Agenda. At the end of this presentation, you will: 1. Know what is a temperature controller. 2. Why do we launch this offer?
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2 Agenda At the end of this presentation, you will: 1. Know what is a temperature controller 2. Why do we launch this offer? 3. Understand the basics of temperature control 4. Get an overview of the Zelio RTC48 offer 5. Understand how to set-up the device 2
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4 Temperature Control! Open Loop 4
5 Temperature Control! Closed Loop 5
6 Operating Diagram for Process Control 6
7 Temperature sensors - Thermocouples What are Thermocouples? Thermocouples are sensors widely used in the industries to measure temperature Operating principle Made of 2 different conductors A current will flow due to a difference in temperature between the 2 junctions! Thermoelectric effect The voltage measured at one end is a function of the temperature at the other end Types of Thermocouples There are altogether 8 types! Type J & Type K are the most common 7
8 Temperature sensors - RTD What are RTDs? " RTD is the abbreviation for Resistance Temperature Detector Operating principle " The RTD element is made from a pure material, typically platinum, nickel or copper. " It has a predictable change in resistance as the temperature changes Types of RTDs " The most commonly used is Pt100 " It has a nominal resistance of 100 at 0 C ('Pt' is the symbol for platinum, 100 for the resistance in ohm at 0 C) 8
9 Measurement range of Temperature sensors 9
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11 Why the RTC48 for Schneider Electric? Reaffirm SE!s solutions approach and saturate customers with the full scope of SE offers Increase our market share in New /Emerging economies and simple machine OEMs Complete the existing REG offer and expand our PAM by introducing a simple temperature controller: - Essential function " PID with auto-tuning & alarm - Differentiated features " eg. Dynamic display - Communication option - Simplicity in the catalogue (28 references) - Competitive price to value proposition 11
12 Marketing approach Machine complexity M340 Quantum Multi-task / High process control performance Premium Single Function / High process control performance OPTIMUM Zelio REG Single Function / Medium process control performance MEDIUM Zelio RTC48 Multi-task / Low process control performance Twido M168 Zelio Logic (1) PID Auto-tuning Ramp Advance Control Process Control Functions 12 (1): NO process control algorithm embedded
13 Differences between REG & RTC48 Range No. of formats Inputs Sampling time Modbus Communication Display Type 3 color PV display Functions Hysteresis ON/OFF PID + Auto-tuning Fuzzy logic Ramps Controlled start-up Outputs Relay/SSR SSR Analogue REG 24/48/96 3 Physical sizes Universal 200 ms Optional 7 segment LED, 4 digits Yes Yes Yes 16 steps Yes Available with 6 combinations Yes Yes RTC48 1 size Universal 500 ms 250 ms Optional 11 segment LCD, 5 digits Yes Yes Yes No No No Available with 5 combinations Yes No Alarm 2 1 or 2 13
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15 Process control algorithm for RTC48 On/Off PID ON/OFF, Hysteresis This is discrete control methodology and suitable for simple elementary systems (where accuracy is not important) PID control The is much more sophisticated and involving the use of mathematical algorithms inside the controller to provide stable temperature control. The PID parameters can be set manually or by auto-tuning. 15
16 Process control algorithm - PID P Set Value I Process Output D d dt A PID controller works on an "error" value Error = Process Value (PV) - Set-point Value (SV) P parameter = Correct rise and slight offset I parameter = Compensates for the offset D parameter = Counters any deviation created by an external disturbance 16
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18 Introducing Zelio RTC48 Temperature controller for stable regulation in simple industrial machines & processes Superior performance delivered in an elegant & compact package A Superior offering Built to Perform Easy to Implement Simple to Use 18
19 Built to Perform - Reliable & Rugged Reliable Responsive PID control algorithm with auto-tuning function Stable process control can be achieved quickly with ease Rugged IP66 / NEMA 4X front face allows the device to operate in harsh environment 19
20 Easy to Implement - Quick to set-up & Compact in size Quick set-up " One step access to set-up Input, SV and Auto-tune " Set-up menu is intuitive and userfriendly " Quick cloning of configuration with Zelio Temperature ControlSoft Available at Automation Marketplace Versatile " The Universal input reduces limitations on the sensor types (1) Comparison with Zelio REG 20
21 Easy to Implement - Quick to set-up & Compact in size 56mm Saves space " Zelio RTC48 is highly compact s small volume of 56mm depth (1) Comparison with Zelio REG48 21
22 Simple to Operate - Intelligent interface & Communication ready PV > SV Intelligent display " High resolution LCD PV = SV " 5 digits SV & PV numeric display " Large and legible display readable even from a distance " Intelligent 3 color PV status display PV < SV 22
23 Simple to Operate - Intelligent interface & Communication ready Monitoring Zelio RTC48 uses Modbus (1) protocol Possible to linked up to 31units of Zelio RTC48 in a single loop for system monitoring (1) Passed Modbus interoperability test by Modbus.org Schneider Electric 23
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25 Zelio RTC48! Front panel Increase key Decrease key Mode Key OUT/OFF key 25
26 Zelio RTC48! Rear wiring terminals Power Supply Alarms Inputs Outputs Modbus Communication 26
27 Exercise 1 Setting up the input How to Configure the type of input? + or Press to select the desired sensor & measurement units Schneider Electric 27
28 Exercise 2 Output configuration How to Configure the output for Heating or Cooling? + OR For Heat or Cool function 28
29 Exercise 3 Alarm configuration How to Configure the High Limit Alarm with Alarm Hysteresis and Time Delay? + Alarm Hysteresis and delay time setting 29
30 Exercise 4 Alarm configuration How to Configure the Alarm threshold value? Use + OR to change value 30
31 Exercise 5 Set-point Value (SV) Configuration How to Configure the Set-Point Value? or Press keys to change value Press to confirm Schneider Electric 31
32 Exercise 6 The Auto-tuning function How to initiate the Auto-tuning? + The "AT# Autotuning light will flash when activated 32
33
34 Zelio Temperature ControlSoft What is it? A software tool to do the following a. Configure settings quickly b. Device cloning c. Monitoring (only in advance version) What are the parts needed? a. Software! Zelio Temperature ControlSoft b. USB connection cable! RTCCBL 34
35 Zelio Temperature ControlSoft Main Screen Navigation Tab Function Tab Control information Communication Information 35
36 Zelio Temperature ControlSoft Purpose : To configure the input parameters 36
37 Zelio Temperature ControlSoft Purpose : To configure the output parameters 37
38 Zelio Temperature ControlSoft Purpose : To configure the Alarms 38
39 Zelio Temperature ControlSoft Purpose : To configure the Display 39
40 Zelio Temperature ControlSoft Control Information Online/Offline activation button 2. Online/Offline status 3. EVT1 - Event/Alarm 1 status 4. PV upscale status 5. PV Downscale status 6. Auto-tuning/Auto-resent status 40
41 Zelio Temperature ControlSoft Monitoring feature (for advance version only) Data logging + save in csv format 41
42 To learn more, please contact the Relays Business 42
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