DC1010/DC1020/DC1030/DC1040

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05/0 0-10-10-0-EN Page 1 of DC1010/DC1020/DC100/DC1040 DIGITAL CONTROLLERS Specification Overview The DC1000 Series are microprocessorbased controllers designed with a high degree of functionality

This controller series is ideal for the control of temperature, humidity, pressure, flow etc.

Auto-Tuning Capability Advanced auto-tuning function calculates the optimized PID values for your specific control system.

1 05/ EN Page 1 of DC1010/DC1020/DC100/DC1040 DIGITAL CONTROLLERS Specification Overview The DC1000 Series are microprocessorbased controllers designed with a high degree of functionality and reliability at a competitive price. The controllers are available in different formats: 4x4 (1/ DIN), 4x (1/ DIN), 2x2 (/ DIN), x (1/4 DIN). This controller series is ideal for the control of temperature, humidity, pressure, flow etc. in a variety of applications including: Plastic Processing Package Machinery Painting and coating Semiconductor packaging / Testing Dryers Features Easy to Configure Different configuration levels provide easy access to parameters. Various Control Algorithm Several different algorithms are available as follows: - PID or ON/OFF Control - Heat/Cool Control with 2 PID sets - Motor Position Control (without slidewire feedback) Auto-Tuning Capability Advanced auto-tuning function calculates the optimized PID values for your specific control system. Dual Display and Bar graph Two large 4 digits display PV, SP and configuration parameters. One 10 LED bar-graph displays the control output (MV), and up to LEDs display the status of the different outputs (Control, Alarm, ) and also provide indication of the Auto/Manual and programmer states. Setpoint Programming Two programs are available with a maximum of segments. The 2 programs can be linked together and perform as a single segment program. Extended Alarm Capability Up to three different alarm outputs are available per instrument and 1 kinds of event modes can be assigned to each of alarm output. Communications RS22 or RS45 (with ASC II & Modbus RTU Protocol) is optionally available with a maximum communication speed of 400 bps. IP5 Front Face Protection IP5 rated front face permits use in applications where it may be subjected to moisture, dust conditions. Remote Setpoint Capability The setpoint can be defined from a remote PLC or other controller. Manual & Automatic Modes The control mode can be switched between Automatic and manual by clicking A/M key. (The A/M key is available with DC1020, DC100 and DC1040) Global Approvals CE & cul All models are CE certified as a standard, and UL approved version for all models are available optionally. Parameter Lock A 4-digit security code prevents any unauthorized changes of parameters or configurations. Parameters can be hidden to user to prevent any mis-configuration of the unit.

2 Specifications General Rated power supply voltage 100 to 240V AC 50/0Hz, VA max. to 50V DC, 10VA max. Insulation Resistance Over 10 MΩ under DC500V megger between input terminal and case(ground). Over 10 MΩ under DC500V megger between output terminal and case(ground). Withstand voltage 1000V AC 50/0Hz for 1min across input terminal and case(ground) 00V AC 50/0Hz for 1min across output terminal and case(ground) Operating Ambient Temp. 0 to 50 C Conditions Ambient Humi. Rated Power Supply Allowable Power Supply Power Frequency Vibration Resistance 20 to 0%RH (non-condensing) 100 to 240V AC 20 to 50V DC 5 to 24V AC to 55VDC 50 ± 2Hz or 0 ± 2Hz 10m/s 2 (approx. 1G), 10 to 55Hz for 10min each X, Y, Z directions Transportation Ambient Temp. -25 to +5 C and storage Ambient Humi. 10 to +5% RH (non-condensing) conditions Vibration Resistance 20m/s 2 (Approx. 2G), 10 to 55Hz for 2 hours each in X, Y, Z directions Exterior Indication Mounting PV/SP indication Const value storage Double insulation, Case and front panel : plastic 4-digit, -segment display Non-volatile memory(eeprom) Panel-mount Model DC1010 DC1020 DC100 DC1040 mm Exterior Size (unit: ) inch 50 X 50 X 50 X X 4 X 4 X X X : W X H X D (1.X1.X.2) (1.X.X.2) (2.1X2.1X.2) (.X.X.2) mm Panel Cutout (unit: ) inch 44.5 X X X X 0.5 : W X H (1.5 X 1.5) (1.5 X.5) (2. X 2.) (.5 X.5) Global Approvals CE, cul Interval = 20.5mm (0.0 in)

3 Specifications Input/Output PV Input Number of Point 1 point (TC, RTD or Linear) TC: K, J, R, S, B, E, N, T, W, PLII, U, L Type of input RTD : Pt100, JPt100, JPt50 Linear : 4~20mA / 1~5V / 2~10V * Note 1 0~20mA / 0~5V / 0~10V * Note 1 Range Sampling Time Indication Accuracy Refer to Table 1-1. * Temperature unit : ºC, ºF ( switchable) 250 ms ± 0.2% FS ± 1digit (for details Table1-1) Cold accuracy junction ±1.0ºC (under standard conditions) Input bias (offset) Digital Filter LSPL ~ USPL sec (0: filter off) Decimal Point 0000, 000.0, 00.00, nd Input (RSP) CT Input Type of input Sampling Time Type 0~20mA / 0~5V / 0~10V 4~20mA / 1~5V / 2~10V 250ms Measure AC current of single phase SC-0T : 0.0~0.0A Sampling Time Indication Accuracy Resolution Weight Dielectric strength 500msec 1% FS 0.1A ac g 2500Vac, for 1 min between terminal and case NOTE 1. When OUT1 is ON and CT input value is less than HBA set value for 5 seconds, AL1 is activated. Otherwise, AL1 is not activated.

4 Specification Input/Output Model DC1010 DC1020 DC100 DC1040 Relay output SPST SPDT SPST SPDT A, 220Vac, Resistive Load(100,000 time electrical life) Output 1 Voltage Pulse PWM(SSR drive), ON: 20 Vdc, OFF: 0 V (max. load current 20mA) Open Time Terminal Voltage: 20 Vdc or less Time Proportional Cycle Time: 0-0 sec DC Current (ma) : 0~20mA, 4~20mA (load resistance 500Ω) Linear output DC Voltage (V) Accuracy Update Cycle : 0~5V, 0~10V, 1~5V, 2~10V (max. load current 20mA) ± 5% of Span 500m sec Relay SPST SPST SPST SPST A, 220Vac, Resistive Load(100,000 time electrical life) Output 2 (* Note 1) Voltage pulse PWM(SSR drive), ON: 20 Vdc, OFF: 0 V (max. load current 20mA) Open Time Terminal Voltage: 20 Vdc or less Time Proportional Cycle Time: 0-0 sec DC Current (ma) : 0~20mA, 4~20mA (load resistance 500Ω) Linear DC Voltage (V) Accuracy Update Cycle : 0~5V, 0~10V, 1~5V, 2~10V (max. load current 20mA) ± 5% of Span 500m sec Output Direction (OUD) Control Mode Output signal No. of point HEAT(Direct)/COOL(Reverse) (Selectable) Auto/Manual operation is switchable. SP, PV retransmission 1 point Aux. output Type of output 4-20mA, 0~20mA, 0~5V, 0~10V, 1~5V, 2~10V Accuracy Sampling time +/- 0.2% of span 500 ms Alarm output Relay AL1 SPST SPDT SPST SPDT AL2 SPST SPDT SPST SPDT AL - SPST SPST SPST Rate * For Heat/Cool Control Output only. A, 220Vac, Resistive Load(100,000 time electrical life)

5 Specification PID Control & Auto-Tuning Proportional Band (P1,P2) Proportional Band: 0.0 ~ 200.0% Integral time (I1, I2) Derivative time (D1, D2) Auto-Tuning Value HYS1, HYS2 Dead Band (DB1) GAP1, GAP2 Cycle Time Communication Speed Protocol Parity check Integral time : 0 ~ 00 sec 0 ~ 00 sec 0 ~ USPL 0 ~ 1000 (for ON/OFF control) Not defined. 0 ~ 1000(for HEAT/COOL control) 0 ~ 0 sec 00, 2400, 400, 00, 1200, 400 bps ModBus RTU, ModBus ASCII Odd / Even Bit length Communication ALARMS(EVENTS) Channel RS22C, RS45 Max. channels(optional)with HBA 01 / Deviation-High alarm (inhibit / no-inhibit) 02 / Deviation-Low alarm (inhibit / no-inhibit) Code 0 / Deviation High/Low Limit alarm (inhibit / no-inhibit) 04 / Deviation High/Low Limit range alarm (inhibit / no-inhibit) 05 / Absolute High alarm by PV (inhibit / no-inhibit) Mode 0 / Absolute Low alarm by PV (inhibit / no-inhibit) SET VALUE -1~ USPL (Absolute value, Deviation value) Activation Hysterisis 0 ~ : Flicker Timer M 5S : Continued alarm Program System Code Code 00M 01S to M 5S : on delay Timer alarm 0 Segment End alarm(in progress of program) 1 Program RUN 0 System Error ON 1 System Error OFF TIME Code 1 Delaying timer (00Hours 00Min ~ Hour 5Min) HBA Code 0 Heater Break Alarm for only AL1

6 Specification Program (Optional) No. of patterns 2 (Program 1 & Program 2) No. of segments Segment time Control output segments/1 program Segment time: Setting by set points(sp) and time (Max. hours 5minutes) 0~100% When OUT=0%, Program End. Rear Wait Time may exceed set time of the particular segment. In this case, remaining Program section WAIT function Repeat time is set as 0 and pending; if the temperature that was measured does not reach target value ± WAIT set point. It proceeds to the next segment after it is confirmed that temperature reach the range of set point (target value ± WAIT) Setup range: ± 0 ~ 1000 by decimal point. Repeat(infinitely) / Non-repeat Program link When Program number is 0, Link program 1 and 2. Program start Power Failure TIME UNIT (1) Start from SP=0 (2) Start from PV Hot Start / Cold Start Hour. Minute / Minute. Second

7 Table 1-1 Analog Input Range (Thermocouple) Input Type Code Temperature Range ºC ºF Indication Accuracy Remarks K1 0.0~ ~2.0 K2 0.0 ~ ~52.0 K K 0 ~ 00 0~ K4 0 ~ 00 0~2 K5 0 ~ ~12 K 0 ~ 00 0 ~ 212 J1 0.0~ ~2.0 J2 0.0 ~ ~52.0 J J 0 ~ 00 0~ J4 0 ~ 00 0~2 J5 0 ~ ~12 J 0 ~ 00 0 ~ 212 R R1 0~00 0~2 R2 0~ 0~2 +/-2 ºC under 100 ºC +/-. ºF under 2 ºF TC (Note1) S E S1 0~00 0~2 S2 0~ 0~2 B1 0~120 0~0 No guarantee at 0 ~ 400ºC E1 0~00 0~2 E2 0~00 0~52 N N1 0~00 0~212 N2 0~00 0~22 T T1-1.~ ~52.0 T2-1.~ ~2.0 +/-1 ºC under -100 ºC +/-1. ºF under - ºF T 0.0~ ~2.0 W5Re/ 0~200 0~2 W2Re 0~220 0~420 PLII PL1 0~00 0~22 PL2 0~0 0~254 U U1-1.~ ~. U2-1.~ ~2.0 +/-1 ºC under -100 ºC +/-1. ºF under - ºF U 0.0~ ~52.0 L L1 0~400 0~52 L2 0~00 0~2

8 Table 1-2 Analog Input Range (RTD) Input Type Code Input Type ºC ºF Indication Accuracy Remarks JPt100 JP1-1.~ ~. JP2-1.~ ~52.0 JP -1.~ ~2.0 JP4 0~200 0~2 +/-0.5 ºC under -100 ºC +/-0. ºF under - ºF JP5 0~400 0~52 JP 0~00 0~ RTD DIN Pt100 DP1-1.~ ~. DP2-1.~ ~52.0 DP -1.~ ~2.0 DP4 0~200 0~2 +/-0.5 ºC under -100 ºC +/-0. ºF under - ºF DP5 0~400 0~52 DP 0~00 0~ JPt50 JP.1-1.~ ~. JP.2-1.~ ~52.0 JP. -1.~ ~2.0 JP.4 0~200 0~2 +/-0.5 ºC under -100 ºC +/-0. ºF under - ºF JP.5 0~400 0~52 JP. 0~00 0~ Table 1- Analog Input Range (Linear) Input Type Code Source Range Indication Accuracy Remarks AN1-10~10mV AN2 0~10mV Linear AN 0~20mV -1~ +/-0.1% of span AN4 0~50mV 0-20mA, 0-1V, 0-5V, 0-10V AN5 10~50mV 4-20mA, 1-5V, 2-10V

9 Picture 1.1 External Dimension 0% % DC100 0% % 0% %

10 Picture 1-2 Wiring Diagram DC1010 N POWER L AC 100 ~ 240V (50 / 0Hz) DC ~ 50V (option) Noise Filter OUTPUT PV OUT2 Relay 1 2 Volt 2 Linear OUT1=5 G1 Linear RTD TC B OUT1 A,B,C,D Relay Volt Linear K1 G2 K2 B 10 A ALARM 5 A,B,C,D AL1 AL1 AL2 2 OUT1= 2 4 CLOSE OPEN AUX. OUT TRS. RS22 RD RS45 D- 5 SD D+ CT INPUT CT SG

11 Picture 1- Wiring Diagram DC1020 L POWER N AC 100 ~ 240V (50 / 0Hz) DC ~ 50V (option) Noise Filter OUTPUT OUT2 Relay Volt Linear 1 2 PV Linear RTD TC B OUT1 A,B,C,D Relay Volt Linear NO B 20 A NC 10 OUT1= A,B,C,D ALARM AL1 AL2 AL NC NC 4 NO NO AUX. OUT TRS 5 CLOSE OPEN INPUT2. RS22 RD RS45 D- CT INPUT CT 10 SD D+ SG

12 Picture 1-4 Wiring Diagram DC100 L POWER N AC 100 ~ 240V (50 / 0Hz) Noise Filter DC ~ 50V (option) CT INPUT CT OUTPUT OUT2 Relay Volt Linear 1 2 OUT1=5 G1 PV Linear RTD TC B OUT1 4 A,B,C,D Relay Volt Linear NO G2 PROT B A NC A,B,C,D ALARM AL1 AL2 AUX. OUT TRS 1 OUT1= OUT1= 4 NO 1 G1 NC 10 4 CLOSE K1 5 OPEN 1 G2 INPUT K2 PROT Remote SP 10 RS22 RD SD SG 1 RS45 D- D+ 1

13 Picture 1-5 Wiring Diagram DC1040 L POWER N AC 100 ~ 240V (50 / 0Hz) DC ~ 50V (option) Noise Filter RS22 RD 1 SD 2 SG RS45 1 D- 2 D+ CT INPUT CT AUX. OUT TRS OUTPUT PV OUT2 Relay Volt Linear 1 2 OUT1= 1 RG OUT1=5 1 G1 Linear RTD TC B OUT1 A,B,C,D Relay Volt Linear NO1 2 RG 5 TG1 TG2 40 G2 PROT 1 1 B 20 A NC 10 OUT1= A,B,C,D PROT 40 OUT1= OUT1= 1 G1 2 K1 ALARM AL1 AL2 AL NC NC 4 NO NO 1 G1 G2 5 CLOSE OPEN 2 K1 G2 4 K2 5 G INPUT2 Remote SP. RS22 RD RS45 D- 4 K2 K SD D PROT PROT SG 40

14 Model Interpretation

16 Warranty / Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Contact your local sales office for warranty information. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. Specifications are subject to change without notice. Honeywell Process Solution IM&C Asia Pacific Honeywell Building 1 Changi Business Park Central 1 Singapore 40

DC1010/DC1020/DC1030/DC1040/Compact type DIGITAL CONTROLLERS Specification

01 May 20 30-10-10--EN Page 1 of DC1010/DC1020/DC1030/DC1040/Compact type DIGITAL CONTROLLERS Specification Overview The DC1000 Series are microprocessorbased controllers designed with a high degree of