Industrial Pipe Marking

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1 Industrial Pipe Marking Pipe and Valve Identification Specialists SPECIFICATIONS ASME (ANSI) Standard A The ASME (ANSI) Standard for pipe identification is a widely used guideline in determining pipe identification requirements. The purpose of the standard is to "assist in identification of hazardous materials conveyed in piping systems and their hazards when released into the environment." "Pipes are defined as conduits for the transport of gases, liquids, semi-liquids or fine particulate dust." Supports, brackets and/or other accessories are specifically excluded from the application of this standard. Methods of Identification Pipe marking Plastic pipe marking Engraved Plastic Laminate Signs Stencil Valve Tags Utility Marking Tape Pipe Marking -Identify your pipes with self-adhesive pipe markers. -Pipe labels can be invaluable in an emergency situation, and will also help you comply with A13.1 standards. -Adjust size of marker and letters to accommodate the outside diameter, including insulation, of the pipe identified. Follow the guidelines published in ANSI A13.1 for marker/lettering size and color. -Lettering: Include standard preprinted nomenclature that best describes piping system in each instance, for review by the Architect/Engineer/owner. -Pipe marker with arrows indicate direction of flow, either integrally with piping system service lettering (to accommodate both directions), or as a separate unit of plastic. 1

2 Plastic Pipe Marking -Snap-on or strap-on type vinyl markers with integral flow arrows and factory applied graphics. -No tape or adhesives necessary and no need to clean or degrease pipes. -Arrows are included on every marker and each marker is reversible so you don't need to know the flow direction before you order. -UV resistant inks and heavy vinyl withstand harsh environments. Engraved Plastic Laminate Signs -Provide 1/8 thick plastic laminate engraved with 1/4 high letters, block font, black with white core (letter color). Approximate size: 4-1/2" x 6", or as required to accommodate lettering. -Wording shall indicate device identification number and description. -Attach with stainless steel screws or contact type permanent adhesive where screws should not penetrate the substrate Stencil Painted Identification Materials Types of Stencils Fiberboard Stencil Mylar Plastic Stencil DuraLast: PVC Stencil Brass Stencil Stencil Paint Standard exterior type stenciling enamel; black, except as otherwise indicated; either brushing grade or pressurized spray-can form and grade. -Standard stencils, prepared for required applications with letter sizes generally complying with recommendations of ANSI A13.1 for piping and similar applications but not less than 1-1/4" high letters for ductwork and not less than 3/4 high letters for access door signs and similar operational instructions. Valve Tags Plastic Tags Standard 1-1/2 2 diameter, 3/32" gauge. Economical and very easy to use. Chemical and weather resistant. Customize and color-code on the spot. Have a smooth write-on surface. Not recommended for outdoor use. 2

3 Brass Valve Tags Standard 1-1/2 2 diameter, 19 gauge. Withstand high temperatures up to 1200 degrees Fahrenheit. Relatively inexpensive while providing sufficient stability. Aluminum Tags Standard 1-1/2 2 diameter 18 gauge. Withstand high temperatures up to 1500 degrees Fahrenheit. Impervious to moisture and will not rust. Designed to survive in harsh environments. Stainless Steel Tags Standard 1-1/2 2 diameter, 20 gauge. Withstand about 2700 degrees Fahrenheit. Completely rust resistant. Very strong and can survive in extreme environments. Utility Marking Tape -Alerts excavators that buried utility lines are present. -Underground Warning Tapes come in non detectable polyethylene styles or detectable (metallic tape) that can be located with a metal detector and shall continuously identify the pipe with big, bold, black lettering. 3

4 ADDITIONAL INFORMATION Piping System Identification As a minimum, locate pipe markers as follows: Provide a pipe marker at each valve to indicate proper identification of pipe contents. Where several valves exist on one (1) header, it is necessary to mark only the header. Every 25 feet in exposed and concealed areas on all piping systems. Provide at least one (1) pipe marker in each room on all piping systems. At each branch or riser take off on piping systems, excluding short takeoffs for fixtures and terminal units. Provide a pipe marker and an arrow marker at every point of pipe entry or exit where the pipe penetrates a wall, floor, service column or enclosure. At access doors, manholes and similar access points that permit view of concealed piping. Near major equipment items and other points of origination and termination. 4

5 ASME (ANSI) Color Recommendations -Unmarked pipes mean danger - to both life and property. Numerous injuries have occurred through ignorance of pipe contents, particularly when outside agencies are called in under emergency conditions. -Safety Color Code, ANSI Z535.1 ASME (ANSI) Size Recommendations -The A standard also makes recommendations as to the size of letter height and length of color field for various pipe diameters. -These recommendations are shown in the table. 5

6 Mechanical Equipment Identification -Install an engraved plastic laminate sign on or near each major item of mechanical equipment. 1. Main control and operating valves, including safety devices 2. Meters, gauges, thermometers and similar units 3. Fuel-burning units including boilers, furnaces, and heaters 4. Pumps, compressors, chillers, condensers and similar motor-driven units 5. Heat exchangers, coils, evaporators, cooling towers, heat recovery units and similar equipment 6. Fans, blowers, primary balancing dampers and VAV boxes 7. HVAC central-station and zone-type units 8. Tanks and pressure vessels 9. Air conditioning indoor and outdoor units 10. AFD's and transmitters and Control Boxes 11. Other items as specified by Project Manager Underground Pipe Identification Burial Depths: Maximum detectable burial range is as follows: -Install pipe identification tape 12" above all underground pipe installations. -Install 2"wide tape for pipe 24" deep; 6"wide tape for pipe > 24 deep. Color Code: Blue Brown Green Orange Purple Yellow Red Water & Associated Lines Force Mains & Associated Lines Sanitary & Associated Lines Telecommunications & Telephone Lines Reclaimed Water Lines Gas & Associated Lines Electric & Associated Lines Ductwork Identification -Identify air supply, return, exhaust, intake, and relief ductwork with stenciled signs and arrows, showing ductwork service and direction of flow, in black or white (whichever provides most contrast with ductwork color). -Label all ducts in mechanical equipment rooms and in congested corridors when concealed by ceilings. 6

7 MATERIAL SPECIFICATIONS 7

8 COMMONLY ASKED QUESTIONS -Can I still use my current pipe marking system based on the older version of the standard or do I have to change my color scheme to meet ASME A ? Existing schemes for identification shall be considered as meeting the requirements of the standard if the schemes are described in writing and employees are trained in the operation and hazards of the piping system. -What if I have a pipe smaller than 3/4" diameter? For pipes of less than 3/4" in diameter the use of a permanently legible tag is recommended. -Are particular shades of yellow, green, red and blue required for pipe labels? Yes, ANSI/ASME A13.1- recommends the color code featured in the ANSI Z53.1- Safety Color Code for Marking Physical Hazards. The color shades recommended are intended to give highest level of recognition to employees with both normal and color-deficient vision. -Has this ANSI pipe marking standard been adopted by OSHA? No, it is still considered an industry consensus standard, which is only a recommendation. Even though it has not been specifically adopted by OSHA, industry consensus standards may be evidence that a hazard is recognized and there is a feasible means of correcting such a hazard. If you do not follow a consensus standard, it is possible to be cited under the General Duty Clause. 8

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