EV SlONS REV. DESCRIPTION DATE D SEE DCN: / 17/20 1 1

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1 Qn EV SlONS REV. DESCRPTON DATE D SEE DCN: 892 6/ 7/2

2 pp 94- pp ~CSCR CRES / SKT HD 2 TABLE l ~CSCR CRES SKT HD 2 PTSA, PT5MA. PT5DC. PT5DN & PT a POT PT5A OPTONAL POT RESSTANCE K a POT 5K a POT K a POT 38 / MSCR,CRES RSFLH 2 5 a, TURN POT K ~, TURN K a, TURN 98- OK a, TURN 98-3 C WASHER,D- SHAPE,#^, 8-8 ST STL SEE TABLE 5 BELT,TMNG,53 GROOVE.2WD GEAR,DELRN,8PTCH,POT SHAFT / 32 SEE TABLE 5 GEAR,DELRN,~OPTCH,MAN SHAFT SCREW.CRES..~~ LONG.PAN HEAD SEE TABLE 5 MSCR CRES # RSPNH SPACER,ROUND,NYLON,O.2 D.5 PT5 ELECTRONCS 2 2 AR 5" 3nn" 5, 5 TURN POT a, TURN POT K a, TURN 5K, TURN K, TURN D SEE TABLE COVER, SENSOR, ALUM, PT5 POTENTOMETER SEE TABLE / 9 64-GE SSCR CST.25-2.OO SKT HD 4 3 SEE TABLE BUSHNG,TEFLON,O.lS D.25 LG BUSHNG,TEFLON,O.l9 D.9 LG ASSEMBLYCABLE GUDE WASHER,SHM,PER DWG ARBOR.SPRNG.PT9 SPRlNG,POWER DSK.PHENOLC,PT5-3 F lo PLATE,END,ALUM,PT5 PLATE,SPRNG, SDE,ALUM,PT5 HOUSNG, SPOOL,ALUM,PT5 NFORMATON AND DATA SET FORTH HEREN ARE DSCLOSED N CONFDENCE AND ARE PROPRETARY TO AND THE PROPERTY OF CELESCO TRANSDUCER PRODUCTS NC. AND SHALL NOT BE USED. DUPLCATED. DSCLOSED OR TRANSFER, N WHOLEOR N PART, FOR ANY PURPOSE, WTHOUT THE EPRESS PROR WRTTEN CONSENT OF CELESCO TRANSDUCER PRODUCTS NC. THRD ANGLE PROJECTON 263 Plummer St Chatsworth, CA. 93 Tel:(88)7-275 Fa:(88) SUBASSY,MAN SHAFTSPRNG PN SPOOL.MOLDED.PT5-SERES TEM PART NUMBER PLATE,SENSOR SDE, ALUM, PT5 NO- DESCRPTON - t - * APPROVALS ? # E.GARCA SZE CODE DENT. NO chkd QTY. & TTLE ASSEMBLY G PTSE.PT5CN.PT5DN.PT5232 B 5258 PS-35 D DO NOT SCALE G / SCALE: : SHEETZOF FORM 7.3-9, PS template in (B-size) CONTROLLED FLE: ANS B, ssued Date: 8/3/4, Revision B DWG. NO.

3 FGURE 2 SEE TABLE 2 FOR PN FGURE 3 SPACER (2 REQU) / / /-ENCODER BRACKET -LOCK WASHE REQU REFER TO FGURE 4 FOR SCREW LOCATON/ f- LUBRCATE WTH 34 cc OF SLCONE OL PN: SCREW REQU TABLE 3 RANGE /\ SPRNG / (NCHES) WNDNGS SEE TABLE 2 FLAT HEAD SCREW SEE TABLE 2 FOR PN " /- SCREW LOCATON FOR OPTONS FRONT AND BACK / FGURE 4 '/\ SPRNG WNDNGS ARE THE ADDTONAL NUMBER OF SPRNG TURNS AFTER THE MEASURNG CABLE HAS BEEN FED ONTO SPOOL. SCREW LOCATON FOR OPTONS TOP AND BOTTOM n TABLE 2 ENCODER OPTONS F G PER NCH (AB-TTL) P ~ ~ ~ E s (AB-TTL) rtk mm (AB-OC) (ABCL D) TOOTH. 8 PTCH VDC VDC 5 VDC VDC MAN SHAFT GEAR: NFORMATON AND DATA SET FORTH HEREN ARE DSCLOSED N CONFDENCE AND ARE PROPRETARY TO AND THE PROPERTY OF CELESCO TRANSDUCER PRODUCTS NC. AND SHALL NOT BE USED. DUPLCATED, DSCLOSED OR TRANSFER, N WHOLE OR N PART, FOR ANY PURP~SE, WTHOUT THE EPRESS PROR WRTTEN CONSENT OF CELESCO TRANSDUCER PRODUCTS NC. THRD ANGLE PROJECTON - Transducer Products nc. ""~ce'esco~com TTLE 263 Plummer St Chatsworth, CA. 93 Tel:(88)7-275 Fa:(88) ASSEMBLY G APPROVALS DATE PT~E,PT~CN,PT~DN,PT~~ 5 (AB-OC) (ABZC-U D) E.GARCA SZE CODE DENT. NODWG. NO. REV chkd Lhtalrl -El PS-35 D 'TCH / DO NOT SCALE G SCALE: :2 SHEET3OF FORM 7.3-9, PS template in (B-size) (ABC-L D) (ABZC-U D) ENCODER GEAR: 'TCH 9~ TOOTH, 8 PTCH ENCODER GEAR: 9OOO44O-OOO5 CONTROLLED FLE: ANS B, ssued Date: 8/3/4, Revision B

4 MSCR.CRES #4-4.3 PNHD CONNECTOR, MOD, 8 PN MSCR CRES #4-4.5 RSPNH ADAPTER. CABLE. ALUM SUB ASSEMBLY, HARNESS W/ 5 PN CONN MSCR,CRES, #4-4.5 RSPND ADAPTER,UNDERWATER CABLE, ALUM SEAL, -RNG,NTRLE,,426 D CABLE,GCOND,24GA,PER STRAN RELEF, LQUD TGHT, GRAY COVER,DN CONNECTOR, CRES CONN,RCPT,l4NPT,4PN, 2" LEADS MSCR CRES # G CONN,RCPT,BO-MTG, 4s fl / RUBBER GASKET. FLANGED CONN TEM NO. PART NUMBER DESCRPTON QTY CONNECTOR OPTONS BLL OF MATERALS REFER TO TABLE 4 FOR MATNG CONNECTORS FORM 7.3-9, PS template in (6-size) CONTROLLED TABLE 4 MATNG CONNECTOR OPTONS / TEM MAT NG 'ODE NO. CONNECTOR BLANK (5 PN MALE) NFORMATON AND DATA SET FORTH HEREN ARE DSCLOSED N CONFDENCE AND ARE PROPRETARY TO AND THE PROPERTY OF CELESCO TRANSDUCER PRODUCTS NC. AND SHALL NOT BE USED, DUPLCATED, DSCLOSED OR TRANSFER, N WHOLE OR N PART, FOR ANY PURPOSE, WTHOUT THE EPRESS PROR WRTTEN CONSENT OF CELESCO TRANSDUCER PRODUCTS NC THRD ANGLE PROJECTON 263 Plummer St Chatsworth, CA. 93 Tel:(88)7-275 Fa:(88)7-279: w SC NC TTLE APPROVALS DATE.-- E.~RCA SZE CODE DENT. NO CHKD 4i7bi B 5258 DO NOT SCALE G ASSEMBLY G PTSA, PT5MA, PT5DC, PT5E,PT5CN,PT5DN9PT5232 DWG. NO. PS-35 SCALE: :2 SHEET 4 OF FLE: ANS B, ssued Date: 834, Revision B

5 A B C D E F G 2 ELECTRONCS CABLE GUDE ASSEMBLES SENSOR GEARS (REFER TO SHEET 7 FOR GEAR ENGAGEMENT) CABLE KTS POWER SPRNG PC BOARD ASSEMBLY 6,,34 CABLE ALL RANGES 6,.47-6,.62 FOR RANGES " - 5" NCH GEARS 5 NCH GEARS 2 NCH GEARS 25 NCH GEARS 3 NCH GEARS 4 NCH GEARS 5 NCH GEARS 6 NCH GEARS 8 NCH GEARS NCH GEARS 25 NCH GEARS + 5 NCH GEARS 2 NCH GEARS 25 NCH GEARS CABLE ASSEMBLY NYLON COATED CABLE CABLE ASSEMBLY STANLESS STEEL CABLE CABLE ASSEMBLY THERMOPLASTC CABLE RANGES UP TO 5 NCHES RANGES 2 TO 25 NCHES 3 PT5A ADJ 3mvN PT5MA 2-WRE PT5A NA TABLE 5 PT5MA 3-WRE PT5DC ((-5VDC)) - OVDC PT5DC (-5 to +5VDC) PT5DC (- to + OVDC) POT GEAR: 944- MAN SHAFT GEAR: POT GEAR: 944- MAN SHAFT GEAR: POT GEAR: MAN SHAFT GEAR: POT GEAR: MAN SHAFT GEAR: POT GEAR: MAN SHAFT GEAR: POT GEAR: MAN SHAFT GEAR: POT GEAR: MAN SHAFT GEAR: POT GEAR: MAN SHAFT GEAR: POT GEAR: MAN SHAFT GEAR: POT GEAR: MAN SHAFT GEAR: POT GEAR: MAN SHAFT GEAR: POT GEAR: MAN SHAFT GEAR: POT GEAR: MAN SHAFT GEAR: POT GEAR: MAN SHAFT GEAR: , (SEE NOTE ) (UP TO 5 N, SEE NOTE ) (UP TO 5 N, SEE NOTE ) PT PT5DN NFORMATON AND DATA SET FORTH HEREN ARE DSCLOSED N CONFDENCE AND ARE PROPRETARY TO AND THE PROPERTY OF CELESCO TRANSDUCER PRODUCTS NC. AND SHALL NOT BE USED, DUPLCATED, DSCLOSED OR TRANSFER, N WHOLE OR N PART, FOR ANY PURPOSE, WTHOUT THE EPRESS PROR WRTEN CONSENT OF CELESCO TRANSDUCER PRODUCTS NC. THRD ANGLE a APPROVALS & DATE PT5CN Plurnmer st Chatsworth, CA. 93 Tel:(88)7-275 Fa:(88) TTLE T ~ m ~ c e l e s c O ~ c O m ASSEMBLY G PT5E,PT5CN,PT5DN,PT5232 E.GARCA SZE CODE DENT. NO DWG. NO. CHKD. DASH NUMBER OF CABLE ASSEMBLY EQUALS THE RANGE OF THE TRANSDUCER N NCHES. lb/li/a\ B 5258 PS-35 DO NOT SCALE G SCALE: :2 SHEET 5 OF FORM 7.3-9, PS template in (B-size) CONTROLLED FLE: ANS B, ssued Date: 8/3/4, Revision B

6 6-PN CONNECTOR 4-PN CONNECTOR NSTRUMENTATON CABLE 6-PN CONNECTOR 4-PN CONNECTOR NSTRUMENTATON CABLE POTENTOMETER 6-PN CONNECTOR 4-PN CONNECTOR NSTRUMENTATON CABLE POTENTOMETER POTENTOMETER PT5A ccw () PN A -WHT TR. POTENTOMETER PT5MA (ZWRE 4-2mA) PT5MA (3-WRE 4-2mA) cw (3) PN B -BLK TR. 4-PN HARNESS 6466 WHTE PN A PN B -BLK TR. -WHT TR. 3-PN HARNESS 649 WHTE s (2) PT5DC (-5 VDC, - VDC) 4-PN HARNESS 6466 WHTE 6-PN CONNECTOR PN A PN B 4-PN CONNECTOR -BLK TR. -WHT TR. NSTRUMENTATON CABLE s (2) PN C PN D 4-PN HARNESS 6466 WHTE 6-PN CONNECTOR 4-PN CONNECTOR NSTRUMENTATON CABLE PN A -BLK TR. PN B PN C -WHT TR. 3-PN HARNESS 649 WHTE POTENTOMETER CCW () s (2) cw (3) PT5AB (ADJUSTABLE BRDGE CRCUT) CONNECTOR WRNG FROM PT5DC (-5 TO +5 VDC AND - TO + VDC) 4-PN HARNESS 6466 WHTE 6-PN CONNECTOR PN A PN B NSTRUMENTATON CABLE 4-PN CONNECTOR -BLK TRACE -WHT TRACE 3-PN HARNESS 649 POTENTOMETER POTENTOMETER PTSCN PT5DN 3-PN HARNESS 649 PT PN HARNESS 647 WHTE PN A PN B PN D PN E BLUE 3-PN HARNESS 649 WHTE CCW () s (2) cw (3) CCW () cw (3) 4-PN HARNESS PN CONNECTOR PN F NSTRUMENTATON CABLE BROWN WHTE PN B PN C -WHT TR. WHTE POTENTOMETER WRNG FROM PN A -BLK TR. WHTE CW(3) WHTE CCW ( ) CCW() S(2) WRES SOLDE TO PC BOARD s (2) PN C cw (3) PN D POTENTOMETER WHTE CCW ( ) NFORMATON AND DATA SET FORTH HEREN ARE DSCLOSED N CONFDENCE AND ARE PROPRETARY TO AND THE PROPERTY OF CELESCO TRANSDUCER PRODUCTS NC. AND SHALL NOT BE USED, DUPLCATED, DSCLOSED OR TRANSFER, N WHOLE OR N PART, FOR ANY PURPOSE, WTHOUT THE EPRESS PROR WRTTEN CONSENT OF CELESCO TRANSDUCER PRODUCTS NC THRD ANGLE PROJECTON APPROVALS pp E.GTCA DO NOT SCALE G SCALE: : SHEET 6 OF :ORM 7.3-9, PS template in (B-size) CONTROLLED FLE: ANS 9, ssued Date: 8/3/4, Revision B WHTE CCW ( ) CHKD ECJ- s (2) DATE o~,,i,, s (2) cw (3) PN C cw (3) 263 Plummer St Chatsworth, CA. 93 Tel:(88)7-275 Fa:(88)7-279' Transducer Products nc. ""~ce'esco~com TTLE ASSEMBLY G PT5E,PT5CN,PT5DN,PT5232 SZE B CODE DENT. NO DWG. NO PS-35 D

7 ' G PROPER AAL SPACNG OF POTENTOMETER GEARS:. THE POTENTOMETER GEAR SHOULD BE NSTALLED AS SHOWN PER FGURE 5 UNLESS OTHERWSE SPECFED. 2. THE AAL ENGAGEMENT OF THE GEARS SHOULD BE A MNMUM OF 9%, REFER TO FGURE 6. PROPER RADAL SPACNG OF POTENTOMETER GEARS:. GEARS SHOULD NOT BE SPACED SUCH THAT A RADAL LOAD S PRESENT, NOR SHOULD TOO LARGE A GAP BE PRESENT SUCH THAT THE GEARS SLP, REFER TO FGURE UCE ECESSVE PLAY BY ADJUSTNG THE POTENTOMETER BRACKET. FGURE 5.- 9" DETAL C SCALE 3 : FGURE 6 MNMUM OF GEAR FACE - /--SMALL FGURE 7 DETAL D SCALE 8 : GAP BETWEEN THE TEETH NFORMATON AND DATA SET FORTH HEREN ARE DSCLOSED N CONFDENCE AND ARE PROPRETARY TO AND THE PROPERTY OF CELESCO TRANSDUCER PRODUCTS NC. AND SHALL NOT BE USED, DUPLCATED, DSCLOSED OR TRANSFER. N WHOLE OR N PART. FOR ANY PURPOSE, WTHOUT THE EPRESS PROR WRTTEN CONSENT OF CELESCO TRANSDUCER PRODUCTS NC. THRD ANGLE PROJECTON 263 Plummer St Chatsworth, CA. 93 Tel:(88)7-275 Fa:(88) Transducer Products nc. ""~celesco~com TTLE ASSEMBLY G APPROVALS DATE PT5E,PT5CN,PT5DN,PT5232 E.GARCA chkd & ~ i ~ ~ t, CODE DENT. NO DWG. NO. PS-35 DO NOT SCALE G SCALE: :2 SHEET 7 OF FORM 7.3-9, PS template in (B-size) CONTROLLED FLE: ANS B, ssued Date: 834, Revision B SZE B 5258 RE

8 USE PRMER 7649, ALLOW TO DRY, THEN USE LOCTTE 27 DO NOT USE LOCTTE ON THESE SCREWS A COAT O-RNG WTH PARKER O-RNG LUBRCANT PART NUMBER 9-2. A USE LOCTTE 222. USE LOCTlTE PRMER 7649, ALLOW TO DRY. NOTES UNLESS OTHERWSE SPECFED: FORM 7.3-9, PS template in (B-size) CONTROLLED NFORMATON AND DATA SET FORTH HEREN ARE DSCLOSED N CONFDENCE AND ARE PROPRETARY TO AND THE PROPERTY OF CELESCO TRANSDUCER PRODUCTS NC. AND SHALL NOT BE USED, DUPLCATED, DSCLOSED OR TRANSFER. N WHOLE OR N PART. FOR ANY PURPOSE, WTHOUT THE EPRESS PROR WRTTEN CONSENT OF CELESCO TRANSDUCER PRODUCTS NC. THRD ANGLE PROJECTON -(,-?)-<- APPROVALS E.GARCA DATE chkd 6 \ 7 Transducer Products nc. ""Ce'escO~cOm TTLE 263 Plummer St Chatsworth, CA. 93 Tel:(88)7-275 Fa:(88) ASSEMBLY G PT~E,PT~CN,PT~DN,PT~~ SZE CODE DENT. NO~DWG. NO. REV B 5258 PS-35 D DO NOT SCALE G SCALE: : SHEET8F FLE: ANS 6, ssued Date: 834, Revision B

9 TABLE 6 ENCODER TO CONNECTOR WRNG CHART COMSTTL AND OPEN COLLECTOR 5V LlNE DRVER AND UNVERSAL LNE DRVER cc P E 2 4 t P Z E g ='z 8 w P a w ooz v z z ' i== z 4 Wrn 5 3 cc - C/) g PN A PN B PN C PN D PN A PN B PN C PN D PN F PN PN 2 PN 3 PN 6 PN 7 PN PN 2 PN 5 WHTE BLUE BROWN YELLOW ORANGE W H TE WHTE W H TE W H TE BLUE WHTE YELLOW BLUE GRAY ORANGE WHTE GRAY BLUE YELLOW ORANGE NPUT COMMON CHANNEL B CHANNEL A NPUT COMMON CHANNEL B CHANNEL A CHANNEL A' NPUT COMMON CHANNELA CHANNELB NDE Z CHANNEL A' CHANNEL B' NDE Z ' NPUT COMMON CHANNEL B CHANNEL A CHANNEL B' CHANNEL A' NDE Z NDE Z ' rn z rn ;D -,, 3 5! NFORMATON AND DATA SET FORTH HEREN ARE DSCLOSED N CONFDENCE AND ARE PROPRETARY TO AND THE PROPERTY OF CELESCO TRANSDUCER PRODUCTS NC. AND SHALL NOT BE USED, DUPLCATED, DSCLOSED OR TRANSFER. N WHOLE OR N PART, FOR ANY PURPOSE, WTHOUT THE EPRESS PROR WRTTEN CONSENT OF CELESCO TRANSDUCER PRODUCTS NC. THRD ANGLE PROJECTON ) - v APPROVALS E.GARCA v DATE TTLE 263 Plumrner St Chatsworth, CA. 93 Tel:(88)7-275 Fa:(88) ASSEMBLY G PT5E,PT5CN,PT5DN,PT5232 SZE CODE DENT. NO~DWG. NO. REV CHKD jqcltblj B / 5258 PS-35 D FORM 7.3-9, PS template ii(&size) CONTROLLED / DO NOT SCALE G SCALE: 2 SHEET9OF FLE: ANS B, ssued Date: 834, Revision B

10 - TABLE 6 ACCEPTANCE TEST CRTERA PT5A SERES CABLE POSTON ACCEPTABLE OUTPUT % F.S. PT5A PT5A-BRDGE / % 5% % %.5-.5VDC VDC VDC -42.mV--38mV -.3mV -.3mV 38mV - 42mV FTURE C 27 CABLE POSTON TABLE 7 ACCEPTANCE TEST CRTERA PT5MA ACCEPTABLE OUTPUT REFERENCE PS- FOR PRODUCT LABEL LOCATON D TABLE 8 ACCEPTANCE TEST CRTERA PT5DC CABLE ACCEPTABLE OUTPUT POSTON %F.S. PT5DC-ZO PT5DC- OZ PT5DC-Z5 PT5DC-5Z PT5DC-MOP PT5DC-POMO PT5DC-M5P5 PT5DC-P5M5 NFORMATON AND DATA SET FORTH HEREN ARE DSCLOSED N CONFDENCE AND ARE PROPRETARY TO AND THE PROPERTY OF CELESCO TRANSDUCER PRODUCTS NC. AND SHALL NOT BE USED, DUPLCATED, DSCLOSED OR TRANSFER. N WHOLE OR N PART, FOR ANY PURPOSE, WTHOUT THE EPRESS PROR WRTEN CONSENT OF CELESCO TRANSDUCER PRODUCTS NC THRD ANGLE PROJECTON 263 Chatsworth, Plummer CA. St 93 APPROVALS DATE L CHKD B 5258, PS-35 D. DO NOT SCALE G SCALE: :2 SHEETlOOFll FORM 7.3 9, PS template in (B-size) CONTROLLED FLE: ANS B, ssued Date: 8/3/4, Revision B TTLE SZE ASSEMBLY G PT5E,PT5CN,PT5DN,PT5232 CODE DENT. NO DWG. NO.

11 DSPOSTON OF PARTS N FABRlCATlOh N STOCK BOED PARTS N ASSEMBLES N BOND CUSTOMER REWORK USE AS S MUST CONFORM REVSED OR CHANGED FROM G NO. G CHANGE NOTCE PART NAME ASSEMBLY G ENGNEERNG APPROVAL PREPA BY CHECKED BY APPROVED - GEN MGR DCR NO. (F APPLCABLE) 5 NCH GEARS WERE: AND SGNATURE MSK -# )q$ -- SHEET LONE ALL SHEETS S: PS-35, REV-D PS-35 SHEET OF DCN NO COPES TO ENGNEERNG NSPECTON PLANNNG PRODUCTON - PURCHASNG SHT 5 B6 DATE 6 72 *bbu 'Av\ QMR SALES YES ADDED OR CHANGED TO REV. NO 5 NCH GEARS ARE NOW : 944- AND D SHT B6 / REVSED WRNG OF PT5DC(-5 TO +SVDC AND - TO + OVDC) SHT 6 / A8 8 ADD SHT ~8 / PT5DC (- to + OVDC) NOTES REMARKS: change 2: New gears chosen for the 5 inch range. The old gear, 944-6, was not used much. New gears have widespread useage. changes 3,4,5: Update pcb board assembly part numbers. change 6: New pcb assembly uses a connector instead of wiring soldered to the board. changes 7,8: Option on website but never added to PS drawings. FORM 7.3-5, DCN Template CONTROLLED DCN, ssued Date: /23/9, Revision: C

1 B L SCALE: 1 :2 I SHEETIOFII FILE: ANSI B, Issued Date: 08/31/04, Revision B PS SHIMS TO BE TO LIMIT AXIAL PLAY

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