Digital Controller Temperature/Process Controller

Transcription

1 Digital Controller Temperature/Process Controller Reinforced Insulation R

2 Makes the machine look sharp The outstanding design of the FZ which is beyond the common image of panel meters dramatically changes the first impression of your machine. Three Indicators Thin bezel Selectable PV (Universal input) Selectable Remote input (Universal input) Measuring Accuracy : ±0.% of reading Sampling Time : 0.0 sec. Selectable Control method (Heat/Cool) Two Input Control (FZ00/00) Easy maintenance with plug-in construction (FZ00/00) Easy data back up through the front loader port Wide range display ( digits)

3 Customizable versatile information display Three Indicators FZ00 (FZ00/00) Measuring Value (PV) CT and CT input hardware are required. (Option) CT input display Enables display of load factor of the heater controlling the process and detects potential Set Value (SV) errors at an early stage. Selectable Display Control Output : % Memory Area Soak Time (Progress time of segment) : H:M / M:S Current transformer (CT) Input Value : A High accuracy type CT(CTL--P-Z) can be used too. Accurately measures current A or less. CTL--P-Z (U.R.D.Co.,LTD product) Measured range : 0.0 to 0.0A Accuracy : ±0.A Display Customization Parameter Select Function Select and display only necessary parameters. umerous Inputs and Outputs Universal input Thermocouple RTD DC voltage DC current Measuring input Universal input * Remote setting input Up to points * Digital input Communication FZ0 Loader communication * The number of inputs/outputs is limited depending on the specifications. Set Value Event ASI, MODUS communication MITSUISHI PLC communication Up to points Output Control Output (Heat, Cool, Heat/Cool, Position proportioning) Analog retransmission output Event output Up to points Digital output * Set value Event Event Event Event Proportional and Integral Time Derivative Time Control Response Proactive intensity FF Amount Communication ASI, MODUS communication MITSUISHI PLC communication Universal input : Up to points Thermocouple RTD DC voltage DC current Measuring input, Remote setting input FZ00 Up to points Output Control Output (Heat, Cool, Heat/Cool, Position proportioning) Analog retransmission output Event output Up to points Digital input OUT : Universal output Up to points Digital output Loader communication

4 inputs for various applications Two-input type is available for FZ00/00 only. Hot Press Loop Control CH Control output PV CH Control output Cascade Control (Control loop combination function) Available with functions related to Cascade control and dedicated Autotuning. PV Master (Sterilizing temperature) Slave (Inside temperature) Autoclave/Sterilizer Control with PV select Automatic Selection Input (Pyrometer) High Temperature Reactor This is a function to switch between Input and Input at a preset temperature. Input (Thermocouple) This function may be appropriate in such an application where a thermocouple (whose operating temperature range is relatively low) and a radiation pyrometer (which can be used for high temperature applications) are used being switched between them. Digital Input Also switchable by digital input signal Control Output Precision Processing Machine Math Control Input (Internal temperature) This is a function to control to maintain constant difference between PV of Input and Input. PV Input (Outside air temperature)

5 TM Advanced control performance and function Suppresses fluctuations due to overshoot and external disturbance. Suppressing Overshoot Proactive Function Proactive function suppresses overshoot and provides fast and stable control. Adjustable Proactive Intensity allows the FZ to be tuned appropriate for various process applications. Determines response based on the deviation amount and speed and adjusts the PID factors using fuzzy logic operation. P.A. : Proactive. Startup (power on, control stop to start), o P.A Function P.A. Function SV P.A Intensity: Max. Set value (SV) change, Ramp control o P.A Function P.A. Function P.A Intensity: Max SV. When external disturbance occurs o P.A Function P.A. Function Determination point High Side Low Side ottom suppression function When the input fluctuation by external disturbance is detected, the amount of FF (Feed forward) is added to the output value to suppress the ottom. P.A. : Proactive P.A. Function SV Proactive Intensity setting : 0: o function, (Min),,, (Max), Default setting : P.A Intensity: Max FF amount Control output value FF FF amount start o P.A Function Adding the FF amount can be triggered by either DI or communication. Automatic selection of PID values appropriate for temperature zones Level PID Function The FZ stores a maximum of preset PID settings and automatically switches from one PID setting to another depending on the preset SV or PV level. Thus, the process can be controlled with the optimum PID setting. SV or PV Setting Level Setting Level Setting Level Setting Level Setting Level Setting Level Setting Level Setting SV PV (Example) Setting P=0 I= D= Setting Setting P=0 I= D= Switching Direct/Reverse action by DI (Digital Input) Also switchable by communication. Digital Input Select switch Summer : Cold Water (Direct action) Winter : Hot Water (Reverse action) Cold water Hot water Direct/Reverse action Control output Input Air conditioner Parameters of Memory area at Level PID Proportional band (Heat side/cool side), Integral time (Heat side/cool side), Derivative time (Heat side/cool side), Control response, Overlap/Deadband, Manual reset, Proactive intensity, FF amount, LA time, LA dead band, Output limiter High/Low (Heat side/cool side) Ramp/Soak Program Control Up to -segment ramp/soak control is available by using the Memory Area function (area soak time, link area number, ramp-to-setpoint Up and Down). eed more segment The PF00 is a powerful ramp/soak controller with a large program storage capacity of 0 segments ( patterns with 0 segments each to 0 patterns with segments each). Soak time Linked area o. Ramp-to-setpoint (Up) (Step ) Area (Step ) Area (Step ) Area (Step ) Area (Step ) Area (Step ) Area (Step ) Area (Step ) Area PF0 PF00

6 Easy connection to PC and PLC A loader communication port is available on the mm square sized front panel All models are supplied with a front loader port as standard. Configuration software can be used without removing the controller from the panel. The power to COM-K is supplied from the PC via the US port so no power supply is necessary. FZ0 FZ00 Front loader communication port Loader communication cable Length :.m Model code for cable only : W-V-0-00 US communication converter COM-K COM-K- (With loader communication cable) COM-K- (Without loader communication cable) Easy Data Management Communication Tool Data monitoring, setting, storage, copy, transfer, logging, and report creation US Length :m (Complete with loader communication cable) Simply download "PROTEM" from the RKC Instrument website ( Programless connection to PLCs PLC Special Protocol (Optional) (MAPMA Function) A PLC special protocol (MAPMA) function becomes a Master Unit to PLC, and automatically stores temperature data into registers in a PLC. This enables easy handling of temperature control system to the exiting PLC system is available. (MITSUISHI PLC Protocol : QnA compatible, C frame (type )) MAPMA MITSUISHI MELSEC series PULL CARD RS- RD SD LA SD RD I 0 0 PWR ERR P.RU AT FXU-M MELSEC I 0 0

7 Functions and performance designed for easy maintainability Easy Maintenance The internal assembly of the FZ00/00 can be removed from the front. Flexible Output Configuration OUT,OUT : Relay contact/voltage pulse/current/ Continuous voltage/transistor output OUT : Voltage pulse/current (Universal output) DO, DO, DO, DO * : Relay contact Output type is freely changeable to meet the requirements of different applications. (*) FZ0: points (DO,DO) Control output (Heat/Cool) Control output (Position proportioning) Event output LA output HA output RU status monitor output Output of communication monitoring result Manual status output Remote status output AT status output SV change status output FAIL output Retransmission output OUT OUT OUT (Universal output) DO DO DO DO (*) (*) (*) FZ00/00 only Universal Output (OUT) OUT (Output ) can be configured to voltage pulse output or continuous current output. The output can be configured to control output or retransmission output. OUT (Universal output) Voltage pulse (Control output) Current (Control output/retransmission output) Selectable Long Operation Life Use of high performance control relay assures long term operation. Electrical Life () : 00,000 operations or more 00,000 Mechanical life () : 0,000,000 operations or more 0,000,000 00,000 0,000 00,000 0,000 00,000 0,000 0 FZ00 00,000 00,000 Competitors' equivalent models () Competitors' equivalent models () 0,000,000 0,000,000 0,000,000 0,000,000 0,000,000 FZ00,000,000,000,000 Competitors' equivalent models () Competitors' equivalent models () Data when used at a rated value. Depending on the operating conditions, there may be some exceptions that we cannot guarantee. Applies to the control output relays mounted on OUT and OUT of FZ00/00. Reinforced Insulated Power Supply Circuit Power supply circuit of the FZ Series has been designed to provide reinforced insulation, eliminating the necessity of providing basic insulation on the machine side for cost saving. <Requirements for electrical equipment according to safety standards> The safety standard for electrical equipment (IEC 00- and JIS C00-) requires the secondary side of the equipment which may be accessible by the operator to be double insulated or reinforced insulated* for protection of the operators against electric shock. Insulation equal to or better than double insulation for protecting personnel from electric shock is termed "reinforced insulation".

8 Specifications Measured Input (Universal Inputs) a) Group Input K J to C, -.0 to +.0 F to +.0 C, -.0 to +0.0 F to C, -.0 to +.0 F to C, -.0 to +.0 F T to C, -.0 to +.0 F S -0 to + C, - to + F JIS/IEC R -0 to + C, - to + F E -00 to +000 C, - to + F 0 to 00 C, 0 to F 0 to 00 C, 0 to F PLII 0 to 0 C, 0 to F S WRe/WRe 0 to 00 C, 0 to 00 F ASTM U to C, -.0 to +.0 F DI L 0.0 to 00.0 C, 0.0 to.0 F PR0-0 0 to 00 C, 0 to 00 F ASTM to +0.0 C, -.0 to +.0 F Pt to C, -.00 to +.00 F) JIS/IEC 0.00 to 0.00 C,.00 to.00 F -wire system JPt00 Low Voltage b) Group Input High Voltage c) Group Input Current Measured range to +0.0 C, -.0 to +.0 F to C, -.00 to +.00 F) 0.00 to 0.00 C,.00 to.00 F 0 to 0mV DC, 0 to 00mV DC Measured range 0 to V DC, 0 to V DC, to V DC, 0 to 0V DC - to +V DC, -0 to +0V DC Measured range 0 to 0mA DC, to 0mA DC Input short action (RTD Input) : Down-scale (Except 0.00 to 0.00 C) Up-scale (0.00 to 0.00 C) Measured input correction a) PV bias : -span to +span b) PV ratio : 0.00 to.00 c) PV digital filter : 0. to 00.0 sec. (OFF when 0 is set.) Current Transformer (CT) Input <Optional> umber of inputs FZ00/ : points FZ0 : point CT Type CTL--P-Z, CTL--P-, CTL--S-0L- CT input range CTL--P-Z : 0.0 to 0.0A (High accuracy type) CTL--P- : 0.0 to 0.0A CTL--S-0L- : 0.0 to 00.0A Sampling Time : 0. sec Reference JIS -wire system umber of inputs FZ00/ : Max. points Isolated between each channel FZ0 : point Influence of external resistance : Approx. 0.μV/Ω (Thermocouple input) Influence of lead resistance : Approx. 0.00% of Span/Ω (RTD input) Maximum 00Ω per wire Input impedance (Voltage/Current Input) Low voltage : MΩ, or more, High voltage : MΩ or more Current : Approx. 0Ω, Input reak Action Thermocouple input : Up-scale/Down-scale (Selectable) RTD input : Up-scale Low voltage input : Up-scale/Down-scale (Selectable) Current input : Value around 0mA High voltage input : Value around 0V Digital Input (DI) <Optional> umber of inputs FZ00/ : Max. points (DI to DI) FZ0 : Max. points (DI to DI) Input method : on-voltage contact input OFF (Open state): 0 kω or more O (Close state): kω or less Capture judgment time: Within 00 ms Function : Run/Stop, Auto/Mabual (Input /Input : Common/Individual*) Remote/Local (Cascade mode select*, PV select*, -loop control*/differential temperature control*), Interlock release, Peak/ottom hold reset (Input /Input : Common/Individual*) Autotuning O/OFF (Input /Input : Common/Individual*) Unlock/Lock, Direct/Reverse action, Area select, Area jump * FZ00/00 only Performance Sampling Time : 0.0 sec When Input is configured for -loop control or cascade control: 0. seconds. Measuring display accuracy table Input Type Range Accuracy * Lower than -00 C (- F) ± (.0 C [. F] + digit) [Approximate value] K, J, T, E, -00 to 00 C (- to F) ± (0. C [0. F] + digit) U, L 00 C ( F) or higher ± (0.% of Reading + digit) * Lower than 0 C ( F) ± (.0 C [. F] + digit) [Approximate value], R, S, PLII 0 to 000 C ( to F) ± (.0 C [. F] + digit) WRe/WRe 000 C ( F) or higher ± (0.% of Reading + digit) Lower than 00 C ( F) ± (0 C [ F]) + digit) [Approximate value] 00 to 000 C ( to F) ± (. C [. F] + digit) 000 C ( F) or higher ± (0.% of Reading + digit) Lower than 00 C ( F) ± (0 C [ F]) + digit) [Approximate value] PR to 000 C ( to F) ± (0 C [ F] + digit) 000 C ( F) or higher ± (0.% of Reading + digit) Lower than 00 C ( F) ± (0. C [0. F] + digit) Pt00, JPt00 00 C ( F) or higher ± (0.% of Reading + digit) 0.00 to 0.00 C(0.00 F) ± (0.0 C [0. F] + digit) Voltage/Current -span to +span ± (0.% of span + digit) Display accuracy: Is equal to the above accuracy with the value below the minimum resolution rounded up. * : Accuracy is not guaranteed for less than -00 C. * : Accuracy is not guaranteed for less than 00 C ( F) for Input Type R, S,, PR0-0 and WRe/WRe. Resolution a) Thermocouple : /00000 (PR0-0, : /00000) b) RTD : -00 to +0 C : /00000, to C/0.00 to 0.00 : /0000 c) Voltage/Current : 0 to 0mV : /0000, Except 0 to 0mV : /00000 Control Control method : Control rilliant II PID control Control action : PID control, Heat/Cool type PID control, Position proportioning control without feedback resistance P, PI, PD, O/OFF control selectable Direct action/reverse action is selectable Other control function : Manual control, Cascade control, inputs control (Differential temperature control, Control with PV select, Input circuit error alarm), Proactive intensity, Level PID, Startup tuning Additional function : Inverting the Input, Temperature compensation calculation, Parameter select Proportional band : TC/RTD input : 0(0.0) to span ( C, F) Voltage/Current input : 0.0 to 000.0% of span (O/OFF control when P = 0) Differential gap at O/OFF control (High/Low individual setting) : TC/RTD input : 0(0.0) to span ( C, F) Voltage/Current input : 0.0 to 00.0% of span Cool side proportional band : TC/RTD input : 0(0.0) to span ( C, F) Voltage/Current input : 0.0 to 000.0% of span Heat-side and Cool-side are both O/OFF control when P = 0. Only cooling side O/OFF control is not available. Integral time : 0 to 00 sec, 0.0 to 00.0 sec or 0.00 to 0.00 sec (PD control when I = 0) (Heat/Cool individual setting) Derivative time : 0 to 00 sec, 0.0 to 00.0 sec or 0.00 to 0.00 sec (PI control when D = 0) (Heat/Cool individual setting) Control response : Slow, Medium, Fast Proportional cycle time : 0. to 00.0 sec (Heat/Cool individual setting) Output limiter : -.0 to +0.0% (High/Low individual setting) Output change rate limiter : 0.0 to 00.0%/sec (Up/Down individual setting), (OFF when 0 is set.) Output at Control Stop mode : -.0 to +0.0% (Heat/Cool individual setting) Overlap/Deadband : TC/RTD input : -span to +span ( C, F) Voltage/Current input : to +00.0% of input span Undershoot suppression factor : 0.0 to.0 Overlap/Deadband reference point : 0.0 to.0 (0.0: Proportional band on heat-side,.0: Proportional band on cool-side, 0.: Midpoint) Control motor time (Position proportioning control) : to 000 sec Control motor integral output limiter (Position proportioning control) : 0.0 to 00.0% Output at control stop mode (Position proportioning control) : a) Close : Output off, Open : Output off b) Close : Output on, Open : Output off c) Close : Output off, Open : Output on Action at saturated output (Position proportioning control) : Invalid : The close-side output remains O when the valve position is fully closed The open-side output remains O when the valve position is fully opened Valid : The close-side output remains O when the valve position is fully closed The open-side output remains O when the valve position is fully opened Level PID function types of PID parameters are selectable according to the position of the Set value (SV) or the Measured value (PV). a) umber of levels : levels (PID memory group to ) b) Stored parameters : Proportional band (Heat side/cool side), Integral time (Heat side/cool side), Derivative time (Heat side/cool side), Control response, Overlap/Deadband, Manual reset, Proactive intensity, FF amount, LA time, LA dead band, Output limiter High/Low (Heat side/cool side)

9 Output Output signal : OUT, :, Voltage pulse output, Current output, Continuous voltage, Transistor output OUT : Voltage pulse, Current output (Universal output) DO, DO (FZ0) : DO to DO (FZ00/00) : Output function : Control output (Heat/Cool), Event output,, LA (Control loop break alarm output), HA (Heater break alarm output), RU status monitor, Output of communication monitoring result Manual status output, Remote statusa output, AT status output, SV change status output, FAIL output, Retransmission output umber of event/alarm : Up to points Output specification (), [OUT, OUT of FZ0] a) Contact type : a contact, 0V AC A, 0V DC A (Resistive load) b) Electric life : 00,000 operations or more (Rated load) c) Mechanical life : 0,000,000 operations or more (Switching: 00 times/min) (), [OUT of FZ00/00] a) Contact type : c contact, 0V AC A, 0V DC A (Resistive load) b) Electric life : 00,000 operations or more (Rated load) c) Mechanical life : 0,000,000 operations or more (Switching: 0 times/min) (), [OUT of FZ00/00] a) Contact type : a contact, 0V AC A, 0V DC A (Resistive load) b) Electric life : 00,000 operations or more (Rated load) c) Mechanical life : 0,000,000 operations or more (Switching: 0 times/min) (), [DO, DO of FZ0, DO to DO of FZ00/00] a) Contact type : a contact, 0V AC A, 0V DC 0.A (Resistive load) b) Electric life : 0,000 operations or more (Rated load) c) Mechanical life : 0,000,000 operations or more (Switching: 00 times/min) Voltage pulse output (), [OUT, OUT of FZ0/00/00] 0/V DC (Load resistance : More than 00W) Voltage pulse output (), [OUT of FZ0/00/00] 0/V DC (Load resistance : More than 00W) Current output to 0mA, 0 to 0mA (Load resistance : Less than 00W) Continuous voltage output 0 to V DC, to V DC, 0 to 0V DC (Load resistance : More than kw) Transistor output a) Load voltage : Less than 0V DC b) Load current : Less than 00mA Analog Retransmission Output (AO) Output type : Measured value (PV), Set value (SV), Manipulated value (MV), Deviation (between PV and SV), Current transformer (CT) input value, Measured value (PV) of differential temperature input Selectable Event, Alarm function Type : Process high, Process low, Process high/low*, Deviation high, Deviation low, Deviation high/low*, and*, Set value high, Set value low, Set value high/low MV value high (Heat/Cool), MV value low (Heat/Cool), FR input *: Two types of alarm settings are field-selectable.. Independent high and low settings.. Common high/low setting (Factory setting, unless specified in alarm code when ordering) Hold/Re-hold action, Delay timer, Energized/de-energized action, Interlock (latch) function, Alarm lamp O condition available. Control loop break alarm (LA) LA time : 0 to 00 sec (LA is OFF when 0 is set.) Dead band : 0 to input span Heater break alarm (HA) a) umber of alarm : FZ0: point, FZ00/00 points ( point per CT input) b) Setting range : 0.0 to 00.0A (0.0: HA function OFF [Current value monitoring is still available]) CT does not detect current value when the control output O time or control output OFF time is less than 0 ms. c) Delay times : 0 to times Heater break alarm is available for time proportioning output only. Output logic calculation : OR logic calculation from event to, HA/, LA/ Input abnormal / (High/Low) Multi-Memory Area (recipe) umber of memory area : areas (recipes) Stored parameters : Set value (SV), Ramp-to-setpoint (Up/Down), Output limiter High/Low [Heat/Cool], Soak time, Linking area number, Event set values to, Remote/Local select, Auto/Manual select, MV value, Area trigger select, Proportional band (Heat/Cool), Integral time (Heat/Cool) Derivative time (Heat/Cool), Control response parameter, Manual reset, Overlap/Deadband, Proactive intensity, FF amount, Control loop break alarm (LA) time, LA deadband Method of area select : Key operations/communication function/external contact signal/area soak time/event function. Memory area link function a) Area soak time : 0 hr 00 min to hr min, 0 min 00 sec to min sec 0 min 00 sec to hr min sec (FZ00/00 only) b)linking area number : 0 to Host communication (Optional) Communication method : RS-, RS-A (FZ00/00 only) Protocol : a) ASI X. sub-category.a (RKC standard) b) MODUS-RTU c) PLC communication (MAPMA) it format : Data bit or (MODUS-RTU : bit fix) Parity bit (odd or even) or none Stop bit or Communication speed : 00bps, 00bps, 00bps, 00bps, 00bps 00bps Maximum connection : units Loader communication Protocol : ASI X. sub-category. A Communication speed : 00bps Connection : unit Method of connection : Exclusive cable (COM-K) General Specifications Supply voltage a) to V AC (0/0Hz, Selectable), Rating : 00 to 0V AC b) 0. to.v AC (0/0Hz, Selectable), Rating : V AC c) 0. to.v DC Rating : V DC Power consumption/rush current a) 00 to 0V AC type FZ0 : Max..VA (00V), Rush current : Less than.a Max.. VA (0V), Rush current : Less than.a FZ00 : Max..VA (00V), Rush current : Less than.a Max..VZ (0V), Rush current : Less than.a : Max..VA (00V), Rush current : Less than.a Max. 0.VA (00V), Rush current : Less than.a b) V AC type FZ0 : Max..VA (V), Rush current : Less than.a FZ00 : Max..VA (V), Rush current : Less than.a : Max..VA (V), Rush current : Less than.a c) V DC type FZ0 : Max. ma (V), Rush current : Less than.a FZ00 : Max. 0mA (V), Rush current : Less than.a : Max. ma (V), Rush current : Less than.a Insulation resistance More than 0MW (00V DC) between measured terminals and ground More than 0MW (00V DC) between power terminals and ground Dielectric voltage 00V AC for one minute between measured terminals and ground 00V AC for one minute between power terminals and ground Power failure a) 00 to 0V AC, V AC type A power failure of 0m sec or less will not affect the control action. If power failure of more than 0m sec occurs, controller will restart with the state of HOT start, HOT start or COLD start (selectable) b) V DC type A power failure of m sec or less will not affect the control action. If power failure of more than m sec occurs, controller will restart with the state of HOT start, HOT start or COLD start (selectable) Memory backup acked up by non-volatile memory (FRAM) Data retaining period : Approx. 0 years umber of writing : Approx.,000,000,000,000,000 times. (Depending on storage and operating conditions.) Waterproof/Dustproof (Optional) IP (IEC0) Waterproof/Dustproof protection only effective from the front in panel mounted installation. When the front loader connector cover is not installed: IP00 Ambient temperature : -0 to + C ( to F) Ambient humidity : to % RH (on condensing) (MAX.W.C g/m dry air at 0.kPa) Weight FZ0 : Approx.g, FZ00 : Approx.g, : g Compliance with Standards a) UL : UL00- b) cul : CA/CSA-C. o.00- c) CE Mark LVD: E00- EMC: E- RoHS: E0 d) RCM : E0

10 Model and Suffix Codes FZ00/00 Control Method Input and range Output (OUT) (*) Output (OUT) (*) Power Supply Digital output (*) Option (*) Option (*) x mm (/ DI Vertical size) FZ00 x mm (/ DI size) PID control with AT (Reverse action) F PID control with AT (Direct action) D Heat/Cool PID control with AT G Heat/Cool PID control with AT for extruder (Air cooling type) A Heat/Cool PID control with AT for extruder (Water cooling type) W Position proportional PID control without FR (Reverse action) Z Position proportional PID control without FR (Direct action) C See Input range Code Table ot supplied Voltage pulse output (0/V DC) DC ma, V See Output Code Table Transistor output ot supplied Voltage pulse output (0/V DC) DC ma, V See Output Code Table Transistor output V AC/DC 00 to 0V AC Digital output point Digital output points ot supplied CT input points (CTL--P-) CT input points (CTL--S-0L-) CT input points (CTL--Z) Feedback resistance input (FR) ot supplied Output (OUT) Digital input to (DI to ) Communication RS-A Communication RS- Output (OUT) + Digital input to (DI to ) Output (OUT) + Communication RS-A Output (OUT) + Communication RS- Output (OUT) + Digital input to (DI to ) + Communication RS-A Output (OUT) + Digital input to (DI to ) + Communication RS- ot supplied Option Remote setting input (*) (Caution) Measured input Display color Standard Waterproof/ ot supplied Dustproof Waterproof/Dustproof protection (IP) Quick start code o quick start code (Default setting) Specify quick start code (DO type) Caution : When Heat/Cool PID control or Position proportional PID control is selected, Select code or. < Default setting of Output (OUT), Output (OUT), and Digital output > Quick start code not specified : Output allocation code. < Default setting of Option function > CT input CT assignment: Output (OUT) CT assignment: PID control (without Measured input ) : Output (OUT) PID control (with Measured input ) : Output (OUT) Heat/Cool PID control : Output (OUT) Position proportioning PID control : Output (OUT) Output (OUT) Current output ( to 0mA), Analog retransmission output (Input measured value) Digital input (DI) Option : Code, E, J DI to D : Memory area select ( points, o set signal) DI : RU/STOP * DI : AUTO/MA ** M V M V T U V W A C D E F G H J DI : Interlock release, Option : Code H DI to D : Memory area select ( points, o set signal) DI : RU/STOP * * When Remote setting input is specified at Option, this will be configured to Remote/Local transfer. ** When Measured input is specified at Option, Auto/Manual transfer will be assigned to Input and Input. Communication When quick start code not specified : RKC standard communication (ASI X.-). The digit of the communication data depends on the Input range code Remote setting input When quick start code not specified : 0 to 0V DC, The range will be same as input. Measured input -Loop control. Input range and the Control action will be the same as Measured input. CT :Current transformer for heater break alarm Model : CTL--P- (0 to 0A) φ. Cable : Approx.0mm Model : CTL--S-0L- (0 to 00A) Cable : Approx.00mm Model : CTL--P-Z (0 to 0A) φ. Input Range Code Table (Universal input, Field-programmable) Thermocouple Input K J T S R E PLII WRe/ WRe PR0-0 U L RTD Range 0 to 00 C 0 to 00 C 0 to 00 C 0 to 00 C 0 to 00 C 0 to C -. to C 0.0 to 00.0 C 0.0 to 00.0 C 0 to 00 C -00 to + C to +.0 C 0 to 00 F 0 to 00 F 0 to 0 F 0 to 00 C 0 to 00 C 0 to 00 C 0 to 00 C 0.0 to 00.0 C to C 0 to 00 F 0 to F 0 to 00 F -. to C -. to C to C to C -0 to + C 0 to 00 C -0 to + C 0 to 00 C 0 to 00 C 0 to 00 C 0 to 00 C Code to 0mV DC 0 to 00mV DC 0 to V DC 0 to V DC 0 to 0V DC to V DC 0 to 0mA DC to 0mA DC -0 to +0V DC 0 - to +V DC 0 C) Output Code Table Output 0 to V DC 0 to 0V DC to V DC 0 to 0mA DC to 0mA DC 0 to 00 C 0 to 00 C 0 to 00 F -. to C 0.0 to 00.0 C Code K0 K0 K0 K0 K0 K0 K0 K0 K0 K K K KA KA KA J0 J0 J0 J0 J0 J JA JA JA T0 T0 T0 T S0 R0 R0 E0 0 0 A0 W0 F0 FA U0 U0 Input Range Code -. to +.0 C D to C D to C D0 0.0 to 0.0 C D0 0.0 to 00.0 C D0 Pt to 00.0 C D0 0.0 to 00.0 C D0 0.0 to 00.0 C D0 -. to C D to C D 0.00 to 0.00 C D to C D to +0.0 C D -. to +. F DA 0.0 to 00.0 F DA 0.0 to 00.0 C P0 JPt to C P to +0.0 C P0 DC Current Voltage Input Range Scale range and decimal point are programmable in the range of - to + Factory set value 0.0 to 00.0% Code φ (U.R.D.Co.,LTD product) 0

11 FZ0 Control Method Input and range Output (OUT) (*) (*) Digital output (*) (*) Output (OUT) Power Supply Option Option Display color Waterproof/ Dustproof Quick start code x mm (/ DI size) FZ0 PID control with AT (Reverse action) F PID control with AT (Direct action) D Heat/Cool PID control with AT G Heat/Cool PID control with AT for extruder (Air cooling type) A Heat/Cool PID control with AT for extruder (Water cooling type) W Position proportional PID control without FR (Reverse action) Z Position proportional PID control without FR (Direct action) C See Input range Code Table ot supplied Voltage pulse output (0/V DC) DC ma, V See Output Code Table Transistor output ot supplied Voltage pulse output (0/V DC) DC ma, V See Output Code Table Transistor output V AC/DC 00 to 0V AC ot supplied Digital output point Digital output points ot supplied Digital input point + Remote setting input Digital input point + Output (OUT) Digital input point + CT input point (CTL--P-) Digital input point + CT input point (CTL--S-0L-) Digital input point + CT input point (CTL--P-Z) Digital input points ot supplied Communication RS- Standard ot supplied Waterproof/Dustproof protection (IP) o quick start code (Default setting) Specify quick start code (DO type) M V M V * / A C D E F A < Default setting of Output (OUT), Output (OUT), and Digital output > Quick start code not specified : Output allocation code. < Default setting of Option function > Digital input (DI) Option : Code A DI : Remote/Local Option : Code, C, D, E DI : RU/STOP * Option : Code F DI : RU/STOP DI : AUTO/MA DI : Interlock release Remote setting input When quick start code not specified : 0 to 0V DC, The range will be same as input. CT input CT assignment: Output (OUT) Output (OUT) Current output ( to 0mA), Analog retransmission output (Input measured value) Communication When quick start code not specified : RKC standard communication (ASI X.-). The digit of the communication data depends on the Input range code. Quick start code FZ0/00/00 Quick start code Output allocation Remote setting input Event Event Event Event The input allocation the event will be configured as Input. Communication A A C D E F G H J K L Q R T U V W X Y Z (*) Individual high and low settings - Specifications See Output Allocation Code Table one When Remote setting input is not specified as an option, only : one is selectable. 0 to V DC 0 to V DC 0 to 0V DC to V DC 0 to 0mA DC to 0mA DC - to +V DC -0 to +0V DC one Deviation High Deviation Low Deviation High/Low and Deviation High with Hold Deviation Low with Hold Deviation High/Low with Hold Process High Process Low Process High with Hold Process Low with Hold Deviation High with Alarm Re-hold Deviation Low with Alarm Re-hold Deviation High/Low with Re-Hold and () Set value High Set value Low Deviation High/Low (*) Deviation High/Low with Alarm Hold (*) Deviation High/Low with Alarm Re-Hold (*) MV value High MV value Low MV value High (Cool side) MV value Low (Heat side) one When Communication is not specified as an option, only : one is selectable as the communication protocol. ASI/RKC standard protocol MODUS protocol PLC communication: MITSUISHI MELSEC series special protocol Output allocation code table Code OUT Input Control output Input Control output Input Control output Input Control output Input Control output Input Control output Input Control output Input Control output ote When Output (OUT) is specified (one), Allocation is one. OUT HA HA HA HA FAIL HA HA Event HA HA Event Event Event DO DO FAIL FAIL FAIL DO Event Event Event Event Event Event LA LA LA LA LA LA Event Event LA LA HA HA HA HA HA HA Event Event Event Event Event Event LA LA [FZ0] [FZ0] [FZ0] When Output When Digital When Digital o allocation (OUT) is output is specified output is specified specified (one), (one), (one) or Allocation is one. Allocation is one. ( point), Allocation is one. [FZ00/00] When Digital output is specified (one), Allocation is one. [FZ00/00] When Digital output is specified (one), Allocation is one. DO Event Event LA LA Event Event Event Event FAIL [FZ0] o allocation [FZ00/00] When Digital output is specified (one), Allocation is one. If two or more items are allocated to the same output, the resultant output is OR. OUT allocation The output allocation depends on the Control action and the selection of Option. Control Action Option (FZ00/00) OUT allocation PID control one or Remote setting input Output Allocation Code Table Input Control output Heat/Cool PID control or one or Remote setting input Heat/Cool PID control: Cool-side Position proportioning PID control Position proportioning PID control: Close-side PID control Measured input Input Control output (FZ00/00) Loop break alarm (LA) Initial setting code: The output allocation has LA output : 0 The output allocation has no LA output: 0

12 FZ (Panel thickness must be between to 0mm) Rear Terminals Panel Cutout o Description AC L DC Power supply 00-0V V V Output (OUT) O () () Voltage pulse/current/ () () Voltage/Transistor Output (OUT) O () () Voltage pulse/current/ () () Voltage/Transistor 0 0 FZ0. FZ External Dimensions Use a solderless terminal for screw size M, width.mm or less.. *... o Description : Option Type Type Type Type o Description Remote Output CT Input DI Digital input setpoint (OUT) Digital output, input CT DI (DI to ) O DO Voltage pulse/ (DO, ) Voltage/Current Current on voltage DI DI DI DI contact input O DO Digital input Digital input Digital input (DI) (DI) (DI) COM on voltage COM on voltage COM on voltage COM contact input contact input contact input 0 A SG SG SG SG Measured input Communication Communication Communication Communication T/R(A) T/R(A) T/R(A) T/R(A) () Thermocouple RS- RS- RS- RS- () RTD T/R() T/R() T/R() T/R() () () () () Voltage/Current CT : Current transformer for heater break alarm : Option o Description o Description o Description AC DC L Power supply Output (OUT) Digital output 00-0V V O V Voltage pulse/ (DO ) Current Output (OUT) Digital input Digital output O () COM COM (DI to ) O (DO ) () Voltage pulse/current/ () DI DI or () Voltage/Transistor (DI to ) Output (OUT) DI DI Digital output O () on voltage contact input O (DO ) () Voltage pulse/current/ 0 DI DI () Voltage/Transistor COM Open DI DI () CT,CT input () (O) CT () Feedback Digital output DI R(A) Communication 0 (W) CT resistance input O DI R() Close (A) () (C) 0 A Measured input SG SG Measured input A (Remote setting input) () Thermocouple T/R(A) T(A) () Thermocouple () RTD () RS- () RTD () () () () Voltage/Current T/R() () T() () () RS-A () () () () Voltage/Current Unit:mm Panel Cutout FZ00. * Panel Cutout (Panel thickness must be between to 0mm). *. * *: Rubber packing for waterproof/dustproof. *: Terminal cover. < Close horizontal mounting > Up to units FZ0 FZ L L (Panel thickness must be * between to 0mm). *: Rubber packing for waterproof/dustproof. *: Terminal cover. *: Rubber packing for waterproof/dustproof. *: Terminal cover. *.. 0. L= x n- n : umber of controllers (=<n=<) Accessories (Sold separately) Terminal Cover FZ0 FZ00 Front Cover FZ0 FZ L 0 L= x n- n : umber of controllers (=<n=<) L= x n- n : umber of controllers (=<n=<) Safety Warning Waterproof/dustproof is not available for close horizontal mounting. Model Code : KCA00- efore operating this product, read the instruction manual carefully to avoid incorrect operation. This product is intended for use with industrial machines, test and measuring equipment. It is not designed for use with medical equipment. If it is possible that an accident may occur as a result of the failure of the product or some other abnormality, an appropriate independent protection device must be installed. Model Code : KF00- Model Code : KF00- Two pieces necessary Model code : Model code : KFZ00- KR00- Model code : KR00- Caution for the export trade All transactions must comply with laws, regulations, and treaties. Caution for imitated products As products imitating our product now appear on the market, be careful that you don't purchase these imitated products. We will not warrant such products nor bear the responsibility for any damage and/or accident caused by their use. R (RIKA KOGYO CO.,LTD) HEAD OFFICE : -, KUGAHARA CHOME OHTA-KU TOKYO - JAPA PHOE : 0-- ( + ) info@rkcinst.co.jp CFZ0E Printed in Japan : OCT.0 All Rights Reserved.