ASSA ABLOY AUSTRALIA. Sliding Security Screen Door (Large Diamond) Sample Number FOR. Prowler Proof

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1 ..N SS LOY USTRLI TEST REPORT 9-8 Welded Sliding Security Screen Door (Large Diamond) Sample Number 98- FOR Prowler Proof ccredited for compliance with ISO/IE 7 Date of issue: /9/ ENG / Report No. 9-8 Page of 8

2 ..N Test Report Sliding Security Screen Door SS LOY ustralia Test Report Number: 9-8 Project Number: Manufactured y: Prowler Proof Date of Submission: 8/9/ Tested y: Sterrenberg and Horton Date: 8/9/ ertified y: Sterrenberg Date: 8/9/ Witnessed y: Michael Henry Date: 8/9/ Details of Test Door Type: Make or Model: Sliding security screen door Welded Large diamond Sample Number: 98- Frame Size: Framing Material: mm x mm Pinus Radiata onstructional Description of Test Security Sliding Door: Sliding security screen door with infill welded to frame. Frame corners welded Details of Test door Infill Type and Fabrication Method: Manufacturer s Name / Part Number: Extruded and expanded aluminium diamond grille Prowler Proof PPLD7 Type Infill ) Number of Intersected Strands in a mm ircle: 8 ) reaking Force in Shear of One Strand (min kn):.9 Multiplication of bove Points and (min kn): 9. (bove details supplied by customer not by testing authority) ENG / Report No. 9-8 Page of 8

3 ..N Dynamic Impact Test S 9/ Test Report Sliding Security Screen Door Measurement efore Impact Test at Impact Point (datum reading): Test Remarks Pass Fail Impact One: Grille secure in frame. - Impact Two: Grille secure in frame. - Impact Three: Grille secure in frame. - Impact Four: Grille secure in frame. - Impact Five: Grille secure in frame. - mm Diameter Probe test using R.M.F: - - Probe test: - - Jemmy Tests S 9/ Location Remarks Pass Fail entre Locking Point: Locking point secure. - ottom Locking Point: Locking point secure. - Top Locking Point: Locking point secure. - Infill Pull Tests S 9/ Location Horizontal, Locking point (.kn): mm Maximum mm Maximum xmm Maximum D E Pass Fail - entre of Infill (.kn): - entre of Locking side (.kn): entre of Non-Locking Side (.kn): Top Rail entre 8 ): ottom Rail entre (. kn): ottom Non-Locking orner + 8 ): - Maximum size of any gap between grille and grill frame or grille frame and door frame under load (dynamic). - Maximum size of any gap between grille and grill frame or grille frame and door frame after load (static). - The size of any gap caused by the infill breaking away from the security grille framing. D - Whether the grille remained in a fixed position. E - Whether the locking device maintained the door in a locked position ENG / Report No. 9-8 Page of 8

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5 ..N Identification Details for Security Sliding Door Submitted for Type Testing in ccordance to S 9/ (Informative) General Model Number / Name: Welded LD Sample Number: 98- Manufactured y: Gershwin Pty Ltd trading as Prowler Proof Date of Submission: /9/ Description: Sliding security screen door DRWINGS: OMPLETE TTHED SHEETS (To show additional specific details of door construction such as internal stiffening, hinging, etc., attach further sheets as necessary) Framing Section Type: Extruded aluminium Manufacturer s- Name: Prowler Proof Section Number: STD ttached Dimensional Drawing- Number: - Issue: - Material Type and Grade: luminium -T Surface Finish: Powder coated Mass per Metre Length (kg): - Mounting Frame Material: See attached D drawings (ttach drawings if necessary) orner Stake N/ Welded orners Locks Type: (Description of mechanism including cylinder) Lockwood 8 triple point security door with Lockwood anti drill euro -pin cylinder Manufacturer s- Name: ssa bloy Part Number: 8 onstruction Material- ody: ast Zinc Striker: Stainless steel Number of Locking Points: Three () Handle (furniture) Identification: Means of Mounting: Mounting Location: 8 Escutcheon and lever s per attached instruction See attached D drawings ENG / Report No. 9-8 Page of 8

6 ..N Infill Type and Fabrication Method: Large Diamond Grille Manufacturer s- Name: Prowler Proof Part Number: PPLD7 ttached Dimensional Drawing- Number: - Issue: - Material Type and Grade: luminium -T Surface Finish: Diameter of Type Infill: Powder coated See attached Means of Securing: Weld P Screw Rivet Other Weld Details: (If means of securing is OTHER, submit full details on a separate sheet) Type of Weld and Pattern: Welded double welded in corners then every second contact point Track Type: Sill Track LT Head track xmm LT Manufacturer s- Name: - Part Number: Sill Head - ttached Dimensional Drawing- Number: S9-SLLD SD Issue: // Material Type and Grade: Surface Finish: luminium t Powdercoat Fastener Details: Type: ssy Pan Head W.xmm Part Number: Material lum St.Steel Monel Steel X OTHER Surface Finish: Length and Diameter: Zn plate.xmm Number Used and Location: See attached D drawings (ttach drawings if necessary) Interlock Type: Interlock HD mm Manufacturer s- Name: - Part Number: 87 ttached Dimensional Drawing- Number: S9-SLLD SD Issue: // Material Type and Grade: Surface Finish: L T Powdercoat Fastener Details: Type: Tapping screw DIN ISO 79 - ST, x - Z Part Number: ENG / Report No. 9-8 Page of 8

7 ..N SSY-Pan Head W.xmm Material lum St.Steel Monel Steel OTHER Surface Finish: - Length and Diameter:.xmm /.xmm Number Used and Location: See attached (ttach drawings if necessary) Rollers Type: Speed Fit off set roller Manufacturer s- Name: Lincoln Sentry Part Number: ttached Dimensional Drawing- Number: - Issue: - Number Used and Location: total, top and bottom (ttach drawings if necessary) Lock Stile Receiver hannel Type: U hannel xmm Manufacturer s- Name: - Part Number: 88 ttached Dimensional Drawing- Number: S9-WDLD SD Issue: // Material Type and Grade: Surface Finish: L T Mill ENG / Report No. 9-8 Page 7 of 8

8 ..N Manufactured y: Prowler Proof Sample Number: 98- Size of Door and Location of Locking Points, Rollers and Mid-Rail See attached D drawing WDLD - Sliding Door Testing Sample Means of Securing Infill to Framing, Location of Welds / Fasteners - See attached D drawing WDLD - Sliding Door Testing Sample End ENG / Report No. 9-8 Page 8 of 8

9 9 DOOR HEIGHT 7. IF IN DOUT SK 8 DOOR - ( : ) 77 ITEM QTY DESRIPTION SLIDING DOOR - PINE TEST FRME WDLD - Welded Large Dimond Sliding Door Interlock HD Door Interlock HD mm U hannel - xmm Sill Track Sliding Head Track - xmm Zebra Pias-Pan Head W.xmm Tapping screw DIN ISO 79 - ST, x - - Z SSY-Pan Head W.xmm 97 9 ILL OF MTERILS STOK NO./DES. S9-WDLD SD S9-WDLD SD MTERIL lu l T l T l T l T Steel, Mild Generic Mild Steel LENGTH 7. WIDTH INTERLOK HOLE PTTERN 9 7 D INTERLOK HOLE PTTERN FRONT VIEW ( : ) 7 UX STRIKE REV. No REVISION DESRIPTION DRWN DTE PP. Y DTE REVISION HISTORY ENTER STRIKE 9 UX STRIKE ( : ) Prowler Proof GERSHWIN PTY LTD UHNN RD NYO, QLD. PH: + 7 FX: THIS DRWING ND ITS ONTENTS RE ONFIDENTL ND RE SUJET TO RETURN ON DEMND ND MY NOT E OPIED OR DISLOSED TO NY THIRD PRTY OR USED DIRETLY OR INDIRETLY FOR NY OTHER PURPOSE THN S EXPRESSLY DETERMINED IN WRITING Y Gershwin Pty. Ltd. - ( : ) DRWN PPR. D HEKED RW MTERIL DTE // DTE DTE TITLE: DO NOT SLE DRWING S9 - Testing UNLESS OTHERWISE SPEIFIED XX = mm. MHINE FINISHES = X.X =.mm XX.XX =.mm = 9 WDLD- Sliding Door Testing Sample PRT NUMER: ISOMETRI VIEW DRWING DOUMENT FILE NME: S9-WDLD SD S9-WDLD SD.idw MODEL DOUMENT FILE NME: S9-WDLD SD.iam MTERIL THIKNESS STOK NUMER / DESRIPTION LL DIMENSIONS IN MILLIMETERS LL THRED TO E METRI ORSE LL WELDS TO S LL URRS ND SHRP EDGES TO E REMOVED WEIGHT:.8 kg PROJETION RD NGLE SHEET SIZE: PROESS ODE: SHEET OF SLE NTS REV. INV. D

10 7 8 - TO OTTOM UTOUT 7 IF IN DOUT SK Double welded in corners, then every second contact point. F ( : ) F ITEM 7 8 QTY ILL OF MTERILS DESRIPTION STOK NO./DES. STD 8mm MF LD x MF Lockwood - 8 Lock ody Lockwood 8 uxilary Lock Lockwood - 8 onnecting ar (Rods) 8 Lockwood - 8 Furnature Pack - lack Speed Fit - Offset SSteel Roller 7 MTERIL l T L T Generic Generic Generic Generic Generic LENGTH 9 WIDTH 7 E-E ( : ) WELDED & GROUND FLUSH G 8 G E E 7 D D ( : ) D 8 8 FRONT VIEW REV. No REVISION DESRIPTION DRWN DTE PP. Y DTE REVISION HISTORY 9 Prowler Proof GERSHWIN PTY LTD UHNN RD NYO, QLD. PH: + 7 FX: THIS DRWING ND ITS ONTENTS RE ONFIDENTL ND RE SUJET TO RETURN ON DEMND ND MY NOT E OPIED OR DISLOSED TO NY THIRD PRTY OR USED DIRETLY OR INDIRETLY FOR NY OTHER PURPOSE THN S EXPRESSLY DETERMINED IN WRITING Y Gershwin Pty. Ltd. DRWN PPR. D HEKED RW MTERIL DTE // DTE DTE TITLE: DO NOT SLE DRWING S9 - Testing UNLESS OTHERWISE SPEIFIED XX = mm. MHINE FINISHES = X.X =.mm XX.XX =.mm = WDLD - Welded Large Dimond Sliding Door PRT NUMER: S9-WDLD SD S9-WDLD SD.idw MTERIL THIKNESS ISOMETRI VIEW DRWING DOUMENT FILE NME: MODEL DOUMENT FILE NME: S9-WDLD SD.iam STOK NUMER / DESRIPTION S9-WDLD SD LL DIMENSIONS IN MILLIMETERS LL THRED TO E METRI ORSE LL WELDS TO S LL URRS ND SHRP EDGES TO E REMOVED WEIGHT:.99 kg PROJETION RD NGLE SHEET SIZE: PROESS ODE: SHEET OF SLE NTS D REV. INV.

11 IF IN DOUT SK 7 ITEM QTY 7 8 ILL OF MTERILS DESRIPTION STOK NO./DES. Pine Stud 7x Pine Stud 7x Pine Stud 7x ugle Head atten Screw gxmm ugle Head atten Screw gxmm MTERIL Pine Pine Pine Steel, Mild Steel, Mild LENGTH 7 9 WIDTH ( : ) ( : ) D 8 FRONT VIEW ( : ) Prowler Proof GERSHWIN PTY LTD UHNN RD NYO, QLD. PH: + 7 FX: DRWN DTE D // HEKED DTE PPR. DTE RW MTERIL TITLE: S9 - Testing SLIDING DOOR - PINE TEST FRME PRT NUMER: ISOMETRI VIEW DRWING DOUMENT FILE NME: S9-WDLD SD S9-WDLD SD.idw MTERIL THIKNESS MODEL DOUMENT FILE NME: S9-WDLD SD.iam STOK NUMER / DESRIPTION S9-WDLD SD PROESS ODE: SHEET OF SLE NTS REV. D REV. No REVISION DESRIPTION DRWN DTE PP. Y DTE REVISION HISTORY THIS DRWING ND ITS ONTENTS RE ONFIDENTL ND RE SUJET TO RETURN ON DEMND ND MY NOT E OPIED OR DISLOSED TO NY THIRD PRTY OR USED DIRETLY OR INDIRETLY FOR NY OTHER PURPOSE THN S EXPRESSLY DETERMINED IN WRITING Y Gershwin Pty. Ltd. UNLESS OTHERWISE SPEIFIED XX = mm. MHINE FINISHES = X.X =.mm XX.XX =.mm = DO NOT SLE DRWING LL DIMENSIONS IN MILLIMETERS LL THRED TO E METRI ORSE LL WELDS TO S LL URRS ND SHRP EDGES TO E REMOVED WEIGHT: 9. kg PROJETION RD NGLE SHEET SIZE: INV.

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13 ,\, NT ZUM gn NT ccredited Laboratory No: 7 Desi YWORLO REOGNISED nedlttioit SHR TEST REPORT ZT Numberi T. Date: 'r }i/rav O Manufactured y: PROWLER PROOF Sample identification: KU 8. llo), Temper Surface finish: Mill finish perture: Omm Type: im: To test the sample in accordance with Section 7 of S--Methods of test- Security Screen Doors and Window Grilles. Method: o Transpose a circle of mm diameter onto the infill of the test specimen. ount and record the number of chords/strands of the infill material/grille that are intersected by the circle. hoose a sample chord from the test specimen. For inf,rll material of a regular, uniform design, the sample shall be a typical strand, clear of any knuckles or webs. For infill materials of irregular design and varying strand size, the thinnest structural strand intersected by the mm circle shall be taken. Position the sample in the shear apparatus so that its orientation in relation to the cutting edges corresponds approximately to the direction of attack within a cutting tool in situ in an infill. pply a load to the test sample at arate of 9 mm/min cross-head travel and increase the load until fracture occurs. o Record the shear force at fracture. Ifa double shear tool is used. the shear force recorded shall be half that which was measured. Requirements: (a) The breaking force of the chords shall be not less than kn. (b) The shear force of any chord shall be not less than kn. Test equipment: zuma Hydraulic test rig Double shear tool zuma Design Pfy Ltd ddress: Newton Rd Wetheriil Park NSW ustralia PH: ()9 FX: ()9 S9 Shear Test Report/Issued Date --/Revised Date.. Page of This document is issued in accordance with NT's accreditation requirements. ccredited for compliance with ISO/IE 7. This document shall not be reproduced, except in full.

14 ,r{ NT ZU M De sl En NT ccredited Laboratory No: 7 YWORLO REOGNISED GGREOITTION SHER TEST REPORT Results: Shear Orientation Double shear force Shear force (Halfofdouble shear force) Vertical Vertical 9 77 a J Vertical 9 Horizontal 9 7 Hor zontal I s 7 Hor zontal Diagonal s 8 Diagonal 9 Diagonal verage: 98. N Number of Intersections of Strands by mm Dia ircle: verage reaking Force in Shear of one Strand (min kn): Multiplication of above points I and (min kn):.9 kn 9. kn Remarks: PSSED zuma Design Pty Ltd ddress: Newton Rd Wetherill Park NSW ustralia PH: ()9 FX; ()9 S9 Shear Test Report{Issued Date --O/Revised Date.. Page of,l This document is issued in accordance with NT's accreditation requirements. ccredited for compliance with ISO/IE 7. This document shall not be reproduced, except in full.

15 ,\, NT tvt De t gn NT ccredited Laboratory No: 7 YWORLD REMNEO REOIT?lOl{ SHER TEST REPORT Shear Orientation Double shear force Shear force (Halfofdouble shear force) I Vert cal Vert cal 97 7 J Vert cal t Horizontal 89 Horizontal Horizontal 8 t 7 Diasonal s 8 8 Diasonal 9 Diasonal 9 9 verage: s8n J Remarks: Number of Intersections of Strands by mm Dia ircle: verage reaking Force in Shear of one Strand (min kn): Multiplication of above points I and (min kn): PSSEN.kN 9 kn ONLUSION From the results achieved it is evident that the sample satisfies requirement 7. of 9-8- Securit), screen doors and window grilles. SIGNTORY NM SIGNTURE: DTE: l't Mav zuma Design Pty Ltd ddress: Newton Rd Wetherill Park NSW ustralia PH: ()9 FX: ()9 9 Shear Test Report/Issued Date --/Revised Date.. Page of This document is issued in accordance with NT's accreditation requirements. ccredited for compliance with ISO/IE 7. This document shall not be reproduced, except in full.

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17 Installation of Top uxiliary Lock With the lock body in the factory set Deadlock position, insert into cutout. Ensure the Locating Lug on the ctuating bar engages correctly and secure with two mm countersunk self tapping screws supplied. The lock must be mounted in the position shown, as our product warranty cannot be assured if mounted upside down. Position the cylinder assembly in the lock body so that the cam rotates towards the front end of the door. Secure with mm countersunk metal thread screw supplied. Do not overtighten this screw as it may jam the locking mechanism. ssembling Indicator to lock. Slide Indicator wheel to required side prior to assembly. Drive post can only be inserted in lock body in the correct position. Insert lock indicator into interior side of lock body as shown. With the cylinder assembled, insert key and rotate to the unlocked condition. Insert high strength striker into lock body to test operation. Step. Ensure the lock is in the red LOKED position. Gently push the top lock down towards the main lock until it stops. Drill a mm hole in the centre of the slot, and loosely fit the first fixing screw. Step. Push the lock towards the top of the door, tighten the first screw. Ensure ctuating ar and Rods are assembled as shown prior to assembly to the door frame. With the TOP mark facing the top of the door. Yellow plastic washer Installation of ottom uxiliary Lock heck the beak position as per Step. Unlock and lock the main lock to check operation. Ensure the lock is in the red LOKED position, drill and fasten the second screw. Keeping the Locating Lugs of the ctuating ar facing the front edge of the stile, insert the rod assembly through the top cut-out and slide it through the door section. With the Top lock in the locked position connect the rod and push into place. Pull bottom rod end through bottom cut-out. onnect to ottom Lock and push into place. Ensure Hubs are aligned so that Snib Selector can move freely. djust Interior Snib Selector by rotating the selector screw with a screwdriver. The arrow must point towards the interior face of the door when lock is fitted. Do not overtighten. Hub Snib Selector Position Exterior snib plate into position on the external furniture plate as shown. Secure furniture plates to door section. Secure with two mm screws supplied. If a rectangular punch is used, insert plastic washer as shown. Step. Ensure the lock is in the red LOKED position. Gently push the bottom lock up towards the main lock until it stops. Drill a mm hole in the centre of the slot, and loosely fit the first fixing screw. Step. Push the lock towards the bottom of the door, tighten the first screw. heck the beak position as per Step. Unlock and lock the main lock to check operation. Ensure the lock is in the red LOKED position, drill and fasten the second screw. hecking of Top and ottom uxiliary Locks For correct function the beak should remain secure when pressure is applied in deadlocked state. To check correct function, deadlock the door and apply downwards pressure with a screw driver in position shown. If the beak releases the lock is now out of sync. Resynchronise the lock and adjust the lock slightly downwards. Deadlock and repeat test until beak is secure. Resynchorising the Lock If the lock is out of sync and cannot be operated. Remove the furniture plates and indicator assembly. Insert a small flathead screw driver into the indicator mechanism as shown. Turn the mechanism in the key locking direction. heck the operation of the lock. Press here with screwdriver Selector Screw

18 Passage Mode Rotate the key to put the lock into Passage Mode. The indicator will show green and both snibs will be free to operate. Privacy Mode Rotating the key 9 will place the lock into Privacy Mode. The indicator will show Yellow. The external snib will be locked and the internal snib free to operate. lternatively turn the internal snib towards the door jamb to place the lock in Privacy mode. Deadlock Mode Rotating the key 8 will place the lock into Deadlock Mode. The indicator will show Red. oth the external and internal snib will be locked and the lock can only be unlocked by using the key. Mounting the Striker With the strikers inserted in the main lock body and the top and bottom locks, either mark the position on the outside of the jamb or remove the backing from the tape and allow the strikers to stick to the frame. Remove strikers from locks. Use larger strikers on Top and ottom locks For the main lock drill two Ømm holes and fit to door jamb where marked using mm countersunk screws. djust striker to correct position and then tighten screws. For timber jambs use longer g screws provided. Repeat the process with the top and bottom strikers with the 8g screws Use smaller striker on the Main lock Part No. 8- Iss. 8 oth sides of the door stile must be cut out to the dimensions given. Start with the centreline of the door. oth sides of the door stile must be cut out to the dimensions given. Start with the centreline of the door. LOKWOOD GURNTEE - SS LOY ustralia Pty Limited ("SS LOY") warrants its Lockwood products against defects in workmanship and materials, subject to the limitations and exclusions set out in this Warranty. If, within the normal working life of a product, it is found to be defective, and none of the limitations and exclusions set out in this Warranty apply, SS LOY will supply the same or equivalent product free of charge. This is the only remedy granted by SS LOY under this Warranty Limitations: ll electrical and electronic components used in SS LOY's Lockwood range of products (excluding batteries) are guaranteed for a period of months from the date of proof of purchase, unless stated otherwise. Exclusions: This Warranty does not cover:. Damage to or malfunction or failure of the Lockwood product caused or contributed to by: (a) improper installation or failure to follow fitting instructions; (b) improper maintenance; fair wear and tear; (d) any modification or repair which has not been authorized by SS LOY; (e) use of substitute or replacement parts or cylinders other than genuine SS LOY parts or cylinders; or (f) use of batteries other than those specified by SS LOY.. The cost of: (a) removal and/or replacement of the Lockwood product; (b) freight and/or traveling time; replacement batteries; or (d) any modification or repairs to a Lockwood product, unless authorised by SS LOY.. Damage to or deterioration of the plated finishes Florentine ronze, rchitectural ronze, Polished rass, Gold and Satin rass, which are classified as soft finishes, and are subject to deterioration under some environmental conditions.. Personal injury, property damage or economic loss, however caused. Symmetry Year Finish Warranty: SS LOY ustralia Pty Limited will replace five-year branded Symmetry product if within five years from the proven date of purchase it tarnishes, discolours or corrodes when properly installed and subject to no more than fair wear and tear. Symmetry Everbrass Warranty: Everbrass product is coated both on the exterior and interior surfaces with a lifetime anti-tarnish finish. SS LOY ustralia Pty Limited will replace Everbrass branded product if it corrodes, tarnishes or discolours when properly installed and subject to no more than fair wear and tear. This Warranty is in addition to and not in substitution for any rights of the purchaser under the ustralian onsumer Law and state or territory legislation.