Breakthrough. technology. BREAKTHROUGH TECHNOLOGY. That s what the. redesigned from the inside out. TTI, Inc (US & Canada)
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1 Fuji Electric s PX Series fuzzy logic controllers are the leaders in precision control. reakthrough technology redesigned from the inside out PX REKTHROGH TEHNOLOGY. That s what the Fuji PX series fuzzy logic controllers are all about. Faster. Smarter. Tougher. More Versatile. More Features. Redesigned from the ground up. Redeveloped from the inside out. Welcome to the 2 st century, and meet the leaders in control technology. The NEM 4X protection makes them tough enough to withstand the harshest of environments. Fuji s fuzzy logic algorithm makes them smart enough to learn your process and make rapid, accurate adjustments. Multiple choices for number of buttons, IN size, configuration, and options make them versatile enough to match your individual needs. ll of the PX controllers use Fuji s patented fuzzy logic algorithm with PI utotune. These controllers learn your process, using the PI parameters as a starting point for all decisions made by the controller. This intelligence allows your process to reach its setpoint in the shortest time possible while virtually eliminating overshoot. The end result is that your process maintains a steady setpoint. Eight-segment ramp/soak programming, dvanced security options, Versatile programming, Fuzzy logic intelligence, NEM 4X protection; all of these features come STNR in a PX, you don t have to pay more for them. The PX series also offers a wide range of choices for your unique space requirements and programming preferences. TTI, Inc (S & anada)
2 INPT PX SPEIFITIONS Input signal: Thermocouple RT Voltage/current: 5V, 0 5V and 4 20m, 0 20m (urrent input is used with supplied 250Ω external resistor) Input range: See Input Range table below urnout: For thermocouple/rt input, the intended direction of the output is selectable as either upscale or downscale in case of burnout. INPT RNGE TLE: Input Signal Input Range Input Range escription ( ) ( F) Thermocouple J 0 ~ ~ 472 old Junction compensating K 0 ~ ~ 292 function built-in. R 0 ~ ~ ~ ~ 3272 S 0 ~ ~ 292 T -99 ~ ~ 392 T -50 ~ ~ 752 E -99 ~ ~ 472 N 0 ~ ~ 2372 PL2 0 ~ ~ 2372 RT Pt00-50 ~ ~ 562 llowable wiring resistance 0Ω max (per wire) Voltage/urrent 5V Scaling Range: V 4 20m For current input, use the 250Ω Shunt 0 20m resistor to obtain 5V or 0 5V input. ONTROL FNTION (STNR TYPE) ontrol action: On/Off, PI control with auto-tuning Fuzzy control with auto-tuning Proportional band (P) : % of full scale (FS), setting in 0.% steps Integral time (I): sec, setting in sec steps ifferential time (): sec, setting in 0. sec steps P, I, = 0: On/Off I, = 0: Proportional ction Proportional cycle: 50 sec, setting in sec steps, relay contact output, SSR/SS drive output only Hysteresis width: 0 50% FS, setting in E.. steps, On/Off action only nti-reset-wind-up: 0 00% FS, setting in E.. steps, auto-setting with auto-tuning Input sampling cycle: 0.5 sec ontrol cycle: 0.5 sec ONTROL FNTION (L OTPT TYPE) (HET/OOL TYPE) Heating Proportional band: P x /2 (P= %) ooling Proportional band: Heating proportional band x cooling proportional band coefficient ooling proportional band coefficient= : 2-position action Integral time: sec for heating and cooling ifferential time: sec for heating and cooling P, I, = 0: 2-position action (without dead band) for heating and cooling I, = 0: Proportional action Proportional cycle: 50 sec, relay contact output, SSR/SS drive output only Hysteresis width: 2-position action for heating and cooling: 0.5% FS. 2-position action for cooling: 0.5% FS nti-reset wind-up: 0 00% FS, setting in E.. steps, auto-setting with auto-tuning Overlap/dead band: ±50% of heating proportional band Input sampling cycle: 0.5 sec ontrol cycle: 0.5 sec OTPT (STNR TYPE) ontrol output: One of the following three types is selected: () Relay contact (SPT) 220V /30V, 3 (resistive load) Mechanical life: 0 7 times (under no load) Electrical life: 0 5 times (under rated load) (2) SSR/SS drive (voltage pulse): 5 30V at ON/0.5V or less at OFF, urrent 60m or less (3) 4 20m : allowable load resistance 600Ω or less OTPT (L OTPT TYPE) (HET/OOL) ontrol output: For dual output type, one of the following three types is selected on both heating and cooling types: Not available on PXW/Z-4 type () Relay contact SPT: 220V /30V, 3 (resistive load) (2) SSR/SS drive (voltage pulse) ON: 5 30V OFF: 0.5V or less, max urrent: 60m or less (3) 4 20m : allowable load resistance 600Ω or less (Note: When SSR/SS drive output for heating/cooling side is selected, the total current should be less than 60m) SETTING N INITION Parameter setting method: PXW: digital setting with 3 keys PXZ: digital setting with 8 keys PV/SV display method: PXZ-4: PV/SV Red LE display, 4-digit PXW, PXZ-5, 7, 9: dual PV/SV LE display, 4 digits each, PV= Red, SV=Green Status display: ontrol output, alarm output, heater burnout alarm output Setting accuracy: 0.% FS Indication accuracy (at 23 ): Thermocouple: ± 0.5% FS ± digit ± R thermocouple: ; ± % FS ± digit ± thermocouple: ; ± 5% FS ± digit ± RT, voltage, current: ± 0.5% FS ± digit TTI, Inc (S & anada)
3 LRM larm output: Relay contact (SPST), 220V /30V, (resistive load) PXW/Z-4 type: point; Other types: 2 points (onfigurable as absolute, deviation, zone, or combination alarms with or without the hold features) Heater burnout alarm output: Relay contact (SPST), 220V / 30V, (resistive load), PXW/Z-4 type: not available GENERL SPEIFITIONS Rated voltage: V or 24V / Power consumption: 0V or less (00V ), 5V or less (240V ) Insulation resistance: 50MΩ or more (500V ) Withstand voltage: Power source-earth: 500V, min. Other: 500V, min Earth-relay output: 500V, min Earth-larm output: 500V, min etween other terminals: 500V, min Input impedance: Thermocouple: MΩ or more Voltage: 450KΩ or more urrent: 250Ω (external resistor) llowable signal source resistance: Thermocouple: 00Ω or less Voltage: KΩ or less llowable wiring resistance: RT: 0Ω or less per wire Reference junction compensation accuracy: ± (at 23 ) Process variable offset: ± 0% FS Set variable offset: ± 50% FS Input filter: sec, setting in 0. sec steps (primary lagging filter) Noise reduction ratio: Normal mode noise (50/60Hz): 50d or more ommon mode noise (50/60Hz): 40d or more POWER FILRE PROESSING Memory protection: Non-volatile memory hold. Parameter values remain unchanged with disruption of power. Ramp/soak function has to be re-initiated. SELF-HEK Method: Watchdog timer monitors program error. OPERTION N STORGE ONITIONS Operating temperature: Operating humidity: 90% RH or less (non-condensing) Storage temperature: OTHER FNTIONS Parameter mask function: Parameter display is disabled by software Ramp/Soak function: 4-ramp/4-soak ELIVERY PX SPEIFITIONS PXW/Z-4 type: ontroller, panel mounting frame, socket (when specified), rubber gasket, instruction manual Other types: ontroller, panel mounting bracket, rubber gasket, instruction manual STRTRE Mounting method: Panel flush mounting or surface mounting Surface mounting: PXW/Z-4 type only External terminal: PXW/Z-4 type: 8-pin or -pin socket Other types: screw terminal (M3.5 screw) ase material: Plastic imensions: PXW/Z-4 6 IN 48 x 48 x 85.7mm PXW/Z-5 8 IN 52.5 x 00.5 x 95.8mm PXW/Z-7 72mm 76.5 x 76.5 x 95.8mm PXW/Z-9 4 IN 00.5 x 00.5 x 95.8mm Weight: PXW/Z-4 approx. 50g PXW/Z-5 approx. 300g PXW/Z-7 approx. 300g PXW/Z-9 approx. 400g Structure: Front panel: NEM 4X (IE IP66), Rear case: IE IP20 Enclosure color: lack (front frame, case) ESSORIES Sockets: (only for PXW/Z-4 and sold separately) 8-pin sockets: (for PXW/Z-4 without H/L larm Option) PG-08--Screw-down type (terminals on back) TXNS Solder Type TX2PS Screw-down type (terminals on back) L, S TP28X Screw-down type (terminals on front) L, S -pin sockets: (for PXW/Z-4 with H/L larm Option) PG----Screw-down type (terminals on back) TP3S Screw-down type (terminals on back) TP3S Screw-down type (terminals on front) PF3----IN rail mount (terminals on front) L, S Heater reak urrent Sensing Transformer: TL-6-SF For heater current ( 30) TL-2-S36-8F For heater current (20 50) PX ENEFITS: hoose among 4 IN, 8 IN, 72mm, 6 IN and 32 IN sizes there s a size available to accommodate your space needs. (see PXV3 for details on the 32 IN controller) Front panel key choices choose between user-friendly eight-button or more complex three-button operation Fuzzy logic control with PI autotune comes standard the controller uses artificial intelligence to learn your process NEM 4X is standard it s tough enough for the harshest of environments ll parameters are display maskable hides unused options 8-Segment ramp/soak programming is a standard feature set four setpoints, four ramp rates, and four soak periods dvanced security options prevent unauthorized or accidental changes in parameters Wide input range a variety of choices for your input needs Same low price as the PI autotune controllers you get more standard features without having to pay more for them Three-year warranty protects against manufacturing defects TTI, Inc (S & anada)
4 PXZ PROGRMMING -- PRIMRY (SETPOINT) MEN PRMETER ITEM MENING ESRIPTION P r o G ProG Ramp/Soak Setting: OFF: Ramp/Soak off command RN: Ramp/Soak on HL: Ramp/Soak on hold P P Proportional Setting Range: % of and input range. For On/Off control set to 0. - I Integral Time Setting Range: sec (reset) Integral action is off when set to 0. d erivative Setting Range: sec Time (Rate) erivative action is off when set to 0. L L Low larm Settable within the Input Range. Setpoint Not indicated without the larm Output option. H H High larm Settable within the Input Range. Setpoint Not indicated without the larm Output option. 7 T ycle Time Setting range: 0 50 sec (Output ) Not indicated with current output. HYS HYS Hysteresis Setting range: % of input (Output ) range. pplies to ON/OFF control. H b Hb Heater reak Setting range: larm Not indicated without the heater break alarm output option. Not available with 4 20m output. larm is off when set to 0. 7 T utotuning Sets PI parameters automatically 0 utotuning off Standard autotuning 2 elow setpoint autotuning (0% of FS below setpoint.) 7 2 T2 ycle Time Setting range: 0 50 sec (Output 2) Not indicated without control Output 2 option or with current output. ool ool Proportional Setting range: Not and indicated without control Output 2 oefficient option. For on/off control on outfor ooling put 2, set to 0. db db ead and/ Setting range: -50% 50% of Overlap heating proportional band. Not indicated without control Output 2 Option. b L bl alance Position the proportional band with respect to setpoint. Setting range: 0 00%. t 50%, proportional band is centered around setpoint. r r nti-reset Setting range 0-00% F.S. Limits Wind-p range of where integration occurs L o Lo Lock-Out Program data lock-up (code) 0 ll data is selectable ll data is locked 2 ll data except for main setpoint is locked PRIMRY (SETPOINT) MEN, ONTINE PRMETER ITEM MENING ESRIPTION S77 STT Ramp/Soak urrent Ramp/Soak status is status displayed. No setting. Su- - SV Ramp target Setting range: 0 00% of to to value input range. Su-4 - SV 4 7 r TMr Ramp Setting range: to to segment time hr 59 min 7 4r TM4r 7 S TMS Soak segment Setting range: to to time hr 59 min 7 4S TM4S od Mod Ramp/Soak p to 6 different modes of mode ramp/ soak operation possible. Setting: 0 5 SEONRY (SYSTEM) MEN P-n P-n ontrol Setting control action: (code) ction reverse or direct. Setting sensor break protection: (code) Output ON or OFF. P-n2 P-n2 Input Type Setting input type: (code) thermocouple/rt or current /voltage P- d F P-dF igital Filter Setting: sec P- S L P-SL Lower Limit of Setting range: Input Range P- S P-S pper Limit Setting range: of Input Range P-L P-L larm Type 2 Setting for alarm action: 0 5 P-H P-H larm Type Setting for alarm action: 0 P-n P-n larm Setting range: 0 50% of Hysteresis input range P- d P P-dP ecimal Point Setting: Position 0 None (Resolution) One decimal point (T, RT, Linear) 2 Two decimal points (Linear only) POF PVOF Process Setting range: -0% 0% of Variable input range. oth indicated Offset and measured values of process variable are changed. SOF SVOF Setpoint Setting range: % of Variable input range. Indicated setpoint Offset variable is unchanged. Measured setpoint variable is changed. P- F P-F /F Selection Setting: oes not apply to current/ voltage input. F2Y FZY ontrol type Setting: ON fuzzy control, OFF PI control d to S P dsp Parameter Setting: 0 255, refer dsp7 to dsp7 mask function to the manual TTI, Inc (S & anada)
5 PX MOEL ONFIGRTION P X V FRONT PNEL SIZE /6 IN 4 /8 IN 5 72mm 7 /4 IN 9 KINS OF INPT Thermocouple ( ) Thermocouple ( F) RT/Pt00 ( ) RT/Pt00 ( F) 4 20m, 5V 0 20m, 0 5V ONTROL OTPT Relay contact (reverse action) Relay contact (direct action) SSR/SS driver (reverse action) SSR/SS driver (direct action) 4 20m (reverse action) 4 20m (direct action) ONTROL OTPT 2* None Relay contact (reverse action) Relay contact (direct action) SSR/SS driver (reverse action) SSR/SS driver (direct action) 4 20m (reverse action) 4 20m (direct action) *not available on PXW/Z-4 type T R N S E F Y E F ITIONL FNTION Heater break alarm* 2 Process alarm & Heater break alarm* 3 None 4 Process alarm 5 *not available on PXW/Z-4 type, or with 4 20m outputs. POWER SPPLY OPTION 24V / Supply W Z a y Fine-tuning utotuning Y TOTNING, the controller selects what it calculates to be the optimum PI and nti-reset parameters for a particular process and stores them in memory for future use. The controller will not need to be reautotuned upon each power up, as long as the system requirements and characteristics remain the same. The autotune parameters selected are good only for the process for which it has been autotuned. If the setpoint, input device, output device (load), or any portion of your system changes, autotune may need to be initiated again. These factors can upset the autotuning function:. The system is affected by process disturbances external to the control loop. djacent heater zones, changing material levels, and exothermic reactions are examples of process disturbances which are external to the control loop. 2. The system is dynamic. The process variable changes quickly. ertain pressure and flow applications would be characterized as very dynamic. ecause of how the autotune function is performed, a dynamic system, when autotuning, would create considerable overshoot that could jeopardize the process. 3. The system is slow-responding and does not achieve the process value in a timely manner. With such systems, the autotuning function would take a long time to complete and with questionable results. TTI, Inc (S & anada)
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