Emergency Stops. Shut down all machine functions! Protect machine during breakdown! Meet emergency stop regulations!

Transcription

1 Emergency Stops Shut down all machine functions! Protect machine during breakdown! Meet emergency stop regulations! Why should I use an Emergency Stop?... 9: INCA/INCA Tina Emergency Stop for Enclosure Installation... 9: Technical Data... 9: Smile Emergency Stop with LED... 9: Connection Examples and Technical Data... 9:6 Smile Tina Emergency Stop with LED... 9:9 Connection Examples and Technical Data... 9:0 Smile AS-i Emergency Stop with Indication... 9: Technical Data... 9: Stop-Line Emergency Stop Grab Wire Switch... 9: Technical Data and Mounting... 9:6 Contact Adjustment and Electrical Connection... 9:7 Smile and Inca Stops... 9:8 Smile R Reset Button... 9:8 Component List and Ordering Information... 9: ABB JOKAB SAFETY 0:

2 Why should I use an Emergency Stop?...to be able to stop a machine during a machine break-down or if someone is in danger! How do I recognize an E-Stop? All E-Stops which comply with the relevant standards for marking are red with a yellow background. An emergency stop grab wire should be red for high visibility. How should an E-Stop stop the machine? An E-Stop should stop the machine as quickly as possible. To obtain a quick stop, one either removes the power directly or one lets a frequency converter run down and afterwards after a little delay remove the power. An E-Stop should not create other hazards. Therefore a risk analysis must be made for the E-stop to be correctly connected. Requirements for E-stops are stated in these standards and regulations: 006//EC The Machinery Directive Clause... in Annex gives requirements for the emergency stop function for new machines. See also clause.. Control devices. Council Directive 89/6/EEC (with amendments) concerning the minimum safety and health requirements for the use of work equipment by workers at work Clause. gives the requirements for the emergency stop function for older machines. See also clause.. EN ISO 80 of machinery Emergency stop Principles for design A harmonized standard that gives technical specifications for the requirements in the Machinery Directive. Could also be used for older machinery. EN 600- of Machinery Electrical equipment of machines Part : General requirements. Harmonized standard that gives requirements for the electrical equipment of machinery including the emergency stop actuator/function. See clauses 9.. and 9... ABB JOKAB SAFETY :

3 INCA/INCA Tina Emergency Stop for Enclosure Installation INCA is an emergency stop device designed for installation in a.mm opening in an enclosure. There are two versions the INCA Tina, with electronic adaptation for connection to a dynamic safety circuit and connection to Vital and Pluto units and INCA, that contains only contacts, for use in dual channel solutions. There is an LED in the emergency stop button, which shows the current status: Green = all OK Red = this emergency stop has been pressed Unlit (INCA) or flashing red/green (INCA Tina) = a protective device earlier in the circuit has been pressed in. Regulations and Standards The INCA/INCA Tina is designed and approved in accordance with appropriate standards. Examples of such are: EN ISO 80:006, EN ISO 80, EN 600, EN and EN Features Installation in.mm opening Only mm installation depth in an apparatus enclosure LED information in the button and an electrical information output (IP6) Available with a black button for an ordinary push button line stop Approvals Pluto Relay INCA +V IQ 0 A pulse (+) S S (A) S A I A S S Pluto Vital INCA Tina +V IQ 0 A pulse A T A A R Info INCA E-Stop Button Front Ring INCA E-Stop Button Disk ABB JOKAB SAFETY 0:

4 INCA /INCA Tina Technical Data Manufacturer ABB AB/Jokab, Sweden Ordering information see page 0:9 Impact resistance Max. 0m/s², pulse width ms, (half sinusoidal) -axis, acc. to EN IEC Vibration resistance Max. 0 m/s² at 0 Hz 00 Hz, (sinusoidal) 0 cycles, axis, acc. to EN IEC Climate resistance Damp heat, cyclical Damp heat, sustained Dry heat Cooling Salt mist Level of safety Cat. /PL e Category SIL SIL PFH d INCA INCA Tina Color Weight Size Material Temperature Enclosure classification Installation Emergency stop LEDs INCA Green Not lit Red INCA Tina Green Flashing Red 96 hours, + C / 97%, + C / 9 % relative humidity, as per EN IEC days, +0 C / 9 % relative humidity, as per EN IEC hours, +70 C, as per EN IEC hours, -0 C, as per EN IEC hours, + C in a chemical solution with NaCl as per EN IEC EN ISO 89- EN 9- EN 606 IEC/EN PFH d : PFH d : Yellow, red and black Approx. grams See drawing Polyamide PA66, Macromelt, Polybutylenterephthalate PBT UL 9 V0-0 C to + C (operation), -0 C to +70 C (storage) Print: IP 6, Connector: IP0. mm device OK A unit earlier in the circuit is affected This emergency stop has been pressed device OK, safety circuit OK device OK, safety circuit previously broken This button is pressed in, and the safety circuit is broken Operating voltage (LED) INCA INCA Tina Current consumption (LED) INCA INCA Tina Emergency stop button Operating force Operating movement Contact material Minimum current INCA INCA Tina Maximum current INCA INCA Tina Mechanical life VDC VDC +% -% ma 7 ma ± N Approx. mm to locked position Gold-plated silver alloy 0 ma, 0 VDC/0 VAC A VDC, A VAC > 0,000 operations Standards EN 600, EN & - EN ISO 80 Accessories Front ring yellow for INCA Emergency stop sign S D F,.mm Emergency stop sign E FT,.mm Conformity TLJ000R000 TLJ000R000 TLJ000R //EG EN 9-, EN ISO 89- EN 606, EN 600- EN 696-, IEC EN , EN EN , EN 088 ABB JOKAB SAFETY :

5 Smile Emergency Stop with LED Small and Cost Effective Smile is an emergency stop button designed to be installed in areas with space limitations. This device is much like a common quick disconnect proximity switch which is engineered into the design of a machine. The connector allows for the use of premolded cables, eliminating labor and improper wiring. With M connection/s and centralized mounting holes, Smile is very easy to install, especially on aluminum extrusions. Smile is available for E-Stops in both dynamic and static safety circuits i.e. for interfacing to Vital/Pluto, Relays or PLCs using dual channel technology. Each version is available with either one or two M connections. LEDs in the top of the Smile E-stop unit show the actual status: Green = protection is OK Red = this E-Stop has been pressed OFF = an E-Stop earlier in the circuit has been pressed Regulations and Standards The Smile Emergency Stop is designed and approved in accordance with appropriate standards. Examples of such are: EN ISO 80, EN 600, EN and EN Different Variations of Smile Emergency Stops Smile EA has a -pole M connector on one end of the unit. Smile EA has two -pole M connectors, one on each end of the unit. Applications To stop a machine or a process Features Emergency push button up to Category PL e according to EN ISO 89- LED indication at every E-Stop Robust construction IP6 Approvals Smile EA Smile EA ABB JOKAB SAFETY 0:

6 Smile Connection Examples Smile EA can be connected to either a Relay or PLC using dual channel technology. Single channel example with LED indication. category. Connection via an M connector. Smile EA can be connected to either a Relay or PLC using dual channel technology. Dual channel example with LED indication. circuit category. Connection via an M connector. +V (+) S A +V (+) S A Pluto PLC Relay e.g. RT6, RT9 A S S Smile EA IQ 0 A-pulse Pluto PLC I Relay e.g. RT6, RT9 (A) S S A S S Smile EA Smile EA can be connected to either a Relay or PLC using dual channel technology. Single channel example with LED indication. category. Connection via an M connector, plus a termination connector. Smile EA can be connected to either a Relay or PLC using dual channel technology. Dual channel example with LED indication. circuit category. Connection via an M connector, plus a termination connector. Pluto PLC +V Relay e.g. RT6, RT9 (+) S A S S A Smile EA Term. conn. Pluto PLC +V IQ 0 A-pulse I Relay e.g. RT6, RT9 (+) S S (A) S A S S A Smile EA Term. conn. Smile EA can be connected to either a Relay or PLC using dual channel technology. Dual channel serial connection example with LED indication. circuit category. Connection via M connectors. Note that there is no termination connector for the Smile EA (see C on drawing), this unit being connected back to the Pluto/ Relay via a separate cable. +V IQ 0 A-pulse Pluto PLC I (+) S (A) Relay e.g. RT6, RT9 S S A S S A B Smile EA Smile EA Smile EA C PLC Relay Smile EA ABB JOKAB SAFETY Smile EA :6

7 Smile Connection Examples Smile EA and EA can be connected to either a Relay or PLC using dual channel technology. Dual channel example with LED indication. circuit category. Connection via M connectors. Note that there is no termination connector as the Smile EA (see C on drawing) completes the circuit without the need for a termination connector or return cable. Pluto safety PLC +V IQ 0 A-pulse I relay E.g. RT6, RT9 (+) S S (A) S A S S A B Smile EA Smile EA Smile EA C E-Stop Button Status LED Indication A B C A B C R R R G G G R R D G G Rd R D R G Rd B R D D G Rd B D R R Rd B B D R D Rd B B D D R Rd B B D D D Rd B B Smile EA/EA are like any other emergency stops when to the LED indication is not connected. This means that any suitable PLC or Relay can be used. If the LED indication is used, the The table at the left shows the LED indication status of the E-Stop buttons from the example shown above. A = Smile EA B = Smile EA C = Smile EA R = Released D = Depressed G = Green light from the top of the button Rd = Red light from the top of the button B = Blank, no light Termination device JST voltage between Pin (+) and Pin (-) should be between 9. and 8.8 VDC. The following examples show connections to PLC and Relay. Output Output Output PLC Relay Input Input Smile EA Input Smile EA ABB JOKAB SAFETY 0:7

8 Smile Technical Data Manufacturer ABB AB/Jokab, Sweden Ordering information see page 0:9 Impact resistance max. 0 m/s, pulse width (half sinusoidal) ms, -axis, as per EN IEC Vibration resistance (sinusoidal) max. 0 m/s at 0 Hz, 0 cycles, -axis, as per EN IEC Climate resistance Damp heat, cyclical Damp heat, sustained Dry heat Cooling Salt mist 96 hours, + C / 97%, + C / 9% relative humidity, as per EN IEC days, +0 C / 9% relative humidity, as per EN IEC hours, +70 C, as per EN IEC hours, -0 C, as per EN IEC hours, + C in a chemical solution with NaCl as per EN IEC Level of safety IEC/EN SIL PFH d.60e-0 Color Yellow, red and black Weight Approx. 6 grams Size Length: 8 mm + M contact(s) (. mm each) Width: 0 mm Height: mm Material Polyamide PA66, Macromelt, Polybutylentere phthalate PBT, Polypropylene PP, UL 9 V0 Ambient temperature -0 C to + C (operation), -0 C to +70 C (stock) Protection class IP 6 Mounting Two M recessed hexagon head screws, L mm Hole cc: mm LED on E-Stop Green Off Red device ok, circuit closed circuit broken (When an E-Stop is depressed all following units in the circuit lose the LED function) device actuator depressed and circuit broken Input voltage (LED) 7-7 VDC ripple ±0% (LED supply voltage) Current consumption (LED) ma E-Stop button Actuating force ± N Actuator travel Approx. mm to latch Material, contacts Silver alloy gold plated Min current 0 ma 0 VDC/ 0 VAC Max current A VDC, A VAC Mechanical life > 0,000 operations Accessories Emergency stop button S D F,.mm TLJ000R0700 Emergency stop button E F T,.mm TLJ000R0800 Conformity EN ISO 80, EN 600 EN & - Smile Connection Examples Smile EA - Input - Input - 0 VDC* - Output - Output brown white blue black grey *Note: - 0 VDC is to be connected only if LED indication is required. Smile EA - Input - Input - 0 VDC* - Output, feedback - Output, feedback brown white blue black grey brown white blue black grey - Output - Output - 0 VDC* - Input, feedback - Input, feedback ABB JOKAB SAFETY :8

9 Smile Tina Emergency Stop with LED Small and Cost Effective Smile is an emergency stop button designed to be installed in areas with space limitations. This device is much like a common quick disconnect proximity switch which is engineered into the design of a machine. The connector allows for the use of premolded cables, eliminating labor and improper wiring. With M connection/s or cable and centralized mounting holes, Smile is very easy to install, especially on aluminum extrusions. Smile is available for E-Stops in both dynamic and static safety circuits i.e. for interfacing to Vital/Pluto, Relays or PLCs using dual channel technology. Each version is available with either one or two M connections or cable. Two M connectors are used to enable the connection of E-Stops in series, which is often used with dynamic safety circuits, fulfilling safety category. In the top of the Smile E-Stop unit LEDs show the actual status: Green = protection is OK Red = this E-Stop has been pressed Flashing Red/Green = an E-Stop earlier in the circuit has been pressed Regulations and Standards The Smile Emergency Stop is designed and approved in accordance with appropriate standards. Examples of such are: EN ISO 80:006. EN ISO 80, EN 600, EN and EN Different Variations of Smile Tina Emergency Stops Smile EA Tina has a -pole M connector on one end of the unit. Smile EA Tina has two -pole M connectors, one on each end of the unit for serial connecting. Applications To stop a machine or a process Features Emergency push button up to Category PL e according to EN ISO 89- Light beam, E-Stop and Eden in the same safety circuit connected to Vital or Pluto enables safety Category according to EN ISO 89- LED indication at every E-Stop Robust construction Info-signal from each E-Stop IP6 Approvals Smile EA Tina Smile EA Tina ABB JOKAB SAFETY 0:9

10 Smile Tina Connection Examples Smile EA Tina can be connected to either Pluto or Vital system. circuit category with LED indication/information. Connection via M connec- tors. The circuit below shows three Smile EA Tina units connected in series via connection terminals in the electrical cabinet. Pluto IQ0 Vital T R Connection Termination A Smile EA Tina B Smile EA Tina C Smile EA Tina Smile EA Tina can be connected to either Pluto or Vital system. circuit category with LED indication/information. Connection via M connec- tors. The circuit below shows three Smile EA Tina units and one Eden connected in series via a Tina A connection block. A Pluto IQ0 Vital T R Tina A Smile EA Tina B Smile EA Tina C Smile EA Tina Eden = Adam & Eva ABB JOKAB SAFETY :0

11 Smile Tina Connection Examples The table below shows the information output signal status from each of the Smile EA Tina units in the connection examples on the previous page. In the example showing connection with an Eden sensor, E-Stop Information Button Status Output Signal A B C A B C R R R H H H R R D H H L R D R H L H R D D H L L D R R L H H D R D L H L D D R L L H D D D L L L Smile EA Tina can be connected to either Pluto or Vital system. circuit category with LED indication/information. Connection via M connec- the Eden status information signal acts in the same way as the Smile Tina EA Units. The status information signal can be connected to, for example, the PLC input. A = Smile EA Tina B = Smile EA Tina C = Smile EA Tina R = Released D = Depressed H = High (i.e. supply voltage) L = Low (= 0 VDC) Note: The information signal must not be used a safety signal. The signal should only be used to indicate the status of connected devices. tors. The last Smile EA Tina unit feeds the dynamic signal back to the Pluto/Vital. A B C IQ0 T Pluto Vital R Smile EA Tina Smile EA Tina Smile EA Tina E-Stop Button Status LED Indication A B C A B C R R R G G G R R D G G Rd R D R G Rd F R D D G Rd Rd D R R Rd F F D R D Rd F Rd D D R Rd Rd F D D D Rd Rd Rd The table at the left shows the LED indication status of the E-Stop buttons from the example shown above where three Smile 0EA/EA/EA Tina units are connected in series. A = Smile EA/EA Tina B = Smile EA/EA Tina C = Smile EA/EA Tina R = Released D = Depressed G = Green light from the top of the button Rd = Red light from the top of the button F = Flashes between green and red light Smile EA Tina can be connected to either Pluto or Vital system. circuit category with LED indication/information. Connection via M connectors. The circuit shows two Smile EA Tinas, one Eden sensor and one Focus Light Curtain connected in series. Eden = Adam & Eva Focus Pluto IQ0 Vital T R Smile EA Tina Smile EA Tina M-A M-A M-B Tina 0A ABB JOKAB SAFETY 0:

12 Smile Tina Technical Data Manufacturer ABB AB/Jokab, Sweden Ordering information see page 0:9 Impact resistance max. 0 m/s, pulse width ms, (half sinusoidal) -axis, as per EN IEC Vibration resistance max. 0 m/s at 0 Hz, 0 cycles, (sinusoidal) -axis, as per EN IEC Climate resistance Damp heat, cyclical 96 hours, + C / 97%, + C / 9% relative humidity, as per EN IEC Damp heat, sustained 6 days, +0 C / 9% relative humidity, as per EN IEC Dry heat 96 hours, +70 C, as per EN IEC Cooling 96 hours, -0 C, as per EN IEC Salt mist 96 hours, + C in a chemical solution with NaCl as per EN IEC Level of safety IEC/EN SIL PFH d.66e-09 Color Yellow, red and black Weight Approx. 6 grams Size Length: 8 mm + M contact(s) (.mm each) Width: 0 mm Height: mm Material Polyamid PA66, Macromelt, Polybutylenterephthalate PBT, Polypropylene PP, UL 9 V0 Ambient temperature -0 C to + C (operation) -0 C to +70 C (stock) Protection class IP 6 Mounting Two M hexagon socket screws, L mm; Hole centers: mm LED on E-Stop Green Flashing Red Time delay device OK, circuit OK device OK, safety circuit broken Breaks in safety device and safety circuit :. (Two Smile units are equal to three Edens in time delay) Input voltage 7-7 VDC ripple ±0% Current consumption 7 ma (7mA with max. current from information output) Current from information output 0 ma max E-Stop button actuating force ± N Actuator travel Approx. mm to latch Material, contacts Silver alloy gold plated Mechanical life > 0,000 operations Accessories Emergency stop sign S D F,.mm TLJ000R0700 Emergency stop sign E F T,.mm TLJ000R0800 Conformity EN ISO 80, EN 600 EN & - Smile Connection Examples Smile EA Tina - Input voltage, 7-7 VDC ripple +/- 0% - Dynamic input signal + brown white blue - black grey - 0 VDC - Dynamic output signal - Information output Smile EA Tina - Input voltage,7-7 VDC ripple +/- 0% - Dynamic input signal - 0 VDC - not used - not used + brown white blue - black grey + - brown white blue black grey - Output voltage to next unit - Dynamic output signal (to next Smile or to Pluto or Vital system) - 0 VDC - not used - Information output ABB JOKAB SAFETY :

13 Smile AS-i Emergency Stop with Indication Smile EA AS-i is an emergency stop with a built-in dual channel safe AS-i input node. The AS-i bus and the safety around it is specified by the two organizations AS-International Association and AS-Interface at Work, and is described in publications such as AS-Interface The Automatic Solution. Smile EA AS-i is supplied with 0 V DC from the AS-i bus. The recommended connection to the AS-i bus is made via a flat cable terminal to M, which makes it possible to quickly and easily connect the device to the yellow AS-i cable. Smile AS-i can also be connected directly to the AS-i bus using only two conductors (pins and on the unit's M contact). Smile is also available with black push button and is used in this case as a safety stop. See page 0:8. Regulations and Standards The Smile Emergency Stop is designed and approved in accordance with appropriate standards. Examples of such are: EN ISO 80:006. EN ISO 80, EN 600, EN and EN Applications To stop a machine or a process Safe input node in AS-i systems Features Emergency push button up to Category PL e according to EN ISO 89- Simple connection AS-i bus LED indication on push button and AS-i status indication Robust construction Push button IP 6, housing IP67 Available as safety stop with black push button Approvals ABB JOKAB SAFETY 0:

14 Smile AS-i Technical Data Manufacturer ABB AB/Jokab, Sweden Ordering information see page 0:9 AS-i data AS-i profile S-7.B.0 Addressing M-contact Node address on delivery 0 Response time across the AS-i bus ms (+ response time for safety monitor) Pin configuration () () () () () Voltage supply Output voltage Total current consumption General Enclosure protection class Ambient temperature Dimensions Color AS-i + Not used AS-i Not used Not used 0 V DC from the AS-i bus Tolerance 6..6 V DC < 60 ma IP C x 0 x 8 (+. mm M contact) (H x B x D) Base: yellow Emergency stop button (Smile EA AS-i): red Safe stop button (Smile SA AS-i): black ± N Actuating force Actuating movement Ca mm to latch Mechanical life > 0,000 operations PFH d 6.9x0-9 /Harmonized standards IEC/EN SIL, PFDavr:.9x0 - EN 606 SIL EN ISO 89- Performance level PL e, Category, MTTF d : high EN & - For emergency stop buttons/ safety stop buttons EN ISO 80:008 For emergency stop buttons/ safety stop buttons Certification TÜV Nord LED in Emergency Stop Button LED displays can be individually programmed in the PLC program as shown below. LED in Indicator Description push-button Red ON Output bit ON OFF Output bit OFF or Output bit & ON Green ON Output bit ON OFF Output bit OFF or Output bit & ON AS-i LED and Fault LED in Combination LED pair at the M contact. AS-i (Green) Fault (Red) OFF OFF AS-i voltage missing ON OFF Normal operation ON ON No data exchange with master Flash ON No data exchange due to address = 0 ABB JOKAB SAFETY :

15 Stop-Line Emergency-Stop Grab Wire Switch Duplicated in Both Directions Stop-Line is used for easy reach of an emergency stop along machines, conveyors and processes. Stop-Line is easier to install than a system of several emergency stop buttons along a carriage path. Stop-Line indicates operation status, reset or triggered mode. There is also indication of how taut the wire is. Stop-Line can be used as protection for conveyors with low risks. The wire can, for example, be installed at waist height in front of the conveyor, which provides an emergency stop if someone falls towards the conveyor. Stop-Line has four contacts. If someone pulls the wire or if the wire is broken, all the contacts are affected. In both cases, the machine is emergency-stopped. Just before the safety contacts are broken an indication is given since the wire may accidentally trigger the stop signal as a result of temperature differences. To reset the Stop-Line, the combined emergency and reset button must be pulled out. Forced Disconnected Contacts The contacts of the Stop-Line are forced disconnected. Forced disconnection means that the contacts are mechanically pulled apart, thus ensuring protection against contact welding or sticking. Level The forced disconnected contacts provide a high level of safety. To achieve a high level of safety in the machine control system, it is appropriate to use a safety relay, Vital controller or Pluto PLC manufactured by ABB Jokab. Stop-Line can be combined with Tina devices for use in a safety circuit containing other safety devices and emergency stops according to PL e. Emergency-Stop Grab Wire is easily accessible during normal work operation. Applications Emergency stop grab wire safety switch along machines or conveyors Features Emergency switch up to Category PL e according to EN ISO 89- Duplicate extraction in two directions Up to 7m in length Robust construction IP 67 Integrated emergency stop button Warned before safety circuit is broken Regulations and Standards The Stop-Line is designed and approved in accordance with appropriate standards. See Technical Data. Approvals BG ABB JOKAB SAFETY 0:

16 Stop-Line Technical Data Manufacturer ABB AB/Jokab, Sweden Ordering information see page 0:0 Color Black with yellow label Level of safety Cat. /PL e, EN ISO 89- Housing material Cast aluminium Lid material Cast aluminium Operating temperature -0 C to +80 C Switching contacts NC + NO Protection class IP 67, EN 609 Mechanical life 00,000 switching cycles Max. switching frequency 0/min Reset method mushroom-head slam button Max. wire length 7. m/7 m Mounting x M/ x M6 Terminals Screw terminal, 8 x M Cable access x M0 x. Weight 0.9 kg Max. voltage 0 VAC Information output Rated voltage Rated current Ue 0-0 V DC Ie 0mA Thermal current 0A Utilization category AC, DC Short-circuit protection Melting Fuse 6A DII type gg Conformity EN ISO 89- EN ISO 80, EN6097- EN , VDE 0 EN ISO 00-, - och VDE 0660 T00 Stop-Line Mounting The wire should be mounted at least 0 mm from the underlying surface. If the wire is longer than m it must be supported with low friction supports. The ambient temperature during installation should be the same as during operation. For the Stop-Line type A, after installation pull the wire strongly several times and then adjust the tension to compensate for any extensions due to deformation of the thimbles. Pull Rope Spring Support Stop-Line 7A/7A Support (Pulley Block or Eye Bolt) Max 7m/7m 0.m -m 0.m ABB JOKAB SAFETY :6

17 Stop-Line Contact Adjustment The tension is adjusted using the built-in set screw until the arrowhead is aligned with the label in the window. (See picture below.) When the combined emergency and reset button is then pulled making the status window show green, all contact pairs are in operational mode and the machine can be started. Pulling the wire, or if the wire is broken, all the contact pairs shift position and the machine is stopped. Before doing so, an electronic warning signal is provided which can be used to alert an operator to compensate for slow variations of the tension in the Stop-Line wire. This is useful to avoid unnecessary stops caused by e.g. ambient temperature variations. S Tolerance: distance ± 0. mm, power ± % on (closed) off (open) for contacts - Stop-Line Electrical Connection Electrical connection of Stop-Line, highest level of safety. Connection terminal and : Connection of supply voltage 0- DC Connection terminal and : Connection to signal circuit or lamp for indication Note: The connection shows the Stop-Line in a correctly tensioned condition ABB JOKAB SAFETY 0:7

18 Smile and Inca Stops stops are used to stop the operation of a machine in a safe manner. It must not be used as an emergency stop, but only as a stop for an individual hazardous motion. This is indicated by black push button. Likewise, an emergency stop push button with red push button must not be used as a safety stop. Smile with Indication The Smile series is available with black push button and has a similar designation apart from an S in the name instead of E. The safety stops are identical to the corresponding emergency stops apart from the black push button. For technical data see the Smile emergency stop. Inca for Panel Mounting The Inca series is available with black push button and is called Inca S/Inca S Tina. The safety stop is identical to the corresponding emergency stop apart from the black push button. For technical data see the Inca emergency stop. Smile R Reset Button Smile RA/B are reset push buttons intended to reset safety circuits. Smile RA has connections for the NO-contact and for the LED in the push button. The reset LED is to be turned of after reset of the safety circuit. Smile RB is used together with our Pluto PLC in order to reduce the number of terminals one terminal is used as both input for the reset as well as output for the LED. Smile R Technical Data Manufacturer ABB AB/Jokab, Sweden Ordering information see page 0:0 Color Base Pushbutton Material Housing Push button contact Power Supply LED operating voltage LED current consumption Pushbutton operating voltage Pushbutton current consumption Pushbutton rated power yellow blue Polypropylene PP Au VDC (maximum VDC) 0 ma at VDC 0 ma at VDC Min: V, max: V Min: MA, max 00 ma Max: 0 mw Ambient temperature Humidity range Protection class Connectors Size Weight Mechanical life Switching reliability C to 8% (with no icing or condensation) IP6 -pole male M connector 8x0x6 (LxWxH) + mm for M connector (L) approx. 60 g,000,000 operations at 0 ma/ VDC 0 x 0-6 at ma/ VDC ABB JOKAB SAFETY :8

19 Component List - Emergency Stops Designation Ordering Information Description INCA TLJ000R000 Emergency stop button for panel mounting with mechanical contacts. Red/green LED. INCA Tina TLJ000R0000 Emergency stop button for panel mounting with Tina function and dynamic function principle. Red/green LED. For use with Vital/Pluto. INCA S TLJ000R000 stop button for panel mounting with mechanical contacts. Red/green LED. INCA S Tina TLJ000R000 stop button for panel mounting with Tina function and dynamic function principle. Red/green LED. For use with Vital/Pluto. INCA Yellow TLJ000R000 Yellow surround for emergency stop button. Surround Smile EA TLJ000R0000 Emergency stop, x NC, x M -pole male connector. Red/green LED. Smile EA TLJ000R000 Emergency stop, x NC, x M -pole male connector, x M -pole female connector. Red/green LED. Smile EA Tina TLJ0000R0000 Emergency stop for Vital/Pluto, x M -pole male connector. Red/green LED. Smile EA Tina TLJ0000R000 Emergency stop for Vital/Pluto, x M -pole male connector, x M -pole female connector. Red/green LED. Smile EA AS-i TLJ000R0000 Emergency stop with built-in dual channel safe AS-i input node, Red/green LED. x M -pole male connector. Smile SA TLJ000R0900 stop, x NC, x M -pole male connector. Red/green LED. Smile SA TLJ000R000 stop, x NC, x M -pole male connector, x M -pole female connector. Red/green LED. Smile SA Tina TLJ0000R000 stop for Vital/Pluto, x M -pole male connector. Red/green LED ABB JOKAB SAFETY 0:9

20 Component List - Emergency Stops Designation Ordering Information Description Smile SA Tina TLA0000R0600 stop for Vital/Pluto, x NC, x M -pole male connector, TLJ0000R0600 x M -pole female connector. Red/green LED. Smile SA AS-i TLA000R000 stop with built-in dual channel safe AS-i input node, x M TLJ000R000 -pole male connector. Red/green LED. Stop-Line TLJ000R0000 Emergency stop grab wire safety switch with integrated expansion spring, 7A NC contacts for safety circuit, NC contacts for status, NO contact for warning, 7m length. Quick connect head. Stop-Line TLJ000R0000 Emergency stop grab wire safety switch, NC contacts for safety 7A circuit, NC contacts for status, NO contact for warning, 7m length. Quick connect head. Stop-Line TLJ000R000 Emergency stop grab wire safety switch with integrated expansion spring, 7B NC contacts for safety circuit, NC contacts for status, NO contact for warning, 7m length. Conventional head. Stop-Line TLJ000R000 Emergency stop grab wire safety switch, NC contacts for safety 7B circuit, NC contacts for status, NO contact for warning, 7m length. Conventional head. Stop-Line TLJ000R00 Mounting kit for use with Stop-Line emergency stop grab wire switch, Installation Kit including m x mm wire (sheath mm), 6 wire clamps, 6 thimbles, turnbuckle, 8 eye bolts (M8x0). Stop-Line TLJ000R00 Mounting kit for use with Stop-Line emergency stop grab wire switch, Installation Kit including 0m x mm wire (sheath mm), pull wire spring, 9 pulley blocks, 9 fasteners for pulley block. Wire mm TLJ000R000 Red plastic coated wire for use with Stop Line. (sheath mm) Wire Clamp TLJ000R000 Duplex wire clamp for mm Stop-Line wire. for mm Thimble TLJ000R000 Wire thimble for use with wire clamp and mm Stop-Line wire. Turnbuckle TLJ000R0600 Wire turnbuckle M6 x 60 for tensioning Stop-Line mm wire. Eye Bolt M8x0 TLJ000R0900 Eye bolt for use with mm Stop-Line wire. ABB JOKAB SAFETY :0

21 Component List - Emergency Stops Designation Ordering Information Description Pull wire spring TLJ000R0000 Pull wire spring for use with Stop-Line 7. QF7 Pull Wire Spring TLJ000R000 Pull wire spring for use with Stop-Line 7. QF7 Pulley Block, TLJ000R000 Pulley block for use with Stop-Line 7/7. Unhinged Fastener for TLJ000R0600 Fastener for use with Stop-Line 7/7 pulley block. Pulley Block Pulley Block, TLJ000R000 Hinged pulley block for use with Stop-Line 7/7. Hinged Deflection Pulley TLJ000R000 Deflection pulley for use with Stop-Line 7/7. Ø 7mm Smile RA TLJ000R0000 Reset push button, NO, LED, x M -pole male connector. Smile RB TLJ000R000 Reset push button for use with the Pluto PLC, x M -pole male connector. Termination TLJ000R00 Smile termination device. Device JST This document and any attachments may include suggested specifications, drawings, schematics and similar materials from ABB Inc. Use of such information and/or documentation by the recipient is subject to and conditioned upon your acceptance of the terms of the General Document Disclaimer which can be found at Your acceptance of the terms of such General Document Disclaimer is conclusively presumed unless you notify ABB in writing of your disagreement with the terms of such Disclaimer immediately upon receipt of this document and you return to ABB all specifications, drawings, schematics and similar materials provided to you by ABB ABB JOKAB SAFETY 0:

22 Notes ABB JOKAB SAFETY :