D1061S INSTRUCTION MANUAL. RS422/RS485 Fieldbus Isolating Repeater Din-Rail Model D1061S. D RS422 / RS485 Fieldbus Isolating Repeater

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1 DS INSTRUCTI MANUAL RS/RS Fieldbus Isolating Repeater Din-Rail Model DS D - RS / RS Fieldbus Isolating Repeater ISM00-

2 Characteristics General Description: The single channel DIN Rail RS / RS Fieldbus Isolating Repeater type DS is used to separate Intrinsically Safe RS / RS equipment located in Hazardous Area from a RS / RS / RS controller located in Safe Area. Transmission speed is DIP-switch adjustable from. Kbit/s up to. Mbit/s. Terminating impedance is DIP-switch selectable inside the unit (0 Ω value) for both sides of communication lines (Hazardous Area and Safe Area side). RS / RS connection in Safe Area is provided both on terminal block and SUB D poles female connector on the unit. RS connection is provided on SUB D poles female connector only. The module also provides a shield terminal block for connecting cable shielding on Hazardous Area side. Function: channel I.S. RS / RS isolating repeater, provides port isolation (input/output/supply). Signalling LEDs: Power supply indication (green), Rx-Tx transmission (yellow). Field Configurability: Hardware is totally configurable via DIP-switches; parameters are: transmission speed adjustable from. Kbit/s up to. Mbit/s; terminating impedance enabled or disabled in both communication lines; RS / RS connection selection from terminal block or SUB D poles female connector. EMC: Fully compliant with CE marking applicable requirements. Technical Data Supply: Vdc nom (0 to 0 Vdc) reverse polarity protected, ripple within voltage limits Vpp. Current V: 0 ma with. Mbit/s transmission speed, typical. Power dissipation:.0 W with V supply and. Mbit/s transmission speed typical. Max. power consumption: at 0 V supply and. Mbit/s transmission speed,. W. Isolation (Test Voltage): I.S. RS-RS / RS-RS-RS. KV; I.S. RS-RS / Supply. KV; RS-RS-RS / Supply 00 V. Input/Output I.S. Hazardous Area: RS / RS Intrinsically Safe connection (EIA RS-A and EIA RS applicable standard). Terminating impedance: 0 Ω DIP-switch selectable. Transmission speed:.,.,.,.,.,.,.,.,.,.,.,, 00, 0 Kbit/s or.0,. Mbit/s DIP-switch configurable. Transmission cable length: 0 m up to. Kbit/s, 00 m up to. Kbit/s, 00 m up to 00 Kbit/s, 00 m up to. Mbit/s. Connection: by plug-in disconnect screw terminal block to accomodate terminations up to. mm, shield terminal block provided for cable connection. Output/Input Safe Area: RS / RS / RS connection (EIA RS-C, EIA RS-A and EIA RS applicable standard). RS / RS Terminating impedance: 0 Ω DIP-switch selectable. RS / RS Transmission speed:.,.,.,.,.,.,.,.,.,.,.,, 00, 0 Kbit/s or.0,. Mbit/s DIP-switch configurable. RS / RS Transmission cable length: 0 m up to. Kbit/s, 00 m up to. Kbit/s, 00 m up to 00 Kbit/s, 00 m up to. Mbit/s. RS / RS Connection: by plug-in disconnect screw terminal block to accomodate terminations up to. mm or SUB D poles female connector (requires SUB D poles male mating connector), DIP-switch configurable. RS Transmission speed:.,.,.,.,.,.,.,.,.,. Kbit/s DIP-switch configurable. RS Transmission cable length: m up to. Kbit/s. RS Connection: SUB D poles female connector (requires SUB D poles male mating connector). Compatibility: CE mark compliant, conforms to Directives: 0//EU ATEX, 0/0/EU EMC, 0//EU LVD, 0//EU RoHS Environmental conditions: Operating: temperature limits -0 to + 0 C, relative humidity max %. Storage: temperature limits to + 0 C. Safety Description: ATEX: II ()G [Ex ia Ga] IIC, II ()D [Ex ia Da] IIIC, I (M) [Ex ia Ma] I, II G Ex na IIC T Gc IECEx: [Ex ia Ga] IIC, [Ex ia Da] IIIC, [Ex ia Ma] I, Ex na IIC T Gc INMETRO: [Ex ia Ga] IIC, [Ex ia Da] IIIC, [Ex ia Ma] I. FM: NI / I / / ABCD / T, AIS / I, II, III / / ABCDEFG FM-C: NI / I / / ABCD/ T, AIS / I, II, III / / ABCDEFG EAC-EX: Ex na [ia Ga] IIC T Gc X, [Ex ia Da] IIIC X, [Ex ia Ma] I X UKR TR n. : ExnAiaIICT X, ExiaI X associated electrical apparatus. Uo/Voc. V, Io/Isc ma, Po/Po 0 mw at terminals -, -. Ui/Vmax 0 V, Ii/Imax ma, Ci 0 nf, Li 0 nh at terminals -, -. Um 0 Vrms, -0 C Ta 0 C. Approvals: Presafe ATEX conforms to EN00-0, EN00-, EN00. IECEx PRE.00 conforms to IEC00-0, IEC00-. IMQ 0 ATEX 0 X conforms to EN00-0, EN00-, IECEx IMQ.00X conforms to IEC00-0, IEC00-, INMETRO DNV.0 X conforms to ABNT NBR IEC00-0, ABNT NBR IEC00-. FM & FM-C No. 0, 0C, conforms to Class 00,,,, ANSI/ISA..0, ANSI/ISA 00-0, ANSI/ISA 00-, C. No., C. No., C. No., E00-0, E00-, E00-, C-IT.MH0.B.000 conforms to GOST R IEC 00-0,GOST R IEC 00-, GOST R IEC 00-. CЦ.00 X conforms to ДСТУ, ГОСТ.-, ДСТУ IЕС 00-. KR No.MIL0-EL00 Certificate for maritime applications. Mounting: T DIN Rail according to EN00. Weight: about 0 g. Connection: by polarized plug-in disconnect screw terminal blocks to accommodate terminations up to. mm and SUB D poles (DB) DIN female connector (only for RS, RS, RS Safe Area connection). Location: Safe Area/Non Hazardous Locations or Zone, Group IIC T, Class I, Division, Groups A, B, C, D Temperature Code T and Class I, Zone, Group IIC, IIB, IIA T installation. Protection class: IP 0. Dimensions: Width. mm, Depth mm, Height. mm. D - RS / RS Fieldbus Isolating Repeater G.M. International ISM00-

3 Ordering information Model: DS Power Bus enclosure /B Front Panel and Features Input/Output from Zone 0 (Zone 0), Division, installation in Zone, Division. RS / RS Hazardous Area I.S. Signal. RS / RS / RS Safe Area Signal. Transmission speed up to. Mbit/s. For Modbus, Fieldbus, Profibus and all other RS protocols. Three port isolation, Input/Output/Supply. PWR Tx Rx D EMC Compatibility to EN00--, EN00--. In-field programmability by DIP Switch. ATEX, IECEx, FM & FM-C, INMETRO, EAC-EX, UKR TR n. Certifications. Type Approval Certificate KR for marine applications. High Reliability, SMD components. Simplified installation using standard DIN Rail and plug-in terminal blocks. 0 Vrms (Um) max. voltage allowed to the instruments associated with the barrier. Terminal block connections HAZARDOUS AREA SAFE AREA To shield Not used To shield Not used Not used + Power Supply Vdc Not used - Power Supply Vdc for IN/OUT RS ortxd RS for IN/OUT RS ortxd RS for IN/OUT RS ortxd RS for IN/OUT RS ortxd RS for RxD RS for RxD RS B - for RxD RS B - for RxD RS G.M. International ISM00- D - RS / RS Fieldbus Isolating Repeater

4 D Associated Apparatus Parameters Must be Parameters Table In the system safety analysis, always check the Hazardous Area/Hazardous Locations devices to conform with the related system documentation, if the device is Intrinsically Safe check its suitability for the Hazardous Area/Hazardous Locations and gas group encountered and that its maximum allowable voltage, current, power (Ui/Vmax, Ii/Imax, Pi/Pi) are not exceeded by the safety parameters (Uo/Voc, Io/Isc, Po/Po) of the D series Associated Apparatus connected to it. Also consider the maximum operating temperature of the field device, check that added connecting cable and field device capacitance and inductance do not exceed the limits (Co/Ca, Lo/La, Lo/Ro) given in the Associated Apparatus parameters for the effective gas group. See parameters on enclosure side and the ones indicated in the table below: D Terminals Hazardous Area/ Hazardous Locations Device Parameters - - Uo / Voc. V Ui / Vmax - - Io / Isc ma Ii/ Imax - - Po / Po 0 mw Pi / Pi D Terminals D Associated Apparatus Parameters Must be Hazardous Area/ Hazardous Locations Device + Cable Parameters - - Co / Ca 0 µf Co / Ca 00 µf Co / Ca 00 µf Co / Ca 00 µf Co / Ca 00 µf (IIC-A, B) (IIB-C) (IIA-D) (I) (IIIC) Ci / Ci device + C cable - - Lo / La 0. mh Lo / La. mh Lo / La. mh Lo / La. mh Lo / La. mh (IIC-A, B) (IIB-C) (IIA-D) (I) (IIIC) Li / Li device + L cable - - Lo / Ro µh/ω Lo / Ro µh/ω Lo / Ro µh/ω Lo / Ro µh/ω Lo / Ro µh/ω (IIC-A, B) (IIB-C) (IIA-D) (I) (IIIC) Li / Ri device and L cable / R cable NOTE for USA and Canada: IIC equal to Gas Groups A, B, C, D, E, F and G IIB equal to Gas Groups C, D, E, F and G IIA equal to Gas Groups D, E, F and G When used with separate powered intrinsically safe devices, check that maximum allowable voltage, current (Ui/Vmax. Li/Imax) of the D Associated Apparatus are not exceeded by the safety parameters (Uo/Voc, Io/Isc) of the Intrinsically Safe device, indicated in the table below: D Terminals D Associated Apparatus Parameters Must be Hazardous Area/ Hazardous Locations Device Parameters - - Ui / Vmax 0V Uo / Voc - - li / Imax ma Io / Isc - - Ci 0 nf, Li 0 nh For installations in which both the Ci and Li of the Intrinsically Safe apparatus exceed % of the Co and Lo parameters of the Associated Apparatus (excluding the cable), then 0 % of Co and Lo parameters are applicable and shall not be exceeded (0 % of the Co and Lo become the limits which must include the cable such that Ci device + C cable 0 % of Co and Li device + L cable 0 % of Lo). If the cable parameters are unknown, the following value may be used: Capacitance 0pF per foot (pf per meter), inductance 0.0µH per foot (0.0µH per meter). The Intrinsic Safety Entity Concept allows the interconnection of Intrinsically Safe devices approved with entity parameters not specifically examined in combination as a system when the above conditions are respected. For Division and Zone 0 installations, the configuration of Intrinsically Safe Equipment must be FM approved under Entity Concept (or third party approved); for Division installations, the configuration of Intrinsically Safe Equipment must be FM approved under non-incendive field wiring or Entity Concept (or third party approved). D - RS / RS Fieldbus Isolating Repeater G.M. International ISM00-

5 Function Diagram HAZARDOUS AREA ZE 0 (ZE 0) GROUP IIC, HAZARDOUS LOCATIS CLASS I, DIVISI, GROUPS A, B, C, D, CLASS II, DIVISI, GROUPS E, F, G, CLASS III, DIVISI, CLASS I, ZE 0, GROUP IIC SAFE AREA, ZE GROUP IIC T, N HAZARDOUS LOCATIS, CLASS I, DIVISI, GROUPS A, B, C, D T-Code T, CLASS I, ZE, GROUP IIC T MODEL DS + - Supply Vdc IN/OUT RS TxD RS RxD RS IN/OUT RS TxD RS RxD RS + V SUB D poles female connector MODEL DS + - Supply Vdc IN/OUT RS TxD RS RxD RS RxD TxD IN/OUT RS GND SUB D poles female connector G.M. International ISM00- D - RS / RS Fieldbus Isolating Repeater

6 Function Diagram HAZARDOUS AREA ZE 0 (ZE 0) GROUP IIC, HAZARDOUS LOCATIS CLASS I, DIVISI, GROUPS A, B, C, D, CLASS II, DIVISI, GROUPS E, F, G, CLASS III, DIVISI, CLASS I, ZE 0, GROUP IIC SAFE AREA, ZE GROUP IIC T, N HAZARDOUS LOCATIS, CLASS I, DIVISI, GROUPS A, B, C, D T-Code T, CLASS I, ZE, GROUP IIC T MODEL DS + - Supply Vdc RS Field Devices From 00 to 0 m + V RS Devices/ Host Computer From 00 to 0 m SUB D poles female connector MODEL DS + - Supply Vdc RS Field Devices From 00 to 0 m RxD TxD IN/OUT RS GND SUB D poles female connector D - RS / RS Fieldbus Isolating Repeater G.M. International ISM00-

7 Function Diagram HAZARDOUS AREA ZE 0 (ZE 0) GROUP IIC, HAZARDOUS LOCATIS CLASS I, DIVISI, GROUPS A, B, C, D, CLASS II, DIVISI, GROUPS E, F, G, CLASS III, DIVISI, CLASS I, ZE 0, GROUP IIC SAFE AREA, ZE GROUP IIC T, N HAZARDOUS LOCATIS, CLASS I, DIVISI, GROUPS A, B, C, D T-Code T, CLASS I, ZE, GROUP IIC T MODEL DS + - Supply Vdc RS Field Devices From 00 to 0 m + V SUB D poles female connector MODEL DS + - Supply Vdc RS Field Devices From 00 to 0 m + V SUB D poles female connector MODEL DS RS Host Computer + - Supply Vdc RS Field Devices From 00 to 0 m + V SUB D poles female connector MODEL DS + - Supply Vdc RS Field Devices From 00 to 0 m + V SUB D poles female connector G.M. International ISM00- D - RS / RS Fieldbus Isolating Repeater

8 Warning D is an isolated Intrinsically Safe Associated Apparatus installed into standard EN00 T DIN Rail located in Safe Area/ Non Hazardous Locations or Zone, Group IIC, Temperature Classification T, Class I, Division, Groups A, B, C, D, Temperature Code T and Class I, Zone, Group IIC, IIB, IIA Temperature Code T Hazardous Area/Hazardous Locations (according to EN/IEC00-, FM Class No., CSA-C. No. -M, CSA-E00-) within the specified operating temperature limits Tamb -0 to +0 C, and connected to equipment with a maximum limit for AC power supply Um of 0 Vrms. Hazardous (Classified) Locations Class I, Division, Groups A, B, C, D Class II, Division, Groups E, F, G Class III, Division Class I, Zone 0, Group IIC, IIB, IIA Intrinsically Safe Equipment FM Approved under Entity Concept, or third party approval Hazardous (Classified) Locations Class I, Division, Groups A, B, C, D Class II, Division, Groups E, F, G Class III, Division Class I, Zone, Group IIC, IIB, IIA Non-incendive Equipment FM Approved under non-incendive field wiring (permitted only for US installations), or third party approval Unclassified Locations or Hazardous (Classified) Locations Class I, Division, Groups A, B, C, D, T-Code T Class I, Zone, Group IIC, IIB, IIA, T-Code T A- A- B+ B+ D Associated Apparatus A- A- B+ FM Approved under Entity Concept and non-incendive field wiring B+ + - A- B+ A- B+ Unclassified Locations or Hazardous (Classified) Locations Class I, Division, Groups A, B, C, D, T-Code T Class I, Zone, Group IIC, IIB, IIA, T-Code T Note: wiring between I.S. Equipment and D must have a minimum insulation thickness of 0. mm D Associated Apparatus FM Approved under Entity Concept and non-incendive field wiring Note: wiring between I.S. Equipment and D must have a minimum insulation thickness of 0. mm Non-incendive field wiring is not recognized by the Canadian Electrical Code, installation is permitted in the US only. For installation of the unit in a Class I, Division or Class I, Zone location, the wiring between the control equipment and the D associated apparatus shall be accomplished via conduit connections or another acceptable Division, Zone wiring method according to the NEC and the CEC. The wiring between the Intrinsically Safe Equipment located in Hazardous Area/Hazardous Locations and the D Associated Apparatus must have a minimum insulation thickness of 0. mm. Not to be connected to control equipment that uses or generates more than 0 Vrms or Vdc with respect to earth ground. D must be installed, operated and maintained only by qualified personnel, in accordance to the relevant national/international installation standards (e.g. IEC/EN00- Electrical apparatus for explosive gas atmospheres - Part : Electrical installations in hazardous areas (other than mines), BS Pt, VDE, ANSI/ISA RP.0.0 Installation of Intrinsically Safe System for Hazardous (Classified) Locations, National Electrical Code NEC ANSI/NFPA 0 Section 0 and 0, Canadian Electrical Code CEC) following the established installation rules, particular care shall be given to segregation and clear identification of I.S. conductors from non I.S. ones. De-energize power source (turn off power supply voltage) before plug or unplug the terminal blocks when installed in Hazardous Area/Hazardous Locations or unless area is known to be nonhazardous. Warning: substitution of components may impair Intrinsic Safety and suitability for Division, Zone. Explosion Hazard: to prevent ignition of flammable or combustible atmospheres, disconnect power before servicing or unless area is known to be nonhazardous. Failure to properly installation or use of the equipment may risk to damage the unit or severe personal injury. The unit cannot be repaired by the end user and must be returned to the manufacturer or his authorized representative. Any unauthorized modification must be avoided. Operation Unclassified Locations Must not use or generate more than 0 Vrms or Vdc Control Equipment Power Supply Unclassified Locations Must not use or generate more than 0 Vrms or Vdc D fieldbus isolating repeater provides proper isolation and driving of an RS/RS intrinsically safe line, located in Hazardous Area/Hazardous Location communicating with a RS/RS line located in Safe Area/Non Hazardous Locations. The unit also acts as a level translator adding the capability to connect an RS line located in Safe Area/Non Hazardous Locations and provides the proper line commutation without the need of additional control lines. The RS connection may be used on both sides instead of the RS wire connection. Both the Profibus DP communication protocol and user-defined protocols are supported at baud rates from 0 b/s to. MB/s for Profibus DP and from 0 b/s up to 0 b/s for RS protocols. The unit provides the line termination capability on both Hazardous and Safe side. The receive/transmit switching of line drivers is managed by the internal logic so that, at the end of a communication frame, the transmitting driver is held active for a time equal to,, or bit units before releasing the line. A POWER green led lits when input power is present, two yellow led monitor the transmission activities. A- B+ A- B+ + - Control Equipment Power Supply D - RS / RS Fieldbus Isolating Repeater G.M. International ISM00-

9 Installation D is a RS/RS/RS fieldbus isolating repeater housed in a plastic enclosure suitable for installation on T DIN Rail according to EN00. D unit can be mounted with any orientation over the entire ambient temperature range, see section Installation in Cabinet and "Installation of Electronic Equipments in Cabinet" Instruction Manual D00 series for detailed instructions. Electrical connection of conductors up to. mm² are accommodated by polarized plug-in removable screw terminal blocks which can be plugged in/out into a powered unit without suffering or causing any damage; for RS, RS and RS serial line connection in Safe Area, a SUB D poles female connector is also provided (for Zone or Division installations check the area to be nonhazardous before servicing). The wiring cables have to be proportionate in relation to the current and the length of the cable. On the section Function Diagram and enclosure side a block diagram identifies all connections and configuration DIP switches. Identify the function and location of each connection terminal using the wiring diagram on the corresponding section, as an example: Connect Vdc power supply positive at terminal and negative at terminal. Connect field serial line type RS or receiving section of RS in Hazardous Area at terminal and corresponding to A- and B+. In addition when using RS serial line, connect transmitting section at terminal and corresponding to A- and B+. Connect field serial line type RS or receiving section of RS in Safe Area at terminal and corresponding to A- and B+. In addition when using RS serial line, connect transmitting section at terminal and corresponding to A- and B+. Safe Area side connection are also available on SUB D poles female connector. Note: please pay attention to the serial cable used for Safe Area connection. The internal wiring of the cable must be straight. Intrinsically Safe conductors must be identified and segregated from non I.S. and wired in accordance to the relevant national/international installation standards (e.g. EN/IEC00- Electrical apparatus for explosive gas atmospheres - Part : Electrical installations in hazardous areas (other than mines), BS Pt, VDE, ANSI/ISA RP.0.0 Installation of Intrinsically Safe System for Hazardous (Classified) Locations, National Electrical Code NEC ANSI/NFPA 0 Section 0 and 0, Canadian Electrical Code CEC), make sure that conductors are well isolated from each other and do not produce any unintentional connection. The wiring between the Intrinsically Safe Equipment located in Hazardous Area/Hazardous Locations and the D Associated Apparatus must have a minimum insulation thickness of 0. mm. The enclosure provides, according to EN0, an IP0 minimum degree of mechanical protection (or similar to NEMA Standard 0 type ) for indoor installation, outdoor installation requires an additional enclosure with higher degree of protection (i.e. IP to IP or NEMA type -) consistent with the effective operating environment of the specific installation. Units must be protected against dirt, dust, extreme mechanical (e.g. vibration, impact and shock) and thermal stress, and casual contacts. If enclosure needs to be cleaned use only a cloth lightly moistened by a mixture of detergent in water. Electrostatic Hazard: to avoid electrostatic hazard, the enclosure of D must be cleaned only with a damp or antistatic cloth. Any penetration of cleaning liquid must be avoided to prevent damage to the unit. Any unauthorized card modification must be avoided. According to EN, D series must be connected to SELV or SELV-E supplies. Start-up Before powering the unit check that all wires are properly connected, particularly supply conductors and their polarity, input and output wires, also check that Intrinsically Safe conductors and cable trays are segregated (no direct contacts with other non I.S. conductors) and identified either by color coding, preferably blue, or by marking. Check conductors for exposed wires that could touch each other causing dangerous unwanted shorts. Turn on power, the power on green led must be lit, transmission led should reflect the communication line activity. G.M. International ISM00- D - RS / RS Fieldbus Isolating Repeater

10 Configuration Proper configuration is obtained using internal dip-switches. The user can configure the operating mode on both Hazardous and Safe side, as RS, RS, RS (RS is available only on Safe side), the baud rate of the communication from 0 b/s to. Mb/s and the frame length of a byte, indicated as data size ( or bit), parity (none, even or odd) and number of stop bit ( or ). The connection of line terminating resistors can also be configured. Side A Panel View Serial Line Type Hardware Configuration Termination Resistor Configuration (Safe Area) SW SW SW SW Dip switch configuration Termination Resistor Configuration Safe Area Termination 0 Ω between A- and B+ Disabled Serial Line Type Hardware Configuration Safe Area Serial Line Connection Type RS RS V on pin SUB D connector Unconnected pin SUB D connector RS V on pin SUB D connector Unconnected pin SUB D connector D - RS / RS Fieldbus Isolating Repeater G.M. International ISM00-

11 Side A Panel View Dip switch configuration SW SW SW SW Serial Line Type Configuration Message format Configuration Baud rate Configuration Serial Line Type Configuartion Hazardous Area Serial Line Safe Area Serial Line RS RS or RS RS RS RS RS or RS RS RS Message format Configuration Bit Frame Structure Total # bit data bit, no parity, stop bit data bit, no parity, stop bit data bit, odd parity, stop bit data bit, even parity, stop bit data bit, no parity, stop bit data bit, odd parity, stop bit data bit, even parity, stop bit data bit, no parity, stop bit data bit, odd parity, stop bit data bit, even parity, stop bit data bit, odd parity, stop bit bit data, even parity, stop bit G.M. International ISM00- D - RS / RS Fieldbus Isolating Repeater

12 Baud rate Configuration Baud Rate Side B Panel View Switch positions SW SW Termination Resistor Configuration (Hazardous Area) Termination Resistor Configuration Hazardous Area Termination 0 Ω between A- and B+ Disabled D - RS / RS Fieldbus Isolating Repeater G.M. International ISM00-

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