SAFETY LIGHT CURTAINS

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1 SAFETY LIGHT CURTAINS SOLID-, SOLID-E A reliable and interference-proof safety sensor system is a prerequisite for high system availability and achievement of production targets. At the same time the increasing costs pressure of global competition also requires an economical safety system. Satisfying these central requirements was the maxim with the development of the SOLID- type Safety Light Curtains with integrated cyclical testing. These devices are characterized by their robust housing design and high interference immunity. Various resolutions and functionalities enable cost-optimized solutions with the most varied applications. SOLID- is predestined for hand and arm protection and for detecting the presence of people. SOLID- with automatic restart on a textile machine Typical areas of application Storage and conveyor systems Textile machinery Machinery in the timber and woodprocessing industry Wafers Automatic loading systems Packaging machinery SOLID-E with integrated restart interlock on a pad printing machine SOLID-, SOLID-E p. 160

2 SOLID-, SOLID-E Important technical data, overview Type in accordance with IEC/EN Type SIL in accordance with IEC and SILCL in accordance SIL with IEC/EN 6061 Performance Level (PL) in accordance with EN ISO PL d Category in accordance with EN ISO Resolution 0 mm 30 mm 40 mm 90 mm Range m m m m Protective field height (type-dependent) mm Profile cross-section 30 mm x 34 mm Safety-related switching outputs (OSSDs) pnp transistor outputs Connection system M1 plug Functions *) Can also be connected to SOLID-E **) Already included in the device SOLID- SOLID-E Integrated cyclical testing Automatic start/restart Start/restart interlock (RES), selectable Dynamic contactor monitoring (EDM), selectable transmission channels, selectable Function extension SOLID- With Safety Relays Relay output RES EDM Muting Cycle control Further details MSI-SR4 p. 436 MSI-m* p. 464 MSI-i* p. 458 SOLID-E MSI-RM ** ** p. 430 Special features Type self-testing Safety Light Curtain in accordance with IEC/ EN SIL Safety Light Curtain in accordance with IEC/EN Slender and robust aluminum housing (30 mm x 34 mm) Fault-free operation of adjacent devices with selection of different transmission channels Easy function selection with external wiring Features IP 65 Further information Page Ordering information 16 Electrical connection 166 Technical data 168 Dimensional drawings 169 Dimensional drawings: 170 Accessories Accessories ordering 17 information Services Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light Safety Sensor Sets Single Light AS-Interface Safety at Work PROFIsafe Sensors 161

3 SAFETY LIGHT CURTAINS Ordering information SOLID-, consisting of transmitter and receiver. Included in delivery: bracket sets BT-360-SET, 1 connecting and operating instructions manual Functions: Integrated testing, automatic start/restart, selectable transmission channels Protective field height in mm SOLID- Resolution: 0 mm Range: m SDT0-150 Transmitter SDR0-150 Receiver SDT0-5 Transmitter SDR0-5 Receiver SDT0-300 Transmitter SDR0-300 Receiver SDT0-450 Transmitter SDR0-450 Receiver SDT0-600 Transmitter SDR0-600 Receiver SDT0-750 Transmitter SDR0-750 Receiver SDT0-900 Transmitter SDR0-900 Receiver SDT Transmitter SDR Receiver SDT0-100 Transmitter SDR0-100 Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SOLID- Resolution: 30 mm Range: m SDT Transmitter SDR Receiver SDT30-5 Transmitter SDR30-5 Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver 16

4 SOLID-, SOLID-E Ordering information SOLID-, consisting of transmitter and receiver. Included in delivery: bracket sets BT-360-SET, 1 connecting and operating instructions manual Functions: Integrated testing, automatic start/restart, selectable transmission channels Services Protective field height in mm SOLID- Resolution: 40 mm Range: m SDT Transmitter SDR Receiver SDT40-5 Transmitter SDR40-5 Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SOLID- Resolution: 90 mm Range: m SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver SDT Transmitter SDR Receiver Safety Engineering Software Safety Laser Scanners AS-Interface Safety at Work Safety Light Curtains Multiple Light Safety Sensor Sets Single Light PROFIsafe Sensors 163

5 SAFETY LIGHT CURTAINS Ordering information SOLID-E, consisting of transmitter and receiver. Included in delivery: bracket sets BT-360-SET, 1 connecting and operating instructions manual Functions: Integrated testing, selectable transmission channels, selectable start/restart interlock, selectable dynamic contactor monitoring Protective field height in mm SOLID-E Resolution: 0 mm Range: m SDT0-150 Transmitter SDR0-150E Receiver SDT0-5 Transmitter SDR0-5E Receiver SDT0-300 Transmitter SDR0-300E Receiver SDT0-450 Transmitter SDR0-450E Receiver SDT0-600 Transmitter SDR0-600E Receiver SDT0-750 Transmitter SDR0-750E Receiver SDT0-900 Transmitter SDR0-900E Receiver SDT Transmitter SDR0-1050E Receiver SDT0-100 Transmitter SDR0-100E Receiver SDT Transmitter SDR0-1350E Receiver SDT Transmitter SDR0-1500E Receiver SDT Transmitter SDR0-1650E Receiver SDT Transmitter SDR0-1800E Receiver SOLID-E Resolution: 30 mm Range: m SDT Transmitter SDR30-150E Receiver SDT30-5 Transmitter SDR30-5E Receiver SDT Transmitter SDR30-300E Receiver SDT Transmitter SDR30-450E Receiver SDT Transmitter SDR30-600E Receiver SDT Transmitter SDR30-750E Receiver SDT Transmitter SDR30-900E Receiver SDT Transmitter SDR E Receiver SDT Transmitter SDR30-100E Receiver SDT Transmitter SDR E Receiver SDT Transmitter SDR E Receiver SDT Transmitter SDR E Receiver SDT Transmitter SDR E Receiver 164

6 SOLID-, SOLID-E Ordering information SOLID-E, consisting of transmitter and receiver. Included in delivery: bracket sets BT-360-SET, 1 connecting and operating instructions manual Functions: Integrated testing, selectable transmission channels, selectable start/restart interlock, selectable dynamic contactor monitoring Services Protective field height in mm SOLID-E Resolution: 40 mm Range: m SDT Transmitter SDR40-150E Receiver SDT40-5 Transmitter SDR40-5E Receiver SDT Transmitter SDR40-300E Receiver SDT Transmitter SDR40-450E Receiver SDT Transmitter SDR40-600E Receiver SDT Transmitter SDR40-750E Receiver SDT Transmitter SDR40-900E Receiver SDT Transmitter SDR E Receiver SDT Transmitter SDR40-100E Receiver SDT Transmitter SDR E Receiver SDT Transmitter SDR E Receiver SDT Transmitter SDR E Receiver SDT Transmitter SDR E Receiver SOLID-E Resolution: 90 mm Range: m SDT Transmitter SDR90-600E Receiver SDT Transmitter SDR90-750E Receiver SDT Transmitter SDR90-900E Receiver SDT Transmitter SDR E Receiver SDT Transmitter SDR90-100E Receiver SDT Transmitter SDR E Receiver SDT Transmitter SDR E Receiver SDT Transmitter SDR E Receiver SDT Transmitter SDR E Receiver Safety Engineering Software Safety Laser Scanners AS-Interface Safety at Work Safety Light Curtains Multiple Light Safety Sensor Sets Single Light PROFIsafe Sensors 165

7 SAFETY LIGHT CURTAINS Electrical connection SOLID- connection example +4V +4V -K3 -W W K4 -S1 L+ L A A 1 4 -A3 A1 S S1 S31 S33 S34 S V Test +4V OSSD OSSD1 SOLID- / SDT SOLID- / SDR FE FE n.c. +4V AOPD- 1 AOPD+ AOPD+ IV-0 RES-0 RES-I MSI-SR A W1 3 SH -W 3 SH Var. B -K3 -K4 Var. A -K3 -K4 * A1 -K3 A A1 -K4 A L- L- * PE. PE. SOLID- with MSI-SR4 Safety Relay Please observe the operating instructions of the components! *) Spark extinction circuit, supply suitable spark extinction 166

8 SOLID-, SOLID-E Electrical connection SOLID-E connection example Services +4V -A1 PE -W V n.c. Test SOLID- E / SDT FE A -W BA1 FE +4V -S1 BA n.c. OSSD1 SOLID- E / SDR E Var. B -W1 3 SH -W 7 SH -K K4 -K3 L+ L K A3 B3 Y Safety Engineering Software Safety Laser Scanners Safety Light Curtains Multiple Light SOLID-E with MSI-RM Safety Relay Please observe the operating instructions of the components! Safety Sensor Sets AS-Interface Safety at Work Single Light OSSD Var. A -K3 -K4 MSI-RM A B1 Y -K3 11 A1 A -K4 L- L- 1 A1 A +4V. PE PROFIsafe Sensors 167

9 SAFETY LIGHT CURTAINS Technical data General system data Type in accordance with IEC/EN Type SIL in accordance with IEC and SILCL in accordance with IEC/EN 6061 SIL Performance Level (PL) in accordance with EN ISO PL d For prot. heights up to 900 mm, all res x /h Probability of a failure to danger per hour (PFH d ) For prot. heights up to 1800 mm, all res. 8.9 x /h For protective heights up to 850 mm On request Service life (T M ) in accordance with EN ISO years Category in accordance with EN ISO Resolution 0 mm 30 mm 40 mm 90 mm Range m m m m Response time (depends on protective field height) ms ms ms ms Protective field height mm mm Synchronization Optical via transmitter and receiver Supply voltage 4 V DC, ± 0 % Test repetition time with internal testing 100 ms Connection cable length Max. 100 m with 0.5 mm Safety class III Protection rating IP 65 Ambient temperature, operation C Ambient temperature, storage C Relative humidity % Profile cross-section 30 mm x 34 mm Weight per device (length-dependent) kg Transmitter Transmitter diodes, class in accordance with EN Wavelength 950 nm Current consumption 45 ma Connection system M1 plug, 5-pin External test input 4 V DC, max. 0 ma Receiver Current consumption 140 ma without external load Safety-related switching outputs (OSSDs) pnp transistor outputs (short circuit-proof, cross-circuit monitored) Switching voltage high active Min. Uv V Switching voltage low Max. 1 V Switching current Max. 50 ma SOLID- connection system M1 plug, 5-pin SOLID-E connection system M1 plug, 8-pin SOLID-E signal inputs on BA1 and BA 4 V DC, max. 10 ma Please note the additional information in the SOLID- Connecting and Operating Instructions at 168

10 SOLID-, SOLID-E Dimensional drawings SOLID-/SOLID-E Safety Light Curtain Services ø4 8 9 SOLID Safety Engineering Software 1.6 B A Receiver 9 Safety Laser Scanners C 37 0 Transmitter Power Safety Light Curtains Multiple Light Safety Sensor Sets Our 3D CAD models can be found under: AS-Interface Safety at Work Single Light 8.6 D SOLID- A = Protective field height according to ordering information B = A mm C = A mm D = A mm PROFIsafe Sensors 169

11 SAFETY LIGHT CURTAINS Dimensional drawings: Accessories Brackets ø6. 8 (50-53) 41. (34-37) (50-53) 41. (34-37) ø ø4 ø3 ø4 ø3 Bracket, 360 rotation, BT-360 Dimensions in mm 170

12 PROFIsafe Sensors AS-Interface Safety at Work Services Safety Laser Scanners Safety Light Curtains Multiple Light Safety Engineering Software Brackets ~ ø6/x ~40 ~34 7 ±8 Mounting bracket, swiveling with shock absorber, BT-SSD R R R Safety Sensor Sets Single Light 4 R10 ø6. 10 R L-mounting bracket, BT-L Z-mounting bracket, BT-Z

13 SAFETY LIGHT CURTAINS Accessories ordering information Length, design Installation accessories BT-360 Bracket, 360 rotation BT-L L-mounting bracket 4905 BT-Z Z-mounting bracket BT-360-SET Mounting bracket set, consisting of BT BT-L-mounting set Mounting bracket set, consisting of BT-L BT-Z-mounting set Mounting bracket set, consisting of BT-Z BT-SSD Swiveling support with shock absorber incl. screws and sliding blocks Connecting cables, 5-pin for SOLID- Transmitter and SOLID- Receiver CB-M1-5000S-5GF Connecting cable shielded with M1 coupling, 5-pin 5 m, straight/open end 4907 CB-M1-5000S-5WF Connecting cable shielded with M1 coupling, 5-pin 5 m, angled/open end CB-M S-5GF Connecting cable shielded with M1 coupling, 5-pin 10 m, straight/open end CB-M S-5WF Connecting cable shielded with M1 coupling, 5-pin 10 m, angled/open end CB-M S-5GF Connecting cable shielded with M1 coupling, 5-pin 15 m, straight/open end CB-M S-5WF Connecting cable shielded with M1 coupling, 5-pin 15 m, angled/open end CB-M1-5000S-5GF Connecting cable shielded with M1 coupling, 5-pin 5 m, straight/open end 4917 CB-M1-5000S-5WF Connecting cable shielded with M1 coupling, 5-pin 5 m, angled/open end 17

14 SOLID-, SOLID-E Accessories ordering information Length, design Services Connecting cables, 8-pin for SOLID-E Receiver CB-M1-5000S-8GF Connecting cable shielded with M1 coupling, 8-pin 5 m, straight/open end 4908 CB-M1-5000S-8WF Connecting cable shielded with M1 coupling, 8-pin 5 m, angled/open end CB-M S-8GF Connecting cable shielded with M1 coupling, 8-pin 10 m, straight/open end CB-M S-8WF Connecting cable shielded with M1 coupling, 8-pin 10 m, angled/open end CB-M S-8GF Connecting cable shielded with M1 coupling, 8-pin 15 m, straight/open end CB-M S-8WF Connecting cable shielded with M1 coupling, 8-pin 15 m, angled/open end CB-M1-5000S-8GF Connecting cable shielded with M1 coupling, 8-pin 5 m, straight/open end 4918 CB-M1-5000S-8WF Connecting cable shielded with M1 coupling, 8-pin 5 m, angled/open end Safety Engineering Software Safety Laser Scanners Laser Alignment Aids LA-78U Power supplies Laser Alignment Aid for lateral mounting with use for COMPACTplus/SOLID Safety Light Curtains LOGO! Power Test rods Power supply, 10/30 V AC --> 4 V DC / 1.3 A, regulated AC-TB0/40 Test rod, 0 mm / 40 mm AC-TR14/30 Test rod, 14 mm / 30 mm Multiple Light Protective screens, see accessories, page 494 AS-Interface Safety at Work Single Light Safety Sensor Sets PROFIsafe Sensors 173

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