SRZ. General Description. Features. Module type Process/Temperature Controller SRZ. Module Configuration. Space-Saving and Less Wiring
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- Opal Gregory
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1 Module type Process/Temperature ontroller SRZ SRZ General Description The SRZ is a DI rail mounted module type temperature controller. or loop control can be performed with a single compact module. Module can have (urrent transformer) inputs. maximum of 6 temperature control modules can be connected for 6-loop control. and lines are via a connector on the side, no wiring required. Features loop controller packed in one compact module Multi-zone space-saving and less wiring Heat/ool action Heater/Loop break alarms DI rail mounting Space-Saving and Less Wiring H temperature controller packed in one compact module. Separated installation by control zones is possible. Wiring to sensors and output devices is minimized. Modules can be installed separately inside a control panel or a machine to reduce the physical size of the housing. Module onfiguration /Output onfiguration ( points) H H (Terminal Type) Temperature ontrol Module (ch type) ( points) H H ( points) H H (onnector Type) ( points) H H (Terminal Type) 8 (onnector Type) Digital /Output Module Digital input (8 points) Digital output (8 points) Digital input (8 points) Digital output (8 points) (Terminal Type) (onnector Type) Temperature ontrol Module Temperature ontrol Module Digital / Output Module (urrent transformer) Module Module (RS-8) (V D) (RS-8) (V D) (RS-8) (V D) input (6 points) input (6 points) input (6 points) input (6 points) onnector (V D) (RS-8) (Terminal Type) (onnector Type) SRZ_0E
2 6P PU 6P PU Module type Process/Temperature ontroller SRZ Features Flexible temperature control system configuration /SI RK standard protocol Maximum number of modules: modules (6 Z-TIO-/ and 6 DIO modules) PL special protocol PL Maximum number of module: 6 Z-TIO-/D modules OP-V606E Program-less connectable PLs: Mitsubishi Electric a) n/qn/q series b) series c) FX/FX Series RS-8 RS-8 RS-8 PL special protocol (MPM) RS-8 PL special protocol (MPM) Z- module can manage data from connected control modules via high-speed bus connection. MPM program-less connection to PL is also available. Extension Module (Z-) Z- Maximum number of modules per unit: modules (6 Z-TIO and 6 DIO modules) PORT PORT PORT PORT RX/TX RX/TX PORT PORT PORT PORT RK standard/ RS-8, RK standard/ / MPM RS-8, RS-8 / SI RK standard PL special protocol RX/TX RX/TX PORT PORT PORT PORT D Dedicated high-speed bus MPM Program-less connectable PLs: Mitsubishi Electric a) n/qn/q series b) series c) FX/FX Series PL special protocol (MPM) : Max. units OMRO /SI RK standard : Max. 6 units SYSM series Temperature uniformity at ramp-up (uto-temperature rise function) The uto-temperature rise function controls the rate of temperature rise uniformly across all the channels in a specified group. The SRZ system has the ability to have multiple groups within each system. This uniform controlled temperature rise will suppress local overheating and mechanical distortion in the tools, contributing to higher product quality. When automatic temperature rise is OFF. Zone wait Zone wait Zone wait When automatic temperature rise is O Start Temperature rise completion ll H Start Temperature rise completion ll H Peak current suppression Peak current suppression minimizes the capacity of electrical materials such as power supply equipments, switchboards, power lines, and breakers since this function makes the timing of control output on each channel separate so that the current consumption of the channel with maximum heater capacity is detected as maximum current consumption. H H H H O General multi-loop temperature control O O O O O O O O O O O Peak Peak Peak Switchboard Maximum current consumption : Total current consumption of H to H The outputs of all channels are turned on simultaneously. Therefore, the total current consumption of all channels is detected as maximum current consumption. equipment must be designed in consideration of all heaters capacity. able reaker equipment H to H H to H H to H H to H Peak current suppression H H H H O O O O O O O O O O O O Maximum current consumption : H current consumption Since each channel turns on individually, the current consumption of the channel with maximum heater capacity is detected as the maximum current consumption. Outputs in the individual modules do not turn on simultaneously. The size of power cable and power supply equipment can be minimized. able Switchboard reaker equipment H to H H to H H to H H to H SRZ_0E
3 SYSTEM F F Module type Process/Temperature ontroller SRZ Features External disturbance suppression with autotuning (EDS) EDS with autotuning calculates optimum settings to suppress control disturbance caused by external factors. The function is activated by a DI signal to adjust control output (feed-forward) to compensate for the disturbance. It is suitable for an application in which external disturbance can be predicted, such as wafer-in/out in semiconductor manufacturing equipment, and during injection in injection molding machine. DI signal to activate EDS Undershoot Process value of PID control Quick return to stable condition Suppress undershoot Process value of PID control with EDS utomatic SV setting on heater break alarm and heater over current alarm Set values of Heater break alarm (H) and heater over current alarm are automatically set by pressing a frontmounted push button when a heater is on. This function is also available for three-phase heater break alarm. H function of Z- module is designed only for time proportional control (On/Off output). Phase control (continuous output) is not available. The input monitor value indicates the effective value when the heater break alarm function is enabled and output is 00% (heater O) or 0% (heater OFF.) Push button Z-TIO Max. modules Z- Z-TIO module : Max. 6 modules Z-DIO module : Max. 6 modules Z- module : Max. 6 modules H SSR SSR H Multi-loop profile control (Output ratio distribution function) This function enables one master loop to distribute its output value to multiple outputs of Z-DIO modules. ias and ratio can be set for each output independently. maximum of 87 distribution outputs from one control loop is possible when Z-DIOs and Z-TIOs are used for output ratio distribution. Z-TIO Z-DIO Z-DIO Z-DIO module : Max. 6 modules onnected modules Z-DIO Master H Distribution output Distribution output <Profile example> Master Master H input Distribution output H n- Distribution output H n Output ratio distribution function works via back plane connected modules. Distribution output from DIO module becomes open collector output or relay contact output. with a P via US port ( ) The SRZ module has a standard loader port on the front panel to connect to a P US port via -K (US converter). Using Win-UI software on the P, parameter settings can be easily saved on the P in SV format, and the same parameter settings are easily copied to other SRZ modules. The port is only for parameter setup -K able length :.m (optional, specify in the model code when ordering US converter -K can connect (-K) terminals of SRZ and US port of the P RS-/8 US able length : m (-K standard accessory) The power to -K is supplied from the P via the US port so no power supply is necessary. : US converter (-K) Model and Suffix code -K- Without loader cable cable With loader cable SRZ_0E
4 PV SET MOI WIT LL STOP SU SU Module type Digital Temperature ontroller SRZ Display unit Operation Panel : OP-V606E.7 inches ST monochrome LD operation panel OP-V606E Maximum number of modules: modules (6 Z-TIO-/ and 6 DIO modules) External Dimension Unit : mm <PV/SV monitor> <larm monitor> Display : ST monochrome LD voltage : V D Power consumption : Less than 0W mbient temperature : 0 to 0 <Trend Graph> mbient humidity : Less than 8% RH Waterproof/Dustproof : IP6 Weight : IP6 ompliance : cul, E marking Display method vailable controller Language RS-8 o OP-V606E- ST monochrome LD Z-TIO/DIO ( protocol) Japanese English ccessories (Sold separately) able : etween OP-V606E and Z-TIO (Length m) J E Model V6-MLT ompact Setting Display : OP0 This DI rail mounted compact display and setting unit is suitable for on-site operation change and monitoring. Monitor item Setting item Measured value (PV) utotuning Set value (SV) Event () Heat-side output value (MV) Event () ool-side output value (Mc) Heat-side proportional band (P) Event status () Heat-side integral time (I) Event status () Heat-side derivative time (D) ool-side proportional band (Pc) PV bias (Pb) Maximum number of modules: Z-TIO : 6 modules (Max. 99H) Z- :6 modules (Max. 99H) Setting by register address ny Modbus register address can be specified to set or display data. This is used to set or display data that is not included within the OP0 parameter. OP0 rear terminal socket allows the unit to be mounted on a panel. Modbus address "008EH" (H SV) Module address Rear terminal socket Display: LD display, -digitx (Green/Orange) voltage : a) 00 to 0V (Rating), 0/60Hz b) V (Rating), 0/60HZ c) V D (Rating) Power consumption V max. (at 00V ) 7V max. (at 0V ) V max. (at V ) 00m max (at V D) mbient temperature: 0 to 0 mbient humidity: to 8% RH Waterproof/Dustproof: IP66 (Option) Weight: pprox 0g ompliance with standard: cul, E marking, -Tick 8 H SV External Dimension Mounting brackets (Only panel mounting) * Sold separately Model code : K Unit : mm RS-8 Waterproof/ dustproof vailable controller o OP0- V /D 00 to 0V o waterproof/dustproof Waterproof/dustproof Z-- (Modbus protocol) Z-TIO (Modbus protocol) V-TIO-E/F (RS-,Modbus protocol) H-PP-J (RS-,Modbus protocol) ccessories (Sold separately) RS-8 cable : etween OP0 and Z-TIO (Length m) RS-8 cable : etween OP0 and Z- / H-PP-J (Length m) RS-8 cable : etween OP0 and Z- / V-TIO/H-PP-J (Length m) Model W-O W-O W-O ø. 70 Socket (Sold separately) External Dimensions DI rail mounting socket type Model : T800 (Matsushita Denko product) Screw hole dimension for wall mounting -ø. Mounting hole 0 ±0.. Rear terminal socket type Model : T780 (Matsushita Denko product) Mounting brackets (Only panel mounting) * Sold separately Model code : K00-6 SRZ_0E 0
5 Module type Process/Temperature ontroller SRZ umber of inputs points (Z-TIO-), points (Z-TIO-) Isolated between each channel. Universal input Temperature, urrent, Low voltage input group Thermocouple : K, J, R, S,, E, T, (JIS/IE), PLII (S), WRe/W6Re (STM) Influence of external resistance : pprox. 0.μV/Ω break action : Up-scale / Down-scale (Selectable) RTD : Pt00 (JIS/IE), JPt00 (JIS) Influence of input lead resistance : pprox. 0.0[%/Ω] of reading Maximum 0Ω per wire break action : Up-scale Low voltage : 0 to V D, 0 to 00mV D, 0 to 0mV D, break action : Up-scale / Down-scale (Selectable) urrent : to 0m D, 0 to 0m D break action : Uncertain (indicates a value around 0m) High voltage input group High voltage : 0 to V D, to V D, 0 to 0V D break action : Uncertain (indicates a value around 0V) Sampling Time 0. sec Digital Filter 0. to 00.0 sec (OFF when 0 is set.) PV ias -span to +span PV Ratio 0.00 to.00 Square Root Extraction Equation : PV = Ö ( value x PV ratio + PV bias) Low level cut OFF : 0.00 to.00% of span ontrol Temperature control module (Z-TIO) Performance Measuring ccuracy a) Thermocouple Type : K, J, T, E,, PLII Less than -00 (-8 F) : ±.0 (±.6 F) -00 to 00 (-8 to 9 F) : ±.0 (±.8 F) More than 00 (9 F) : ±(0.% of Reading + digit) Type :, S, R, WRe/W6Re Less than 000 (8 F) : ±.0 (±.6 F) More than 000 (8 F) : ±(0.% of Reading + digit) Type : Less than 00 (7 F) : ±70.0 (±6 F) 00 to 000 (7 to 8 F) : ±.0 (±.6 F) More than 000 (8 F) : ±(0.% of Reading + digit) old junction temperature compensation error when close horizontal mounting Terminal type : ±.0 (.8 F) [at ± (7±.6 F)] Less than -00 (-8 F) input : ±.0 (±.6 F) onnector type : ±.0 (.6 F) [at ± (7±.6 F)] Less than -00 (-8 F) input : ±.0 (±7. F) b) RTD Less than 00 (9 F) : ±0. (±0.8 F) More than 00 (9 F) : ±(0.% of Reading + digit) c) D voltage and D current ±(0.% of span) Insulation Resistance More than 0MΩ (00V D) between measured terminals and ground More than 0MΩ (00V D) between power terminals and ground More than 0MΩ (00V D) between measured terminals and power terminals Dielectric Strength 70V for one minute between measured terminals and ground 70V for one minute between power terminals and ground 70V for one minute between measured terminals and power terminals ontrol Method a) rilliant II PID control vailable for reverse and direct action. b) rilliant PID control (Heat/ool type) c) Position proportioning control without feedback resistance. a), b), c) is selectable. utotuning Method a) For PID control (Direct action/reverse action) b) For Heat/ool PID control (For extruder, air cooling type) c) For Heat/ool PID control (For extruder, water cooling type) d) For Heat/ool PID control e) For Position proportioning control without feedback resistance Startup tuning The condition to activate Startup Tuning is selectable among a) to g) a) t power-on, one-time tuning b) t SV change, one-time tuning c) t power-on and SV change, one-time tuning d) t power-on, always on e) t SV change, always on f) t power-on and SV change, always on g) Function off (ot available for Position proportioning control without feedback resistance) Major Setting Range Set value : Same as input range. Proportional band : 0 to input span (, F) (Temperature input) 0.0 to 000.0% of span (Voltage, urrent input) (O/OFF control when P = 0) Integral time : 0 to 600sec. or 0.0 to 999.9sec. (selectable) Derivative time : 0 to 600sec. or 0.0 to 999.9sec. (selectable) ool-side proportional band : (0.,0.0) to input span (, F)(Temperature input) 0. to 000.0% of span (Voltage, urrent input) ool-side integral time : 0 to 600sec. or 0.0 to 999.9sec. (selectable) ool-side derivative time : 0 to 600sec. or 0.0 to 999.9sec. (selectable) Deadband/Overlap : -span to +span (Temperature input) to +00.0% of span (Voltage, urrent input) ontrol response : Slow, Medium, Fast Ramp-to-setpoint : 0 to span per Time (Time is selectable between and 600 sec) (Up/Down individual setting) Output limiter : -.0 to +0.0% (High/Low individual setting) ool-side output limiter : -.0 to +0.0% (High/Low individual setting) Output change rate limiter : 0.0 to 00.0%/sec. (Up/Down individual setting) ool-side output change rate limiter : 0.0 to 00.0%/sec. (Up/Down individual setting) Proportional cycle time : 0. to 00.0 sec. ool-side proportional cycle time : 0. to 00.0 sec. Manual reset : to +00.0% Manual output : Output limiter low to output limiter high Output at control stop mode : -.0 to 00.% (Heat/ool individual setting) Motor Valve ontrol (position proportioning control type only) Motor time : to 000 sec. (full open to full close) Integral output limiter : OFF, 00.0 to 00.0% of motor time eutral zone : 0. to 0.0% Differential gap : 0. to.0% Valve action at a stop mode : a) LOSE : OFF, OPE : OFF b) LOSE : O, OPE : OFF c) LOSE : OFF, OPE : O a), b), c) is selectable. Memory area umber of memory area : 8 memory areas Setting item : Set value (SV), Proportional band, Integral time, Derivative time, ool-side proportional band, ool-side integral time, ool-side derivative time, Deadband/Overlap, ontrol response, Manual reset,ramp-to-setpoint (Up/Down), Event set vale, L time, L deadband, Soak time : 0 min 0.00 sec to 99 min 9 sec or 0 hr 00 min to 9 hr 9 min (selectable) Linking area number : OFF, to 8 Output Type Relay output : Voltage pulse output : urrent output : Form contact, 0V (resistive load) 0/V D (Load resistance : More than 600Ω) and output are not isolated. to 0m D, 0 to 0m D (Load resistance : Less than 600Ω) and output are not isolated. ontinuous voltage output : 0 to V D, 0 to V D, to V D, 0 to 0V D (Load resistance : More than kω) and output are not isolated. SSR (Triac) output : Rated current : 0. Open collector output : Load voltage : Less than 0V D, (Sink type) Maximum load current : Less than 00m O voltage : Less than V D (at 00m) SRZ_0E
6 Module type Temperature/Process ontroller SRZ SRZ_0E Temperature control module (Z-TIO) Event (larm) umber of Event Setting Up to points (Event to ) larm Type Process high, Process low, Deviation high, Deviation low, Deviation high/low, and, Set value high, Set value low, MV value high, MV value low, ool side MV value high, ool side MV value low, FR value high, FR value low, L (ontrol loop break alarm), Deviation high between channel, Deviation low between channel, Deviation high/low between channel, Deviation band between channel, Temperature rise completion L is assignable to event. Temperature rise completion is assignable to event. Setting range Deviation, Deviation between channel, Temperature rise completion : - ( span) to + (input span) Process, Set value : Differential gap : 0 to input span Same as input range Differential gap : 0 to input span MV value, FR valued : -.0 to +0.0% ontrol loop break alarm (L) : L time : 0 to 700 sec. (OFF by setting zero) L deadband : 0 to input span Other Functions a) Hold/Re-hold action (Valid for deviation/band/process alarm only) Hold action is activated at Power-up and STOP to RU. Re-hold action is activated at Power-up, STOP to RU, and the control set value change. b) Event action is configurable in case of input abnormality. c) Energized/de-energized action is configurable. d) Delay timer : 0 to 800 sec e) Interlock (latch) function is configurable. Heater reak larm (Optional) umber of : points (ch type), points (ch type) type : L-6-P- (0), L--S6-0L-(00) Selectable ccuracy : ± % of input value or ± (whichever is larger) Display range : 0.0 to 00.0 s method : RS-8 speed : 800, 9600, 900, 800 PS Protocol : a) SI X.8(976). (RK standard) b) - RTU c) PL special protocol (Mapman): Z-TIO-/D Module orrespond to MITSUISHI MELSE PL series. compatible, Frame (type ) n/nu common command (QR/QW) (n, Qn series, Q series) Qn compatible, Frame (type ) command (00/0) (Qn/Q series) Z Resistor only. compatible, Frame (type ) PU common command (WR/WW) ( series, FX, FX series) it format : Start bit :, Data bit : 7 or 8 For 8 bit only Parity bit : Without, Odd or Even, Stop bit : or For bit Maximum connection : Z-TIO-/ ; modules, Z-TIO-/D : 6 modules Other Functions Remote se input Temperature ratio setting ascade control mode Output ratio distribution function Function which distributes the control output value of the master channel to the Z-DIO/TIO module output. EDS function Function which suppresses overshoot and undershoot. uto-temperature-rise with learning function Function which achieves temperature uniformity at ramp-up in the same control group while learning function calculates optimum parameter settings for this function. Up to 6 groups can be configured within modules which are connected each other by connectors on the base. Peak current suppression function When the output type is time proportional output, the peak current suppression function changes the start timing of the proportional cycle so that the outputs of the channels do not turn O simultaneously. The peak current suppression function is performed in one modules. Master-slave Mode With this function, when a mode of Mode-master channel is changed, the mode of all slave channels (preset) will be also automatically changed. Modes can be selected among various mode function such as memory area (recipe). Digital input/output module (Z-DIO) Digital umber of inputs 8 points Isolated input ( points/common) method Voltage contact input Open : Less than.0v, lose : More than 7.V ontact current : Less than.0m llowable input voltage : Less than 6.V D Function Interlock reset, RU/STOP, Remote/Local, uto/manual, Memory area selection, External disturbance suppression Function allocation See digital input allocation table Digital Output umber of inputs 8 points points/common Output signal a) Relay contact output, Form a contact 0V, 0V D (Resistive load) b) Open collector output (Sink type) llowable load current : Less than 00m Load voltage : Less than 0V Minimum load : 0.m O voltage : Less than.0v (at maximum load current) Leakage current at OFF : Less than 0.m Function Event output (H to H), Event output (H to H) Event output (H to H), Event output (H to H) H output, urn-out status output, Temperature rise completion output, Manual output Function allocation See output allocation table s method : RS-8 speed : 800, 9600, 900, 800 PS Protocol : SI X.8(976). it format : Start bit :, Data bit : 7 or 8 For 8 bit only Parity bit : Without, Odd or Even, Stop bit : or For bit Maximum connection : 6 units (urrent transformer) input module (Z-) umber of : points type and range : L-6-P-Z 0.0 to 0.0 L-6-P- 0.0 to 0.0 L--S6-0L- 0.0 to 00.0 Selectable Sampling cycle : sec ccuracy : L-6-P-Z : ± 0. L-6-P- : ± % of input value or ± (whichever is larger) L--S6-0L- : ± % of input value or ± (whichever is larger) Event (larm) larm type : Heater break alarm (H) and Heater over current alarm Interlock (latch) function is configurable. larm delay time : 0 to times Setting method Via or push-button switch utomatic alarm setting function is available. allocation Module address setting and channel setting s method : RS-8 speed : 800, 9600, 900, 800 PS Protocol : SI X.8(976). it format : Start bit :, Data bit : 7 or 8 For 8 bit only Parity bit : Without, Odd or Even, Stop bit : or For bit Maximum connection : 6 units 6
7 Module type Temperature/Process ontroller SRZ Extension module (Z-) s method : RS-8/RS- speed : 800, 9600, 900, 800 PS Protocol : a) SI X.8(976). (RK standard) b) - RTU c) PL special protocol (Mapman) orrespond to PL MITSUISHI MELSE series n/nu common command (QR/QW) (n, Qn series, Q series) OMRO SYSM series mode command (WD/RD/\WE/RE) it format : Start bit :, Data bit : 7 or 8 For 8 bit only Parity bit : Without, Odd or Even, Stop bit : or For bit allocation ( PORT to ) RK standard or protocol ( PORT to ) RK standard, protocol or PL special protocol (Mapman) Maximum connection RK standard/ protocol : 6 units PL special protocol : units Maximum connection function module Same function module : 6 modules/unit Total function module : modules/unit Z-TIO/Z-DIO/Z-/Z- ommon specifications General Supply Voltage.6 to 6.V D (Ripple rate 0% p-p or less) [Rating:VD] Power onsumption a) Z-TIO : Less than 0m, Surge current : Less than 0 b) Z-DIO : Less than 70m, Surge current : Less than 0 c) Z- : Less than 70m, Surge current : Less than 0 d) Z- : Less than 0m, Surge current : Less than 0 Power Failure Effect power failure of m sec or less will not affect the control action. If power failure of more than 0m sec occurs, controller will restart with the state of HOT or OLD start (Only Z-TIO) Memory ackup : acked up by non-volatile memory (FRM) Data retaining period : pprox. 0 years umber of writing : pprox.,000,000,000,000,000 times. (Depending on storage and operating conditions.) Operating Environments : -0 to 0 [ to F] to 9% RH. bsolute humidity : MX. W. 9.g/m dry air at 0.kPa. et Weight Z-TIO Terminal type : pprox 0g (ch type), pprox 60g (ch type) Z-TIO onnector type : pprox 0g (ch type), pprox 0g (ch type) Z-DIO Terminal type : pprox 0g (DI/DO 8ch type), pprox 0g (DI 8ch type), pprox 0g (DO 8ch type) Z-DIO onnector type : pprox 0g (DI/DO 8ch type), pprox 00g (DI 8ch type), pprox 0g (DO 8ch type) Z- Terminal type : pprox 60g Z- onnector type : pprox 0g Z- : pprox 0g External Dimensions See external dimensions External Dimensions and Rear Terminals Unit:mm Temperature ontrol Module (Z-TIO) Digital Output Module (Z-DIO) Module (Z-)i Extension Module (Z-) Terminal Type onnector type RX/TX RX/TX PORT PORT PORT PORT -M 0±0. 0mm pprox 0mm 8 70±0. ody (When installed with screws) ase Secure approximately 0mm to remove the body from the base. Secure approximately 0mm for the connectors and wiring, depending on the connector type. 7 SRZ_0E
8 Module type Process/Temperature ontroller SRZ ch type Temperature ontrol Module (Z-TIO-/) If used as a heat and cool module or position proportional controller then it is only channels. Quick start code Model Wiring method Output Output Output Output input Initial setting ontrol Method and range Instrument version Z-TIO- (Standard type) Z-TIO- (PL special protocol : MPM) Terminal type onnector type See Output ode Table See Output ode Table See Output ode Table See Output ode Table ot supplied input : points o quick start code (Default setting) Specify quick start code Specify quick start code and (See page ) o quick start code H PID control with T (Reverse action) H PID control with T (Direct action) H Heat/ool PID control with T H Heat/ool PID control with T for extruder (ir cooling type) H Heat/ool PID control with T for extruder (Water cooling type) H Position proportional PID control without FR o quick start code See range ode Table Version symbol ch type Temperature ontrol Module (Z-TIO-/D) Hardware coding only T Quick start code / / Y o code F D G W Z o code Y PID control Heat/ool PID control If used as a heat and cool module or position proportional controller then it is only channel. Position proportional PID control without FR H output H Heat output H Open output H output H ool output H lose output H output H Heat output H Open output H output H ool output H lose output Digital ontroller Quick start code Model Wiring method Output Output input Option Initial setting ontrol Method and range Instrument version range code table Thermocouple ode Range ode K to J 6 K to J 9 J K to 00.0 J K to J K to +7.0 T 9 K 0 0 to 00 T T K K 0 0 to 800 T 6 K -00 to +7 S 06 K 7-8 to +0 F S S 7 K 0.0 to F R 07 K 0 to 800 F R R 7 K 0 to 600 F E 0 J to E E J to E J J to J to J to J 0 0 to 00 6 J 0 0 to 800 J -00 to +00 Output signal code table Z-TIO- (Standard type) Z-TIO-D (PL special protocol : MPM) Terminal type onnector type See Output ode Table See Output ode Table ot supplied input : points ot supplied o quick start code (Default setting) Specify quick start code Specify quick start code and (See page ) o quick start code H PID control with T (Reverse action) H PID control with T (Direct action) H Heat/ool PID control with T H Heat/ool PID control with T for extruder (ir cooling type) H Heat/ool PID control with T for extruder (Water cooling type) H Position proportional PID control without FR o quick start code See range ode Table Version symbol Range 0.0 to F -8 to +9 F 0 to 800 F 0 to 600 F to to to +7.0 F -0 to to + F -0 to to + F to to F -8 to +8 F 0 to 800 to 7 F 0 to 00 to 7 F ode PLII 0 (S) WRe/W6Re W 0 (STM) W D urrent Voltage 0 to 0mV 0 to 00mV 0 to V 0 to V Hardware coding only Range 0 to 90 0 to F 0 to 00 to 08 F ode Range to 00.0% 0 0 ode Range D to Pt00 D to D to +7.0 F D D -8 to +6 F P to JPt00 P to +7.0 F P D -8 to +8 F M Relay contact output V Voltage pulse output (0/V D) T Triac output D Open collector output 0 - V D 0 - V D 0-0V D 6 - V D 7 0-0m D 8-0m D T Quick start code / RTD / Y o code F D G W Z o code Y 0 to 0V to V 0 to 0m to 0m PID control Heat/ool PID control Position proportional PID control without FR H output H Heat output H Open output H output H ool output H lose output ode Range to 00.0% 8 0 SRZ_0E 8
9 Module type Process/Temperature ontroller SRZ Temperature ontrol odule (Z-TIO) Quick Start ode Quick start code tells the factory to ship with each parameter preset to the values detailed as specified by the customer. Quick start code is not necessarily specified when ordering, unless the preset is requested. These parameters are software selectable items and can be re-programmed in the field via the manual. Event type Event type Event type Event type type Protocol See Event Type ode Table See Event Type ode Table See Event Type ode Table See Event Type ode Table o input L-6-P- L--S6-0L- SI/RK standard protocol protocol Quick Start ode PL special protocol (MPM) (Mitsubishi MELSE /Q series) PL special protocol (MPM) (Mitsubishi MELSE FX series) - P S Only Z-TIO-/D Only Z-TIO-/D Event Type ode Table Event Type ode o event Deviation High Deviation Low Deviation High/Low and D Deviation High with larm Hold E Deviation Low with larm Hold F Deviation High/Low with larm Hold G Process High H Process Low J Process High with larm Hold Process Low with larm Hold K L Event Type Deviation High with larm Re-Hold Deviation Low with larm Re-Hold Deviation High/Low with larm Re-Hold Set value High Set value Low MV value High MV value Low ool side MV value High ool side MV value Low L (Loop break alarm) Temperature rise completion L is available with event only. Temperature rise completion is available with event only. ode Q R T V W 6 Quick start code Digital /Output Module (Z-DIO-) Wiring method umber of digital input (DI) Digital output (DO) signal Quick start code Digital input (DI) allocation Digital output (DO) allocation (DO to DO) Digital output (DO) allocation (DO to DO8) protocol Z-DIO- Terminal type onnector type ot supplied DI 8 points ot supplied Relay contact output, 8 points Open ollector output, 8 points o quick start code (Default setting) Specify quick start code o quick start code o digital input See DI allocation table o quick start code o digital output See DO to allocation table o quick start code o digital output See DO to 8 allocation table o quick start code SI/RK standard protocol protocol Hardware coding T o symbol o symbol o symbol DO to llocation Table DO manual output Event (ll H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) TIO H (H) urnout (H) Temperature rise DO to 8 llocation Table DO manual output Event (ll H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) TIO H (H) urnout (H) Temperature rise DO manual output DO manual output Event (ll H) Event (ll H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) TIO H (H) TIO H (H) urnout (H) urnout (H) H (omprehensive output) urnout (ll H) DI llocation Table ode Digital input DI DI DI DI DI DI 6 DI 7 DI Memory area selection ( to 8) Memory area selection ( to 8) Memory area selection ( to 8) Memory area selection ( to 8) Memory area selection ( to 8) Memory area selection ( to 8) Memory area selection ( to 8) Memory area selection ( to 8) Memory area selection ( to 8) Memory area selection ( to 8) Memory area selection ( to 8) Memory area selection ( to 8) Memory area selection ( to 8) Memory area selection ( to 8) Memory area selection ( to 8) Memory area selection ( to 8) Memory area selection ( to 8) Memory area selection ( to 8) Memory area selection ( to 8) Memory area selection ( to 8) Memory area selection ( to 8) Memory area selection ( to 8) Memory area selection ( to 8) Memory area selection ( to 8) Memory area selection ( to 8) Operation mode Operation mode Operation mode Operation mode Operation mode Operation mode Operation mode Operation mode Operation mode Operation mode Operation mode Operation mode Operation mode Operation mode Operation mode larm interlock reset larm interlock reset larm interlock reset larm interlock reset larm interlock reset larm interlock reset UTO/MUL UTO/MUL UTO/MUL Operation mode Operation mode Operation mode Operation mode Operation mode Operation mode Operation mode Operation mode Operation mode Operation mode Operation mode Operation mode Operation mode Operation mode Operation mode UTO/MUL UTO/MUL UTO/MUL UTO/MUL UTO/MUL UTO/MUL Feed-forward start larm interlock reset larm interlock reset larm interlock reset larm interlock reset larm interlock reset UTO/MUL UTO/MUL UTO/MUL UTO/MUL EDS start EDS start EDS start EDS start EDS start EDS start UTO/MUL Feed-forward start STOP/RU Feed-forward start STOP/RU Feed-forward start STOP/RU STOP/RU STOP/RU Feed-forward start STOP/RU STOP/RU STOP/RU STOP/RU STOP/RU STOP/RU 6 Memory area selection ( points) larm interlock reset STOP/RU UTO/MUL Operation mode Operation mode 7 Memory area selection ( to 8) Operation mode Operation mode EDS start EDS start 8 Memory area selection ( points) larm interlock reset UTO/MUL EDS start EDS start 9 EDS start EDS start larm interlock reset UTO/MUL Operation mode Operation mode ting is set to disabled at the factory. Operation mode : Only monitoring. (ontrol stop, Event function OFF) EDS function : External disturbance suppression function Operation mode : Monitoring and Event function (ontrol stop) M D Quick start code o symbol ode ode Digital output DO DO DO DO Digital output DO manual output Event (ll H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) TIO H (H) urnout (H) DO manual output DO DO 6 DO 7 DO 8 DO6 manual output Event (ll H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) TIO H (H) urnout (H) H (omprehensive output) DO7 manual output Event (ll H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) TIO H (H) urnout (H) urnout (ll H) DO8 manual output Event (ll H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) Event (H) TIO H (H) urnout (H) DO8 manual output 9 SRZ_0E
10 6P PU Module type Temperature/Process ontroller SRZ Quick start code (urrent transformer) Module (Z-) Model Wiring method Quick start code type protocol ccessories urrent transformer for heater break alarm (H) * Separately (Unit : mm) Model : L-6-P- (0 to 0) pprox.0. Hardware coding only Quick start code Z- / Terminal type onnector type T o quick start code (Default setting) Specify quick start code o quick start code o code L-6-P- (0 to 0) P L--S6-0L- (0 to 00) S L-6-P-Z (0 to 0) Z o quick start code o code SI/RK standard protocol protocol φ.8 Plug-in connector (For connector type module) Model : SRZP-0 ( piece) (Side screw type) Equivalent part : MST,/-STF-,08 PHOEIX OT Model PORT, PORT, Quick start code Quick start code Module (Z--) PORT, protocol PORT, protocol Maximum channel data (For PL special ) * Separately Hardware coding only Digital ontroller Quick start code / 6 Z-- RS- RS-8 RS- RS-8 o quick start code (Default setting) Specify quick start code o quick start code SI/RK standard protocol protocol o quick start code SI/RK standard protocol protocol PL special protocol (Mitsubishi MELSE /Q series) PL special protocol (OMRO SYSM series) PL special protocol (Mitsubishi MELSE FX series) o quick start code 6-channels specification -channels specification 8-channels specification 6-channels specification Front terminal cover Model : KSRZ-0 o code o code o code D * Separately 0 Model : L--S6-0L- (0 to 00) pprox φ 0 0 M Depth Model : L-6-P-Z (0 to 0) [vailable for Z- module only]. 0. Model : SRZP-0 ( piece) (Front screw type) Equivalent part : FROT-MST,/-STF-,08 PHEIX OT Termination resistor connector * Separately Model : W-W-0 (For RS-8) Model : W-W-0 (For RS-).8 φ.8 0 (U.R.D.o.,LTD product) End plates Model : DEP-0 ( piece) To firmly fix the modules, use end plates on both sides of the mounted modules on the DI rail. * Separately Standard accessory terminal cover Model : KSRZ-8 onnector cover Model : KSRZ-7 cables MPM (PL special protocol) RS-8/ Operation Panel OP-V606E / RK STD. RS-8/ Z- RS-8 Z-TIO Model : W-F (m) 6 pins Spade lug terminal * * Other types of cables such as cable with 9-pin D-SU connector are also available. Please contact RK. Model : W-F-0-00 (0.m) W-F (m) W-F (m) * Separately Model : W-W (m) W-W (m) W-W (m) pins Spade lug terminal Model : V6-MLT (m) 8 pins 6 pins 6 pins Spade lug terminal SRZ_0E 0
11 Module type Process/Temperature ontroller SRZ Terminal/ onnector onfiguration Temperature ontrol Module (Z-TIO) Terminal type * * * * Port o. () O 6 7 () 8 9 O 0 () () () () Triac () () () lose () (W) Open (O) () Triac () () () Description Measured (H) O Triac () Thermocouple () RTD () () () () Voltage/urrent ontrol Output (H) () Relay contact () Voltage pulse/voltage/ () Triac () () () Measured (H) 6 () Thermocouple O Triac () RTD 7 () Voltage/urrent () () () () Feedback resistance Open 8 (O) (W) ontrol Output (H) () Relay contact 9 () Voltage pulse/voltage/ lose () () Triac 0 () () () () : urrent transformer for heater break alarm Feedback resistance input is used only for monitoring. <aution> Voltage / current outputs are not isolated from the power supply voltage. Digital /Output Module (Z-DIO) Terminal type Port o o. Description o. Description DI VD DO DI Digital DO O to DO DO DI Voltage O DI sink type input DO O DO VD DO DO O () () DI8 6 VD DI7 Digital 7 DO DO O to 8 DO6 DO6 DI6 8 O Voltage DO7 DI sink type input DO7 9 O VD 0 DO8 DO8 O () () Description ontrol Output (H) () Relay contact () Voltage pulse/voltage/ () Triac Measured (H) () Thermocouple () RTD () Voltage/urrent ontrol Output (H) () Relay contact () Voltage pulse/voltage/ () Triac Measured (H) () Thermocouple () RTD () Voltage/urrent () Feedback resistance Digital Output to () Relay contact () Open collector Digital Output to 8 () Relay contact () Open collector * : Optional Port Port Temperature ontrol Module (Z-TIO) onnector type (onnector) (onnector) o. Description o. Description Measured (H) ontrol Output (H) * * () Relay contact O Triac () Voltage pulse/voltage/ () Thermocouple () RTD () () () () Triac () () () Voltage/urrent Measured (H) () * * () Thermocouple ontrol Output (H) () RTD () Voltage/urrent O Triac () Relay contact () Voltage pulse/voltage/ () Triac (onnector) (onnector) o. Description o. Description lose () ontrol Output (H) Measured (H) () Relay contact (W) O Triac () Thermocouple () Voltage pulse/voltage/ () RTD () () () () Voltage/urrent () Triac () () Open (O) () Feedback resistance Open Measured (H) (O) () () (W) () Thermocouple ontrol Output (H) () RTD () Relay contact () Voltage/urrent O Triac () Voltage pulse/voltage/ lose () Feedback resistance () () Triac For H specifications, connectors and are not mounted. * : Optional : urrent transformer for heater break alarm Feedback resistance input is used only for monitoring. <aution> Voltage / current outputs are not isolated from the power supply voltage. Digital /Output Module (Z-DIO) onnector type (onnector) (onnector) o. Description o. Description VD DI DI DO DO Digital Digital Output O to to DI DO DO Voltage O DI sink type input DO DO () Relay contact O () Open collector DO DO O () () () () () () () () () () () () VD () () (onnector) (onnector) o. Description o. Description DI8 VD DI7 DO DO Digital O to 8 DO6 DI6 DO6 Voltage O DI sink type input DO7 DO7 O DO8 DO8 VD O () () () Digital Output to 8 () Relay contact () Open collector Port (urrent transformer) Module (Z-) Terminal type Screw Size : M X 7 Solderless terminal is recommended.6mm. mm. mm or less or less o. Description to 9 0 to o Description to to 6 Port (urrent transformer) Module (Z-) onnector type (onnector) (onnector) o. Description o. Description 9 7 to 9 to 8 7 (onnector) (onnector) o. Description o. Description 0 to to Extension Module (Z-) Z-TIO/DIO// Port PORT PORT PORT PORT RX/TX RX/TX PORT PORT PORT PORT RK standard/ RS-8, RK standard/ PL special protocol (Mapman) RS-8, ase VD Power Supply Power Supply Supply the power to only one of the joined modules. When power is supplied to any one of the joined modules, all of the joined modules will receive power. Screw Size : M X 7 Solderless terminal is recommended. mm or less. mm or less T/R T/R SG () () RS-8.6mm Z-: o.,, terminals are not mounted. SRZ_0E
12 Module type Process/Temperature ontroller SRZ onverter The SRZ can be connected to various Open etworks via a gateway. Deviceet converter PROFIUS converter Ethernet (Modbus/TP) converter -Link converter MEHTROLIK converter Ethernet (Ethernet/IP) converter -JH -JG -JL RS-8 -J -MY -ML Deviceet converter (-JH) - J H - Type Deviceet converter H onnector Open connector (Unshielded type) for Deviveet Micro connector (Shield type) vailable controller SRZ PROFIUS converter (-JG) 0 0 Host type vailable controller - M L - Ethernet converter L Ethernet/IP RS- RS-8 MEHTROLIK converter (-MY) - J G 0 Type Deviceet converter G vailable controller SRZ - M 0 Y - 0 Type MEHTROLIK converter Y Ethernet (Modbus/TP) converter (-JL) Host RS- type RS-8 - J L - 0 vailable controller SRZ 0 Type Ethernet converter L type Modbus/TP vailable controller SRZ 0 -Link converter (-J) Type vailable controller RU/STOP logic selection - J 0 - -Link converter SRZ 0 0 : RU, : STOP 0 : STOP, : RU Ethernet (Ethernet/IP) converter (-ML) Type Ethernet type SRZ 0 0 SRZ_0E
* Our controllers can be used with other brand of strain gauge sensors. Please contact RKC for more details. DO1 Control output (CH1)
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