Fuzzy Temperature Controllers E5EF
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- Dominic Reynolds
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1 Fuzzy Temperature lers EEF / DIN lers Combine Fuzzy and PID For Fast Response to Process Disturbances dvanced PID control for optimal response during startup and steadystate operation Fuzzy and PID control work together to correct a process upset quickly, with minimal overshoot Fuzzy parameters can be changed to adjust fuzzy control's impact on the process ccuracy to ±0.% of set value Fieldselectable temperature ranges, F/ C scaling, and sensor input types Plugin s for field interchangeability Communications function, heater burnout alarm and bank models available year warranty Ordering Information TEMPERTURE CONTROLLERS Order one control separately below. For example, EEF0TCF with ES SSR unit. For heater burnout models, be sure to order a current transformer. To order models marked for degrees Celsius, omit the "F" at the end of the part number. Part number ler type Standard Heater burnout type* Input type Thermocouple ( types) Platinum RTD Thermocouple ( types) Platinum RTD No communications EEFTCF EEFPF EEFHTCF EEFHPF RS communications EEF0TCF EEF0PF EEFH0TCF EEFH0PF RS communications EEF0TCF EEF0PF EEFH0TCF EEFH0PF bank program memory EEFTCF EEFPF EEFHTCF EEFHPF * Current Output EC may not be used with heater burnout type controllers. Temperature Ranges Sensor input type Thermocouple Type K Type J/L Type T/U Type E Type R/S Type Type N Temperature C 00 to,00 0 to 0 00 to 00 0 to 00 0 to,00 0 to,00 0 to,00 range F 00 to,00 0 to,00 00 to 00 0 to,0 0 to, to,00 0 to,00 Unit of measure C or F, main setting and alarm Sensor input type Platinum RTD (Pt0 or JPt0) Temperature C. to 0.0 range F. to 00.0 Unit of measure 0. C or F, main setting and alarm CONTROL OUTPUT UNITS Output type Relay SSR Voltage (for driving SSR) Current * VDC (NPN) VDC (NPN) VDC (PNP) Part number ER ES EQ EQ EQ EC
2 EEF EEF dvanced PID Improved with Fuzzy Omron's EEF temperature controllers combine advanced PID control with Fuzzy Logic control to improve responsiveness to external process disturbances, events that cause a clear offset between the process and set temperatures. Omron's advanced PID control and Fuzzy Logic control operate in parallel. The PID control operates during normal conditions, while the Fuzzy Logic control operates only when there has been an external disturbance to the process. The startup and stable state operation is identical to Omron's conventional PID controllers. The of the EEF is the sum total of the of the PID and fuzzy control functions. oth PID and fuzzy scale parameters can be set automatically by autotuning, or may be manually set. There are three fuzzy parameters users can set, and the illustrations show the impact of each one: FUZZY INTENSITY Fuzzy intensity (FU) determines the impact of the Fuzzy Logic section of the control algorithm, on the final control percentage. This parameter is the nominal value which can be set from 0 to %. Default setting is 0%. When set to 0%, fuzzy control will have no influence, and the unit will function as a PID controller (like Omron's EEX). s this value is increased, the corrective actions taken by the controller will become larger. The FU value should be increased in applications where quicker neutralization of a process disturbance is required, and/or overshoot on the recovery from the disturbance needs to be further minimized. Small Fuzzy intensity Large FUZZY SCLE Fuzzy Scale (FUS) controls the magnitude of error "membership function". This value corresponds to what the controller should consider to be a "large" error and can be set in a range of 0. to. (C or F). Default setting is 0. For every sample the controller compares the present error to FUS value in order to make a subjective decision about the size of the error. Decreasing this value makes the controller more sensitive to error, and will decrease the response time for returning the process back to set value. Large FUS Small FUZZY SCLE Fuzzy Scale (FUS) controls the rateofchange "membership function". This value corresponds to what the controller should consider a "large" rate of change, and can be set in a range from 0.0 to. (C or F) per second. For every sample the controller compares the present rateofchange to the FUS value in order to make a subjective decision about the size of the change. Decreasing this value will make the controller more sensitive to change. ecause small changes in this value can cause a large increase in oscillations, best results can usually be achieved by manually setting FU and FUS and leaving FUS at the autotuned value. Large FUS Small COMINED EFFECTS OF FUZZY DJUSTMENTS Correcting large overshoot without hunting with an increase in Fuzzy Intensity Eliminating small overshoot and lengthening stabilization time by decreasing Fuzzy Scale Eliminating large overshoot and shortening hunting time by increasing Fuzzy Intensity and Fuzzy Scale
3 EEF EEF Specifications Supply voltage 0 to 0 VC, 0/0 Hz Operating voltage to 0% of rated supply voltage Power consumption pprox. V at 0 VC to V at 0 VC Number One unit, ordered separately; mounts in internal socket of Standard EEF and heater burnout EEFH types Type Relay* SPDT,, 0 VC (resistive load) using ER unit SSR SPSTNO,, to 0 VC using ES unit Voltage 0 m, VDC, NPN, using EQ unit with shortcircuit protection 0 m, VDC, NPN, using EQ unit with shortcircuit protection 0 m, VDC, PNP, using EQ unit with shortcircuit protection Current to 0 m DC, 00 Ω max. load, bit resolution using EC unit. Current unit cannot be used with heater burnout type EEFH. Isolation ll units are optically isolated from the internal circuits Hysteresis 0.0 to. C/ F in units of 0. (during ON/OFF control action) Update Output 00 ms for pulse time Display 00 ms Service life 0,000 electrical operations minimum for relay unit ER million mechanical operations minimum for relay unit ER larm Number Two SPSTNO relays,, 0 VC for EEF; one SPSTNO relay for EEFH Setting range Thermocouple: to, C/ F Platinum RTD:. to. C/ F Heater burnout Type SPSTNO relay,, 0 VC EEFH Setting range 0. to. in units of 0. only 0.0 setting disables the 0.0 setting turns ON continuously Minimum detectable 00 ms; heater current is not measured when the control is ON less than 00 ms ON time Indication General ±0.% of set value or ±, whichever is greater, ± digit maximum accuracy Exceptions ccuracy of types T and U thermocouples is ± C (. F) from 0 to 00 C (0 to 00 F), ± digit. ccuracy is not guaranteed below 0 C (0 F). ccuracy of types R and S thermocouples is ± C (±. F) from 0 to 00 C ( to 00 F), ± digit. ccuracy of type thermocouples is not guaranteed at or below 00 C (0 F). Heater burnout ±% of full scale, ± digit maximum of heater current Display Range to (limited by input type) Setting accuracy Set value coincides with the indicated value, since no relative error exists between both values Type ON/OFF or autotuning PID and fuzzy control to prevent overshoot modes Proportional band P = 0.0 to. C/ F in units of 0. Reset time I = 0 to, seconds in units of second Rate time D = 0 to, seconds in units of second period Pulse : to seconds in units of second Sampling period 00 ms Fuzzy intensity FU = 0 to % in units of %; factory set to 0% for generalpurpose control applications Fuzzy scale FUS = 0. to. C or F in units of 0. ; factory set to 0.0 C Fuzzy scale FUS = 0.0 to. C or F/sec in units of 0.0 F or C/sec ; factory set to 0. C/sec Memory protection Nonvolatile memory (EEPROM) Other Shift set input Sets a second set point. Requires novoltage contact signal with input impedance of functions EEF only 0 Ω max. Thermocouple range: to, C/ F Platinum RTD range:. to. C/ F Input shift, Offsets input value and display value to accommodate a sensor input that deviates all models by a known value. Thermocouple range: to, C/ F Platinum RTD range:. to. C/ F Miscellaneous Upper and lower set value limits, setting key disable, C/ F selectable internally, input shift, shift set (not on heater burnout models) Normal and Reverse selection, Watchdog function to detect CPU failure and restore CPU to normal operation. * If control period is less than seconds, use solid state relay or voltage relay.
4 EEF EEF SPECIFICTIONS (continued) Indicators Present Value (green LED), mm H (0. in); Set Value (red LED), mm H (0. in); ank Number (orange LED), mm H (0. in); LED s for all functions Materials Plastic case Mounting Fits / DIN panel cutouts; includes two panel mounting brackets Connections Plated steel screw terminals mounted on rear of unit Weight pprox. g (. oz.), with communications 0 g (. oz.) Enclosure Front panel IEC IP0, NEM with optional cover YN ratings Rear panel IEC IP0 Terminals IEC IP00 pprovals UL Recognized, File Number E (all models) CS Certified, File Number LR (all models) mbient Operating to C ( to F) temperature Storage to C ( to F) Humidity to % RH Insulation resistance 0 MΩ minimum at 00 VDC, measured with an unit installed Dielectric strength,000 VC, 0/0 Hz for minute between terminals of different polarity, measured with an unit installed Vibration Mechanical durability to Hz, 0. mm (0.0 in) in X, Y, and Z directions for hours each Malfunction durability to Hz, G, in X, Y, and Z directions for minutes each Shock Mechanical durability 00 m/s in directions, times each Malfunction durability 00 m/s in directions, times each COMMUNICTIONS FETURES Output type RS RS Transmission method wire half duplex wire halfduplex Maximum cable length 00 m (,0 ft) Synchronization method Startstop Transmission rate 0/00/00/,00/,00/,00/,00 bps Transmission code SCII ( bits) Write to controller Set temperature, alarm value, proportional band, integral time, rate time, autotuning start/stop, fuzzy functions intensity, fuzzy scales and, heater burnout alarm set value (EEFH) Read from controller Set temperature, alarm value, proportional band, reset time, rate time, variable, process value, functions fuzzy intensity, fuzzy scales and, heater burnout current and current transformer input value (EEFH) System limits maximum of temperature controllers can be connected to one host computer in serial communication CURRENT TRNSFORMERS (for EEFH) Heater current Maximum 0 continuous service, singlephase Weight pprox.. g (0. oz.) for ECT; approx. 0 g (. oz.) for ECT Dielectric strength,000 VC Vibration 0 Hz (approx. G) CURRENT TRNSFORMERS FOR HETERURNOUT CONTROLLERS Hole diameter. mm (0. in).0 mm (0. in) Part number ECT ECT * If control period is less than seconds, use solid state relay or voltage relay.
5 EEF EEF Dimensions Unit: mm (inch) TEMPERTURE CONTROLLERS (.) (.) (.) (.) Mounting screw Panel cutout 0. 0 (.) Sidebyside mounting of several controllers L 0 min (.) (.) 0 (.) L = (N) 0 For sidebyside mounting: L = mm x Number of units mm = (. in x Number of units 0. in) CURRENT TRNSFORMERS (for EEFH) ECT ECT. (0.) (0.). (0.) 0 (.). (0.0) dia. (0.) (0.). (0.) (0.) 0 (.) 0 (.). (0.) dia. (0.) (0.) 0 (.) Two,. (0.) dia. holes 0 (.) (0.) (0.) (0.) (0.) dia. 0 (.)
6 EEF EEF Nomenclature EEF STNDRD CONTROLLERS. Output (OUT). Mode key. Level key. utotuning (T). Process value (PV). larm (LM). Set value (SV). larm (LM). Up key. utotuning (T) key Key Description. Process value displays the process temperature and indicates the parameter being displayed on the SV (Set Value) display and error messages.. Set value.. Indicator lights when alarm is ON.. Indicator lights when alarm is ON.. Up key increases the value of any parameter when pressed.. utomatic tuning of parameters is executed when the T key is pressed for second or more. To stop autotuning press the key for second or more.. Down key decreases the value of any parameter when pressed.. Front cover shows setting symbols.. Level key, pressed for seconds or more, selects the next of three parameter setting levels.. Mode key changes the items to be set, such as alarm value, etc.. Output lights when control is ON.. utomatic tuning flashes at second intervals while tuning is executed, then stops when completed.. Front cover. Down key EEFH STNDRD HETER URNOUT TYPE. Heater burnout (H) Key Description. Process value displays the process temperature and indicates the parameter being displayed on the SV (Set Value) display and error messages.. Set value.. utotuning (T). Output (OUT). Mode key. Level key. Process value (PV). Set value (SV). Sensor error. larm. Up key. utotuning (T) key. Down key. Lights when sensor error is detected.. Indicator lights when alarm is ON.. Up key increases the value of any parameter when pressed.. utomatic tuning of parameters is executed when the T key is pressed for second or more. To stop autotuning press the key for second or more.. Down key decreases the value of any parameter when pressed.. Front cover shows setting symbols.. Level key, pressed for seconds or more, selects the next of three parameter setting levels.. Mode key changes the items to be set, such as alarm value, etc.. Output lights when control is ON.. utomatic tuning flashes at second intervals while tuning is executed, then stops when completed.. Lights when a heater burnout is detected and stays lit until reset.. Front cover
7 EEF EEF EEF NK TYPE ank number shows the currently selected memory bank. EEFH HETER URNOUT TYPE WITH NK MEMORY Models with bank program memory have the same s and keys as standard models. The bank number (K) display is to the left of the set value (SV) display. EEF0/0 SERIL COMMUNICTIONS TYPE EEFH0/H0 HETER URNOUT TYPE WITH SERIL COMMUNICTIONS. Remote (RMT). Remote key (RMT) Key Description. The Remote (RMT) key initiates and breaks online communications.. Remote mode stays lit during online communications. Note utomatic tuning of parameters is executed when the Mode and Level keys are pressed simultaneously for second or more. To stop autotuning press both keys for second or more.
8 EEF EEF Connections STNDRD CONTROLLERS (EEF) For current SSR to 0 m VDC 0 m larm larm SP SHIFT Ground terminal to avoid noise interference. 0 to 0 VC 0/0 Hz Do not connect unused terminals. SSR when HETER URNOUT TYPE STNDRD CONTROLLERS (EEFH) VDC 0 m larm Heater burnout alarm ** SP SHIFT Ground terminal to avoid noise interference. CT 0 to 0 VC 0/0 Hz Current Transformer (CT)* *The current transformer must be the ECT or ECT. Other current transformer cannot be connected. **The heater burnout alarm goes ON when the EEF detects a sensor failure or heater burnout. when NK TYPES (EEFF) For current SSR to 0 m VDC 0 m larm larm NK NK NK0 Ground terminal to avoid noise interference. 0 to 0 VC 0/0 Hz Do not connect unused terminals. when
9 EEF EEF NK TYPES WITH HETER URNOUT (EEFHF) SSR VDC 0 m larm Heater burnout alarm ** NK NK NK0 Ground terminal to avoid noise inte 0 to 0 VC 0/0 Hz Current Transformer (CT)* CT *The current transformer must be the ECT or ECT. Other current transformer cannot be connected. **The heater burnout alarm goes ON when the EEF detects a sensor failure or heater burnout. when RS COMMUNICTIONS (EEF0F) For current SSR to 0 m VDC 0 m larm larm SD RD RD SG SD Ground terminal to avoid noise interference. 0 to 0 VC 0/0 Hz Do not connect unused terminals. when HETER URNOUT TYPES WITH RS COMMUNICTIONS (EEFH0F) SSR VDC 0 m larm Heater burnout alarm ** SD RD RD SG SD Ground terminal to avoid noise in 0 to 0 VC 0/0 Hz Current Transformer (CT)* CT *The current transformer must be the ECT or ECT. Other current transformer cannot be connected. **The heater burnout alarm goes ON when the EEF detects a sensor failure or heater burnout. when
10 EEF EEF RS COMMUNICTIONS (EEF0F) For current SSR to 0 m VDC 0 m larm larm SG SD Ground terminal to avoid noise interference. 0 to 0 VC 0/0 Hz Do not connect unused terminals. when HETER URNOUT TYPES WITH RS COMMUNICTIONS (EEFH0F) SSR VDC 0 m larm Heater burnout alarm ** SG Ground terminal to avoid noise interfere 0 to 0 VC 0/0 Hz Current Transformer (CT)* CT *The current transformer must be the ECT or ECT. Other current transformer cannot be connected. **The heater burnout alarm goes ON when the EEF detects a sensor failure or heater burnout. when EEFH OVERLL SYSTEM CONNECTIONS Current Transformer Heater burnout and sensor failure alarm Temperature ler Heater * 00 VC Connected to heater Connected to temperature controller This wiring must be passed through the hole of the current transformer. The current transformer can be connected to the temperature controller in any polarity.
11 EEF EEF OMRON ELECTRONICS, INC. OMRON CND, INC. One East Commerce Drive Milner venue Schaumburg, IL 0 Scarborough, Ontario M V 00OMRON Cat. No. GC TC / Specifications subject to change without notice. Printed in the U.S..
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