VELO Thermal Control System
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1 VELO Thermal Control System Discussion on VTCS integration in the LHCb cavern NIKHEF 13 december 2004 Bart Verlaat & Luc Van Diepen NIKHEF Engineering department
2 System Overview 6-12 C Water Primary System (7 kw Capacity) CO 2 Left Tertiary Experiment (1 -25 C ) CO 2 Left Tertiary Racks R404a Secondary System A (5 -40 C ) CO 2 Right Tertiary Experiment (1 -25 C ) Shielding wall CO 2 Right Tertiary Racks R404a Secondary System B (2 -25 C ) Ambient Air
3 VTCS Heat balance Detector waste heat Qt1 Environmental heat leak Qt3 Tertiary system (CO 2 ) Work (Pump) Qt2 Qt4 Control heat Qs1=Qt1+Qt2+Qt3+Qt4 Environmental heat leak Qs3 Qs2 Secondary system (R404a) Qs4 Work & Control heat heat (Compressor) Qp1=Qs1+Qs2+Qs3+Qs4 Primary system (Water) -40 C -20 C 0 C 20 C
4 SA-LPG SA-HPL SB-LPG SB-HPL SA-LPG SA-PT5 SA-VL7 SA-VL6 SB-VL7 SA-PT6 SA-VL9 SA-HT2 SB-VL6 SB-PT5 TL-BD1 SB-HT2 SA-HX4 / TL-HX29 TL-LT1 TL-PT2 TL-AC1 TL-PT1 TL-HT1 VTCS Shielding wall VELO Thermal Control System (VTCS) Tertiary System Layout 6 Dec 2004 SA-HPL SB-LPG SB-HPL SA-VL8 SB-VL9 SB-PT6 SB-VL8 SB-HX4 / TL-HX30 TL-PM1 TL-PM2 TL-VL2 TL-VL1 TL-PT3 TL-FT1 Insulated concentric tube TL-HX28 TL-PT4 TL-VL3 TL-PT6 TL-PT5 TL-FL1 27 or 23(ligth) Stations per half Left SA-LPG SA-VL11 SA-PT7 SA-HT3 TR-BD1 TR-LT1 TR-PT2 60 meter TL-HX1 TL-HX27 SA-HPL SB-LPG SA-VL10 SB-VL7 SB-PT7 SB-HT3 TR-AC1 TR-HX1 TR-HX27 SB-HPL SA-LPG SA-HPL SB-LPG SA-VL13 SA-PT8 SA-VL12 SB-VL13 SB-VL6 SB-PT8 SA-HX4 / TR-HX29 TR-PT1 TR-HT1 TR-VL2 TR-PM1 TR-VL1 TR-PT3 TR-HX28 Insulated concentric tube TR-PT4 TR-VL3 TR-PT6 TR-PT5 TR-FL1 VELO Detector Right SB-HPL SB-VL12 SB-HX4 / TR-HX30 TR-PM2 TR-FT1
5 8 x 50 pins Electrical Vacuum feed through connectors Type: #... VTCS sensor and actuator overview per VELO half Tx-FL1 Tertiary vacuum (44) Tx-PT5 (41) Tx-BD2 Tx-PT7 8 x 50 pins Electrical Connectors Type: #AMP C (43) (42) Tx-PT6 Tx-PT4 Tx-PVL3 (40) Tx-VL4 CO 2 in and outlet Tertiary vacuum connection to secondary vacuum Electrical Connector Type: 6 pin LEMO (FGG.OB.306.CYCD52) (45) (46) (47) (48) Tx-HT2,3,4,5 (30) (28x) (33) (31) (36) (34) (39) (37) Electrical Bulkhead Connector Type: 6 pin LEMO (EEG.OB.306.CYM) (29) (32) (35) (38) Temperature sensor labeling: (01) = Tx-TT1 (02) = Tx-TT2 (50) = Tx-TT50 (01) TL-HX1 (49) (50) (02) (03) (04) (05) (06) (07) (08) (09) (10) (11) (12) (13) (14) (15) (16) (17) (18) TL-HX2 TL-HX3 TL-HX4 TL-HX5 TL-HX6 TL-HX7 TL-HX8 TL-HX9 TL-HX10 TL-HX11 TL-HX12 TL-HX13 TL-HX14 TL-HX15 TL-HX16 TL-HX17 TL-HX18 (19) (20) (21) (22) (23) (24) (25) (26) (27) TL-HX19 TL-HX20 TL-HX21 TL-HX22 TL-HX23 TL-HX24 TL-HX25 TL-HX26 TL-HX27 Tx = TL for left detector half and TR for right detector half
6 SA-VL5 SA-PT1 VTCS SA-AC1 SA-HX2 / PA-HX1 6 C Water SA-PT4 SA-HT1 SA-PM1 SA-VL3 SA-VL2 SA-VL4 SA-VL1 SA-PT2 SA-LPG SA-HPL SA-HX1 SA-PT3 SA-AC2 Secondary System A (4kW R404a system with water cooling) 22 C Air SB-VL5 SB-PT1 SB-AC1 SB-HX2 SB-PT4 SB-HT1 SB-PM1 SB-VL3 SB-VL2 VELO Thermal Control System (VTCS) SB-LPG SB-HPL SB-HX1 SB-VL4 SB-PT3 SB-AC2 SB-VL1 Secondary System B (1kW R404a system with air cooling) SB-PT2 Secondary System Layout 6 December 2004
7 Acronyms Px- = Primary Cooling System (6-12 C Water) Sx- = Secondary Cooling system (R404a chiller) SA = Secondairy A SB = Secondairy B Tx- = Tertiary Cooling System (CO2 system) TL = Tertiary Left TR = Tertiary Right AC = Accumulator PT = Pressure Transmitter BD = Burst Disc HX = Heat Exchanger HT = Heater FT = Flow Transmitter LT = Liquid Level Transmitter TT = Temperature Transmitter FL = Filter PM = Pump VL = Valve HPL = High Pressure Liquid LPG = Low Pressure Gas SLV = Saturated Liquid Vapor Mixture
8 Protective cover VTCS VTCS Transfer Tubes (Concentric Option) 50mm Armaflex NH Isolation Ø12mm Ø6mm Ø15mm Ø4mm Ø110mm Sub-cooled liquid feed line 2-phase return line
9 VTCS 2 Local lower points CERN tube routing proposal NIKHEF tube routing proposal.
10 Siphon problem Liquid and vapor Vapor Liquid Siphons shall be avoided because they can cause unstable 2-phase return flow. If not possible, flow shall be fast enough to behave homogeneous, resulting: Smaller diameter tubes Larger pressure drop? P Larger temperature difference Colder chiller, but Chiller is already at lower limit!
11 Mode #1, Full Power Carbon Dioxide: Pressure - Enthalpy Diagram 1,000 r = 1200 r = r = 1100 t = 0 oc r = r = r = r = Density = 700 kg/m Melting Line r = 600 r = 500 Pressure, Bar 100 Entropy = kj/kg,oc s = r = 100 r = Triple Point (5.18 bar, oc) Sublimation Line Enthalpy, kj/kg
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