Distance-setting Photoelectric Sensor

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1 Distance-setting Photoelectric Sensor The Combination of the Hyper LED and Shine-proof Achieves both Ease-of-use and High Performance Hyper LED mounted. Finest pin-point beam in the industry allows detection of minute objects. Shine-proof optical system achieves stable detection of objects regardless of glossiness, color, material, surface irregularities, or inclination. % or less black/white error: (EG-L), % or less differential travel: (EG-L) Simple teaching of background or surface of conveyor. Double-bar display indicates excess gain at a glance. A line-up of M8 connector which ensures easy maintenance. Meets IEC IP67 requirements, thus resisting water. Ordering Information Sensors Appearance Connection method Pre-wired Sensing/ Setting range mm mm mm mm Min. setting Max. setting Setting range: to mm Operating mode Red light Infrared light Model NPN output PNP output EG-L EG-L Connector Pre-wired Sensing range: to mm mm mm mm mm Min. setting Setting range: White to mm Light- Dark- (selectable) EG-L EG-L EG-L6 EG-L Max. setting Connector Sensing range: White to mm EG-L EG-L6

2 Accessories (Order Separately) Mounting Brackets Shape Model Minimum order Remarks E9-L9 Provided with EG-Lj/-Lj E9-L Provided with EG-Lj/-Lj6 Sensor I/O Connectors Item Shape Cable type Remarks m XSF-M--R Straight Vibration-proof m XSF-M--R Four-wire type robot cable m XSF-M--R L-shaped m XSF-M--R Note: Refer to the Sensor I/O Connectors Catalog (X6) for details.

3 Specifications Ratings/Characteristics Sensing method Distance-setting Model NPN output EG-L EG-L EG-L EG-L Item PNP output EG-L EG-L6 EG-L EG-L6 Setting range Sensing range to mm (white, black : x mm) to mm (white x mm, setting distance mm) to mm (white x mm) to mm (black x mm) to mm (white x mm, setting distance mm) to mm (black x mm, setting distance mm) Differential travel % max. of sensing distance % of sensing distance (typical) Reflectivity characteristics (black/white error) % max. of sensing distance % max. of sensing distance (at to -mm setting distance) Light source (wavelength) Red LED (67 nm) Infrared LED (86 nm) Spot size mm dia. max. (at 8-mm sensing distance) mm dia. max. (at mm sensing distance) Power supply voltage to VDC including % (p-p) ripple Current consumption ma max. 6 ma max. Control output Circuit protection Load power supply voltage: VDC max. Load current ma max. Residual voltage: NPN output:. V max. PNP output:. V max. Open collector output (NPN/PNP, differs depending on models) Light /Dark selectable Protection from reversed power supply connection, load short-circuit, and mutual interference Response time Operation or reset:. ms max. Operation or reset:. ms max. Distance setting Fine distance adjustment Indicator Ambient illumination (receiver side) Ambient temperature Ambient humidity Insulation resistance Dielectric strength Vibration resistance Shock resistance Degree of protection Connection method Teaching (in NORMAL or ZE mode) Manual fine threshold adjustment (NORMAL mode: levels/ze mode: levels) Operation indicator (orange LED), distance indicator (green LED: 8 levels), threshold indicator (red LED, NORMAL mode: levels/ze mode: levels) Incandescent lamp:, x max./sunlight:, x max. Operating: -_C to _C/Storage: -_C to 7_C (with no icing or condensation) Operating: % to 8%/Storage: % to 9% (with no condensation) MΩ min. at VDC, VAC /6Hz min. Destruction: to Hz,. mm double amplitude for hours each in X, Y, and Z direction Destruction: m/s times each in X, Y, and Z direction IEC69 IP67 (with protective cover) Pre-wired (standard length: m) M8 connector Pre-wired (standard length: m) M8 connector Weight (packed state) Approx. 6 g Approx. g Approx. 6 g Approx. g Case Material Lens Acrylic (PMMA) Accessories Mounting bracket PBT (polybutylene terephthalate) Stainless steel (SUS) Mounting bracket (with screws) and instruction sheet

4 Operation Output Circuits Output configuration NPN PNP Model Output transistor status Timing chart EG-L EG-L EG-L EG-L EG-L EG-L6 EG-L EG-L6 Light Dark Light Dark Incident Interrupted Operation indicator (orange) Output transistor Load (relay) Operate Reset (Between brown and black) Incident Interrupted Operation indicator (orange) Output transistor Load (relay) Operate Reset (Between brown and black) Incident Interrupted Operation indicator (orange) Output transistor Load (relay) Operate Reset (Between blue and black) Incident Interrupted Operation indicator (orange) Output transistor Mode selector L/ (Light ) D/ (Dark ) L/ (Light ) D/ (Dark ) Output circuit 8-level -level distance threshold indicator indicator (green) (red) 8-level -level distance threshold indicator indicator (green) (red) Load (relay) Operate Reset (Between blue and black) Structure of Sensor I/O Connector XSF-M--R XSF-M--R XSF-M--R XSF-M--R Classification DC Wire color Brown White Blue Connector pin No. Use Power supply (+ V) Power supply ( V) Output Note:. Pin is not used.. For details, refer to the Sensor I/O Connectors Catalog (X6).

5 Operating position Y (mm) Engineering Data (Typical) Operating Range EG-Lj (in NORMAL Mode) EG-Lj (in ZE Mode) EG-Lj Settingdistance: mm,mm,mm Sensingobject: White mm 6 mm mm EG-Lj (in NORMAL Mode) Operating position Y (mm) mm Distance X (mm) mm Settingdistance: mm,mm,mm Sensingobject: White mm mm Angle Characteristics EG-Lj (Up and Down) Sensing distance variation (%) : White mm Sensing distance: mm X X Y mm Y Distance X (mm) (Up and Down) Inclination angle +θ θ Operating position Y (mm) Operating position Y (mm) Setting distance: mm, mm, mm mm EG-Lj (in ZE Mode) mm Setting distance: mm, mm, mm mm mm Distance X (mm) mm EG-Lj (Left and Right) Sensing distance variation (%) : White mm Sensing distance: mm mm Distance X (mm) (Left and Right) Inclination angle +θ θ Spot Diameter vs. Sensing Distance Spot diameter (mm) Spot diameter (mm)... EG-Lj 8 6 Distance (mm) Sensing Object Size vs. Setting Distance EG-Lj Min. sensing object dia. (mm)..... Setting distance: mm : White Distance (mm) EG-Lj (Up and Down) Sensing distance variation (%) : White mm Sensing distance: mm Inclination angle θ ( ) (Up and Down) Inclination angle +θ Inclination angle θ ( ) θ EG-Lj (Left and Right) Sensing distance variation (%) : White mm Sensing distance: mm Inclination angle θ ( ) (Left and Right) Inclination angle +θ -- θ Inclination angle θ ( ) Min. sensing object dia. (mm). EG-Lj.. Setting distance: mm : White Distance (mm) Distance (mm)

6 Angle Characteristics EG-Lj (Up and Down) EG-Lj (Left and Right) EG-Lj Sensing distance variation (%) : White mm Sensing distance: mm (Up and Down) Inclination angle +θ θ Sensing distance variation (%) : White mm Sensing distance: mm (Left and Right) Inclination angle +θ Inclination angle θ ( ) Inclination angle θ ( ) θ Close-range Characteristics Sensing distance (mm) 6 Setting distance: mm Setting distance: mm mm mm mm 8 mm White mm mm mm 6 mm White Material EG-Lj (Up and Down) EG-Lj (Left and Right) EG-Lj Sensing distance variation (%) Sensing distance (mm) : White mm Sensing distance: mm (Up and Down) Inclination angle +θ θ Sensing distance variation (%) : White mm Sensing distance: mm (Left and Right) Inclination angle +θ Inclination angle θ ( ) Inclination angle θ ( ) θ Sensing distance (mm) 6 Setting distance: mm mm mm 8. mm 8. mm White Setting distance: mm 78 mm 9 mm mm mm White Material Sensing Distance vs. Sensing Object Material EG--LV (at --mm Setting Distance) EG--LV (at --mm Setting Distance) EG--LV (at --mm Setting Distance) Sensing distance (mm) Sensing distance (mm) White Veneer Fiberboard Mirror White rubber Material EG-Lj (at -mm Setting Distance) 6 Veneer Fiberboard rubber Mirror Material EG-Lj (at -mm Setting Distance) 8 White Veneer Fiberboard rubber Mirror Material EG-Lj (at -mm Setting Distance) Sensing distance (mm) Sensing distance (mm) 8 6 Sensing distance (mm) 9 6 White Veneer Fiberboard rubber Mirror Material White Veneer Fiberboard rubber Mirror Material White Veneer Fiberboard rubber Mirror Material 6

7 Nomenclature UP/DOWN selector Selects the switching direction at threshold. Operation indicator (Orange) when output is. Distance indicator (Green) Display the distance relative to the threshold. Threshold indicator (Red) Indicates threshold level. NORM L OUT NEAR ZE D SET TEACH ADJ RUN FAR Operation mode selector Selects L- or D-. NORMAL/ZE selector Selects the detection mode. Mode selector Selects the mode. Installation Designing SET button For teaching or for threshold adjustment Do not pull cables with tensile strength exceeding N for the cable pull-out or connector types. High-tension Lines Do not wire power lines or high-tension lines alongside the lines of the Sensor in the same conduit, otherwise the Sensor may be damaged or may malfunction due to induction. Be sure to wire the lines of the Sensor separated from power lines or high-tension lines or laid in an exclusive, shielded conduit. Turning the Power The Sensor needs ms to be ready to operate after it is turned. The devices connected to the Photoelectric Sensor must wait until the Sensor is ready to operate. If the Sensor and load are connected to separate power supplies, be sure to turn the Sensor first. Power Supply If a standard switching regulator is used, be sure to ground the FG (frame ground) and G (ground) terminals, otherwise the Sensor may malfunction due to the switching noise of the regulator. Wiring Cable The bending radius of the cable should be mm min. In a case where the cable is extended, use a wire with. mm min. The total length of the cable should be m max. Avoiding Malfunctions If using the photoelectric sensor with an inverter or servomotor, be sure to ground the FG (frame ground) and G (ground) terminals, otherwise the Sensor may malfunction. Mounting Mounting Conditions If Sensors are mounted face-to-face, make sure that no optical axes cross each other. Otherwise, mutual interference may result. Be sure to install the Sensor carefully so that the directional angle range of the Sensor will not be directly exposed to intensive light, such as sunlight, fluorescent light, or incandescent light. Do not strike the Photoelectric Sensor with a hammer or any other tool during the installation of the Sensor, or the Sensor will loose its water-resistive properties. Use M screws to mount the Sensor. When mounting the case, make sure that the tightening torque applied to each screw does not exceed. N m. M8 Connector Be sure to connect or disconnect the M8 connector after turning the Sensor. Be sure to hold the connector cover when connecting or disconnecting the M8 connector. Secure the M8 connector by hand. Do not use any pliers, otherwise the connector may be damaged. If the M8 connector is not connected securely, the M8 connector may be disconnected by vibration or the proper degree of protection of the Sensor may not be maintained. 7

8 Mounting Directions Make sure that the sensing side of the Sensor is parallel with the surface of each sensing object. Do not incline the Sensor towards the sensing object. Install the Sensor as shown in the following if each sensing object greatly differs in color or material. Correct Incorrect Sensing side Surface of sensing object If the sensing object has a glossy surface, incline the Sensor by to as shown below, provided that the Sensor is not influenced by any background objects. Adjustments Moving direction Moving direction If the Sensor is not in stable operation due to color differences, make a fine adjustment of the threshold level and confirm that the Sensor operates in stable state. Refer to Manual Teaching (Fine Distance Setting) Page Glossy object If there is a mirror-like object below the Sensor, the Sensor may not be in stable operation. Therefore, incline the Sensor or keep the Sensor a distance away from the mirror-like object as shown below. Sensing object Mirror-like object Make sure not to install the Sensor in the incorrect direction. Refer to the following. Correct Moving direction Moving direction Incorrect Moving direction 8

9 Adjustments Adjustment Steps Install, wire, and turn on the Sensor. Perform distance setting (teaching). Refer to Distance Setting (Teaching) below. Make a fine adjustment of the threshold, if necessary. Refer to Manual Teaching (Fine Distance Setting). Page Check that the mode selector is set to RUN. Distance Setting (Teaching) Select the most appropriate teaching method in reference to the following descriptions. Application Teaching without sensing objects (i.e., Teaching the background). Detection of slight differences in surface level. Setting a threshold in the middle between the background and sensing object for operation. Detection of glossy objects in front of the background. Teaching Normal one-point teaching Normal two-point teaching Zone one-point teaching Setting method Press the TEACH button with the background object. Sensor Press the TEACH button with the background object and with the sensing object. Sensor Sensor Press the TEACH button with the background object (conveyor, etc.). Sensor Object Set threshold Threshold (a) is set immediately in front of the background. Threshold (a) is set approximately in the middle between the background and sensing object. A pair of thresholds, (a) and (b), are set. The output is between the Sensor and La. The output is between the Sensor and La. The output is between La and Lb. Output range EG-L EG-L Object D- L- EG-L Threshold a (La) Threshold a (La) Threshold a (La) Threshold b (Lb) La: Distance equivalent to threshold (a) Lb: Distance equivalent to threshold (b) The following settings are also possible: Setting the maximum sensing distance of the Sensor.: Maximum distance setting. Setting the minimum differential travel of the Sensor.: Minimum distance setting. Distance from sensor to background must not exceed the values shown below during normal one-point or zone one-point teaching. Model EG-Lj EG-Lj Distance from sensor to background mm min. mm min. Maximum sensing distance of EG-L type may differ by color of the sensing object when setting distance is more than mm. Confirm the operation of the Sensor before actual operation. 9

10 Adjustments. Normal One-point Teaching Sensor EG-L Threshold a (La) Procedure Operation Panel Status Set the mode selector to TEACH. Set the NORMAL/ZE mode selector to NORMAL. OUT NORM L Press the SET button with the background. The threshold indicator (red) will turn. Set the mode selector to RUN. Set to L- or D- mode with the operation mode selector. Application Example L-: Output between background and sensor. D-: Output between background and sensor. Adjusting the Sensor differential travel to the minimum distance. Set the mode selector to TEACH. Set the NORMAL/ZE mode selector to NORMAL. NEAR ZE D SET TEACH ADJ RUN FAR Press NORM L OUT NEAR ZE D SET TEACH ADJ Threshold indicator (red) turns. Set the UP/DOWN selector to down. RUN Press the SET button for s or more. The threshold indicator (red) will turn. The distance indicator (green) will turn. This means that teaching is successful. Set the mode selector to RUN to complete the teaching operation. FAR Press Press the SET button for s or more. Set the mode selector to RUN. 6 Set to L- or D- mode with the operation mode selector. (Refer to Normal One-point Teaching) Threshold indicator (red) turns. Distance Indicator (green) turns. Application Example Setting the Sensor to the maximum distance. OUT NORM L Set the mode selector to TEACH. ZE D NEAR Set the NORMAL/ZE mode selector to NORMAL. Set the UP/DOWN selector to up. Press the SET button for s or more. The threshold indicator (red) will turn. The distance indicator (green) will turn. This means that teaching is successful. Set the mode selector to RUN to complete the teaching operation. FAR SET Press TEACH ADJ RUN Press the SET button for s or more. Set the mode selector to RUN. 6 Set to L- or D- mode with the operation mode selector. (Refer to Normal One-point Teaching) Threshold indicator (red) turns. Distance Indicator (green) turns. La: Distance equivalent to threshold (a)

11 . Normal Two-point Teaching Sensor Sensor EG-L Object Object Threshold a (La) Procedure Operation Panel Status Set the mode selector to TEACH. Object Set the NORMAL/ZE mode selector to NORMAL. OUT NORM L Press the SET button with a sensing object located at sensing position. The threshold indicator (red) will turn. NEAR ZE D SET TEACH ADJ Threshold indicator (red) turns. Move the sensing object and press the SET button with the background. If the teaching is successful, the distance indicator (green) will turn. If the teaching is not successful, the threshold indicator (red) will start to flash. If the teaching is successful, set the mode selector to RUN to complete the teaching operation. If the teaching is not successful, change the position of the object and setting distance that have been set and repeat from the above step. RUN FAR Press NORM L OUT NEAR ZE D SET TEACH ADJ RUN FAR OK NG Distance indicator (green) turns. Threshold indicator (red) starts to flash. 6 Set to L- or D- mode with the operation mode selector. Press La: Distance equivalent to threshold (a). Zone One-point Teaching Sensor EG-L Threshold a (La) Threshold b (Lb) Procedure Operation Panel Status Set the mode selector to TEACH. Set the NORMAL/ZE mode selector to ZE. Press the SET button with the background. All threshold indicators (Red) will turn while the SET button is pressed. When the SET button is released: If the teaching is successful, the distance indicator (green) will turn. If the teaching is not successful, the threshold indicator (red) will start to flash. Set the mode selector to RUN. Set to L- or D- mode with the operation mode selector. L-: Output with the background. D-: Output with the background. NORM L OUT NEAR ZE D SET TEACH ADJ RUN FAR Press OK NG Distance indicator (green) turns. Threshold indicator (red) starts to flash. La: Distance equivalent to threshold (a)

12 Adjustments Manual Teaching (Fine Distance Setting) Procedure Operation Panel Status Fine adjustment of the threshold is possible after teaching. Set the mode selector to ADJ. OUT NEAR SET NORM L SET pressed with UP/ DOWN se- lector set to ZE D UP. TEACH Threshold increases. Set the adjustment direction in the ADJ mode with the UP/DOWN selector. The threshold changes each time the SET button is pressed. The setting can be made in up to levels (for normal one-point or two-point teaching). FAR Press ADJ RUN SET pressed with UP/ DOWN selector set to DOWN. Threshold decreases. Threshold Indicator Display During Distance Adjustment Max. adjustment levels for normal teaching. After the adjustment is complete, set the mode selector to RUN Five adjustment levels for zone teaching. Threshold and Distance Indicator Displays Display for distance setting with normal one-point or two-point teaching The distance indicators show the distance level. The distance indicators show distances relative to the threshold. The threshold can be shifted using the UP/DOWN selector and SET button. The differential travel is fixed. Display for distance setting with zone teaching The distance indicators show the current distance band. The distance indicators show distances relative to the threshold. The range can be shifted using the UP/DOWN selector and SET button. The differential travel is fixed. UP UP Control output: UP UP Control output: DOWN DOWN DOWN Control output: (No change) Maintenance and Inspection Cleaning Paint thinner damages the casing of the Sensor. paint thinner to clean the Sensor. Others Operating Environment Do not apply Do not install the Sensor in the following locations, otherwise the Sensor may malfunction. Places with excessive dust. Places with corrosive gases. Locations directly exposed to sprays of water, oil, or chemicals. Locations where the product is directly exposed to vibration or shock. EEP-ROM Writing Error If a teaching data error occurs with the operation indicator flashing due to a power failure or static noise, perform the teaching operation of the Sensor again. Water Resistivity Although conforming to IP67, do not use the Sensor in water, in the rain, or outdoors. To ensure the water resistivity of the Sensor, tighten the screwsof the operation panel cover to a torque of. to. N m.

13 Dimensions Note: All units are in millimeters unless otherwise indicated. Sensors Pre-wired Models EG-L/L With mounting bracket A (See note) Two, R. Two, M Distance indicator (green) Operation indicator (orange) Threshold indicator (red) Mounting holes Note: Mounting bracket can be attached to side A Two, M Six, R.6 Two, 8--dia. lens Emitter Optical axis Receiver B (See note) C (See note) Two, M through holes Two,.--dia. Vinyl-insulated round cable with three conductors, dia. (8 x. dia.) Note: Model B C EG-Lj..88 EG-Lj 6.. Connector Models EG-L/L EG-L6/L6 With mounting bracket A (See note) Two, M Two, R. Distance indicator (green) Operation indicator (orange) Threshold indicator (red) Mounting holes Note: Mounting bracket can be attached to side A Two, M Six, R.6 Two, 8--dia. lens Emitter B (See note) Two, M through holes Two,.--dia. Optical axis Receiver C (See note) M8 Connector Note: Model B C EG-Lj..88 _ EG-Lj 6..

14 Accessories (Order Separately) Mounting Brackets E9-L9 E9-L Material: Stainless steel (SUS) Material: Stainless steel (SUS) Note: Provided with EG-Lj/-Lj Note: Provided with EG-Lj/-Lj6 Sensor I/O Connectors Vibration-proof Robot Cable Straight XSF-M--R (L = m) XSF-M--R (L = m) dia. L-shaped XSF-M--R (L = m) XSF-M--R (L = m)

15 Precautions Be sure to heed the following precautions to fully utilize the capabilities of the Sensor. General Do not impose any voltage exceeding the rated voltage on the Sensor. Do not impose VAC or more on models that operate with DC. In both cases, the Sensor may be damaged. Do not short-circuit the load connected to the Sensor, otherwise the Sensor may be damaged. The load must be connected to the Sensor in operation, otherwise the Sensor may be damaged. When supplying power to the Sensor, make sure that the polarity of the power is correct, otherwise the Sensor may be damaged. Do not use the Sensor under the environment with explosive or ignition gas.

16 ALL DIMENSIS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by.97. To convert grams into ounces, multiply by.7. Cat. No. E9-E- OMR Corporation Industrial Sensors Division Sensing Devices and Components Division H.Q. 8th Fl., Crystal Tower Bldg., --7, Shiromi, Chuo-ku, Osaka -68 Japan Phone: (8) Fax: (8) In the interest of product improvement, specifications are subject to change without notice. Printed in Japan 99-M (99) W 6

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