTH SREEN DOOR SIDE 0 9 ( : ) - ( : ) ISOMETRI VIEW ( : ) D FRONT VIEW ( : ) Prowler Proof GERSHWIN PTY LTD UHNN RD NYO, QLD. 0 PH: FX: DRWN DTE D 8//0 HEKED DTE PPR. DTE RW MTERIL TITLE: S09 - Testing HINGED DOOR - PINE TEST FRME PRT NUMER: DRWING DOUMENT FILE NME: S09-SLSD HD000 S09-SLSD HD000.idw MTERIL THIKNESS MODEL DOUMENT FILE NME: S09-SLSD Hinge Door 000-LHSH.iam STOK NUMER / DESRIPTION PROESS ODE: SHEET OF SLE NTS REV. D REV. No REVISION DESRIPTION DRWN DTE PP. Y DTE REVISION HISTORY THIS DRWING ND ITS ONTENTS RE ONFIDENTL ND RE SUJET TO RETURN ON DEMND ND MY NOT E OPIED OR DISLOSED TO NY THIRD PRTY OR USED DIRETLY OR INDIRETLY FOR NY OTHER PURPOSE THN S EXPRESSLY DETERMINED IN WRITING Y Gershwin Pty. Ltd. UNLESS OTHERWISE SPEIFIED XX = mm. MHINE FINISHES = X.X = 0.mm XX.XX = 0.mm = DO NOT SLE DRWING LL DIMENSIONS IN MILLIMETERS LL THRED TO E METRI ORSE LL WELDS TO S LL URRS ND SHRP EDGES TO E REMOVED WEIGHT: 8. kg PROJETION RD NGLE SHEET SIZE: INV.

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12 ,,\ Nf ZU [\ NT ccredited Laboratory No: 7 De st gn YWORLO REOGNISEO REDITTIOI' SHER TEST REPORT ZT Number: T00. Date: l't Mav 0 Manufactured y: PROWLER PROOF Sample identification: KU 89" llov Temper 0 Surface finish: Mill finish perture: mm T,vpe: im: To test the sample in accordance with Section 7 of S0-00-Methods of test- Security Screen Doors and Window Grilles. Method: o Transpose a circle of 0 mm diameter onto the infill of the test specimen. ount and record the number of chords/strands of the infill material/grille that are intersected by the circle. hoose a sample chord from the test specimen. For infill material of a regular, uniform design, the sample shall be a typical strand, clear of any knuckles or webs. For infill materials of irregular design and varying strand size, the thinnest structural strand intersected by the 0 mm circle shall be taken. Position the sample in the shear apparatus so that its orientation in relation to the cutting edges corresponds approximately to the direction of attack within a cutting tool in situ in an infill. pply a load to the test sample at arate of 9 mm/min cross-head travel and increase the load until fracture occurs. Record the shear force at fracture. Ifa double shear tool is used, the shear force recorded shall be half that which was measured. Requirements: (a) The breaking force of the chords shall be not less than 0 kn. (b) The shear force of any chord shall be not less than kn. Test equipment: zuma Hydraulic test rig Double shear tool zuma Design Pty Ltd ddress: 0 Newton Rd Wetherill Park NSW ustralia PH:'(0)90 0 FX:(0)90 0 S09 Shear Test Report/Issued Date -0-0/Revised Date 0..0 Page of This document is issued in accordance with NT's accreditation requirements. ccredited for compliance with ISO/IE 70. This document shall not be reproduced, except in full.

13 nnt '- hll lfe st gn NT ccredited Laboratory No: 7 YWORLD REOGNISED REDITTIOI' SHER TEST REPORT Results; Shear Orientation Double shear force Shear force (Halfofdouble shear force) I Vert cal Vert cal 70 7 a -) Vert cal Horizontal Horizontal 80 r0 Horizontal D agonal D agonal D asonal verage: 9.N Number of Intersections of Strands by 0mm Dia ircle: verage reaking Force in Shear of one Strand (min kn): Multiplication of above points artd (min 0kN):.9 kn 7.8 kn Remarks: PSSET) zuma Design Pty Ltd ddress: 0 Newton Rd Wetherill Park NSW ustralia PH: (0)90 0 FX: (0) Shear Test Report/Issued Date -0-0/Revised Date 0..0 Page of This document is issued in accordance with NT's accreditation requirements. ccredited for compliance with ISO/IE 70. This document shall not be reproduced, except in full.

14 Z I.J MI NT ccredited Laboratory No: 7 De qt gn,r\ NT \/ WORLO REOGNISED GREDITTIOT{ SHER TEST REPORT ED Shear Orientation Double shear force Shear force (Halfofdouble shear force) Vert cal 77t0 8 Vert cal J Vert cal Horizontal Horizontal 80 0 Horizontal s 7 D agonal D agonal D agonal verage: N a J Number of Intersections of Strands by 0mm Dia ircle: verage reaking Force in Shear of one Strand (min kn): Multiplication of above points I and (min 0kN):.0 kn 8. kn Remarks: P,{SSE$ ONLUSION From the results achieved it is evident that the sample satisfies reguirement 7. of Securit), screen doors and window grilles. SIGNTORY NME: Irwin SIGNTI]RE, DTE: l't Mav 0 zuma Design Pty Ltd ddress: 0 Newton Rd Weiherill Park NSW ustralia PH: (0)90 0 FX; (0)90 0 S09 Shear Test Report/Issued Date -0-0/Revised Date 0..0 Page of This document is issued in accordance with NT's accreditation requirements. ccredited for compliance with ISO/IE 70. This document shrll not be reproduced, except in full.

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16 9 8 Hinged Security Door Lock DepressRelease Release utton utton Point Kit and Standard Lock Installation Top uxiliary Lock o Ring Stile Fitting entral Lock With the central lock in the factory set Deadlock position, insert into the stile. Locate and engage the lug on the ctuating ar with the lock, then secure with screws. Important: The lock must be installled in the position shown, product warranty cannot be assured if installed upside down. Passage Mode With the central lock in the factory set Deadlock position, insert key and rotate 90 degrees away from the lever to the unlocked position or Passage mode. Snib rotates to the vertical position. Spindle Top 7 Hook bolt retracted am Test Safety Mode: Important: Release button above hook bolt must be depressed. Rotate key or snib 90 degrees towards the lever: - Padlock symbol is visible. - Inside and outside levers are locked. - uxiliary hook bolts are thrown and locked, push hook bolts upwards to check. - Repeat STEP to return lock to Passage mode. 0 Depress Release Release utton utton ylinder Fitting ylinder & Spindle - Insert cylinder so cam turns towards front of door. - Losely fix cylinder with screw. - Then insert spindle into lock body. Locating Lugs Lug ctuator ar Drilling Hole in Top and ottom uxiliary Locks - Gently push the top uxiliary lock upwards to retract the hook bolt. - Then drill a mm hole in the centre of the slotted hole. - Repeat this step for the bottom uxiliary lock. Q008 Iss: 0 Rod Lever Handing If necessary prepare escutcheon by rotating levers 80 degrees downwards to required handing position. ottom uxiliary Lock Fitting the ctuator ar and uxiliary Locks Note: For ease of fitment remove door from the door frame. - ssemble the ctuating ar and Rods as shown prior to fitting to the door stile. With the TOP mark facing the front. - Keep the locating lugs of the ctuating ar facing the front edge of the door. - Insert the ctuator ar and rod assembly through the top cut-out and slide it through the door stile. - With the uxiliary locks in the locked position (as shown), Important: onnect the top uxiliary lock first to the end of the rod followed by the bottom uxiliary lock. - Then push them both into the door stile. 8 Test Deadlock Mode: Important: Release button above hook bolt must be depressed. Rotate key 80 degrees towards the lever: - Snib rotates 90 degrees towards the lever, padlock symbol is visible. - Inside and outside levers are locked. - uxiliary hook bolts are thrown and locked, push hook bolts upwards to check. Important: Reposition top and bottom uxiliary locks if necessary to achieve Safety and Deadlock modes, then fully tighten fixing screws in STEP 8. Snib Fitting Escutcheon - Fit escutcheon with snib on the inside face of the door. - Ensure snib is to 90 degrees in the direction of the lever.. - Secure inside and outside escutcheons with screws and screw hole plugs. Fixing Screw to Top and ottom uxiliary Locks - Gently push the top uxiliary lock upwards to retract the hook bolt. - Lightly fix screw in slotted hole. - Repeat this step for the bottom uxiliary lock. Securing Top and ottom uxiliary Locks Drill a mm hole through bottom hole in the uxiliary locks, secure with fixing screws.

17 8 Hinged Security Door Lock Mounting handle ELOW centreline of door Mounting handle OVE centreline of door Timber Door entral Strike Installation (Standard 9mm door) 7 Timber Door uxiliary Strike Installation (Standard 9mm door) Slot (min) Slot (min) Door jamb Door jamb Door jamb Mark on entral lock body Mark entral Strike Position Hold the door against the jamb and mark a line level with the mark on the front of the central lock body. Door jamb Mark on uxiliary lock body Mark uxiliary Strike Position Hold the door against the jamb and mark the door jamb level with the mark on the front of the uxiliary lock body. (From the mounting face) 8. (From the mounting face) 78. Mark olt Recess and Screw Exterior Holes - lign the bottom of the door entral strike with the mark face just made on the door jamb. - Face the curved side of the strike outwards, hold strike against the door stop and mark the bolt recess and screw hole positions. olt recess Door stop 8 Mark olt Recess and Screw Holes Exterior - lign the bottom of the door uxiliary strike with the mark face just made on the door jamb. - Hold strike against the door stop and mark the bolt recess and screw hole positions. olt recess Door stop hisel olt Recess For timber door jambs chisel out bolt recess and ensure it is at least 0mm deep and mm high from the SE of the strike hole. mm Height 0mm Depth mm Width ase of strike hole 9 hisel olt Recess For timber door jambs chisel out bolt recess and ensure it is at least 0mm deep and mm high from the TOP of the strike hole. mm Width mm Height 0mm Depth Top of strike hole Timber jamb mm luminium door 0 Timber jamb mm luminium door Mounting face Mounting face Fix Screws Secure the entral strike with fixing screws. Maximum clearance between door and jamb should not exceed mm. Fix Screws Secure the uxiliary strike with fixing screws. Maximum clearance between door and jamb should not exceed mm. oth sides of the door section must be cut to the dimensions given. Start with the centre of door (L OF DOOR) then measure 9.mm ELOW and mark the (L OF UTOUT). oth sides of the door section must be cut to the dimensions given. Start with the centre of door (L OF DOOR) then measure 77.mm OVE and mark the (L OF UTOUT).