Digital Temperature Controller CB103/403/903
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- Aubrey Hunter
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1 igital Temperature Controller C// C C C eneral escription new set of controllers has been added to the C Series to provide additional configuration flexibility. These instruments have a third contact that can be configured as an analog retransmission output, a digital contact output for /STOP status or a third alarm and a contact input for / or /STOP functions. These instruments are designed for heat only operation and are available in either reverse or direct control action. The Heat/Cool output or digital communications are not available on this series. Features right, easy-to-read E displays igital contact input/output nalog retransmission output Three separate alarms ual set points dvanced self-tuning IP () Waterproof/ustproof protection right, Easy-To-ead E isplays The C Series features large, bright E displays that have been designed to be easy-to-read from greater distances. C/ mm mm C mm mm nalog etransmission Output The third output can be configured as an analog retransmission output. With this function, the process value can be retransmitted as an analog current signal (-m). C T OT O M M nalog output to m C or to m C Three Separate larms This third output can be configured for a third alarm. C,,. C igital Contact /Output T OT OT M M C Contact output Various alarm devices The contact input can be selected to run either the /STOP or / functions. The third output can be configured to view the /STOP status. C C T OT O M M T OT O M M igital contact input /STOP or / igital contact output /STOP status STOP STOP C Series Feature Comparison Functions Series larms Temperature ( points) Heater break (Select two) Control loop break ux. output Temperature alarm ( point) nalog output (Select one) /STOP status output Contact input /STOP switching (Select one) / switching Heat/Cool control Communications Waterproof/ustproof C Series C//// : Selectable : ot selectable C Series C// C_E
2 C C T OT OT M M T OT OT M M igital Temperature Controller C// Features Heater reak larm Self-Tuning lgorithm The heater break alarm (H) detects a fault in the heating or cooling circuit and displays actual amperage in the display on the front panel. If the measured value becomes lower than the preset value, the alarm is activated. The H function requires a current detector for measuring and monitoring the current load. The C Series offers a new self-tuning feature that is initiated at start-up and when process parameters or conditions change. In these situations, the controller evaluates whether the preset PI parameters should be maintained or replaced by the latest self-tuning parameters to achieve the best control for the process. Self-tuning can be manually turned O/OFF in the parameter setting mode. This feature is not available with the Heat/Cool control. Sensor In addition to self-tuning, The C Series has standard autotuning (T) so that either function can be selected to achieve optimum process control. Heater Controlled object CT ctuator Mechanical relay, SS Temp t start-up or set value change When overshoot occurs, self-tuning is initiated When control disturbance occurs, self-tuning is initiated Oscillation CT--P- ( to ) CT--S-- ( to ) ength of lead wire : pprox. mm (standard) oop reak larm ength of lead wire : pprox. mm (standard) φ. φ The loop break alarm () monitors and protects an entire temperature control system. The detects heater breaks, thermocouple or T failures, short circuits, or the failure of an operating device such as a mechanical or solid state relay. When the PI computed value reaches % and the temperature does not respond in a set time, the loop break alarm is activated. Conversely, when the PI value reaches % and the temperature does not respond accordingly, the loop break alarm is turned on. In this example, the uses reverse action to control heat. For cool control, the action is reversed and becomes direct. deadband is available to suppress the influence of external disturbances. Close Horizontal Mounting The C Series has been designed with a unique mounting bracket that allows close horizontal mounting of multiple instruments to save valuable panel space. T OT OT C M M When control is stable, self-tuning is not initiated T OT OT C M M When control is stable, self-tuning is not initiated Close horizontal mounting T OT OT C M M T OT OT C M M T OT OT C M When undershoot occurs, self-tuning is initiated t set value change When control is stable, self-tuning is not initiated M Time T OT OT C M M Waterproof/ustproof Sensor For operation in severe environments or when washdown is required, the IP() rating is available for waterproof/dustproof protection. Heater Controlled object ctuator C_E
3 igital Temperature Controller C// Specifications larms (p to points) a) Thermocouple :,,, S,, E, T, (IS/IEC), PII (S) We/We (STM),, (I) Influence of external resistance : pprox..µv/ω break action : p-scale b) T : Pt (IS/IEC), Pt (IS) Influence of input lead resistance : pprox..[%/ω] of reading Maximum Ω per wire break action : p-scale c) C voltage : to V, to V (. to.% (efault value)) break action : own scale d) C current : to m, to m (. to.% (efault value)) For C current input, connect a Ω resister to the input terminals. break action : own-scale Sampling Time. sec ias Temperature input : - (-.) to (.) C [ F] C voltage, C current : - span to +span Performance Measuring ccuracy a) Thermocouple ±(.% of reading + digit) or ± C ( F) whichever is larger ccuracy is not guaranteed between and C ( and F) for type, S and. ccuracy is not guaranteed between -. and -. C (-. and -. F) for type T and. b) T ±(.% of reading + digit) or ±. C (. F) whichever is larger c) C voltage and C current ±(.% of span + digit) Insulation esistance More than MΩ (V C) between measured terminals and ground More than MΩ (V C) between power terminals and ground ielectric Strength V C for one minute between measured terminals and ground V C for one minute between power terminals and ground Control Control Method a) PI control (with autotuning and self-tuning function) vailable for reverse and direct action. (Specify when ordering.) Major Setting ange Set value : Same as input range. Proportional band : to span or. to span (Temperature input) When. C ( F) resolution, within. C ( F) or. to.% of span (voltage, current input) (O/OFF action when P=) ifferential gap at O/OFF action is C ( F). Integral time : to sec.(p + action when I=) erivative time : to sec.(p + I action when =) nti-eset Windup(W) : to % of proportional band Proportional cycle time : to sec. Control Output elay output : Voltage pulse output : Current output : Triac trigger output : Form contact, V C (resistive load) /V C (oad resistance : More than Ω) to m C (oad resistance : ess than Ω) Zero-cross method for medium capacity triac drive (less than ) Triac output : ating :. (n ambient temperature is less than C) Waterproof/ustproof C : IP C/ : IP Waterproof/dustproof protection only effective from the front in panel mounted installations. Waterproof/dustproof protection is not available for close horizontal mounting installations. Temperature larm a) Type : eviation High, ow, High/ow, and, Process High, ow, Set value High, ow b) ifferential gap : C ( F) or. C ( F) (Temperature input).% (Voltage, current input) Heater reak larm (For single phase) a) CT type : CT--P-(), CT--S--() b) isplay range :. to. c) ccuracy : ± % of input value or ± (whichever is larger) Output from larm terminal. Control oop reak larm () a) time setting :. to. min. b) deadband : to C[ F] or % of span (OFF by setting zero) larm Output elay output, Form contact V C (resistive load) uxiliary Output (p to point) eneral Specifications Temperature larm a) Type : eviation High, ow, High/ow, and, Process High, ow b) ifferential gap : C ( F) or. C ( F) (Temperature input).% (Voltage, current input) c) larm output : elay output, Form contact V C (resistive load) nalog Output a) Type : Process value, Set value, eviation, Manipulation value b) Output type : C current : to m, to m (oad resistance : ess than Ω) c) ccuracy : ±.% of span (Output ripple : ±.% of span) d) Output resolution : More than bits /STOP Status Output a) Status : : Close STOP : Open b) Output : elay output, Form contact V C (resistive load) Contact s umber of s : point Contact Type a) /STOP switching (OPE : STOP, COSE : ) b) STEP function (OPE :, COSE : ) ating on-voltage contact input (OPE : kω or more, COSE : Ω or less) Supply Voltage a) to V C (Including supply voltage variation) [ating : to V C] (/Hz common) b). to.v C (Including supply voltage variation) [ating : V C] (/Hz common) c). to.v C (ipple rate % p-p or less) [ating : V C] Power Consumption ess than V for standard C type ess than V for V C type ess than m for V C type Power Failure Effect power failure of ms or less will not affect the control action. If power failure of more than ms occurs, controller will restart. Operating Environments : to C [ to F], to % H Memory ackup : acked up by non-volatile memory. et Weight C : pprox. g, C : pprox. g, C : pprox. g External imensions (W x H x ) C : x x mm, C : x x mm C : x x mm Compliance with Standards CE Mark ecognized CS Certified Triac trigger output type and triac output are not CE Mark, ecognized or CS Certified. C_E
4 igital Temperature Controller C// Model and Suffix Size Specifications Control method type ange C (/ I size) C (/ I size) C (/ I size) PI control with T (reverse action) PI control with T (direct action) See ange and Table See ange and Table elay output Voltage pulse Control output C current : to m Triac trigger Triac output larm o alarm See larm Table o alarm larm See larm Table o auxiliary output See larm Table ( : to ) uxiliary output /STOP status output nalog output : to m nalog output : to m ot supplied Contact iuput (I) STEP function (Select /) /STOP transfer ot supplied Waterproof/ustproof Waterproof/ustproof protection lack ody color White Instrument version Version symbol The auxiliary output is not available for the triac trigger output. Model and Suffix F M V T Y Y Y ange and Table Thermocouple (Field-programmable) S S S S S Type, S and input : ccuracy is not guaranteed between to C ( to F) Type T and input : ccuracy is not guaranteed between -. to -. C (-. to -. F) C current input : Ω resistor is externally connected at the input terminals. larm Table ange C C C C C C C C C C F F F F C C C C C C F F F F C C C F F C C F F C C F F ange C C F F C C F F -.. C -.. C -.. C.. C -.. F -.. F -.. F.. F.. F C C F C C C F F -.. C -.. C.. C -.. F -.. F.. F C C F F Type Type eviation High eviation ow Process ow Process High with larm Hold C E eviation High/ow and larm eviation High with larm Hold P Process ow with larm Hold oop break alarm () Heater break alarm (CT--P- []) F H eviation ow with larm Hold eviation High/ow with larm Hold Process High S V W Heater break alarm (CT--S-- []) Set value High Set value ow E T We /We P II E E E E T T T T T T T T T W W W oop break alarm is not available for Heat/Cool PI control type. Heater break alarm can only be assigned to larm. Heater break alarm is not available for current output. T (Field-programmable) Pt Pt Voltage and Current (Field-programmable) V C V C m C m C P P P P P P P P P P Supply Voltage ange C. C C. C -.. C.. C.. C.. C.. C.. C -.. F -.. F -.. F -.. F -.. F.. F.. F.. F.. F -.. C -.. C -.. C -.. C -.. C.. C.. C.. C.. C.. C ange V C V C V C ccessory Current transformer for heater break alarm CT-P- ( - ) CT--S-- ( - ) Shunt resistor for C current input - Terminal cover C- (C) C- (C) C- (C) C_E
5 igital Temperature Controller C// External imensions External dimensions Panel cutouts nits : mm C C +. =(xn-) n : umber of controllers (=<n=<) =(xn-) n : umber of controllers (=<n=<) C =(xn-) n : umber of controllers (=<n=<) C_E
6 igital Temperature Controller C// ear Terminals C C o. C to V () () () () () SS larm larm C V () T T escription C V Power supply ux. output () elay contact output () nalog output Control output () elay contact output () Voltage C/Current C () Triac output () Triac trigger output larm output elay contact output o. I escription Contact input () () () Measured input () Thermocouple () T () Voltage/Current CT CT input for heater break alarm Current transformer input C o. C to V () () () () () SS C V () T T escription C V Power supply ux. output () elay contact output () nalog output Control output () elay contact output () Voltage C/Current C () Triac output () Triac trigger output o. CT I CT input for heater break alarm escription Contact input Current transformer input larm larm larm output elay contact output () () () Measured input () Thermocouple () T () Voltage/Current C_E
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