Test Report Security Window Grille. Test Report Number: /3 PAM Number: 3930

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Jemima Fitzgerald
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1 Test Report Security Window Grille ASSA ABLOY Australia Test Report Number: /3 PAM Number: 3930 Manufactured By: Clearshield Australia Date of Submission: 16/09/08 Tested By: A Sterrenberg Date: 17/09/08 Certified By: A Sterrenberg Date: 17/09/08 Witnessed By: J Lee Date: 17/09/08 Details of Test Window Type and Class: Type 3, Class D. Make or Model: Sample Number: Frame Size: Framing Material: Clearshield cyclone exit screen with joiner. CS mm x 1000mm Pinus radiata 75mm x 75mm Constructional Description of Test Security Window Grille: Hinged exit screen containing perforated stainless steel mesh infill and a full length concealed latching bar on the locking Side. Details of Test Window Infill Type and Fabrication Method: Manufacturer s Name / Perforated stainless steel sheet. Metaltech Corp. Type 1 Mesh Infill (if applicable) N/A 1) Number of Intersected Strands in a 150mm Circle: 2) Breaking Force in Shear of One Strand (min 3kN): Multiplication of Above Points 1 and 2 (min 30kN): Type 3 Mesh Infill (if applicable) Material Type and Grade: Mass per m 2 (kg): Knife Shear Test: 304 Stainless steel 0.8mm Thick See attached report Test No. AZT xls (Above details supplied by customer not by testing authority) Page 1 of 8

2 Dynamic Impact Test AS 5039/ Test Report Security Window Grille Test Rig # S003. Measurement Before Impact Test at Impact Point (datum reading): 9mm Test Deflection from datum (mm) Remarks Pass Fail Impact One: 28 Deformation of grille. No gaps. Impact Two: 31 No gaps. Impact Three: 40 No gaps. Impact Four: 40 No gaps. Impact Five: 41 No gaps. 150mm Diameter Probe test using R.M.F: Infill Type Probe test: No gap between sash frame and window frame. Type 3 infill, No gaps between infill and frame. Jemmy Tests AS 5039/ Location Remarks Pass Fail Centre Locking Point: Bottom Locking Point: Top Locking Point: Centre Hinge: Bottom Hinge Top Hinge: No access could be gained to perform Jemmy tests. Infill Pull Tests AS 5039/ Location A 450mm Maximum B 150mm Maximum C 100x100mm Maximum D E Pass Fail Centre Grille (1.5kN): Horizontal, Locking Point (2.0kN) (Class B,C+D only): Top Corner, Lock Side 18 ): Type 3 Infill No gaps arose to allow for pull tests. Bottom Corner, Lock Side (1.5kN): Bottom NonLocking Corner ): (Sliding grille only) A Maximum size of any gap between grille and grill frame or grille frame and door frame under load (dynamic). B Maximum size of any gap between grille and grill frame or grille frame and door frame after load (static). C The size of any gap caused by the infill breaking away from the security grille framing. D Whether the grille remained in a fixed position. E Whether the locking device maintained the door in a locked position. Page 2 of 8

3 Force Probe Test (type 2 infill material only) N/A 150mm Spherical Probe Test (1.5kN): Remarks: Pass Fail Overall Test Remarks: Pass Hinged screen fully functional after impacts. No access could be gained to perform Jemmy tests Pass Type 3 Infill No gaps arose to allow for pull tests Pass This signature indicates that testing has been conducted in accordance to the current AS , and test results reflect the test findings. Authorised Signature.. Print Name... Date (Refer QP Position Requirements Procedure ) Page 3 of 8

4 Identification Details for Security Window Grille Submitted for Type Testing in Accordance to AS 5039/ (Informative) General Model Number / Name: Sample Number: Manufactured By: Clearshield Cyclone Exit Screen With Joiner Bar CS003 Clearshield Australia This information to be clearly marked on test window. Date of Submission: 10/9/2008 Description: Hinged exit screen containing perforated stainless steel mesh infill and a full length concealed latching bar on the locking side. DRAWINGS: COMPLETE ATTACHED SHEETS (Figure 1) (To show additional specific details of door construction such as internal stiffening, hinging, etc., attach further sheets as necessary) Framing Section Aluminium Manufacturer s Name: Selaco Aluminium Section Number: Attached Dimensional Drawing Number: Material Type and Grade: 6063T , 15178,15184,15185 & Issue: Refer attached drawings Refer attached drawings Powder Coated Mass per Metre Length (kg): Mounting Frame Material: Pinus radiata 75mm x 75mm Corner Stake Solid Aluminium Manufacturer s Name: Selaco Aluminium Section Number: G816 Attached Dimensional Drawing Number: Issue: Material Type and Grade: 6063T5 Fastener Details: Mill (If a corner stake is not used, describe the method of joining the frames) Rivets 410 Material Alum St.Steel X Monel Steel OTHER Stainless steel Length and Diameter: 410 Page 4 of 8

5 Mid Rail (If applicable) APPLICABLE Clearshield Ultra Strength Joiner Manufacturer s Name: Selaco Aluminium Section Number: Attached Dimensional Drawing Number: Issue: C Material Type and Grade: 6063T5 Mass per Meter Length (kg): Powder Coated Frame: Weld Screw Rivet Other X Means of Securing to Infill: Weld Screw Rivet Other X (Other Refer to attached Clearshield Photograph 1, CS002 Assembly method) Weld Details: N/A Type of Weld and Pattern: Fastener Details: N/A Rivett Material Alum St.Steel X Monel Steel OTHER Length and Diameter: 410 Two Rivets as per the attached Photograph Locks (If applicable) (Description of mechanism including cylinder) Continuous Aluminium Locking Extrusion along opening side of screen only Manufacturer s Name: Lock Extrusion Construction Material Body: 6063T5 Striker: NA Number of Locking Points: Handle (furniture) Identification: One Lock Extrusion Means of Mounting: Interengagement with extrusions Mounting Location: Indicate on figure 1. Page 5 of 8

6 Infill Type and Fabrication Method: Perforated Manufacturer s Name: MetalTech Corp Attached Dimensional Drawing Number: Issue: Material Type and Grade: 304 Diameter of Type 3 Infill: 2B THICKNESS=.8mm HOLE SIZE= 2.0mm UnCoated SPACING=3.1mm centres PITCH=60degrees staggered Means of Securing: Weld Screw Rivet Other X Weld Details: N/A Type of Weld and Pattern: Fastener Details: N/A (If means of securing is OTHER, submit full details on a separate sheet) Material Alum St.Steel Monel Steel OTHER Length and Diameter: Indicate on figure 2 Hinges (If applicable) Integral Hinge design in extrusions Number Fitted: One Manufacturer s Name: Selaco Aluminium Attached Dimensional Drawing Number: &15178 Issue: F, B Material Type and Grade Leaves: 6063 T5 Pin: N/A 40405S09, AlCS002 Powder coated Means of Securing: Weld Screw Rivet Other (If means of securing is OTHER, submit full details on a separate sheet) Weld Details: N/A Type of Weld and Pattern: Fastener Details: N/A Material Alum St.Steel Monel Steel OTHER Length and Diameter: (indicate on figure 1) Page 6 of 8

7 Track or Build Outs (If applicable)n/a Manufacturer s Name: Attached Dimensional Drawing Number: Issue: Material Type and Grade: Fastener Details: Material Alum St.Steel Monel Steel OTHER Length and Diameter: (indicate on figure 1) Interlock (If applicable)n/a Manufacturer s Name: Attached Dimensional Drawing Number: Issue: Material Type and Grade: Fastener Details: Material Alum St.Steel Monel Steel OTHER Length and Diameter: (indicate on figure 1) Rollers (If applicable)n/a Manufacturer s Name: Attached Dimensional Drawing Number: Issue: (indicate on figure 1) Page 7 of 8

8 Manufactured By: Sample Number: Clearshield Australia CS003 Location of Fixing Points, Locking Points, Hinges and MidRail. All Dimensions in Millimetres Hinge Mid rail Page 8 of 8

SECURITY SCREENS FABRICATION REFERENCE

SECURITY SCREENS FABRICATION REFERENCE GENERAL INFORMATION 4 SECURITY SCREEN TESTING 6 CUTTING FORMULA 7 FABRICATION GUIDE 8 EXPLODED VIEWS 10 PROFILES & COMPONENTS 12 CROSS SECTIONS 14 MACHINE 15 DIRECTORY