Pico-Guard Fibre-Optic Safety System

Transcription

1 Pico-Guard M System Pico-Guard Fibre-Optic Safety System Features Combines photoelectric and fibre-optic technologies to efficiently solve a variety of safeguarding applications Microcontroller-based photoelectric controller unit with diverseredundancy System incorporates a number of optical elements, including plugon, snap-lock fibre-optic safety interlock switches, fibre-optic grid arrays and single-point beam devices Non-contact fibre-optic safety system is ideal for guarding dangerous machinery that can stop immediately after a stop signal is issued Controller has four optical channels and redundant Output Signal Switching Devices (OSSDs) Controller model SFCD-4AC has four additional channel status indicator outputs (non-safety) Optical elements are designed to meet the requirements for safeguarding in potentially explosive environments (controller must be isolated or located outside of the volatile area) Optional remote display module available ach PICO-GUARD System requires a controller, optical fibre and one or more pairs of optical elements; controllers include the system manual and controller mounting hardware Diverse-redundant, self-checking design to achieve control reliability and meet IC type 4 and ISO (N 954-) Category 4 requirements Pico-Guard System able of Contents System lements Fibres Controller Specifications Controller Dimensions Switches Specifications Switches Dimensions Safety Grid Safety Point Pico-Guard System Detection Modes Fibre-Optic Safety Switches Fibre-Optic Safety Grids Fibre-Optic Safety Points 86

2 Pico-Guard M System Pico-Guard System lements Model View Description ype P/N SFCD-4A Controller with 4 separate optic channels n/a SFCD-4AC Controller with 4 separate optic channels and 4 channel status indicator outputs n/a SFI-RL Fibre-Optic Safety Interlock Switch Right-Angle SFI-RR Fibre-Optic Safety Interlock Switch Right-Angle SFI-SL Fibre-Optic Safety Interlock Switch Straight SFI-SR Fibre-Optic Safety Interlock Switch Straight SFI-D Fibre-Optic Safety Interlock Switch Dual SFI-A Fibre-Optic Safety Interlock Switch Actuator SFA-FA In-Line signal attenuator n/a SFA-FS Fibre splice n/a SFA-RD Remote Display with 7,6 m integral cable n/a Pico-Guard Plastic Optical Fibres (Bulk - Cut to length) Model Length Description P/N PIU430U 9 m Polyethylene jacket PIU460U 8 m Polyethylene jacket PIU430UXP 9 m Polyethylene jacket, PVC sheath PIU460UXP 8 m Polyethylene jacket, PVC sheath PIU430UX 9 m Polyethylene jacket, Fluoropolymer sheath PIU460UX 8 m Polyethylene jacket, Fluoropolymer sheath mm solid-core plastic fibre is available in 3 types: polyethylene jacketed, standard plastic optical fibre, excellent for most applications. Polyethylene jacketed with integral PVC sheathing, for applications that must withstand mechanical abrasion or very harsh duty. Polyethylene jacketed with integral fluoropolymer sheathing, for applications that must withstand harsh chemicals or gases. Banner ngineering 87

3 Pico-Guard M System Pico-Guard Plastic Optical Fibres (Fixed Lengths with Polished nds) Standard Jacket P/N PVC Sheath P/N Fluoropolymer Sheath P/N Length PWS43P PWXP43P PWX43P ,3 m PWS45P PWXP45P PWX45P ,5 m PWS47P PWXP47P PWX47P ,7 m PWS40P PWXP40P PWX40P ,0 m PWS45P PWXP45P PWX45P ,5 m PWS420P PWXP420P PWX420P ,0 m PWS425P PWXP425P PWX425P ,5 m PWS430P PWXP430P PWX430P ,0 m PWS435P PWXP435P PWX435P ,5 m PWS440P PWXP440P PWX440P ,0 m PWS445P PWXP445P PWX445P ,5 m PWS450P PWXP450P PWX450P ,0 m PWS460P PWXP460P PWX460P ,0 m PWS470P PWXP470P PWX470P ,0 m PWS480P PWXP480P PWX480P ,0 m PWS490P PWXP490P PWX490P ,0 m PWS400P PWXP400P PWX400P m PWS40P PWXP40P PWX40P m PWS420P PWXP420P PWX420P m PWS430P PWXP430P PWX430P PWS440P PWXP440P PWX440P PWS450P PWXP450P PWX450P PWS4200P PWXP4200P PWX4200P PWS4250P PWXP4250P PWX4250P m 4 m 5 m 20 m 25 m PWS4300P PWXP4300P PWX4300P m Pico-Guard Plastic Optical Fibres Features & Dimensions (mm) Standard Jacket PVC Sheath Fluoropolymer sheath a a a b c b e d Legend: a) Fibre ø mm b) Polyethylene jacket ø 2,2 mm c) PVC sheath ø 5 mm [PVC sheathing must be stripped back to allow the ø 2,2 mm polyethylene jacket to be inserted into the fibre connection point] d) Polyethylene jacket ø,8 mm e) Fluoropolymer sheath ø 2,2 mm 88

4 Pico-Guard M System Pico-Guard Controller Specifications System Power Requirements 24 Vdc ±5%, 0% maximum ripple; 500 ma max, exclusive of output load Short Circuit Protection All inputs and outputs are protected from short circuits to +24 Vdc or dc common Response ime Optical Channel: 3 ms max (time between the interruption of an optical path and the OSSD safety outputs turning off) USSI Inputs: 7 ms max (time between actuation of the safety stop input device and the OSSD safety outputs turning off) Safety Rating ype 4 per IC 6496-, -2; Category 4 per ISO (N 954-) DM Input 2 normally closed contact inputs for external device monitoring (DM). ach input monitors the status of a forced-guided monitor contact of an external safety device or MPC. he DM inputs must be high (0 to 30 Vdc) when the external device or MPC is OFF and must be low (less than 3 Vdc) when the external device or MPC is ON. xternal devices or MPCs must meet certain timing requirements, depending on the configuration setting. System Reset Input USSI Reset Input he Reset input must be high (0 to 30 Vdc) for 0,25 to 2 s and then low (< 3 Vdc) to reset the system from a manual power-up, optical channel/ussi latch or system lockout condition. USSI Input Dual-channel, redundant inputs for monitoring output contacts or handshake compatible safety solid-state outputs of other safety stop devices. OFF (stop) signals cause the PICO- GUARD OSSDs to latch OFF (Latch condition). USSI 2 Input OSSD Outputs Non-Safety Outputs (Aux., Weak Signal, Fault) Dual-channel, redundant inputs for monitoring output contacts or handshake-compatible safety solid-state outputs of other safety stop devices. OFF (stop) signals cause the PICO- GUARD OSSDs to turn OFF (rip condition). 2 diverse-redundant solid state 24 Vdc, 0,5 A max OSSD (Output Signal Switching Device) safety outputs ON-state voltage: > Vin-,5 Vdc OFF-state voltage:,2 Vdc max Max load resistance:.000 Ω Max load capacitance: 0, µf Solid state 24 Vdc (> Vin,5 Vdc), 0,25 A max non-safety outputs Model SFCD-4AC has 4 additional channel status indicator outputs (Channel -4) Remote Status Interface Isolated RS-232 non-safety output for setup or monitoring the system status. Connections provided for a Remote Display unit. Controls and Adjustments Redundant switches for Auto/Manual power-up, rip/latch output operation and - or 2-channel DM operation. Redundant switches for ON/OFF of each optical channel. (NO: At least one optical channel must be ON) Ambient Light Immunity > lux at 5 angle of incidence Strobe Light Immunity otally immune to one Federal Signal Corp. Fireball model FB2PS strobe Banner ngineering 89

5 Pico-Guard M System Pico-Guard Controller Specifications (cont d) mitter lement Visible red LD, 660 nm at peak emission nclosure Rating IC IP20 Operating Conditions emperature: 0 to 50 C Relative Humidity: 95% maximum (non-condensing) Status Indicators System Status (bi-colour Red/Green): overall status of the PICO-GUARD system System Reset (bi-colour Yellow/Red): status of the input; indicates system reset needed Channel (4 bi-colour Red/Green): each shows the status of one optical channel xternal Stop Device (2 bi-colour Red/Green): status of the xternal Stop Device input channels (a-b and c-d) xternal Stop Device Reset (bi-colour Yellow/Red): status of xternal Stop Device reset input; indicates xternal Stop Device reset needed DM (bi-colour Red/Green): status of the DM input channels OSSD (bi-colour Red/Green): status of the OSSD outputs Config (bi-colour Red/Green): status of the system configuration Pico-Guard Controller Dimensions (mm) 85,5 22, ,8 2,

6 Pico-Guard M System Pico-Guard Fibre-Optic Safety Interlock Switches Specifications Operating Distance - 50 mm max Mounting Holes for M4 screw (not included) Construction Polycarbonate plastic housing and window Operating Conditions emperature: 0 to +70 C Relative Humidity: 95% (non-condensing) nvironmental Rating IC IP67 Pico-Guard Fibre-Optic Safety Interlock Switches Dimensions (mm) SFI-SL SFI-SR a 20,0 2,5 5,0 6,0 6,5 25,0 6,0 b 25,0 2,0 SFI-RL 20,0 2,5 5,0 SFI-RR 6,5 26,0 a 25,0 7,5 Legend: a) Optical axis, b) Optical axis centre point 6,0 b Banner ngineering 9

7 Pico-Guard M System Pico-Guard Fibre-Optic Safety Interlock Switches Dimensions (mm) (cont d) SFI-A SFI-D 65,0 62,0 7,5 5,5 6,0 b 3,0 a 3 x ø5,0,0,0 25,0 6,0 50,0 3,0 3,0 6,5 Legend: a) Optical axis, b) Optical axis centre point 92

8 Pico-Guard M System Pico-Guard Fibre-Optic Safety Grids View Description he PICO-GUARD Fibre-Optic Safety Grids have two, three or four beams in an IC IP65 aluminum enclosure. hey connect to the controller via fibre-optic cable and are designed to meet ISO 3855 (N 999) standards for proper beam placement in pass-through guarding applications. he components have no electrical connection and function either as emitters or receivers, depending on their connection to the controller. his minimises the required component inventory and simplifies installation. PICO- GUARD Fibre Optic Safety Grids are designed for use in Access-Guarding and Perimeter-Guarding applications. hey are designed to detect a torso (rather than a hand or an arm) as a person enters a hazardous area. In these applications, personnel typically can pass through the light grid (which disables or stops the hazard), and then may continue into the hazardous area after the hazard has been stopped. Pico-Guard Fibre-Optic Safety Points View Description PICO-GUARD Fibre-Optic Safety Points are single-beam optical elements. hey are suitable for custom beam-spacing applications. hey come in 2 mm and 30 mm, IC IP65 barrel configurations with integrated, cut-to-length fibre-optic cable. he components have no electrical connection and function either as emitters or receivers, depending on their connection to the controller. his minimises the required component inventory and simplifies installation. PICO-GUARD Fibre-Optic Safety Points are designed for use in Access-Guarding and Perimeter-Guarding applications. hey are designed to detect a torso (rather than a hand or an arm) as a person enters a hazardous area. In these applications, personnel typically can pass through the light grid (which disables or stops the hazard) and then may continue into the hazardous area after the hazard has been stopped. Banner ngineering 93

9 Z-SCRN M System Z-SCRN System: Point, Grid & High-Resolution Features Available in point (single beam), grid (two-, three- or four-beam) and screen (4 or 30 mm object detection capability) wo-part system: emitter and corresponding receiver Selectable Scan Code for cross-talk avoidance Compact, robust safety-yellow housings Selectable trip or latch output in each receiver model Solid-state diverse-redundant safety outputs ach sensor includes standard brackets that allow ±30 rotation for ease of alignment, optional swivel mounts and retro-fit brackets are available Safety Category 4 per IC Point and Grid systems: User-supplied cabling is hard-wired into the emitter and receiver housings, no special cables required Quick-disconnect models available asy-to-use removable terminal blocks or quick-disconnect options speed and simplify wiring Specific models with beam spacing distance in compliance with ANSI/RIA R5.06 and ANSI BII standards are also available; contact Banner ngineering for more information Screen systems (high-resolution): mitter and receiver have M2x quick-disconnect as standard Available in different sizes: 50 to 200 mm (for 4 mm ODC) or 50 to 800 mm (for 30 mm ODC) Floating blanking capability built-in Z-SCRN System able of Contents Kit Selection Dimensions Indicators Brackets Specifications Accessories Cables

10 Z-SCRN M System Z-SCRN Point & Grid Kits* Kit** Number of Beams Range Beam Spacing P/N SPP 0,8-20 m SGP ,8-20 m 500 mm SGP ,8-20 m 400 mm SGP ,8-20 m 300 mm SPXLP 5-70 m SGXLP m 500 mm SGXLP m 400 mm SGXLP m 300 mm * emitters and receivers also available separately ** wiring chamber models (quick-disconnect versions also available) High-Resolution Z-SCRN Kits* Kit** ODC Number of Beams Range Defined Area Height SLSP mm 20 0, - 6 m 50 mm SLSP mm 40 0, - 6 m 300 mm SLSP mm 60 0, - 6 m 450 mm SLSP mm 80 0, - 6 m 600 mm SLSP mm 00 0, - 6 m 750 mm SLSP mm 20 0, - 6 m 900 mm SLSP mm 40 0, - 6 m 050 mm P/N SLSP mm 60 0, - 6 m 200 mm SLSP mm 0 0, - 8 m 50 mm SLSP mm 20 0, - 8 m 300 mm SLSP mm 30 0, - 8 m 450 mm SLSP mm 40 0, - 8 m 600 mm SLSP mm 50 0, - 8 m 750 mm SLSP mm 60 0, - 8 m 900 mm SLSP mm 70 0, - 8 m 050 mm SLSP mm 80 0, - 8 m 200 mm SLSP mm 90 0, - 8 m 350 mm SLSP mm 00 0, - 8 m 500 mm SLSP mm 0 0, - 8 m 650 mm SLSP mm 20 0, - 8 m 800 mm * emitters and receivers also available separately ** emitter: 5-pin M2x connector, receiver: 8-pin M2x connector Banner ngineering 95

11 BANNR NGINRING CORP,, USA 888,373,6767 BAM BANNR NGINRING CORP., USA BAMS R S S A U S BANNR NGINRING CORP,, USA 888,373,6767 BAM R S S A U S BANNR NGINRING CORP., USA BAMS Z-SCRN M System Z-SCRN Point & Grid Dimensions (mm) Z-SCRN Point 2,5 a 6,7 b Z-SCRN Point Z-SCRN Point , ,0 74,2 Z-SCRN Grid 52 2,5 a 6,7 b Z-SCRN Grid Z-SCRN Grid 07,0 26 R S S A U S R S S A U S L L4 L2 L ,0 74,2 Model Beam Spacing L4 Housing Length L Distance between Brackets Holes L2 Distance between Brackets Holes L3 SG mm 684 mm 77 mm 659 mm SG mm 984 mm 07 mm 959 mm SG mm 084 mm 7 mm 059 mm Legend: a) 2,5 mm minimum bend radius; b) NO: QD models have identical mounting dimensions. Allow additional height for QD fitting: 69 mm for emitters (3- or 5-pin); 89 mm for receivers (8-pin). 96

12 Z-SCRN M System High-Resolution Z-SCRN Dimensions (mm) 45,0 4,2 36,0 Y L2 L3 L 56,0 70 mm min. R3 mm min. Model Housing Length L Distance between Bracket Holes L2 SLS mm 295 mm Distance between Bracket Holes L3 237 mm SLS mm 405 mm 347 mm Defined Area Y 50 mm 300 mm SLS mm 555 mm 497 mm 450 mm SLS mm 704 mm 646 mm 600 mm SLS mm 854 mm 796 mm 750 mm SLS mm 004 mm 946 mm 900 mm SLS mm 53 mm 095 mm 050 mm SLS mm 303 mm 245 mm 200 mm SLS mm 453 mm 395 mm 350 mm SLS mm 602 mm 544 mm 500 mm SLS mm 752 mm 694 mm 650 mm SLS mm 902 mm 844 mm 800 mm Banner ngineering 97

13 2 2 R S S A U S 2 2 ON R S D D M M L 2 L 2 S A U S D M D M SCAN COD 2 BAMS SCAN COD 2 BAMS 2 ON 2 ON R S R S D L M 2 D L M 2 D L M 2 D L M 2 S A U S S A U S Z-SCRN M System Z-SCRN Point & Grid Indicators Z-SCRN Grid BANNR NGINRING CORP., USA SCAN COD 2 BAMS S R SAUS A S U S e c a mitter Z-SCRN Grid BANNR NGINRING CORP., USA SCAN COD BAMS SAUS g h Z-SCRN Grid BANNR NGINRING CORP., USA SCAN COD BAMS Receiver a f b Z-SCRN Grid BANNR NGINRING CORP., USA SCAN COD L 2 L 2 2 BAMS S R A S U S c d e Legend: a) Scan code select switch b) rip/latch and DM select DIPswitches c) 7-Segment diagnostic display d) Yellow reset indicator e) Bi-colour red/green status indicator f) Bi-colour red/green beam status indicators (one for each beam) g) Wiring chamber end cap h) Configuration access port High-Resolution Z-SCRN Indicators Receiver h e f g c d mitter a b c Legend: a) -digit diagnostic display b) Scan code configuration switch c) Status indicator d) Hinged access cover (shown open) e) 3-digit diagnostic display f) Configuration switches g) Reset indicator h) Zone indicators Z-SCRN Brackets Model/ Description Dimensions (mm) P/N Grid Bracket Mounting shown ZA-MBK- pair of brackets supplied with each emitter and receiver 3,3 mm thick cold-rolled steel, black zinc finish Use with Points 2x 60,0 ø 32,0 2x 30,0 ø 43,0 40 4x 5,8 CL 60,0 4,2 3,5 5,0 5,8 5,0 3x 7,0 CL Z-GUARD Grid BANNR NGINRING CORP., USA or Grids 25,0 74,2 ZA-MBK- pair of brackets supplied with each emitter and receiver 3,3 mm thick cold-rolled steel, black zinc finish Use with High- Res Z-SCRNs 4 x R9,4 2 x 5 2 x 5 4 x 45 4 x 5,8 ø 2,5 ø 33 38,2 4, x 7 2 x R , Z-GUARD Grid BANNR NGINRING CORP., USA Supplied brackets with each emitter and receiver may be mounted to the end caps or side of the Z-SCRN housing. mitters and receivers over 050 mm long also include swivel centre bracket. Additional brackets available. For more info, contact Banner ngineering. 98

14 Z-SCRN M System Z-SCRN Point & Grid System Specifications System Power Requirements mitter: 24 Vdc ±5%, 0% maximum ripple, 00 ma max (Point), 50 ma max (Grid) Receiver: 24 Vdc ±5%, 0% maximum ripple, 500 ma exclusive of load Response ime < 24 ms mitter/receiver Operating Range 0,8 m to 20 m or 5 m to 70 m, range decreases with use of mirrors and/or lens shields ffective Beam Diameter 25 mm Ambient Light Immunity > lux at 5 angle of incidence mitter lements Infrared LDs, 880 nm peak emission Vibration and Shock Z-SCRN systems have passed vibration and shock tests according to IC and -2. his includes vibration (0 cycles) of 0-55 Hz at 0,35 mm single amplitude (0,70 mm peakto-peak) and shock of 0 G for 6 ms (6.000 cycles). Status Indicators Controls and Adjustments mitter: Bi-colour (red/green) Status Indicator indicates power ON, RUN mode, S mode or LOCKOU mode 7-Segment Display indicates scan code, normal operation, error code or noise detected Receiver: Bi-colour (red/green) Beam Status Indicators indicate status of each beam (clear, blocked or weak signal) Yellow Reset LD indicates RUN mode or waiting for reset Bi-colour (red/green) Status Indicator indicates status of outputs (ON/OFF) or LOCKOU mode 7-Segment Display indicates scan code, normal operation, error code or noise detected mitter and Receiver: Scan code 2-position switch (selects code or 2) Receiver (only): rip/latch output selection switch; DM (xternal Device Monitoring) selection switch (selects - or 2-channel monitoring) DM Input Signals from external devices can be monitored (single-channel, dual-channel or no monitoring) via DM and DM2 terminals of the receiver. Monitored devices must respond within 200 ms of an output change. Output Configuration (OSSD and OSSD2) wo diverse redundant OSSD (Output Signal Switching Device) safety outputs. Solid-state outputs for switching 24 Vdc loads at up to 0,5 A each. Relay interface modules are available for ac or larger dc loads. nclosure Material: xtruded aluminum housing with yellow polyester powder finish; sealed, molded PB end caps; acrylic window Rating: IP65 Banner ngineering 99

15 Z-SCRN M System Z-SCRN Point & Grid System Specifications (cont d) Cables Cables are user-supplied. Wiring terminals accommodate one 0,6 mm to,3 mm ø wire or two wires up to ø mm. Pg 3,5 wiring chamber access port capacity varies, depending on cable gland or strain relief fitting used. Supplied cable gland is for a cable of ø 6 to 2 mm. Optical Performance his system meets the ±2,5 requirements of IC section (ype 4) Operating Conditions emperature: 0 to +50 ºC Relative humidity: 95% maximum (non-condensing) High-Resolution Z-SCRN System Specifications System Power Requirements 24 Vdc ±5%, 0% maximum ripple mitter: 00 ma max Receiver: 275 ma max, exclusive of OSSD and OSSD2 loads (up to an additional 0,5 A each) Short Circuit Protection All inputs and outputs are protected from short circuits to +24 Vdc or dc common (except mitter S 2) Dependent on number of sensing beams: Response ime 0 beams 9 ms 20 beams ms 30 beams 3 ms 40 beams 5 ms 50 beams 7 ms 60 beams 9 ms 70 beams 2 ms 80 beams 23 ms 90 beams 25 ms 00 beams 27 ms 0 beams 30 ms 20 beams 32 ms 40 beams 36 ms 60 beams 40 ms mitter/receiver Operating Range Ambient Light Immunity Strobe Light Immunity 4 mm models: 0, m to 6 m 30 mm models: 0, m to 8 m > lux at 5 angle of incidence otally immune to one Federal Signal Corp. Fireball model FB2PS strobe mitter lements Infrared LDs, 950 nm at peak emission Vibration and Shock Z-SCRN systems have passed vibration and shock tests according to IC and -2. his includes vibration (0 cycles) of 0-55 Hz at 0,35 mm single amplitude (0,70 mm peakto-peak) and shock of 0 G for 6 ms (6.000 cycles). Controls and Adjustments mitter: Scan Code selection: 2-position switch (code or 2) Receiver: Scan Code selection: 2-position switch (code or 2) rip/latch Output selection: redundant switches Reduced Resolution: redundant switches DM/MPC monitor selection: redundant switches select between - or 2-channel monitoring 200

16 Z-SCRN M System High-Resolution Z-SCRN System Specifications (cont d) Status Indicators mitter: bi-colour (red/green) Status Indicator indicates operating mode (RUN or S), Lockout or power OFF condition 7-Segment Diagnostic Indicator ( digit) indicates proper operation, scan code or error code Receiver: Yellow Reset Indicator indicates if system is ready for operation or requires a reset Bi-colour (red/green) Status Indicator indicates general system and output status Bi-colour (red/green) Zone Status Indicators indicate condition (clear or blocked beam) of a defined group of beams 7-Segment Diagnostic Indicator (3 digits) indicates proper operation, scan code or error code, total number of blocked beams DM Input +24 Vdc signals from external device contacts can be monitored (single-channel, dual-channel or no monitoring) via DM and DM2 terminals in the receiver. Monitored devices must respond within 200 ms of an output change. Reset Input he reset input must be high (0 to 30 Vdc at 30 ma) for 0,25 to 2 s and then low (< 3 Vdc) to reset the receiver Remote est Input S mode is activated either by applying a low signal (< 3 Vdc) to emitter S terminal for a minimum of 50 ms, or by opening a switch connected between S and S 2 terminals for a minimum of 50 ms. Beam scanning stops to simulate a blocked condition. A high signal (0 to 30 Vdc, 35 ma inrush, 0 ma max) at S terminal de-activates S mode and allows the emitter to operate normally. Output Configuration nclosure Cables wo diverse-redundant solid-state 24 Vdc, 0,5 A max sourcing OSSD (Output Signal Switching Device) safety outputs. (Use optional interface modules for ac or larger dc loads). Capable of the Banner Safety Handshake protocol. ON-State voltage: Vin-,5 Vdc OFF-State voltage:,2 Vdc max Max load resistance: 000 Ω Max load capacitance: 0, µf xtruded aluminum housings with yellow polyester powder finish and well-sealed, rugged molded PB end caps, acrylic lens cover Rated: IC IP65 mitter: 5-pin M2x quick-disconnect Receiver: 8-pin M2x quick-disconnect Optical Performance his system meets the ±2,5 requirements of IC section (ype 4) Operating Conditions emperature: 0 to +50 C Max Relative Humidity: 95% maximum (non-condensing) Safety Rating ype 4 per IC 6496-, -2; Category 4 per ISO (N 954-) Banner ngineering 20

17 Z-SCRN M System Reflective Model Use with Material Attenuation P/N Area Y SSM-00 SP(XL)P Glass 8% 00 mm SSM-00-S SP(XL)P Stainless Steel 22% 00 mm SSM-550 SSM-550-S SSM-975 SSM-975-S Point, Grid & High-Resolution Z-SCRN Corner Mirrors SSM-200 SLSP..-50 Glass 8% 200 mm SSM-200-S SLSP..-50 Stainless Steel 22% 200 mm SSM-375 SLSP Glass 8% 375 mm SSM-375-S SLSP Stainless Steel 22% 375 mm SG(XL)P2-500 SLSP SG(XL)P2-500 SLSP SG(XL)P3-400 (4-300) SLSP SG(XL)P3-400 (4-300) SLSP Glass 8% 550 mm Stainless Steel 22% 550 mm SSM-675 SLSP Glass 8% 675 mm SSM-675-S SLSP Stainless Steel 22% 675 mm SSM-825 SLSP Glass 8% 825 mm SSM-825-S SLSP Stainless Steel 22% 825 mm Glass 8% 975 mm Stainless Steel 22% 975 mm SSM-00 SLSP Glass 8% 00 mm SSM-00-S SLSP Stainless Steel 22% 00 mm SSM-275 SLSP Glass 8% 275 mm SSM-275-S SLSP Stainless Steel 22% 275 mm SSM-400 SLSP Glass 8% 400 mm SSM-400-S SLSP Stainless Steel 22% 400 mm SSM-550 SLSP Glass 8% 550 mm SSM-550-S SLSP Stainless Steel 22% 550 mm SSM-750 SLSP Glass 8% 750 mm SSM-750-S SLSP Stainless Steel 22% 750 mm SSM-900 SLSP Glass 8% 900 mm SSM-900-S SLSP Stainless Steel 22% 900 mm

18 Z-SCRN M System Corner Mirrors Dimensions (mm) a 0,2 b Y Legend: a) M6 x 9 mm screw (4 supplied) b) M5 x 0 mm screw (4 supplied) Note: Brackets may be inverted from the positions shown Z-SCRN Point & Grid Protective nclosures & Self-Contained Mirror nclosures Model Use with Description Number of Windows Overall Height L ZA-S500-M45 SP(XL)P mirror* mm ZA-S500-M SG(XL)P2-500 corner mirror mm ZA-S500 SG(XL)P2-500 Z-SCRN enclosure mm ZA-S400-M SG(XL)P3-400 corner mirror mm ZA-S400 SG(XL)P3-400 Z-SCRN enclosure mm ZA-S300-M SG(XL)P4-300 corner mirror mm P/N ZA-S300 SG(XL)P4-300 Z-SCRN enclosure mm * Has 2 internal mirrors at 45º for making 2-beam access-guard system with Z-SCRN point system. Protective nclosures & Self-Contained Mirror nclosures Dimensions (mm) 45 nclosure Base L 2x x 20 6x R6,60 3x R83,8 ø 77,8 Banner ngineering 203

19 Z-SCRN M System Z-Screen Point & Grid Polycarbonate Lens Shields Model View Lens Shield Length Use with ZS mm SP(XL)P P/N ZS mm SG(XL)P ZS mm SG(XL)P ZS mm SG(XL)P NO: When shields are installed on both the emitter and receiver, maximum operating range is reduced by 20%. High-Resolution Z-Screen Polycarbonate Lens Shields Model View Lens Shield Length Use with ZS mm SLSP..-50 P/N ZS mm SLSP ZS mm SLSP ZS mm SLSP ZS mm SLSP ZS mm SLSP ZS mm SLSP ZS mm SLSP ZS mm SLSP ZS mm SLSP ZS mm SLSP ZS mm SLSP NO: When shields are installed on both the emitter and receiver, maximum operating range is reduced by 20%. Laser Alignment ool Model View Description P/N Self-contained visible-beam laser tool for alignment of any Z-SCRN emitter/receiver pair. Includes retroreflective target material and mounting clip. LA--HD For use with Z-SCRN Point & Grid LA--SS For use with High-Resolution Z-SCRN

20 Z-SCRN M System Interface Modules Model View Supply Voltage Safety Outputs Auxiliary Outputs (non-safety) IM--9A 24 Vac/dc 3 at 6 A 0 P/N IM--A 24 Vac/dc 2 at 6 A N.C. at 6 A High-Resolution Z-SCRN System Cables Model Length Description P/N QD-55D 5 m M2x, 5-pin connector, use with emitter QD-525D 8 m M2x, 5-pin connector, use with emitter QD-550D 5 m M2x, 5-pin connector, use with emitter QD-85D 5 m M2x, 8-pin connector, use with receiver QD-825D 8 m M2x, 8-pin connector, use with receiver QD-850D 5 m M2x, 8-pin connector, use with receiver Banner ngineering 205

21 MICRO-SCRN M System MICRO-SCRN System Features ough and ultra-compact light screens designed for use on production machinery where space is limited ach system includes an emitter, a receiver, a controller and interconnecting cables 5 light screen heights from 02 mm to,8 m mitter/receiver pairs are available with the choice of two Object Detection Capabilities (ODC): Standard series: 9, mm resolution or V-series: 3,8 mm resolution All controllers feature floating blanking, -stop input and selectable auto power-up; other features (depending on model) include: trip or latch outputs, fixed-beam blanking, muting, two or four FSD output contacts, external Device Monitoring (DM), DeviceNet monitoring All components are FMA tested to ensure control reliability Safety Category 4 per IC 6496 MICRO-SCRN System able of Contents mitter & Receiver Model Selection mitter & Receiver Specifications mitter & Receiver Dimensions Controllers Controller Specifications Cables Accessories

22 MICRO-SCRN M System mitter Model mitter P/N MICRO-SCRN Standard* Series mitters & Receivers Receiver Model Receiver P/N ODC Range Sensing Area US424Y USR424Y mm 50 mm - 9 m 02 mm US824Y USR824Y mm 50 mm - 9 m 203 mm US224Y USR224Y mm 50 mm - 9 m 305 mm US624Y USR624Y mm 50 mm - 9 m 406 mm US2024Y USR2024Y mm 50 mm - 9 m 508 mm US2424Y USR2424Y mm 50 mm - 9 m 60 mm US2824Y USR2824Y mm 50 mm - 9 m 7 mm US3224Y USR3224Y mm 50 mm - 9 m 83 mm US3624Y USR3624Y mm 50 mm - 9 m 94 mm US4024Y USR4024Y mm 50 mm - 9 m 06 mm US4424Y USR4424Y mm 50 mm - 9 m 8 mm US4824Y USR4824Y mm 50 mm - 9 m 29 mm * Models with connector (models with integral cable also available). mitter Model mitter P/N MICRO-SCRN V-Series* mitters & Receivers Receiver Model Receiver P/N ODC Range Sensing Area US242Y USR242Y mm 50 mm - 9 m 60 mm US322Y USR322Y mm 50 mm - 9 m 83 mm US402Y USR402Y mm 50 mm - 9 m 06 mm US482Y USR482Y mm 50 mm - 9 m 29 mm US562Y USR562Y mm 50 mm - 6 m 422 mm US642Y USR642Y mm 50 mm - 6 m 626 mm US722Y USR722Y mm 50 mm - 6 m 829 mm * Models with connector (models with integral cable also available). MICRO-SCRN mitter & Receiver Specifications mitter/receiver Separation (Min/max range) Standard: 50 mm to 9 m V-Series: 60 to 29 mm: 50 mm to 9 m 422 to 829 mm: 50 mm to 6 m Minimum Object Detection Capability Standard: 9, mm with no floating blanking in use 3,8 mm with -beam floating blanking ON 44,5 mm with 2-beam floating blanking ON V-Series: 3,8 mm with no floating blanking in use 57,5 mm with -beam floating blanking ON 82,6 mm with 2-beam floating blanking ON Response ime < 38 ms (< 48 ms with muting option) Banner ngineering 207

23 MICRO-SCRN M System MICRO-SCRN mitter & Receiver Specifications (cont d) Ambient Light Immunity > lux at 5 angle of incidence mitter lements Infrared LDs; 880 nm peak emission Status Indicators mitter: Green LD for power ON Receiver: Red, yellow and green status indicators with same function as those on control box. Yellow LD also indicates alignment. mitter and Receiver nclosure Material: Aluminum extrusion with yellow polyester painted; acrylic lens cover. Mounting hardware supplied. Rating: IP65 Optical Performance his system meets the ±2,5 requirements of IC , section (ype 4) Operating Conditions emperature: 0 to +50 ºC Relative humidity: 95% maximum (non-condensing) Application Notes Use only Banner cables, which use a twisted pair for noise immunity on RS 485 data communication lines. Use of other cables can result in nuisance lockouts. MICRO-SCRN mitter & Receiver Dimensions (mm) Flanges OU Flanges IN 25,4 3,8 Connector Y 27,9 7,0 L R3 mm min. ø8, mm max. 70 mm min. R3 mm min. Standard Model V-Series Model Housing Length L Defined Area Y Standard Model V-Series Model Housing Length L Defined Area Y US mm 02 mm US mm 94 mm US mm 203 mm US US mm 06 mm US mm 305 mm US mm 8 mm US mm 406 mm US US mm 29 mm US mm 508 mm US mm 422 mm US US mm 60 mm US mm 626 mm US mm 7 mm US mm 829 mm US US mm 83 mm 208

24 MICRO-SCRN M System MICRO-SCRN Metal Box Controllers Model Supply Voltage Output FSD Contacts Floating blanking Fixed blanking Integrated Muting USCD-2 5/230 Vac trip 2 NO - or 2-beam no no USCD-3 5/230 Vac trip 2 NO + NC aux - or 2-beam no no USCD-22 5/230 Vac trip 2 NO - or 2-beam yes no USCD-23 5/230 Vac trip 2 NO + NC aux - or 2-beam yes no USCD-L2 5/230 Vac latch 2 NO - or 2-beam no no USC Vdc trip 2 NO - or 2-beam yes no USC Vdc trip 2 NO + NC aux - or 2-beam yes no P/N USCC-L2M 5/230 Vac 24 Vdc latch 2 NO - or 2-beam no yes MICRO-SCRN DIN Module Controllers Model Supply Voltage Output FSD Contacts Floating Blanking Fixed Blanking Integrated Muting USDIN-L2 24 Vdc latch 2 NO - or 2-beam no no USDIN-L4 24 Vdc latch 4 NO - or 2-beam no no USDIN-2 24 Vdc trip 2 NO - or 2-beam no no USDIN-4 24 Vdc trip 4 NO - or 2-beam no no USDIN-2L2 24 Vdc latch 2 NO - or 2-beam yes no P/N USDIN-2L4 24 Vdc latch 4 NO - or 2-beam yes no USDIN Vdc trip 2 NO - or 2-beam yes no USDIN Vdc trip 4 NO - or 2-beam yes no MICRO-SCRN Controller Specifications System Power Requirements Response ime Status Indicators (on control box and receiver) Metal Box: 5/230 Vac ±5% (50/60 Hz) at 55 VA; 24 Vdc ±5% at,5 A max DIN Module: 24 Vdc ±5%, 0% maximum ripple,,5 A max Light Screen: < 38 ms (all lengths) -Stop: < 5 ms Red = BLOCKD Flashing red = LOCKOU Green = CLAR Flashing green = BLANKING ON Yellow = RS Double-flashing yellow = Waiting for Power-up Key Reset Single-flashing yellow = ALIGNMN. Flash rate increases with the number of sensing beams made, solid yellow when aligned and defined area is clear. Banner ngineering 209

25 MICRO-SCRN M System MICRO-SCRN Controller Specifications* (cont d) Diagnostic Indicator Controls and Adjustments mergency Stop Switch Input wo-digit numeric display indicates cause of lockout condition and total number of beams blocked Keyed RS of system lockout conditions. Floating blanking selection switches and fixed blanking programming switches. Auto Power-up On-Off switches. mergency Stop switch must offer 2 normally closed contacts and be capable of switching 50 ma at 30 Vdc. otal resistance limit of 30 Ω. Functional stop category 0 per ISO 3850 (N 48), Safety category 4 per ISO (N 954-). Simultaneity requirement < 00 ms. Auxiliary Monitor Relay Reed relay; 25 Vac or dc max, 500 ma max (0 VA maximum, resistive load) Output Configuration (FSD, FSD2 and SSD) Metal Box: Forced-guided contact relay (resistive load) USCD-..2: FSD & 2, SSD = 250 Vac max, 4 A max USCD-..3: FSD & 2, CNC = 250 Vac max, 6 A max SSD = 250 Vac max, 4 A max DIN Module: Forced-guided contact relay (resistive load) FSD & 2, SSD = 250 Vac max, 4 A max Mechanical life: operations (minimum) lectrical life: operations (typical at,0 kva switching power) Arc suppression is recommended when switching inductive loads nclosure Size (h x w x d): Metal Box: 20 x 20 x 84 mm DIN Module: 5 x 07 x 8 mm Material: Metal Box: Welded steel box with black polyester powder paint finish, rated IP64 DIN Module: Grey polycarbonate, clear polycarbonate cover, rated IP20 Operating Conditions emperature: 0 to +50 C Relative humidity: 95% maximum (non-condensing) FMA ested Per requirements IC (type 4) Application Notes Use of fixed blanking requires sensors with 6 or more light beams. Up to 2 beams or 30% of the total number of beams in the array may be blanked, whichever is less. * For muting controller specifications, please contact Banner ngineering. MICRO-SCRN Cables Model QDU-55C QDU-525C QDU-550C Length Description P/N 5 m Between emitter or receiver and controller m Between emitter or receiver and controller m Between emitter or receiver and controller

26 MICRO-SCRN M System Corner Mirrors Model Material P/N Model Material P/N Use with SSM-50 Glass SSM-50-S Stainless Steel US.4..Y (or shorter) SSM-250 Glass SSM-250-S Stainless Steel US.8..Y (or shorter) SSM-375 Glass SSM-375-S Stainless Steel US.2..Y (or shorter) SSM-475 Glass SSM-475-S Stainless Steel US.6..Y (or shorter) SSM-550 Glass SSM-550-S Stainless Steel US.20..Y (or shorter) SSM-675 Glass SSM-675-S Stainless Steel US.24..Y (or shorter) SSM-825 Glass SSM-825-S Stainless Steel US.32..Y (or shorter) SSM-975 Glass SSM-975-S Stainless Steel US.36..Y (or shorter) SSM-75 Glass SSM-75-S Stainless Steel US.44..Y (or shorter) SSM-275 Glass SSM-275-S Stainless Steel US.48..Y (or shorter) SSM-475 Glass SSM-475-S Stainless Steel US.56..Y (or shorter) SSM-675 Glass SSM-675-S Stainless Steel US.64..Y (or shorter) SSM-900 Glass SSM-900-S Stainless Steel US.72..Y (or shorter) Attenuation is 8% for glass mirrors and 22% for stainless steel mirrors. For corner mirror dimension drawing, see page 203. MICRO-SCRN Polycarbonate Lens Shields View Model Use with P/N Model Use with P/N USS4 US.4..Y USS36 US.36..Y USS8 US.8..Y USS40 US.40..Y USS2 US.2..Y USS44 US.44..Y USS6 US.6..Y USS48 US.48..Y USS20 US.20..Y USS56 US.56..Y USS24 US.24..Y USS64 US.64..Y USS28 US.28..Y USS72 US.72..Y USS32 US.32..Y When shields are installed on both emitter and receiver, maximum operating range is reduced by 20%. Laser Alignment ool Model View Description P/N LA--US Self-contained visible-beam laser tool for alignment of any MICRO-SCRN emitter/receiver pair. Includes retroreflective target material and mounting clip Banner ngineering 2

27 MINI-SCRN M System MINI-SCRN System Features Rugged and compact light screen suitable for heavy-duty machine guarding applications ach system includes emitter(s), receiver(s), controller and interconnecting cables 2 light screen heights from 4 mm to,2 m for standard and long-range models; 7 light screen heights from 60 mm to 829 mm for heavy duty models mitter/receiver pairs are available with either: 9 m range with 9, mm ODC, 8 m range with 25,4 mm ODC for long-range models and 38 mm ODC for heavy duty models All controllers feature floating blanking and selectable auto powerup; other features (depending on model) include: trip or latch outputs, fixed-beam blanking, muting, one or two light screens per controller All components are FMA tested to ensure control reliability Safety Category 4 per IC MINI-SCRN System able of Contents mitter & Receiver Model Selection mitter & Receiver Specifications mitter & Receiver Dimensions Controllers Controller Specifications Cables Accessories

28 MINI-SCRN M System MINI-SCRN mitters & Receivers* mitter Model mitter P/N Receiver Model Receiver P/N ODC Range Sensing Area MS424Y MSR424Y mm 50 mm - 9 m 4 mm MS824Y MSR824Y mm 50 mm - 9 m 25 mm MS224Y MSR224Y mm 50 mm - 9 m 305 mm MS624Y MSR624Y mm 50 mm - 9 m 406 mm MS2024Y MSR2024Y mm 50 mm - 9 m 508 mm MS2424Y MSR2424Y mm 50 mm - 9 m 60 mm MS2824Y MSR2824Y mm 50 mm - 9 m 7 mm MS3224Y MSR3224Y mm 50 mm - 9 m 83 mm MS3624Y MSR3624Y mm 50 mm - 9 m 94 mm MS4024Y MSR4024Y mm 50 mm - 9 m 06 mm MS4424Y MSR4424Y mm 50 mm - 9 m 8 mm MS4824Y MSR4824Y mm 50 mm - 9 m 29 mm Long-Range Models MSXL424Y MSXLR424Y mm 50 mm - 8 m 4 mm MSXL824Y MSXLR824Y mm 50 mm - 8 m 25 mm MSXL224Y MSXLR224Y mm 50 mm - 8 m 305 mm MSXL624Y MSXLR624Y mm 50 mm - 8 m 406 mm MSXL2024Y MSXLR2024Y mm 50 mm - 8 m 508 mm MSXL2424Y MSXLR2424Y mm 50 mm - 8 m 60 mm MSXL2824Y MSXLR2824Y mm 50 mm - 8 m 7 mm MSXL3224Y MSXLR3224Y mm 50 mm - 8 m 83 mm MSXL3624Y MSXLR3624Y mm 50 mm - 8 m 94 mm MSXL4024Y MSXLR4024Y mm 50 mm - 8 m 06 mm MSXL4424Y MSXLR4424Y mm 50 mm - 8 m 8 mm MSXL4824Y MSXLR4824Y mm 50 mm - 8 m 29 mm Heavy Duty Models MSXLHD242Y MSXLHDR242Y mm 50 mm - 8 m 60 mm MSXLHD322Y MSXLHDR322Y mm 50 mm - 8 m 83 mm MSXLHD402Y MSXLHDR402Y mm 50 mm - 8 m 06 mm MSXLHD482Y MSXLHDR482Y mm 50 mm - 8 m 29 mm MSXLHD562Y MSXLHDR562Y mm 50 mm - 8 m 422 mm MSXLHD642Y MSXLHDR642Y mm 50 mm - 8 m 626 mm MSXLHD722Y MSXLHDR722Y mm 50 mm - 8 m 829 mm * Models with connector (models with integral cable also available) Banner ngineering 23

29 MINI-SCRN M System MINI-SCRN mitter & Receiver Specifications mitter/receiver Separation Minimum Object Detection Capability Ambient Light Immunity Standard: 50 mm to 9 m Long-Range & Heavy Duty: 50 mm to 8 m Standard: 9, mm with no floating blanking in use 3,8 mm with -beam floating blanking ON 44,5 mm with 2-beam floating blanking ON Heavy Duty: 38, mm with no floating blanking in use 76,2 mm with -beam floating blanking ON 88,9 mm with 2-beam floating blanking ON > lux at 5 angle of incidence Long-Range: 25,4 mm with no floating blanking in use 38, mm with -beam floating blanking ON 50,8 mm with 2-beam floating blanking ON mitter lements Infrared LDs; 880 nm peak emission Status Indicators mitter: Green LD for power ON Receiver: Red, yellow and green status indicators with same function as those on control box. Yellow LD also indicates alignment. mitter and Receiver nclosure Material: Aluminum extrusion with black anodised or yellow polyester painted finish; acrylic lens cover. Mounting hardware supplied. Rating: IP65 Optical Performance his system meets the ±2,5 requirements of IC , section (ype 4) Operating Conditions emperature: 0 to +50 ºC Relative humidity: 95% maximum (non-condensing) Application Notes Standard & Long-Range Models Use only Banner cables, which use a twisted pair for noise immunity on RS 485 data communication lines. Use of other cables can result in nuisance lockouts. MINI-SCRN mitter & Receiver Dimensions (mm) 38, 52 Heavy Duty Models 55 Y L L Y 8,3 2,5 0,2 7 7 R2,5 min. R2,5 min. R2,5 min. Flanges OU Flanges IN Flanges OU Flanges IN 24

30 MINI-SCRN M System MINI-SCRN mitter & Receiver Dimensions (cont d) Standard & Long-Range Housing Length L Defined Area Y Standard & Long-Range Housing Length L MS(XL) mm 4 mm MS(XL) mm MS(XL) mm 25 mm MS(XL) mm MS(XL) mm 305 mm MS(XL) mm MS(XL) mm 406 mm MS(XL) mm MS(XL) mm 508 mm MS(XL) mm MS(XL) mm 60 mm MS(XL) mm Defined Area Y 7 mm 83 mm 94 mm 06 mm 8 mm 29 mm Heavy Duty Housing Length L Defined Area Y Heavy Duty Housing Length L Defined Area Y MSXLHD..242Y 625 mm 66 mm MSXLHD..562Y 433 mm 469 mm MSXLHD..322Y 826 mm 862 mm MSXLHD..642Y 633 mm 670 mm MSXLHD..402Y 029 mm 065 mm MSXLHD..722Y 836 mm 873 mm MSXLHD..482Y 229 mm 266 mm MINI-SCRN Metal Box Controllers Controller Supply Voltage Output FSD Contacts Floating Blanking Fixed Blanking Integrated Muting MSCB- 230 Vac trip 2 NO 2-beam no no MSCB-L2 230 Vac latch 2 NO 2-beam no no MSCB Vac trip 2 NO + NC 2-beam no no P/N MSC- 24 Vdc trip 2 NO 2-beam no no MSC-3 24 Vdc trip 2 NO + NC - or 2-beam no no MSC-2 24 Vdc trip 2 NO - or 2-beam yes no MSC Vdc trip 2 NO + NC - or 2-beam yes no MSCD-2 5/230 Vac trip 2 NO - or 2-beam yes no MSCD-23 5/230 Vac trip 2 NO + NC - or 2-beam yes no MSCC-2L2M 5/230 Vac 24 Vdc latch 2 NO - or 2-beam yes yes MSCC-2L3M 5/230 Vac 24 Vdc latch 2 NO + NC - or 2-beam yes yes MSCC-22M 5/230 Vac 24 Vdc trip 2 NO - or 2-beam yes yes MSCC-23M 5/230 Vac 24 Vdc trip 2 NO + NC - or 2-beam yes yes Banner ngineering 25

31 MINI-SCRN M System Controller Supply Voltage Output MINI-SCRN DIN Module Controllers FSD Contacts Floating Blanking Fixed Blanking Integrated Muting MSDIN- 24 Vdc trip 2 NO 2-beam no no MSDIN-L2 24 Vdc latch 2 NO 2-beam no no P/N Controller* Supply Voltage Output MINI-SCRN Multiscreen Controllers FSD Contacts Floating Blanking Fixed Blanking Integrated Muting MUSC- 5/230 Vac 24 Vdc trip 2 NO - or 2-beam no no MUSC-3 5/230 Vac 24 Vdc trip 2 NO + NC - or 2-beam no no MDSDIN-L2 24 Vdc latch 2 NO - or 2-beam no no MDSDIN-2 24 Vdc trip 2 NO - or 2-beam no no * MUSC-.. models are metal box controllers, MDSDIN-.. models are DIN module controllers. P/N MINI-SCRN Controller Specifications System Power Requirements Response ime Metal Boxes MSCA-, MSCA-L2 & MSCA-3: 5 Vac ±5%, 0% max ripple,,5 A max MSCB-, MSCB-L2 & MSCB-3: 230 Vac ±5%, 0% max ripple,,5 A max MSC-: 24 Vdc ±5%, 0% max ripple,,5 A max DIN Module: 24 Vdc ±5%, 0% max ripple,,5 A max Standard & Long-Range: < 48 ms using emitter/receiver with 4 mm to 406 mm defined area < 60 ms using emitter/receiver with 508 mm to 83 mm defined area < 72 ms using emitter/receiver with 94 mm to 29 mm defined area Heavy Duty: < 48 ms using emitter/receiver with 60 mm to 83 mm defined area < 60 ms using emitter/receiver with 06 mm to 626 mm defined area < 72 ms using emitter/receiver with 829 mm defined area Status Indicators (on control box and receiver) Red = BLOCKD Flashing red = LOCKOU Green = CLAR Flashing green = BLANKING ON Yellow = RS Double-flashing yellow = Waiting for Power-up Key Reset Single-flashing yellow = ALIGNMN. Flash rate increases with the number of sensing beams made, solid yellow when aligned and defined area is clear. Diagnostic Indicators 4 LDs indicate cause of lockout condition, diagnostic LDs are visible through a window in the control box cover or the control module cover 26

32 MINI-SCRN M System MINI-SCRN Controller Specifications* (cont d) Controls and Adjustments Keyed Reset of system lockout conditions, blanking selection switches, Auto Power Up ON-OFF switches Auxiliary Monitor Relay (non-safety) Reed relay; 25 Vac or dc max, 500 ma max (0 VA maximum, resistive load) Operating Conditions emperature: 0 to +50 C Relative humidity: 95% maximum (non-condensing) FMA ested Per requirements IC (type 4) Output Configuration (FSD, FSD2 and SSD) nclosure Application Notes Metal Boxes: Forced-guided contact relay (resistive load) MSC..-..2: FSD & 2, SSD = 250 Vac max, 4 A max MSC..-..3: FSD & 2, CNC = 250 Vac max, 6 A max SSD = 250 Vac max, 4 A max DIN Module: Forced-guided contact relays, 250 Vac max, 4 A max, (resistive load) Mechanical life: operations (minimum) lectrical life: operations (typical at,0 kva switching power) Arc suppression is recommended when switching inductive loads Size (h x w x d): Metal Box: 20 x 20 x 84 mm* DIN Module MSDIN..: 0 x 00 x 75 mm Material: Metal Box: Welded steel box with black polyester powder paint finish, rated: IP64 DIN Module: Polycarbonate, rated: IP20 Use of fixed blanking requires sensors with 6 or more light beams. Up to 2 beams or 30% of the total number of beams in the array may be blanked, whichever is less. * For specifications on controller with fixed blanking, muting controller, multi-screen controller and dual controller, please contact Banner ngineering. MINI-SCRN Cables Model Length Description P/N QDC-55C QDC-525C QDC-550C 5 m Between emitter or receiver and controller m Between emitter or receiver and controller m Between emitter or receiver and controller Banner ngineering 27

33 MINI-SCRN M System Corner Mirrors Model Material P/N Model Material P/N Use with SSM-50 Glass SSM-50-S Stainless Steel MS.4..Y (or shorter) SSM-250 Glass SSM-250-S Stainless Steel MS.8..Y (or shorter) SSM-375 Glass SSM-375-S Stainless Steel MS.2..Y (or shorter) SSM-475 Glass SSM-475-S Stainless Steel MS.6..Y (or shorter) SSM-550 Glass SSM-550-S Stainless Steel MS.20..Y (or shorter) SSM-675 Glass SSM-675-S Stainless Steel MS.24..Y (or shorter) SSM-825 Glass SSM-825-S Stainless Steel MS.32..Y (or shorter) SSM-975 Glass SSM-975-S Stainless Steel MS.36..Y (or shorter) SSM-75 Glass SSM-75-S Stainless Steel MS.44..Y (or shorter) SSM-275 Glass SSM-275-S Stainless Steel MS.48..Y (or shorter) SSM-475 Glass SSM-475-S Stainless Steel MS.56..Y (or shorter) SSM-675 Glass SSM-675-S Stainless Steel MS.64..Y (or shorter) SSM-900 Glass SSM-900-S Stainless Steel MS.72..Y (or shorter) Attenuation is 8% for glass mirrors and 22% for stainless steel mirrors. For corner mirror dimension drawing, see page 203. MINI-SCRN Polycarbonate Lens Shields View Model Use with P/N Model Use with P/N MSS4 MS.4..Y MSS28 MS.28..Y MSS8 MS.8..Y MSS32 MS.32..Y MSS2 MS.2..Y MSS36 MS.36..Y MSS6 MS.6..Y MSS40 MS.40..Y MSS20 MS.20..Y MSS44 MS.44..Y MSS24 MS.24..Y MSS48 MS.48..Y When shields are installed on both emitter and receiver, maximum operating range is reduced by 20%. 28

34 MINI-SCRN M System Heavy Duty MINI-SCRN Polycarbonate Lens Shields View Model Use with P/N Model Use with P/N MSHDS24 MSXLHD.24..Y MSHDS56 MSXLHD.56..Y MSHDS32 MSXLHD.32..Y MSHDS64 MSXLHD.64..Y MSHDS40 MSXLHD.40..Y MSHDS72 MSXLHD.72..Y MSHDS48 MSXLHD.48..Y When shields are installed on both emitter and receiver, maximum operating range is reduced by 20%. Laser Alignment ool Model View Description P/N Self-contained visible-beam laser tool for alignment of any MINI-SCRN emitter/receiver pair. Includes retroreflective target material and mounting clip. LA--MS For use with MINI-SCRN LA--HD For use with Heavy-Duty MINI-SCRN Banner ngineering 29

35 Muting Module Muting Module Features Compact housing meets IP65 requirements; can be mounted inside or outside a control panel, near the point of safeguarding For use with Z-SCRN Output Signal Switching Device (OSSD) outputs or MINI-SCRN, MICRO-SCRN or other safety devices with hard relay contact safety output(s) Monitors two or four inputs to automatically suspend the safety function of a safeguarding device or system Novel universal safety stop interface (USSI) for connection of supplemental safeguarding devices or safety stop circuits (patent pending) Selectable external device monitoring (DM) Selectable Automatic or Monitored Manual Reset provides flexibility for point-of-operation or perimeter guarding Diverse-redundant solid-state safety outputs Status LDs and two-digit Diagnostic Display indicate module status ight M2x quick-disconnect I/O ports for mute device inputs, mute lamp output, override, USSI and reset. Molded or field-wireable cable QDs are available. wo 7/8" quick-disconnects for interfacing with the safety system and machine control asy configuration for: auto/manual reset, monitored/non-monitored mute lamp, one-/two-channel DM, selectable backdoor timer, one-/two-direction muting, selectable mute on power-up, selectable mute enable Safety Category 4 per ISO (N 954-) Muting Module able of Contents Model Selection Dimensions Cables & Cordsets Specifications

36 Muting Module Muting Module Model View Supply Voltage Output Response ime Connection P/N MM-A-2B 24 Vdc 2 diverse redundant solid-state safety outputs 0 ms (x) 7-pin 7/8" and (x) 8-pin 7/8" and (8x) 5-pin M2x Muting Module Dimensions (mm) 42,0 60,0 20,0 220,0 27,0 40,0 M2x QD Cables Model Length P/N Model Length P/N ermination MQDMC m MQDMC m pin straight male, cut to MQDMC-45 5 m MQDMC m tba* length MQDMC-406RA 2 m MQDMC-430RA 0 m pin rightangle male, cut MQDMC-45RA 5 m MQDMC-450RA 5 m to length Used for Muting module inputs and outputs Muting module inputs and outputs MQDC-403RS m MQDC-420RS 7 m MQDC-406RS 2 m MQDC-430RS 0 m tba* MQDC-42RS 4 m MQDC-450RS 5 m tba* MQDC-403SS m MQDC-420SS 7 m MQDC-406SS 2 m MQDC-430SS 0 m tba* MQDC-42SS 4 m MQDC-450SS 5 m tba* * to be advised Right-angle male/straight female (doubleended) Straight male/straight female (doubleended) Connects muting module to input devices with 4-pin M2x QD connectors Connects muting module to input devices with 4-pin M2x QD connectors Banner ngineering 22

37 Muting Module 7/8" QD Cordsets Model Length P/N ermination Used for QDS-75C 5 m QDS-725C 8 m QDS-750C 5 m QDS-85C 5 m QDS-825C 8 m QDS-850C 5 m pin 7/8" male connector on one end, cut to length 8-pin 7/8" female connector on one end, cut to length MSSI connection Machine interface connection Special double-ended cable assemblies available to connect MM-2-2B to Z-SCRN quick-disconnect models. Contact Banner for more information. Muting Module Specifications System Power Requirements +24 Vdc ±5% at 400 ma max (not including draw of the MSSI power, AUX, ML, M-M4 and OSSD connections) Supply Protection Circuitry All inputs and outputs are protected from short circuit to +24 Vdc or dc common Response ime Output Mutable Safety Stop Interfaces (MSSI) and the Universal Safety Stop Interfaces (USSI) are to 0 ms 2 diverse-redundant solid-state safety outputs: 24 Vdc, 0,5 A OSSD (output signal switching device). Compatible with Banner Safety Handshake protocol. ON-State voltage: Vin-,5 Vdc Max load resistance:.000 Ω OFF-State voltage:,2 Vdc max Max load capacitance: 0, µf Non-safety auxiliary output: PNP solid-state output, rated at +24 Vdc at 250 ma MSSI Power Connections Status Indicator LDs +24 Vdc ±5% at 2,5 A max output (dependent on system power input). Resettable 2,5 A fuse. 3 Status Indicator LDs (Red, Green and Yellow): indicate Power ON/OFF, operating mode, lockout, override and OSSD status Green LDs adjacent to individual inputs/interfaces indicate status (ON = active/closed) Diagnostic Code Display Muting Lamp Output Controls and Adjustments Diagnostic Display is a two-digit numeric display that indicates the cause of lockout conditions and the amount of time, in seconds, remaining for the backdoor timer. A monitored or non-monitored (selectable) output. If monitoring has been selected, the current draw must be within 0 ma to 360 ma. Interconnect wire resistance < 30 Ω. Max Switching Voltage: 30 Vdc Max Switching Current: 360 ma Min Switching Current: 0 ma Saturat. Voltage:,5 V dc at 0 ma; 5 Vdc at 360 ma All configured on 2 redundant banks of DIP-switches: Manual/auto reset One-way/two-way muting Monitored/non-monitored mute lamp output One-channel/two-channel/no DM Backdoor timer Mute on power-up enable Mute enable functional/disabled 222

38 Muting Module Muting Module Specifications (cont d) Inputs xternal Device Monitoring (DM) MSSI and USSI can be interfaced with external safety devices that have either hard contact outputs or Banner OSSD safety outputs with Safety Handshake protocol. When using MSSI or USSI outputs, relay outputs or hard contacts must be capable of switching 5 to 30 Vdc at 0-50 ma. Operating Range MSSI/USSI Inputs: OFF State: 0-3 V, 0- ma; ON State: 2-30 V, ma Muteable Safety Stop Interface (MSSI): his input consists of two channels (MSSI-A and MSSI-B) and can be muted when the requirements for a mute cycle have been met. When muted, the OSSDs remain ON, independent of the MSSI status. If not muted, anytime either or both channels open, the OSSD outputs go OFF. Universal Safety Stop Interface (USSI): his input consists of two channels (USSI-A and USSI-B) and is always active. Any time either or both channels open, the OSSD Outputs go OFF. 2 pairs of terminals are provided to monitor the state of external devices controlled by the OSSD outputs. ach device must be capable of switching 5-30 Vdc at 0-50 ma. Muting Device Inputs he muting devices work in pairs (M and M2, M3 and M4) and are required to be closed within 3 s of each other (simultaneity requirement) to initiate a mute (assuming all other conditions are met). ach muting device must be capable of switching 5-30 Vdc at 0-50 ma. Mute nable Input When mute enable is selected (active), this input must have +24 Vdc applied in order to start a mute; opening this input after mute has begun has no effect. If mute enable is disabled, this input is ignored and a mute cycle can occur regardless of the state of the mute enable input. he switching device must be capable of switching 5-30 Vdc at 0-50 ma. Override Inputs Reset Input Vibration Resistance he two-channel inputs must be closed within 3 s of each other (simultaneity requirement) and held closed during the 0 s override. o initiate a subsequent override, open both channels, wait 3 s and then re-close both channels (within 3 s). he switching devices must be capable of switching 5-30 Vdc at 0-50 ma. erminals must be closed for a minimum of 0,25 s and not more than 2,0 s in order to guarantee a reset. he switching device must be capable of switching 5-30 Vdc at 0-50 ma. Vibration: Frequency range: 0 to 55 Hz Sweep rate: octave/minute Amplitude: 0,35 mm (interpreted as 0,70 mm peak to peak) Number of sweeps: 20 sweeps (0 cycles) per axis, for 3 axes (no delay at resonance) Bump: Acceleration: 0 g Duration of pulse: 6 ms Number of bumps: 000 ± 0 for each axis, for 3 axes ime between bumps: 2 s Connections (x) 8-pin 7/8" male, (x) 7-pin 7/8" female, (8x) 5-pin M2x female (4-pin, if earth ground not used). Max terminal torque 0,8 Nm. Construction Operating Conditions Housing: Glass-filled Nylon (Black); Rated IP65; 4 mounting holes, ø 5,5 mm. Connectors: Nickel-plated brass. All circuitry epoxy-encapsulated. emperature: 0 to +50 C Max Relative Humidity: 95% (non-condensing) Banner ngineering 223

39 Duo-ouch wo-hand-control Duo-ouch wo-hand-control wo-hand-control Modules & SB ouch Buttons rgonomically designed two-hand-control system to eliminate hand, wrist and arm stresses associated with repeated switch operation; require no physical pressure to operate SBs patented design features redundant optical channels monitored by diverse microcontrollers to provide a control reliable input for two-hand-control safety circuits SBs are immune to ambient light, MI and RFI interference and have a yellow field cover included Relay controllers in various output configurations available Relay controller monitors two Banner SB Self-Checking Optical ouch Buttons or any actuation device pair, each with one normally open and one normally closed contact set Five indicator LDs for Power, Fault, Input, Input 2 and Output; A-..M-KM has 7 indicator LDs for Power, Fault, Input, Input 2, SSI, M/M2 and Output DIN-rail-mountable housing with removable terminal blocks Duo-ouch SG Kits (comprising a relay controller and two SB buttons) are certified to Safety Category 4 (ISO N 954) and comply with ISO N 574 as functional ype IIIc twohand-control system Duo-ouch able of Contents Kit Selection Module Selection ouch Button Selection Module Specifications Module Dimensions ouch Button Specifications ouch Button Dimensions