SHAFTED ROTARY POSITION SENSORS

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1 J8 / J0 / J0 / J30 Shafted ; Brief / of 2 Joral REF S; I / J LINE ENCODERS Joral manufactures shafted rotary position sensors for the market of controls, power equipment, hydraulics, and off road vehicles. The J shafted rotary position sensor marries a unique mechanical design with the latest in magnetic sensing technologies to provide a sensor that will survive in the most extreme real world environments. Rugged duty, bullet proof hardware (MIL STD 202) Totally encapsulated electronics & sealed bearings (IP67) Unique Captive Shaft Design Standard housings as well as application specific pages (standard housings 30mm, 0mm, 0mm, 8mm) LED indicators provide live feedback for power and output J0 w/ Flange UNIQUE CAPTIVE SHAFT DESIGN sensor s shaft and bearing package is designed captive to provide extreme resistance to shaft push out forces. Solid aluminum body design Dual chrome steel ball bearings and heavy clamp ring captive shaft design Simple mechanical design with minimum moving components Designed to withstand drop onto shaft and shaft push-out forces J8 J0 J0 J30 TOTALLY ENCAPSULATED ELECTRONICS The s electronics are 00% sealed in an automotive grade potting compound Provides protection from shock, vibration, and direct impact, as well as external contaminants and moisture Clear compound allows LED indicators to be clearly viewed for live feedback AT-A-GLANCE SPECIFICATIONS Connection options include but not limited to: M2, M2 Pigtail, M8, Terminal Block, Flying Lead Cable, and various Deutsch connectors Available Incremental Outputs: - Quadrature Single Ended - Quadrature Differential - Step and Direction - J939 CAN Bus Available Absolute Position Outputs: - SSI (Synchronous serial interface) - Analog or Current Output - PWM (Pulse width modulation) - J939 CAN Bus - Modicon MODBUS ZERO POWER Multi-turn Capable Contact Joral for available Zero Power options of

2 J8 / J0 / J0 / J30 Shafted ; Brief / 2 of 2 Joral REF S; I / 2 STANDARD OPERATING CHARACTERISTICS Encoder Output Resolution Characteristics Quadrature Single Ended Incremental Output Quadrature Differential Incremental Output Step and Direction Incremental Output SSI Absolute Position Output Absolute Output PWM Absolute Position Output Absolute Output Analog Voltage Absolute Position Absolute Output J939 CAN Bus Absolute or Incremental Output 8 to 208 PPR - Standard Resolutions: 8, 0, 6, 20, 32, 0, 0, 6, 80, 00, 2, 28, 200, 20, 26, 00, 00, 2, 02, to 208 PPR - Standard Resolutions: 8, 0, 6, 20, 32, 0, 0, 6, 80, 00, 2, 28, 200, 20, 26, 00, 00, 2, 02, to 2 PPR - Standard Resolutions: 6, 32, 6, 28, 26, Positions degrees per position Format: Two channel quadrature A and B outputs with index pulse Z Driver: 7272 push-pull driver Format: Two channel quadrature A and B outputs with index pulse Z and complementary outputs A, B, and Z Driver: 7272 push-pull driver Format: One channel STEP output and one channel DIRECTION output with Index pulse Z Driver: 7272 push-pull driver Format: Clock and data output Driver: Differential Output 02 or 208 Positions Format: Pulse Width Modulation in µsec increments Driver: 7272 push-pull driver 0 to VDC -OR- to 20 ma 0 bit internal resolution 000 or 892 Positions - see J939 output pages for message information Format: Output Voltage/Current proportional to degrees Output Loading: 0mA max Format: Standard SAE J939 CAN Bus - One message for status, one message for settings ELECTRICAL SPECIFICATIONS Input Power 6 to 30 VDC at approximately 60mA max, not including output loads Electrical Protection Over-voltage, Reserve-voltage, Output short-circuit protected LED Indicators Power and output channel status Connection Types M8, M2, M2 on pigtail, Terminal block, Flying lead cable, Deutsch - or 6 pin ENVIRONMENTAL SPECIFICATIONS Operating Temperature -30 to +80 degrees C Storage Temperature -0 to +00 degrees C Humidity 00% Vibration to 3000 Hz, 20g (MIL STD 202) Shock 00g 6msec (MIL STD 202) Sensor Sealing IP67 (connector Dependant) **Terminal block not IP rated** MECHANICAL SPECIFICATIONS Housing Diameter 30mm, 0mm, 0mm, 8mm Housing Material Aluminum Standard Shaft Diameter 6mm (w/ flat spot) Standard Shaft Length 0. inches (0.mm) Shaft Material Non-magnetic stainless steel Bearings Dual chrome ball-bearings Max Speed 3000 RPM Model Housing Diam. Weight Height Height w/ M2 J30 30mm oz.9 inches (37.8mm) 2. inches (.6mm) J0 0mm oz.7 inches (3.2mm) 2.3 inches (.mm) J0 0mm 6 oz.3 inches (38.86mm) 2.08 inches (2.8mm) J0 [63] 0mm w/ flange 7 oz.3 inches (38.86mm) 2.08 inches (2.8mm) J8 8mm 8 oz. inches (39.mm) 2. inches (3.3mm) Shafted J0 w/ shell removed displaying total encapsulation Top view of sensor displaying LED pack and colors 2 of

3 J30/J0 General Specifications Shafted ; J30/J0 / of Joral REF S; I2 / J30/J0 shafted rotary position sensor Multiple shaft and connector options available Shaft and captive bearing package resistant to shaft push out forces, withstands extreme mechanical vibration Extremely compact, J939 capable LED indicators for power and output feedback 00% moisture resistant electronic package (IP67) Outputs: Quadrature, Step and Direction, SSI, PWM, Analog, Modicon MODBUS, & J939 Can Bus Above: 0mm Shafted (J0) Below: 30mm Shafted (J30) STANDARD OPERATING CHARACTERISTICS ELECTRICAL MECHANICAL ENVIRONMENTAL Outputs A - [PPR] - SEPP Incremental 3 bit Quadrature w/ Single Ended Output A B Z A - [PPR] - DIPP Incremental 3 bit Quadrature w/ Differential Output A B Z & A B Z A J positions (892 positions max) B - PWM PWM absolute position A - SSI SSI absolute 892 positions V Voltage Out / VDC IN, 0- VDC OUT V2 Voltage Out / 6-36 VDC IN, 0- VDC OUT I Current Out / 0-2 VDC IN, -20 ma OUT Input Power 6 to 30 VDC at approx 60 ma max, not including output loads Electrical Protection Over-voltage, reserve-voltage, output short-circuit protected LED Indicators Power and output channels Connections Terminal Plug, M8, M2, M2 Pigtail, Flying Lead Cable, Shielded Flying Lead, or Deutsch - or 6 pin Resolution 0.3 Repeatability 0.30% Nonlinearity <% Housing Diameter Housing Material Housing Height Mounting Weight Shaft Form Factor Shaft Material Bearing Material Shaft Speed Operating Temperature Storage Temperature Humidity 00% Shock 00g/6ms (MIL STD 202) Vibration to 3000 Hz, 20g (MIL STD 202) Protection Class IP67 (connection dependent) 30mm (J30) or 0mm (J0) Aluminum J body; 2. w/ M2 (and) J0 -.7 body; 2.3 w/ M2 Mounting holes or servo groove J30 & J0 - oz 6mm w/ flat, Extended 6mm w/ flat, / (0.20 ) w/ flat, 0mm round, 3/8 slotted, Extended 3/8 slotted Non-magnetic stainless steel Dual chrome ball-bearings 3000 RPM max -30 to +80 C -0 to +90 C General ordering guide found on next page (S ; I2 / 2) 3 of

4 J30/J0 General Ordering Guide Shafted ; J30/J0 / 2 of Joral REF S; I2 / 2 J30/J0 GENERAL ORDERING GUIDE Build part number first by selecting Housing Style (code ), MagElec (code 2), and Connection (code 3). Add Special Codes (code ) to the end of the Joral part number. Refer to Special Part Number Information for explanation of modifiers. Examples: J30-A-02-SEPP-M mm Red aluminum (J30), 3/8 slotted shaft (modifier 2), 3 bit incremental 2 PPR J0-A-939-SC mm Red aluminum (J0), 72 Shielded cable (SC72), 3 bit 892 counts per rotation (modifier 90) J30-V CW-C72 - Red aluminum (J30), 72 Cable (C72), v input 0-270, 0v to v out, clockwise direction (CW) Code : Housing Style J30 J30 = 30mm shafted made out of red aluminum, Connector orientation BACK EXIT only. J0 J0 = 0mm shafted made out of red aluminum, Connector orientation BACK EXIT only. * More outputs and connection options available, contact Joral if desired configuration is not listed Code 2: MagElec (Sensor Output) A - - SEPP 3 bit single ended quadrature - A B Z Code 3: Connection Code : Special Codes TRM Pluggable Terminal block 0 / (0.20 ) w/ flat INS Wire insertion terminal 0mm round A - - DIPP 3 bit differential M8 M8 male 2 3/8 slotted quadrature - A B Z, A B Z M2 M2 male 3 Extended 3/8 slotted A bit J939 M2P M2 male on 8 pigtail Extended 6mm w/ 000 positions CXX Flying lead cable 6mm w/ flat B - PWM Absolute position PWM (enter XX as inches) Red aluminum A - SSI Absolute position SSI SCXX Shielded 892 positions (enter XX as inches) V VDC IN, 0- VDC OUT CSP Cable with custom end V VDC IN, 0- VDC OUT DE DT0 - pin male Deutsch I 0-2 VDC IN, -20 ma OUT DE6 DT0-6 pin male Deutsch 3 Black aluminum counts per rotation (Typical J939 option) Special Part Number Information Review below code sections for important P/N build information Code : Housing Style J30-30mm, Red aluminum / Back exit connections only J0-0mm, Red aluminum / Back exit connections only Code 2: MagElec (A - - SEPP) or (A - - DIPP) A V, V2, and I (Analog MagElec P/N Guide) Enter Quadrature PPR in place of A = 3 bit PPR Available 3 bit PPR: 0008, 000, 006, 0020, 002, 0032, 000, 000, 006, 0080, 000, 02, 028, 0200, 020, 026, 000, 000, 02, 208 Standard J939 output is 000 positions A = 3 bit MODIFIER 90 - for 892 positions (max resolution) add code 90 to end of J30/J0 P/N First select MagElec code (V, V2 or I) then Angle Range (A-A2), Voltage Range (VR-VR2) and Signal Direction (Clockwise [CW] or Counter [CCW]) PART NUMBER FORMULA (MagElec)-(A-A2)-(VR-VR2)-(CW or CCW) EXACT V, V2, and I EXAMPLES J30 - V CW - C72 J0 - V CCW - DE J30 - I CW - M2 Code 3: Connections All Outputs, All Connections - Connector exit back exit only (sensor epoxy side) for housing style J30 and J0 J939 Output - Addressing via varying value resistor in connection requires at least five conductors (M2, DE6 and Cables addressing compatible) All Outputs w/ Deutsch - DE and DE6 connection Deutsch connectors add $20 to J30/J0 list of

5 J30 Dimensions & General Pin-outs Shafted ; J30/J0 / 3 of Joral REF S; I2 / 3 J30 DIMENSIONS & GENERAL PIN OUTS DT0-P MALE 3 DT0-6P MALE DT0-P J939 OUTPUT = YEL = CAN HIGH = BLK = COMMON/GROUND DT0-6P J939 OUTPUT = YEL = CAN HIGH = BLK = ADDRESS GROUND = WHT = ADDRESS PROG. RESISTOR 6 = BLK = COMMON/GROUND M2-P MALE 3 2 M2-P/CABLE/FLYING LEAD QUADRATURE OUTPUT 2 = WHT = CHANNEL B = BLK = CHANNEL A = GRY = CHANNEL Z M2-P AND CONDUCTOR CABLE J939 OUTPUT 2 = WHT = CAN HIGH = BLK = CAN LOW = GRY = OPTIONAL ADDRESS PROGRAMMING RESISTOR M2-P/CABLE/FLYING LEAD PROPORTIONAL (ANALOG) OUTPUT 2 = WHT = DIG. LIMIT OUT* = BLK = PROP. VDC OUTPUT = GRY = NOT USED *OPTION CONSULT FACTORY Dimensions informative only For most recent dimensions please consult factory of

6 J0 Dimensions & General Pin-outs Shafted ; J30/J0 / of Joral REF S; I2 / J0 DIMENSIONS & GENERAL PIN OUTS DT0-P MALE 3 DT0-6P MALE DT0-P J939 OUTPUT = YEL = CAN HIGH = BLK = COMMON/GROUND DT0-6P J939 OUTPUT = YEL = CAN HIGH = BLK = ADDRESS GROUND = WHT = ADDRESS PROG. RESISTOR 6 = BLK = COMMON/GROUND M2-P MALE 3 2 M2-P/CABLE/FLYING LEAD QUADRATURE OUTPUT 2 = WHT = CHANNEL B = BLK = CHANNEL A = GRY = CHANNEL Z M2-P AND CONDUCTOR CABLE J939 OUTPUT 2 = WHT = CAN HIGH = BLK = CAN LOW = GRY = OPTIONAL ADDRESS PROGRAMMING RESISTOR M2-P/CABLE/FLYING LEAD PROPORTIONAL (ANALOG) OUTPUT 2 = WHT = DIG. LIMIT OUT* = BLK = PROP. VDC OUTPUT = GRY = NOT USED *OPTION CONSULT FACTORY Dimensions informative only For most recent dimensions please consult factory 6 of

7 J0/J8 General Specifications Shafted ; J0/J8 / of Joral REF S; I3 / J0/J8 shafted rotary position sensor 00% moisture resistant electronic package (IP67) Multiple shaft and connector options available Shaft and captive bearing package resistant to shaft push out forces, withstands extreme mechanical vibration LED indicators for power and output feedback Incremental or Absolute position Outputs: Quadrature, Step and Direction, SSI, PWM, Analog, Modicon MODBUS, & J939 Can Bus STANDARD OPERATING CHARACTERISTICS ELECTRICAL MECHANICAL ENVIRONMENTAL General ordering guide found on next page (S ; I3 / 2) Left: Right: 8mm Shafted (J8) 0mm Shafted (J0) Outputs A - [PPR] - SEPP Incremental 3 bit Quadrature w/ Single Ended Output A B Z A - [PPR] - DIPP Incremental 3 bit Quadrature w/ Differential Output A B Z & A B Z A J positions (892 positions max) A - MOD Modicon 892 positions B - PWM PWM absolute position A - SSI SSI absolute 892 positions V Voltage Out / VDC IN, 0- VDC OUT (code V3 for 2x redundant output) V2 Voltage Out / 6-36 VDC IN, 0- VDC OUT I Current Out / 0-2 VDC IN, -20 ma OUT (code I for 2x redundant output) Input Power 6 to 30 VDC at approx 60 ma max, not including output loads Electrical Protection Over-voltage, reserve-voltage, output short-circuit protected LED Indicators Power and output channels Connections Terminal Plug, M8, M2, M2 Pigtail, Flying Lead Cable, Shielded Flying Lead, or Deutsch - or 6 pin Resolution 0.3 Repeatability 0.30% Nonlinearity <% Housing Diameter Housing Material Housing Height Mounting Weight Shaft Form Factor Shaft Material Bearing Material Shaft Speed Operating Temperature Storage Temperature Humidity 00% Shock 00g/6ms (MIL STD 202) Vibration to 3000 Hz, 20g (MIL STD 202) Protection Class IP67 (connection dependent) 0mm (J0) or 8mm (J8) Aluminum J0 -.3 body; 2. w/ M2 (and) J8 -. body; 2. w/ M2 Mounting holes or servo groove J0-6 oz / J8-8 oz 6mm w/ flat, Extended 6mm w/ flat, / (0.20 ) w/ flat, 0mm round, 3/8 slotted, Extended 3/8 slotted Non-magnetic stainless steel Dual chrome ball-bearings 3000 RPM max -30 to +80 C -0 to +90 C 7 of

8 J0/J8 General Ordering Guide Shafted ; J0/J8 / 2 of Joral REF S; I3 / 2 J0/J8 GENERAL ORDERING GUIDE Build part number first by selecting Housing Style (code ), MagElec (code 2), and Connection (code 3). Add Special Codes (code ) to the end of the Joral part number. Refer to Special Part Number Information for explanation of modifiers. Examples: J0-A-0080-SEPP-M2- - 0mm Red aluminum (J0), 0mm round shaft (modifier ), 3 bit incremental 80 PPR J0-A-939-SC mm Red aluminum (J0), 72 Shielded cable (SC72), 3 bit 892 counts per rotation (modifier 90) J8-V CW-C72-8mm Red alu. (J8), 72 Cable (C72), v input 0-80, 0v to v out, clockwise direction (CW) Code : Housing Style J0 J0 = 0mm shafted made out of red aluminum, Connector orientation BACK EXIT only. Modifier Flange Mount: Special Code - 63 Add special code 63 to the end of J0 P/N for flange mount Flange drawing found on S; I3 / J8 J8 = 8mm shafted made out of red aluminum, Connector orientation BACK EXIT only. * More outputs and connection options available, contact Joral if desired configuration is not listed Code 2: MagElec (Sensor Output) A - - SEPP 3 bit single ended quadrature - A B Z Code 3: Connection Code : Special Codes TRM Pluggable Terminal block 0 / (0.20 ) w/ flat INS Wire insertion terminal 0mm round A - - DIPP 3 bit differential M8 M8 male 2 3/8 slotted quadrature - A B Z, A B Z M2 M2 male 3 Extended 3/8 slotted A bit J939 M2P M2 male on 8 pigtail Extended 6mm w/ 000 positions CXX Flying lead cable 6mm w/ flat B - PWM Absolute position PWM (enter XX as inches) Red aluminum A - MOD 3 bit Modicon MODBUS SCXX Shielded cable 3 Black 892 positions (enter XX as inches) 63 Flange Mount A - SSI Absolute position SSI CSP Cable with custom end positions DE DT0 - pin male Deutsch per rotation (Typical J939 option) V VDC IN, 0- VDC OUT DE6 DT0-6 pin male Deutsch V VDC IN, 0- VDC OUT counts V3 0-2 VDC IN, -20 ma OUT per rotation (Typical MODBUS option) x2 (Redundant output) I 0-2 VDC IN, -20 ma OUT I2 0-2 VDC IN, -20 ma OUT x2 (Redundant output) Special Part Number Information Review below code sections for important P/N build information Code : Housing Style Modifier 63 - For flange mount (J0 only) add code 63 to end of Joral P/N J0-0mm, Red aluminum / Back exit connections only J8-8mm, Red aluminum / Back exit connections only Code 2: MagElec (A - - SEPP) or (A - - DIPP) A A - MOD V, V2, and I (Analog MagElec P/N Guide) Enter Quadrature PPR in place of A = 3 bit PPR Available 3 bit PPR: 0008, 000, 006, 0020, 002, 0032, 000, 000, 006, 0080, 000, 02, 028, 0200, 020, 026, 000, 000, 02, 208 Standard J939 output is 000 positions A = 3 bit MODIFIER 90 - for 892 positions (max resolution) add code 90 to end of J0/J8 P/N Standard MOD output is 892 positions A = 3 bit MODIFIER 9 - for 000 positions add code 9 to end of J0/J8 P/N First select MagElec code (V, V2 or I) then Angle Range (A-A2), Voltage Range (VR-VR2) and Signal Direction (Clockwise [CW] or Counter [CCW]) PART NUMBER FORMULA (MagElec)-(A-A2)-(VR-VR2)-(CW or CCW) EXACT V, V2, and I EXAMPLES J0 - V CW - C72 J8 - V CCW - DE J8 - I CW - M2 Code 3: Connections All Outputs, All Connections - Connector exit back exit only (sensor epoxy side) for housing style J0 and J8 J939 Output - Addressing via varying value resistor in connection requires at least five conductors (M2, DE6 and Cables addressing compatible) All Outputs w/ Deutsch - DE and DE6 connection Deutsch connectors add $20 to J0/J8 list 8 of

9 J0 Dimensions & General Pin-outs Shafted ; J0/J8 / 3 of Joral REF S; I3 / 3 J0 DIMENSIONS & GENERAL PIN OUTS DT0-P MALE 3 DT0-6P MALE DT0-P J939 OUTPUT = YEL = CAN HIGH = BLK = COMMON/GROUND DT0-6P J939 OUTPUT = YEL = CAN HIGH = BLK = ADDRESS GROUND = WHT = ADDRESS PROG. RESISTOR 6 = BLK = COMMON/GROUND M2-P MALE 3 2 M2-P/CABLE/FLYING LEAD QUADRATURE OUTPUT 2 = WHT = CHANNEL B = BLK = CHANNEL A = GRY = CHANNEL Z M2-P AND CONDUCTOR CABLE J939 OUTPUT 2 = WHT = CAN HIGH = BLK = CAN LOW = GRY = OPTIONAL ADDRESS PROGRAMMING RESISTOR M2-P/CABLE/FLYING LEAD PROPORTIONAL (ANALOG) OUTPUT 2 = WHT = DIG. LIMIT OUT* = BLK = PROP. VDC OUTPUT = GRY = NOT USED *OPTION CONSULT FACTORY Dimensions informative only For most recent dimensions please consult factory 9 of

10 J0 Flange Dimensions & General Pin-outs Shafted ; J0/J8 / of Joral REF S; I3 / J0 FLANGE DIMENSIONS & GENERAL PIN OUTS For Flange mount add special code 63 to end of Joral P/N Example: J0-A-0080-SEPP-M2-63 DT0-P MALE 3 DT0-6P MALE DT0-P J939 OUTPUT = YEL = CAN HIGH = BLK = COMMON/GROUND DT0-6P J939 OUTPUT = YEL = CAN HIGH = BLK = ADDRESS GROUND = WHT = ADDRESS PROG. RESISTOR 6 = BLK = COMMON/GROUND M2-P MALE 3 2 M2-P/CABLE/FLYING LEAD QUADRATURE OUTPUT 2 = WHT = CHANNEL B = BLK = CHANNEL A = GRY = CHANNEL Z M2-P AND CONDUCTOR CABLE J939 OUTPUT 2 = WHT = CAN HIGH = BLK = CAN LOW = GRY = OPTIONAL ADDRESS PROGRAMMING RESISTOR M2-P/CABLE/FLYING LEAD PROPORTIONAL (ANALOG) OUTPUT 2 = WHT = DIG. LIMIT OUT* = BLK = PROP. VDC OUTPUT = GRY = NOT USED *OPTION CONSULT FACTORY Dimensions informative only For most recent dimensions please consult factory 0 of

11 J8 Dimensions & General Pin-outs Shafted ; J0/J8 / of Joral REF S; I3 / J8 DIMENSIONS & GENERAL PIN OUTS DT0-P MALE 3 DT0-6P MALE DT0-P J939 OUTPUT = YEL = CAN HIGH = BLK = COMMON/GROUND DT0-6P J939 OUTPUT = YEL = CAN HIGH = BLK = ADDRESS GROUND = WHT = ADDRESS PROG. RESISTOR 6 = BLK = COMMON/GROUND M2-P MALE 3 2 M2-P/CABLE/FLYING LEAD QUADRATURE OUTPUT 2 = WHT = CHANNEL B = BLK = CHANNEL A = GRY = CHANNEL Z M2-P AND CONDUCTOR CABLE J939 OUTPUT 2 = WHT = CAN HIGH = BLK = CAN LOW = GRY = OPTIONAL ADDRESS PROGRAMMING RESISTOR M2-P/CABLE/FLYING LEAD PROPORTIONAL (ANALOG) OUTPUT 2 = WHT = DIG. LIMIT OUT* = BLK = PROP. VDC OUTPUT = GRY = NOT USED *OPTION CONSULT FACTORY Dimensions informative only For most recent dimensions please consult factory of

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