Fuji High Power IGBT Module

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1 Fuji High Power IGBT Module Industrial Application Div. Semiconductors Group Fuji Electric Device Technology Co., Ltd.

2 Fuji High Power IGBT Modules 6in1 PKG type: EconoPack-Plus 1in1 PKG type: M142 2in1 PKG type: M248 1in1 PKG type: M143

3 Features 1. High voltage and high current line-up 2. Low on-state voltage 3. Fast switching and low loss characteristics 4. Low inductance package design 5. Easy Parallel connection

4 1. High voltage and high current line-up 1in1 : 1200V,1700V / 1200A,1600A,2400A,3600A 2in1 : 1700V / 600A,800A,1200A 6in1: 1200V,1700V/ (150A),225A,300A,450A 2. Low on-state voltage VCE(sat)=2.0V, 2in1 (1in1 1200V-1200A device, rating current, 125, typical value) VCE(sat) VF Ic (A) RT 125 Ic (A) RT VCE(sat) (V) VCE(sat) (V)

5 3. Fast switching and low loss characteristics Test conditions : Tj=125, Vcc=600V,RG=0.8ohm, VGE=+/-15V,Ls 65nH Turn-on wave form (1in1 1200V-1200A device) Turn-off wave form (1in1 1200V-1200A device) (time:500ns/div, VGE:20V/div, VCE:200V/div, Ic:400A/div) (time:500ns/div, VGE:20V/div, VCE:200V/div, Ic:400A/div) 4. Low inductance package design Main terminal inductance(between collector and emitter) : 12nH 1in1 M142 PKG.

6 1200V 5 th Gen.(U-series) Losses comparison Ed=600V,Iout=135Arms cosθ=0.85,λ=1,tj= W 100% 310W 104% 274W 92% Total losses(w) W 100% 111W 80% 108W 78% 207W 100% 199W 96% 181W 87% P rr P F P sw 50 0 P sat 2MBI300S -120 BSM300GM2MBI300UD 120DLC -120 Presumption 2MBI300S -120 BSM300GM2MBI300UD 120DLC -120 Presumption 2MBI300S -120 BSM300GM2MBI300UD 120DLC -120 Presumption f=1khz f=5khz f=15khz

7 Features of of FS-IGBT chip technology (1) Narrower distribution of characteristics (2) Positive temperature coefficient of on-voltage (3) Less temperature dependence of switching loss Easy to connect in parallel

8 Comparison of 1200V IGBT chips N-IGBT U-IGBT Type of IGBT Gate Structure Wafer Punch Through Type Planner Gate Epitaxial Wafer Field-Stop Type Trench Gate Floating Zone(FZ) Wafer Thickness 350 micrometers 130 micrometers Lifetime Control Electron Irradiation not needed

9 Progress of Fuji s 1200/1700V IGBT chip design structure G E G E G E n+ n+ p n- p n- n- n+ buffer C p + sub. C S-series U-series NPT- Structure FS Trench- Structure C N-series 1200V : Jan V : Mar V : V : 2002 Jul

10 Comparison of Vce(sat)distribution MBT150U-120 MBT100N-120 Ave V σ= n=

11 Comparison of current imbalance between U-series and N-series Von1 Von2 Ic1 Ic2 Von1<Von2 ΔVon=Von2 - Von1 Ic(ave.)=(Ic1+Ic2)/2 α=(ic 1/Ic(ave.) - 1) 100 Current imbalance proportion :α [%] (at 125C) Improvement of current imbalance proportion 1200V IGBT N-series U-series ΔVCE(sat) [V] (at 25C) [= Von2-Von1]

12 Maximum current in parallel connection IGBTs The worst case conditions where the entire current is concentrated into one module. I C = I C (max) I α = I C ( ave) α ( n 1) α C1 100 For example n=4, α=10%, Ic(max)=600A ΣI C = 2072A, Ic(ave)=518A

13 1in1 Package out line M142 M143 Tentative

14 1in1 Electrical and thermal characteristics Tentative Electrical properties Collector emitter voltage 1200V 1700V Collector current TC= A 1600A 2400A 3600A 1200A 1600A 2400A 3600A housing 140* * * * * * * *190 M142 M142 M143 M143 M142 M142 M143 M143 Peak collector current 2400A 3200A 4800A 7200A 2400A 3200A 4800A 7200A Vcesat VGE= 15V Tj= V typ 1.7V typ 1.7V typ 1.7V typ 2.0V typ 2.0V typ 2.0V typ 2.0V typ VGE= 15V Tj= 125 2V typ 2V typ 2V typ 2V typ 2.4V typ 2.4V typ 2.4V typ 2.4V typ VF- diode (chip) Tj= V typ 2.2V typ 2.2V typ 2.2V typ 2.0V typ 2.0V typ 2.0V typ 2.0V typ Gate threshold voltage Tj= V typ 6.2V typ 6.2V typ 6.2V typ 7.5V typ 7.5V typ 7.5V typ 7.5V typ Stray inductance module 12nH 12nH 10nH 10nH 12nH 12nH 10nH 10nH Stray inductance between 3-3.5nH 3-3.5nH 2.5-3nH 2.5-3nH 3-3.5nH 3-3.5nH 2.5-3nH 2.5-3nH Sense and main emitter Thermal properties Transistor RthJC Max. values 0.022K/W Diode RthJC Max. values 0.04K/W Max junction temperature Max. values Operation temperature Max. values

15 2in1 Package out line Tentative M248

16 2in1 Electrical and thermal characteristics Tentative Electrical properties Collector emitter voltage Collector current TC= A 1700V 800A 1200A Peak collector current 1200A 1600A 2400A Vcesat VGE= 15V Tj= V typ 2.0V typ 2.0V typ VGE= 15V Tj= V typ 2.4V typ 2.4V typ VF- diode Tj= V typ 2.0V typ 2.0V typ Gate threshold voltage Tj= V typ 7.5V typ 7.5V typ Stray inductance module 12nH 12nH 12nH Stray inductance between 3-3.5nH 3-3.5nH 3-3.5nH Sense and main emitter Thermal properties Transistor RthJC / arm Max. values 0.044K/W 0.032K/W 0.025K/W Diode RthJC / arm Max. values 0.08K/W 0.064K/W 0.042K/W Max junction temperature Max. values Operation temperature Max. values

17 Development road map of U-series U IGBT modules Road map of U-series IGBT modules 2003/ 2004/ Jan. Feb. Mar. Apr. May Jun. Jul. Aug. Sep. Oct. Nov. Dec. Jan. Feb. Mar. 600V Small Pack Small Pack (8~50A) PIM (EP) Econo PIM (30~100A) 7in1 7in1 (75~150A) ( 6in1 ) Econo Plus (300~400A) 2in1 2in1(150~600A) 1200V Small Pack Small Pack (10~15A) PIM (EP) Econo PIM (25~75A) 6in1 Econo Plus (225~450A) PC-Pack (50~150A) 2in1 2in1(75A~450A) 1in1(HM) 1in1(1200A~3600A) 1700V 6in1 Econo Plus (150~450A) 2in1(HM) 2in1(600A~1200A) 1in1(HM) 1in1(1200A~3600A) Oct

18 1in1 2in1 Engineering sample shipment schedule Sample ES (Engineering Sample) 1in A/1200V PKG.type:M A/1200V PKG.type:M A/1200V PKG.type:M A/1200V PKG.type:M A/1700V PKG.type:M A/1700V PKG.type:M A/1700V PKG.type:M A/1700V PKG.type:M143 ES (Engineering Sample) 2in1 1200A/1700V PKG.type:M A/1700V PKG.type:M A/1700V PKG.type:M248

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