Temperature Controller

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Temperature Controller 1/8 IN - 48 x 96mm Platinum Series X400 Line Cost Effective Solutions This 48x96mm size controller of the Platinum Series, provides a high degree of functionality and

1 Temperature Controller 1/8 IN - 48 x 96mm Platinum Series X400 Line Cost Effective Solutions This 48x96mm size controller of the Platinum Series, provides a high degree of functionality and reliability at a low price, outstanding flexibility enables you to configure this controller to most application including heat/cool control. Standard features include: Autotune software, dedicated auto/man key, four outputs, three digital inputs, IP6 front panel protection, current transformer input, and auxiliary power supply. Options include: serial communications, analog control or retransmission output, start up and timer functions, two front bezel colors, valve drive output, and an 8 segment setpoint program. Some options are mutually exclusive. ATHENA CONTROLS, INC. 14 Campus rive, Plymouth Meeting, PA U.S.A.

2 the right solution to your needs Your needs Heater failure Use of differents actuators Easy replacement and quick start-up Correct tuning for any condition Alarm signalling Interfacing with other devices Frequent Setpoint change Quick learning Ergonomic compatibility with other devices Environmental protection Easy to use Noise immunity Universal input signals, linear as well as non-linear Cost reduction Reliability and safety Technical support Our solutions Heater break alarm with current transformer Analog output, heat/cool, valve control output Configuration by simple to use codes Automatic selection between two different tuning methods Absolute, band and deviation alarms, Latching/Blocking Serial communications at 9600 baud Modbus/Jbus protocol, analog retransmission output, Remote Setpoint and digital inputs Two stored Setpoints selected by keypad, serial communications or digital inputs Platinum Series has the same operating method Two colors: beige or dark gray front panels IP6 front panel protection (indoor, dust and water protection) Ergonomic keypad, clear and comprehensive display Electromagnetic compatibility Configurable input (TC, RT, ma, Volt and T, infrared sensor) Built-in Timer and Start-up functions CE compatibility, culus, years warranty Technical application assistance from ATHENA sales and after sales serviceand after sales service Resources Operating mode Control Alarms Retransmission Main universal input 1 PV OP1 1 OP1 OP OP OP PV/ Auxiliary input Three digital inputs AUX 1 OP OP OP4 OP Single output OP4 OP1 OP OP OP OP OP1 OP OP 4 OP1 OP OP OP OP1 OP4 OP OP OP 6 Heat/ OP4 OP OP1 OP OP 7 Cool OP1 OP OP OP 8 OP OP OP1 OP X400 9 OP OP4 OP1 OP OP Setpoint 1, or connected functions Modbus RS48 Parameterisation Supervision Special functions Fuzzy tuning with automatic selection One shot Auto tuning 10 Valve OP1 OP OP OP One shot Natural Frequency

3 Features at env. C Total configurability PV input for signal ranges see table 1) escription Remote Setpoint Not isolated accuracy 0.1% Auxiliary inputs igital inputs logic Operating modes Control mode Technical data From keypad or serial communications, the user selects: type of input - associated functions and corresponding outputs - type of control algorithm - type of output and safe conditions - alarm types and functionallity - control parameter values Common characteristics Accuracy A/ converter with Sampling time : 0. sec 0,000 points Input shift: digit Update measurement Input filter : sec (OFF= 0) time: 0. sec) 0.% ± 1 digit (T/C and RT) Between 100 and 0.1% ± 1 digit (ma and mv)* 40V~error is minimal Resistance Pt100Ω at 0 C or wire Line: 0 Ω max (wire) thermometer (IEC 71) connection Thermal drift (for Τ: R1+R C/ F Burnout (with any 0. C/10 C env. T. must be <0Ω) selectable combination) <0. C/10 Ω line resist. Thermocouple C input (current) C input (voltage) CT current transformer L,J,T,K,S,R,B,N,E, Internal cold junction Line: 10 Ω max W,W (IEC 84) compensation with NTC Thermal drift C/ F Error 1 C/0 C <µv/ C env. T. selectable ± 0. C Burnout <µv/10 Ω line resist. 0/4 0mA,.Ωext. shunt Rj >10MΩ 0/10 0mV, Rj >10MΩ Burnout. Engineering units, floating decimal Thermal drift: point, configurable <0.1% / 0 C env. T. Low Range High Range digits minimum Current 0/4 0mA Rj = 0Ω Bias in engineering units and ± range Voltage Ratio from /0-/0-10V Local + Remote Rj = 00KΩ 0 or 100mA Current visualization A input hardware with 1A resolution selectable and Heater break alarm The closure of the Auto/Man mode change, Local/Remote Setpoint mode change, external contact Stored Setpoints activation, keypad lock, measure hold produces any of the following actions Timer activation, program run/hold (if options installed) 1 output or Heat/Cool P.I.. loop or ON/OFF with 1, or alarms Algorithm P.I.. with overshoot control or ON/OFF PI with valve algorithm, for controlling motorised positioners Proport. band (P) % Integral time (I) min erivative time () min User Error dead band digit Enabled/isabled Overshoot control Manual reset % Cycle time (Time Single Output proportional only) 1 00 sec PI algorithm Control output % Soft-start User output value % Enabled/isabled Output % safety value ( % for Heat/Cool) Control output hysteresis % ON/OFF algorithm ead band % Relative cool gain Heat/Cool Cycle time (Time proportional only) 1 00 sec PI algorithm with overlap Cool output % Cool output hysteresis % Motor travel time sec Valve PI algorithm without Motor minim. step by 0.1.0% position potentiometer *Requires field calibration for 0.1% accurancy Input type RT Pt100 IEC71 RT Pt100 IEC71 TC L Fe-Const IN4710 TC J Fe-CU4% NI IEC84 TC T Cu-CuNi TC K Cromel- Alumel IEC84 TC S Pt10% Rh-Pt IEC84 TC R Pt1% Rh Pt IEC84 TC B Pt0% Rh Pt 6% IEC84 TC N Nicrosil- Nisil IEC84 TC E Ni10% CR CuNi IEC84 TC NI-NiMo18% TC W%Re W%Re TC W%Re W6%Re 0/4 0 ma 0/10 0 mv Table 1: PV input To improve the instrument performance and to reduce the wiring and installation costs, two special functions are available: - Start-up Start-up Setpoint < - Timer Scale range C F C F C 111 F C 111 F C -8 7 F C 19 F C 91 F C 91 F C 7 F C 19 F C 111 F C 01 F C 6 F C 6 F Configurable engineering units ma, mv, V, bar, psi, Rh, ph Special functions S.P.S.U Start-up Setpoint > = S.P.S.U The use of these functions avoids additional device installation (e.g. external timer), therefore allowing a significant costs reduction. Moreover there are: Keypad lock/unlock function, to avoid incorrect operator actions Outputs lock/unlock function, at any moment it is possible to stop the control action, but not the process variable display, without switching-off the power supply.

4 Features at env. C OP1-OP outputs OP output OP4 output OP analog output AL1- AL - AL alarms Setpoint Programmable Setpoint Special functions (options) One-shot Fuzzy-Tuning Auto/Man selection Serial comm.s Auxiliary power supply Operational safety General characteristics escription ST relay N.O., A/0V~ for resistive load Triac, 1A/0V~ for resistive load T relay N.O., A/0V~ for resistive load (alarm only) Logic not isolated: V, ± 10%, 0mA max (control only) T relay N.O., A/0V~ for resistive load (control only) Galvanically isolated: Control or PV/ 00V~ /1min retransmission Resolution: 1 bit Accuracy: 0.1% Hysteresis % Active high In current: 0/4 0mA, 70Ω /1V max eviation threshold ± range Action Band threshold 0 range Active low type Absolute threshold, whole range Action Sensor break, Heater break and Loop break detection Special functions Acknowledge (latching), activation inhibit (blocking) Connected to Timer or program (if options installed) Local Up and down ramps digit/min. Local plus two stored (OFF=0) (tracking or Stand-by) Local and Remote Low limit: from low range to Local with trim If option Remote with trim installed High limit: from low limit to high range Programmable 1 program, 8 segments 1 initial and 1 end, from 1 to 9999 cycles or continuous cycling (OFF) Start, stop, hold, etc. activated from the keypad, digital input and serial comm.s Automatic start at the power on, manual start by keypad, igital inputs or serial comm.s Setting time: sec/min Timer Stand-by Setpoint: from Setpoint low limit to Setpoint Start-up Setpoint: from Setpoint low limit to Setpoint Start-up Hold time: min Control output : % epending on the process condition, the controller applies the best method Standard with bumpless function, by keypad, digital input or serial communications Step response Natural frequency RS 48 isolated, Modbus/Jbus protocol 100, 400, 4800, 9600 bit/sec, three wires +4V ±0%, 0 ma max for external transmitter supply Measure input Control output etection of out of range, short circuit or sensor break with automatic activation of the safety strategies and alerts on display Safety value: -100% 100% Technical data Parameters A non volatile memory stores for unlimited time all the configuration and parameter values Password Password to access the configuration and parameters data, keypad lock, outputs lock ~ (-1% + 10%) 0/60Hz or Power Power supply 4~ (-1% + %) 0/60Hz and 4V (analog) consumption (fuse protected) (-1% + %) 4W max Safety Compliance EN (IEC ), installation class (00V), pollution class, class II instrument Electromagnetic Compliance to the CE standards for industrial system and compatibility equipment Protection EN609 (IEC9) IP6 front panel imensions 1 / 8 IN - 48 x 96, depth 110 mm, weight 0g appr. Approvals culus + 1 C TA 9 A + 10 b + 11 RT mv TC 1 B RS48 IGITAL INPUT Electrical wirings 1 N/C 14 N/C 1 N/C 16 N/C 17 N/C 18 N/C 19 + OP 0 1 N/C N/C REM 4 + Fuzzy-Tuning L 6 N 7 m 8 NC 9 C OP 0 NO 1 NO OP1 C NO OP 4 OP V OUT Two methods of tuning are available: - Auto-Tuning one shot - Natural frequency one shot The Fuzzy-Tuning automatically selects one of the two methods which assure the best result for each condition. The Auto-Tuning method works best on the step response basis. When activated, if a deviation exists between the Setpoint and process variable larger than % of scale range, the controller modifies the output value. Then, in a short time, it calculates the PI parameters and the new algorithm is operational immediately. The main advantages of this method are fast calculation and quick implementation. The Natural frequency method works best when the process variable is very near to the Setpoint. When activated, it causes a process oscillation around the Setpoint value. The main advantage of this method is a reduced disturbance to the process. 4

5 Ordering codes Line Basic model Accessories Power supply Outputs Option 1 Option Model: X400 A B C _ E F G H Model Example: X Color User Manual Special functions Power supply V~ (-1% +10%) 4V~ (-% +1%) or 4V (-1% +%) Output OP1 Output OP Output OP Output OP4 Relay Relay Relay (alarm) Logic (control) Triac Triac Relay (alarm) Logic (control) Relay Relay Relay (alarm) Relay (control) Option 1 None RS 48 Modbus/Jbus SLAVE Option [1] None Valve drive output (no potentiometer) Analog output OP + Remote Setpoint input Valve drive output + Analog OP output (retr.) + Remote Setpoint input Special functions None Start-up + Timer Software Setpoint program - one program with 8 segments User Manual English-Spanish Front Bezel Color 0/4-0 ma input shunt resistor [] ark gray (std) Standard resistor Beige Standard resistor ark gray High-accuracy resistor Beige High-accuracy resistor [1] Analog Output (OP) is field configurable for control or retransmision output as 0-0-ma or 4-0mA. The addition of Analog Output (OP) does not affect any of the other four outputs. Analog Output (OP) can only be used for retransmission when used with the Valve rive Output software [] Std. shunt resistor without field calibration = 1.10% input accuracy High-accuracy shunt resistor without field calibration=0.0% input accuracy Either shunt resistor with field calibration=0.10% input accuracy A B 1 9 C E 0 F GH Input type Range scale RT Pt100 IEC C F RT Pt100 IEC C F TC L Fe-Const IN C 111 F TC J Fe-Cu4% Ni IEC C 111 F TC T Cu-CuNi C -8 7 F TC K Cromel -Alumel IEC C 19 F TC S Pt10%Rh-Pt IEC C 91 F TC R Pt1%Rh-Pt IEC C 91 F TC B Pt0%Rh-Pt C 7 F Pt6%Rh IEC84 TC N Nicrosil-Nisil IEC C 19 F TC E Ni10%CR-CuNi IEC C 111 F TC NI-NiMo 18% C 01 F TC W%Re-W%Re C 6 F TC W%Re-W6%Re C 6 F 0 0mV linear (0...0mA) Engineering units 10 0mV linear (4...0mA) Engineering units Control mode ON-OFF reverse action ON-OFF direct action P.I.. single output reverse action P.I.. single output direct action Linear cool output ON-OFF cool output P.I.. Heat/Cool action Water cool output Oil cool output Output type - Single action Output type - ouble action Relay Heat Relay, Cool Relay Logic Heat Relay, Cool Logic Analog Valve drive Heat Logic, Cool Relay Heat Relay, Cool Analog Heat Analog, Cool Relay Heat Logic, Cool Analog Heat Analog, Cool Logic AL1-AL-AL type and function isabled or (only AL) used by Timer or related to the program Sensor break/loop break alarm Absolute eviation active high active low active high active low active out active in active during ON output state active during OFF output state Band Heater break by CT Setpoint type Local only Local and tracking stored Setpoints Local and Stand-by stored Setpoints Local and Remote Local with trim Remote with trim Time programmable (if option installed)

6 ATHENA CONTROLS, INC. 14 Campus rive, Plymouth Meeting, PA U.S.A. Toll-Free in the U.S.: Tel: Fax: Internet: AthenaControls.com

Process controller with Modbus Master/Slave & PROFIBUS DP 1/8 DIN - 48 x 96 mm Platinum Series X5000 Line

Process controller with Modbus Master/Slave & PROFIBUS DP /8 DIN - 8 x 96 mm Platinum Series X000 Line Sophisticated multifunction process controller with high level communications By its three different