J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o. Product Catalogue

Transcription

1 J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o Product Catalogue

2 P r o d u c t C a t a l o g u e c o n t e n t s Power Cables for Fixed Installation 7 Control cables 77 Cables for Alarm and Interlock s 95 Power Wires and Cables for Movable Installation 107 Telecom Wiresand Cables 117 Power Wires for Electric Installations 143 JSC «ELECTROCABLE WORKS, KOLCHUGINO» Russia, , 3 K. Marx Str. Kolchugino Phone: +7 (49245) Fax: +7 (49245) sbit@elcable.ru Internet: Ship Cables 151 Wires and Cables for Rolling Stock s 157 FlexibleBare Wires 167 Overhead LineConductors 171 Wires and Cords for Various s 175 Wire Nets 191 Schedule 199 «PRODUCT CATALOGUE» Published in 2007 First Edition Cable weights and constructional dimensions are given as the informative ones. You may receive the information which is not specified in this edition by request. Photo: A.Troshin Published by «Arkaim», Vladimir, Russia Printed by IPO «Lev Tolstoy», Tula 2007 J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o

3 P r o d u c t C a t a l o g u e JSC Electrocable Works, Kolchugino is located centrally of Russia in a small town of Kolchugino, which accounts for 50,000 inhabitants. Its geographic situation is unique as it is some 100 km away from Moscow and is blessed with convenient roads and a railway. Officially ELECTROCABLE as a separate entity began its life in April Under the decree of the people s minister of the USSR non-ferrous metal industry and the people s minister of power plants and electric industry on the basis of the pronouncement of The Economic Council with the Council of People s Ministers the cable making plant, red copper wire plant building, metal weaving plant and cast-iron foundry hived off from Kolchugino non-ferrous metal processing works of the nonferrous metal ministry into Kolchugino-based ELECTROCABLE cable-making company. However historically the company boasts quite a long track record, which dates back to the 19th century. In 1871 merchant Alexander G. Kolchugin established a copper and brass and cable making facilities on the territory of a previous village with a few small-sized factories. His grateful followers then gave his name to the town which out of that village. In 2006 on the company s initiative and much sponsorship a square was inaugurated where a monument to the founder of the town and production facilities was erected. Nowadays JSC Electrocable Works, Kolchugino is a successful and efficient versatile company, which is involved in the manufacture of a wide range of wires and cables of different types and wire nets. Over many years the company has been ranking among Russia s biggest companies in terms of sales according to the leading rating agencies and is among the industry s leader in terms product output by copper weight according to Electrocable Association, Russia. The company produces low and medium voltage power cables for fixed laying applications, control cables, telecom wires and cables, alarm and security cables, ship cables and rolling stock cables as well as overhead transmission line wires that is over types of wires and cables with many products being designed by the company s developers to supply the market requirements and customers needs. Developing and implementing new products is what the company never stops doing. This is largely due to a cutting edge state-of-the-art high performance machinery by the world s leading companies, which has been installed in the production plants. Over the last 6 years the investment of more than 55 mln euros has been made to the company s fixed assets. The completion of XLPE insulated power cable production plant was one of the major projects carried out at the company a short time ago. On April the new plant s solemn inauguration was held witnessed by the CEOs and managers of Russia s leading TSO s аnd construction companies. Currently the plant operates at its planned capacity turning out low voltage (1 to 6 KV), medium voltage (up to 35 KV) and high voltage (up to 110 KV) cables. Yet the company is not going to rest on its laurels. In order to be able to meet the increasing demands of the market and keep abreast of and sometimes overtake the time the production facilities requires further improvement and development. Therefore the company s technical development program foresees another 42 mln euro to be invested in the upgrade and replacement of machinery and first of all in the extension to the power cable production facilities. Innovative approaches to production, experienced technical personnel, use of high quality materials and a lot more make it possible that the products that carry EWK logo offer a guaranteed high quality. It s the quality of wires and cables that is the main and most reliable weapon whilst competing to win over a customer. It is especially important when a modern new approach to the production relations gains acceptance with a fierce price competition among suppliers. Therefore the product quality is not just words of mouth for the company whilst it is thought a sort of ideology to which all the company s processes stick. The mere fact that quality control is conducted at each production stage speaks volumes. All the production lines are integrated in the company s unified computer network to ensure the complete production traceability of any product. Finished products undergo 100% acceptance tests and to this end each production plant is fitted with test fields. Product quality has been given top priority throughout the company s history so it was quite logical that the company s quality management system has been established certified to meet ISO 9002 in 1999 and GOST R ISO in The inspection checks carried out by the independent auditors have found that the company is capable of ensuring the production of wires and cables of sustained quality. 100% of the company s products are certified in accordance with mandatory or voluntary certification as per State Standard of Russia and 90% are certified to meet safety requirements within GOST R system and fire safety. Some products are manufactured as per European standards and have been awarded DIN VDE (Germany) and Chech certificates. Also underway is the certification of our products as per other international standards. The customer who has already tried the products by JSC Electrocable Works, Kolchugino knows just one thing - if you require quality then Kolchugino cable is a must. So it is no wonder that power generation companies including nuclear power ones, counications, heavy engineering, ship building and metallurgical companies as well as Russian Railways and Russia s construction industry companies are among our long-term partners. Cables that carry EWK logo are installed in top priority objects such as Eastern Siberia Pacific Ocean oil-pipe line, nuclear power plant in Busher (Iran), Moscow and St. Petersburg undergrounds and a lot more. Traditionally the company supplies wires, cables and wire-nets to CIS and EU countries and what s more products are delivered as supplied without making any particular alterations either to serial products or production recipes. The company is open for cooperation and is busily improving its services and creating most comfortable conditions for customer servicing. The availability of internal storage facilities J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o

4 P r o d u c t C a t a l o g u e allows for keeping in stock most saleable manufactured items at all times. The company s activities are not only focused on the industry. The social responsibility principle that the company follows in its activities above all is aimed at the support and development of social security and fostering of professional training and spiritual needs of people. Being environment-conscientious and giving top priority to public health care JSC Electrocable Works, Kolchugino is implementing the programs aimed at economical consumption of natural resources, scrap recycling, environment-friendly production and pollution prevention. For example the plants are fitted with local reverse water supply circuits and continuos industrial machinery waste purification installations mounted at the reverse water supply circuits of some plants. This allows for repeated use of water and fully closed water flow circuits in the plants. The company s technicians are developing and implementing environment-friendly and resource-saving products in order to safeguard both the environment and people. The company s leaders are confident that the company s future depends on human resources. Therefore various programs are underway at the company targeted at the searching and training оf able and versatile workers and conditions are created to ensure the maximum realization of workers potentials, promotion and self-perfection. On the initiative of JSC Electrocable Works, Kolchugino the social foundations such as Veteran, Merchant A.G. Kolchugin s Legacy, Inspiration, Kabelshik football team and so on have been established through which the company s veterans, young people and workers are given allowances and countenance. Also accessible is the Health Center where the company s workers and the people of the town can get vetted and receive medical attention. The efficient implementation of social and economic programs allows JSC Electrocable Works, Kolchugino to be confident of tomorrow whilst ensuring an equal competition with well-known traditional cable corporations in WTO ascension conditions. Consistent advances, available production facilities, cutting-edge technologies and most importantly knowledge and experience of the company s staff make it possible that we can provide solutions to any reasonable tasks customers assign to the company regarding both the improvement of performance of traditional wire and cable types and the development of new kinds of products. JSC Electrocable Works, Kolchugino is a reliable supplier of high quality wires and cables manufactured using innovative technologies. Power Cables for Fixed Installation J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o

5 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n These cables are intended for distributing electric power in fixed installations rated for nominal alternating voltages of 0.66 KV and 1 KV 50 Hz. They are meant for laying inside both dry and wet industrial premises on special trestles, in assemblies as well as for laying outdoors. Cables are not recoended for burying in trenches. VVG cables are flame-retadant if laid individually. VVGng cables are flame-retadant if laid in bunches. It is also permissible to produce cold resistant cables VVGng type, operating temperature range is +40 C up to -60 C. The power cable construction can include a positive conductor in form of a coon screen applied over the main phase conductors. VVG - NYY-J, NYY-O IEC VVGng - NYY-J, NYY-O IEC Category A PVC sheathed PVC insulated power copper core cables (flame-retadant) VVG, VVGng rated for 660, 1000 V 1. Conductor copper, single or multiwire, round- or sector-shaped, class 1 or 2 as per IEC Insulation PVC. Insulated multiconductor cable conductors carry identification coloring. Neutral conductor insulation is blue. Grounding conductor insulation is in two colors (yellow-green). 3. Twisting Insulated conductors of two-, three-, four-, and five- conductor cables are twisted. Two conductor cables feature conductors of the same area. Three-, four-, and five- conductor cables feature all the conductors of the same area or one conductor (ground or neutral one ) of a smaller area. 4. Jacket PVC, VVGng cables are sheathed with flame-retadant PVC. Operating temperature range С to +50 С Relative humidity of air... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Minimum bending radius when laid: VVG single conductor cables outer diameters VVGng single conductor cables outer diameters Multiconductor cables outer diameters Rated frequency...50 Hz Testing alternating current voltage 50 Hz: For 0.66 KV... 3 KV For 1 KV KV Continuously permissible conductor operating heating temperature C Construction lengths for main conductor areas: 1.5 to m 25 to m 95 or greater m Guarantee service life... 5 years from the day of putting into operation Service life...30 years of 1 km of cable, kg 660 V 1000 V 660 V 1000 V VVG round-shaped core cables of 1 km of cable, kg 660 V 1000 V 660 V 1000 V of 1 km of cable, kg 660 V 1000 V 660 V 1000 V VVG sector-shaped core cables VVGng round-shaped core cables of 1 km of cable, kg 660 V 1000 V 660 V 1000 V VVGng sector-shaped core cables J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o

6 10 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n These cables are intended for distributing electric power in fixed installations rated for nominal alternating voltages of 0.66 KV and 1 KV 50 Hz. They are meant for laying inside both dry and wet industrial premises on special trestles, in assemblies as well as for laying outdoors. Cables are not recoended for burying in trenches. AVVG cables are flame-retadant if laid individually. AVVGng cables are flame-retadant if laid in bunches. It is also permissible to produce cold resistant cables AVVGng type, operating temperature range is +40 C up to -60 C. The power cable construction can include a positive conductor in form of a coon screen applied over the main phase conductors. AVVG - NAYY-O, NAYY-J, IEC AVVGng - NAYY-O, NAYY-J, IEC Category A PVC sheathed PVC insulated power aluminum core cables AVVG, rated for 660, 1000 V PVC sheathed PVC insulated power aluminum core cables (flame-retadant) AVVGng rated for 660, 1000 V 1. Conductor aluminum, single or multiwire, round- or sector-shaped, class 1 or 2 as per IEC Insulation PVC. Insulated multiconductor cable conductors carry identification coloring. Neutral conductor insulation is blue. Grounding conductor insulation is in two colors (yellow-green). 3. Twisting Insulated conductors of two-, three-, four-, and five- conductor cables are twisted. Two conductor cables feature conductors of the same area. Three-, four-, and five- conductor cables feature all the conductors of the same area or one conductor (ground or neutral one ) of a smaller area. 4. Jacket PVC, AVVGng cables are sheathed with flame-retadant PVC. Operating temperature range С to +50 С Relative humidity of at temperatures of up to +35 oc... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Minimum bending radius when laid: AVVG single conductor cables outer diameters AVVGng single conductor cables outer diameters Multiconductor cables outer diameters Rated frequency...50 Hz Testing alternating current voltage 50 Hz For 0.66 KV... 3 KV For 1 KV KV Continuously permissible conductor operating heating temperature C Construction lengths for main conductor areas: 1.6 to m 25 to m 95 or greater m Guarantee service life... 5 years from the day of putting into operation Service life...30 years of 1 km of cable, kg 660 V 1000 V 660 V 1000 V AVVG round-shaped core cables of 1 km of cable, kg 660 V 1000 V 660 V 1000 V of 1 km of cable, kg 660 V 1000 V 660 V 1000 V AVVG sector-shaped core cables AVVGng round-shaped core cables of 1 km of cable, kg 660 V 1000 V 660 V 1000 V AVVGng sector-shaped core cables J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 11

7 12 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n These cables are intended for distributing electric power in fixed installations rated for nominal alternating voltages of 0.66 KV and 1 KV 50 Hz. They are meant for laying inside both dry and wet industrial premises on special trestles, in assemblies as well as for laying outdoors. The cables are used for supplying power installations where it is required that the cable inputs are sealed. VVGz cables are flame-retadant if laid individually. VVGzng cables are flame-retadant if laid in bunches. VVGz - NYM-O, NYM-J VVGz - NYY-O, NYY-J IEC VVGzng - NYM-O, NYM-J VVGz - NYY-O, NYY-J IEC Category A PVC sheathed and insulated filled power copper core cables VVGz, rated for 660, 1000 V Flame-retadant PVC sheathed PVC insulated filled power copper core cables VVGzng rated for 660, 1000 V 1. Conductor copper, single or multiwire, round-shaped, class 1 or 2 as per IEC Insulation PVC. Insulated multiconductor cable conductors carry identification coloring. Neutral conductor insulation is blue. Grounding conductor insulation is in two colors (yellow-green). 3. Twisting Insulated conductors of two-, three-, four-, and five- conductor cables are twisted. Two conductor cables feature conductors of the same area. Three-, four-, and five- conductor cables feature all the conductors of the same area or one conductor (ground or neutral one ) of a smaller area. 4. Filling - PVC or crude rubber compound. VVGzng cables are filled with at least 0.1 thick flameretadant crude rubber compound or flame-retadant PVC. 5. Jacket PVC, VVGzng cables are sheathed with flame-retadant PVC. Operating temperature range С to +50 С Relative humidity of air at temperatures of up to 35 C... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Minimum bending radius when laid: outer diameters Rated frequency...50 Hz Testing alternating current voltage 50 Hz For 0.66 KV... 3 KV For 1 KV KV Continuously permissible conductor operating heating temperature...70 C Construction lengths for main conductor areas: 1.5 to m 25 to m 95 or greater m Guarantee service life... 5 years from the day of putting into operation Service life...30 years of 1 km of cable, kg 660 V 1000 V 660 V 1000 V VVGz round-shaped core cables VVGz sector-shaped core cables VVGzng round-shaped core cables of 1 km of cable, kg 660 V 1000 V 660 V 1000 V VVGzng sector-shaped core cables J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 13

8 14 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n These cables are intended for distributing electric power in fixed installations rated for nominal alternating voltages of 0.66 KV and 1 KV 50 Hz. They are meant for laying inside both dry and wet industrial premises on special trestles, in assemblies as well as for laying outdoors. The cables are used for supplying power installations where it is required that the cable inputs are sealed. AVVGz cables are flame-retadant if laid individually. AVVGzng cables are flame-retadant if laid in bunches. AVVGz - NAYY-O, NAYY-J, IEC AVVGzng - NAYY-O, NAYY-J, IEC Category A PVC sheathed and insulated filled power copper core cables AVVGz, rated for 660, 1000 V Flame-retadant PVC sheathed PVC insulated filled power copper core cables AVVGzng rated for 660, 1000 V 1. Conductor aluminum, single or multiwire, round-shaped, class 1 or 2 as per IEC Insulation PVC. Insulated multiconductor cable conductors carry identification coloring. Neutral conductor insulation is blue. Grounding conductor insulation is in two colors (yellow-green). 3. Twisting Insulated conductors of two-, three-, four-, and five- conductor cables are twisted. Two conductor cables feature conductors of the same area. Three-, four-, and five- conductor cables feature all the conductors of the same area or one conductor (ground or neutral one) of a smaller area. 4. Filling PVC or crude rubber compound. AVVGzng cables are filled with at least 0.1 thick flameretadant crude rubber compound or flame-retadant PVC. 5. Jacket PVC, AVVGzng cables are sheathed with flame-retadant PVC. Operating temperature range С to +50 С Relative humidity of air at temperatures of up to 35 oc... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Minimum bending radius when laid: outer diameters Rated frequency...50 Hz Testing alternating current voltage 50 Hz For 0.66 KV... 3 KV For 1 KV KV Continuously permissible conductor operating heating temperature C Construction lengths for main conductor areas: 1.6 to m 25 to m 95 or greater m Guarantee service life... 5 years from the day of putting into operation Service life...30 years of 1 km of cable, kg 660 V 1000 V 660 V 1000 V AVVGz round-shaped core cables of 1 km of cable, kg 660 V 1000 V 660 V 1000 V of 1 km of cable, kg 660 V 1000 V 660 V 1000 V AVVGz sector-shaped core cables AVVGzng round-shaped core cables of 1 km of cable, kg 660 V 1000 V 660 V 1000 V AVVGzng sector-shaped core cables J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 15

9 16 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n Flat PVC sheathed and insulated power copper core cables VVG-P rated for 660, 1000 V Flat Flame-retadant PVC sheathed PVC insulated power copper core cables VVGng-P rated for 660, 1000 V Flat PVC sheathed and insulated power aluminum core cables AVVG-P rated for 660, 1000 V Flat Flame-retadant PVC sheathed PVC insulated power aluminum core cables AVVGng-P rated for 660, 1000 V These cables are intended for distributing electric power in fixed installations rated for nominal alternating voltages of 0.66 KV and 1 KV 50 Hz. They are meant for laying inside both dry and wet industrial premises on special trestles, in assemblies as well as for laying outdoors. Cables are not recoended for burying in trenches. VVG-P cables are flame-retadant if laid individually. VVGng-P cables are flame-retadant if laid in bunches. VVG-P - NYIFY-J, NYIFY-O VVGng-P - NYIFY-J, NYIFY-O, IEC Category A 1. Conductor copper, solid, round-shaped, class 1 per IEC up to and including 16 of area. 2. Insulation PVC. Insulated multiconductor cable conductors carry identification coloring. 3. Insulated conductors are placed on the same plane. 4. Jacket PVC, VVGng-P cables are sheathed with flame-retadant PVC. Operating temperature range С to +50 С Relative humidity of air... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Minimum bending radius when laid: VVG single conductor cables outer diameters Rated frequency...50 Hz Testing alternating current voltage 50 Hz For 0.66 KV... 3 KV For 1 KV KV Continuously permissible conductor operating heating temperature C Construction lengths for main conductor areas: 1.5 to m Guarantee service life... 5 years from the day of putting into operation Service life years These cables are intended for distributing electric power in fixed installations rated for nominal alternating voltages of 0.66 KV and 1 KV 50 Hz. They are meant for laying inside both dry and wet industrial premises on special trestles, in assemblies as well as for laying outdoors. Cables are not recoended for burying in trenches. AVVG-P cables are flame-retadant if laid individually. AVVGng-P cables are flame-retadant if laid in bunches. 1. Conductor aluminum, solid, round-shaped, class 1 as per IEC up to and including 16 of area. 2. Insulation PVC. Insulated multiconductor cable conductors carry identification coloring. 3. Insulated conductors are placed on the same plane. 4. Jacket PVC, AVVGng-P cables are sheathed with flame-retadant PVC. Operating temperature range С to +50 С Relative humidity of air... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Minimum bending radius when laid: VVG single conductor cables outer diameters Rated frequency...50 Hz Testing alternating current voltage 50 Hz For 0.66 KV... 3 KV For 1 KV KV Continuously permissible conductor operating heating temperature C Construction lengths for main conductor areas: 1.6 to m Guarantee service life... 5 years from the day of putting into operation Service life years Number and area of 1 km of cable, kg 660 V 1000 V 660 V 1000 V VVG-P cables Number and area of 1 km of cable, kg 660 V 1000 V 660 V 1000 V VVGng-P cables Number and area of 1 km of cable, kg 660 V 1000 V 660 V 1000 V AVVG-P cables Number and area of 1 km of cable, kg 660 V 1000 V 660 V 1000 V AVVGng-P cables J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 17

10 18 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n The cables are intended for transmitting and distributing electric power in fixed installations rated for nominal alternating current voltages of 0.66 KV and 1 KV 50 Hz. Single conductor cables are used in DC voltage networks. They are meant for burying (in trenches), indoors, in tunnels, ducts, shafrs (except for laying in assemblies) as well as outdoors if the cable is not exposed to considerable stretching effects while there is a risk of mechanical damages during its operation. VBbShv cables are flame-retadant if laid singly. VBbShng cables are flame-retadant when laid in bunches. It is also permissible to produce cold resistant cables VBbShng type, operating temperature range is +40 C up to -60 C. VBbShv - YBY-O, YBY-J or Cu/PVC/STA/PVC, IEC VBbShvng - YBY-O, YBY-J or Cu/PVC/STA/PVC, IEC Category A PVC insulated armored copper conductor power cables VBbShv, rated for 660, 1000 V PVC insulated flame-retadant armored copper conductor power cables VBbShng rated for 660, 1000 V 1. Conductor copper, solid or multiwire, round- or sector-shaped, class 1 or 2 as per IEC Insulation PVC. Insulated multiconductor cable conductors carry identification coloring. Neutral conductor insulation is blue. Grounding conductor insulation is in two colors (yellow-green). 3. Twisting Insulated conductors of Two-, three, four- and five conductor cables are twisted. Two conductor cables feature conductors of the same area. Three, four- and five conductor cables feature all the conductors of the same area or one conductor (ground or neutral one) of a smaller area. 4. Girth insulation is extruded from PVC or insulating material or similar in armored cables. Flameretadant PVC and conductor gap filling are in case of VBbShng cables. 5. Armoring two steel armor tapes applied with the upper tape covering the gaps in between the lower tape turns. Protective jacket in PVC, Flame-retadant PVC is in case of VBbShng cables. Operating temperature range С to +50 С Relative humidity of air at temperatures of up to 35 oc... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Minimum bending radius when laid: Sungle-core cables VBbShv type outer diameters Sungle-core cables VBbShng type outer diameters Multicore cables outer diameters Rated frequency...50 Hz Testing alternating current voltage 50 Hz For 0.66 KV... 3 KV For 1 KV KV Continuously permissible conductor operating heating temperature C Construction lengths for main conductor areas: 1.6 to m 25 to m 95 or greater m Guarantee service life... 5 years from the day of putting into operation Service life...30 years of 1 km of cable, kg 660 V 1000 V 660 V 1000 V VBbShv round-shaped conductor cables of 1 km of cable, kg 660 V 1000 V 660 V 1000 V of 1 km of cable, kg 660 V 1000 V 660 V 1000 V VBbShv sector-shaped conductor cables VBbShng round-shaped conductor cables of 1 km of cable, kg 660 V 1000 V 660 V 1000 V VBbShng round-shaped conductor cables J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 19

11 20 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n The cables are intended for transmitting and distributing electric power in fixed installations rated for nominal alternating current voltages of 0.66 KV and 1 KV 50 Hz. Single conductor cables are used in DC voltage networks. They are meant for burying (in trenches), indoors, in tunnels, ducts, shafrs (except for laying in assemblies) as well as outdoors if the cable is not exposed to considerable stretching effects while there is a risk of mechanical damages during its operation. AVBbShv cables are flame-retadant if laid singly. AVBbShng cables are flame-retadant when laid in bunches. It is also permissible to produce cold resistant cables АVBbShng type, operating temperature range is +40 C up to -60 C. AVBbShv - AYBY-O, AYBY-J or AI/PVC/STA/PVC, IEC AVBbShvng - AYBY-O, AYBY-J or AI/PVC/STA/PVC, IEC Category A PVC insulated armored aluminum conductor power cables AVBbShv, rated for 660, 1000 V PVC insulated flame-retadant armored aluminum conductor power cables AVBbShng rated for 660, 1000 V 1. Conductor aluminum, solid or multiwire, round- or sector-shaped, class 1 or 2 as per IEC Insulation PVC. Insulated multiconductor cable conductors carry identification coloring. Neutral conductor insulation is blue. Grounding conductor insulation is in two colors (yellow-green). 3. Twisting Insulated conductors of Two-, three, four- and five conductor cables are twisted. Two conductor cables feature conductors of the same area. Three, four- and five conductor cables feature all the conductors of the same area or one conductor (ground or neutral one) of a smaller area. 4. Girth insulation is extruded from PVC or insulating material or similar in armored cables. Flameretadant PVC and conductor gap filling are in case of AVBbShng cables. 5. Armoring two steel armor tapes applied with the upper tape covering the gaps in between the lower tape turns. Protective jacket in PVC, Flame-retadant PVC is in case of AVBbShng cables. Operating temperature range С to +50 С Relative humidity of air at temperatures of up to 35 C... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Minimum bending radius when laid: AVBbShv single conductor cables outer diameters AVBbShng single conductor cables outer diameters Multiconductor cables outer diameters Rated frequency...50 Hz AC testing voltage 50 Hz for voltage of 0.66 KV... 3KV for voltage of 1 KV KV Continuously permissible conductor operating heating temperature C Construction lengths for main conductor areas: 2.5 to m 25 to m 95 or greater m Guarantee service life...5 years from putting into operation Service life...30 years of 1 km of cable, kg 660 V 1000 V 660 V 1000 V AVBbShv round-shaped conductor cables of 1 km of cable, kg 660 V 1000 V 660 V 1000 V of 1 km of cable, kg 660 V 1000 V 660 V 1000 V AVBbShv sector-shaped conductor cables AVBbShng round-shaped conductor cables of 1 km of cable, kg 660 V 1000 V 660 V 1000 V AVBbShng sector-shaped conductor cables J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 21

12 22 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n The cables are intended for transmitting and distributing electric power in fixed installations rated for nominal alternating current voltages of 0.66 KV and 1 KV 50 Hz. Single conductor cables are used in DC voltage networks. VVB cables are meant for burying (in trenches), if the cable is not exposed to considerable stretching effects. VVBG cables are meant for laying indoors in ducts and tunnels, if the cable is not exposed to considerable stretching effects. PVC sheathed bitumen & calcium carbonate treated glass yarn served bitumen saturated paper bedded PVC filled PVC insulated copper conductor power cables VVB, VVBG rated for 660, 1000 V PVC sheathed bitumen & calcium carbonate treated glass yarn served bitumen saturated paper bedded PVC insulated copper conductor power cables VVzB, VVzBG rated for 660, 1000 V 1. Conductor copper, solid or multiwire, round- or sector-shaped, class 1 or 2 as per IEC Insulation PVC. Insulated multiconductor cable conductors carry identification coloring. Neutral conductor insulation is blue. Grounding conductor insulation is in two colors (yellow-green). 3. Twisting Insulated conductors of Two-, three, four- and five conductor cables are twisted. Two conductor cables feature conductors of the same area. Three, four- and five conductor cables feature all the conductors of the same area or one conductor (ground or neutral one) of a smaller area. 4. Filling is of PVC or crude rubber compound for VVzB and VVzBG cables. 5. Jacket - PVC Protective layer: type B. For VVB cables is applied as follows: -Bitumen treated creped paper or fabric bedding; - two carbon steel armor tapes whereas the upper tape cover the gaps in between the turns of the lower one -outer bitumen layer, saturated cable/glass yarn, bitumen or calcium carbonate. Type B. For VVBG cables is applied as follows: - Bitumen treated creped paper or fabric bedding - two carbon steel armor tapes covered with bitumen and calcium carbonate. Operating temperature range С to +50 С Relative humidity of air at temperatures of up to 35 C... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Minimum bending radius when laid outer diameters Rated frequency...50 Hz AC testing voltage 50 Hz for voltage of 0.66 KV... 3KV for voltage of 1 KV KV Continuously permissible conductor operating heating temperature C Construction lengths for main conductor areas: 1.5 to m 25 to m 95 or greater m Guarantee service life...5 years from putting into operation Service life...30 years of 1 km of cable, kg 660 V 1000 V 660 V 1000 V VVB round-shaped conductor cables of 1 km of cable, kg 660 V 1000 V 660 V 1000 V of 1 km of cable, kg 660 V 1000 V 660 V 1000 V VVB sector-shaped conductor cables VVBG round-shaped conductor cables of 1 km of cable, kg 660 V 1000 V 660 V 1000 V VVBG sector-shaped conductor cables of 1 km of cable, kg 660 V 1000 V 660 V 1000 V VVzBG round-shaped conductor cables VVzBG sector-shaped conductor cables J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 23

13 24 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n The cables are intended for transmitting and distributing electric power in fixed installations rated for nominal alternating current voltages of 0.66 KV and 1 KV 50 Hz. Single conductor cables are used in DC voltage networks. AVVB cables are meant for burying (in trenches), if the cable is not exposed to considerable stretching effects. AVVBG cables are meant for laying indoors in ducts and tunnels, if the cable is not exposed to considerable stretching effects. PVC sheathed bitumen & calcium carbonate treated glass yarn served bitumen saturated paper bedded PVC filled PVC insulated aluminum conductor power cables AVVB, AVVBG rated for 660, 1000 V PVC sheathed bitumen & calcium carbonate treated glass yarn served bitumen saturated paper bedded PVC insulated aluminum conductor power cables AVVzB, AVVzBG rated for 660, 1000 V 1. Conductor aluminum, solid or multiwire, round- or sector-shaped, class 1 or 2 as per IEC Insulation PVC. Insulated multiconductor cable conductors carry identification coloring. Neutral conductor insulation is blue. Grounding conductor insulation is in two colors (yellow-green). 3. Twisting Insulated conductors of Two-, three, four- and five conductor cables are twisted. Two conductor cables feature conductors of the same area. Three, four- and five conductor cables feature all the conductors of the same area or one conductor (ground or neutral one) of a smaller area. 4. Filling is of PVC or crude rubber compound for AVVzB and AVVzBG cables. 5. Jacket - PVC Protective layer: type B. For AVVB cables is applied as follows: - Bitumen treated creped paper or fabric bedding; - two carbon steel armor tapes whereas the upper tape cover the gaps in between the turns of the lower one - outer bitumen layer, saturated cable/glass yarn, bitumen or calcium carbonate. Type B. For AVVBG cables is applied as follows: - Bitumen treated creped paper or fabric bedding -two carbon steel armor tapes covered with bitumen and calcium carbonate. Operating temperature range С to +50 С Relative humidity of air at temperatures of up to 35 C... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Minimum bending radius when laid outer diameters Rated frequency...50 Hz AC testing voltage 50 Hz for voltage of 0.66 KV... 3KV for voltage of 1 KV KV Continuously permissible conductor operating heating temperature C Construction lengths for main conductor areas: 1.6 to m 25 to m 95 or greater m Guarantee service life...5 years from putting into operation Service life years of 1 km of cable, kg 660 V 1000 V 660 V 1000 V AVVB round-shaped conductor cables AVVB sector-shaped conductor cables of 1 km of cable, kg 660 V 1000 V 660 V 1000 V VVBG round-shaped conductor cables J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 25

14 26 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n HL control cables are intended for for transmitting and distributing electric power in fixed installations rated for AC voltages of 660 V and 1000 V 50 Hz within the ambient temperature range of +40 C to 60 C VVG-HL; VVGz-HL - NYY-J, NYY-O cold resistant; VBbShv-HL - Cu/PVC/STA/PVC cold resistant; AVBbShv-HL - AI/PVC/STA/PVC cold resistant IEC , IEC Category A VVGng-LS, AVVGng-LS Flame-retadant low smoke cables are intended for distributing electric power in fixed installations rated for nominal alternating current voltages of 0.66 KV and 1 KV 50 Hz. They are meant for industrial application and nuclear power plants when supplied to domestic customers or abroad. Cables are meant for use within cable trestles and rooms as well as in power plant units2 class 2< 3 and 4 as per classification OPB-88/97 (PNAE G ). VVGng cables are flame-retadant if laid in bunches. The power cable construction can include a positive conductor in form of a coon screen applied over the main phase conductors. Cold resistant power cables VVG-HL,VVGz-HL,VBbSHv-HL,VVB-HL,VVBG-HL АVVG-HL,АVVGz-HL,АVBbSHv-HL,АVVB-HL,АVVBG-HL The main feature of these cables is the materials, which are used in their manufacture, allowing them to stand out to the effects of low temperatures. Cables are resistant to low ambient temperatures of up to -60 C Cables are resistant to ambient temperature changes between 60 C and+40 C Cable guarantee service life... 3 years from the day of putting into operation but not later than 6 months from the manufacture Flame-retadant PVC sheathed and insulated power copper/aluminum cables (LS means Low Smoke) VVGng-LS, АVVGng-LS rated for 660, 1000 V 1. Conductor copper (VVGng-LS) or aluminum (АVVGng-LS), solid or multiwire, round- or sectorshaped, class 1 or 2 class as per IEC Insulation flame-retadant PVC. Insulated multiconductor cable conductors carry identification coloring. Neutral conductor insulation is blue. Grounding conductor insulation is in two colors (yellowgreen). 3. Twisting Insulated conductors of two-, three- and four- conductor cables are twisted. Two- and three conductor cables feature conductors of the same area. Four conductor cables feature all the conductors of the same area or one conductor (ground or neutral one ) of a smaller area. 4. Inner extruded layer applied over flame-retadant PVC insulated conductors to fill the gaps between the conductors. Inner layer thickness shall account for at least 0.3. It is allowed to produce sectorshaped conductor cables without inner layer while twisted insulated conductors shall be taped with PE tape or thermoset film with overlapping. 4. Jacket flame-retadant PVC, For cables with round-shaped conductor area up to 16 2 it is allowed to apply an outer jacket while filling the gaps between the conductors. Inner extruded layer shall not be applied in this case. of 1 km of cable, kg 660 V 1000 V 660 V 1000 V VVGng-LS round-shaped core cables of 1 km of cable, kg 660 V 1000 V 660 V 1000 V VVGng-LS sector-shaped core cables AVVGng-LS round-shaped core cables of 1 km of cable, kg 660 V 1000 V 660 V 1000 V AVVGng-LS sector-shaped core cables Operating temperature range С to +50 С Relative humidity of air... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Minimum bending radius when laid: Single conductor cables outer diameters Multiconductor cables outer diameters Continuously permissible conductor operating heating temperature C Construction lengths for main conductor areas: 1.7 to m 25 to m 95 or greater m Guarantee service life... 5 years from the day of putting into operation but not later than 6 months from the manufacture Service life years J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 27

15 28 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n Flame-retadant low smoke cables are intended for distributing electric power in fixed installations rated for nominal alternating current voltages of 0.66 KV and 1 KV 50 Hz. They are meant for industrial application and nuclear power plants when supplied to domestic customers or abroad. Cables are meant for use within cable trestles and rooms as well as in power plant units2 class 2, 3 and 4 as per classification OPB-88/97 (PNAE G ). The cables are flame-retadant if laid in bunches. VBbShvng-LS - Cu/LSOH/STA/LSOH, AVBbShvng-LS - AI/LSOH/STA/LSOH IEC Category A Flame-retadant PVC sheathed and insulated armored copper/aluminum conductor power cables (LS in the name of cable means Low Smoke) VBbShvng-LS, АVBbShvng-LS rated for 660, 1000 V 1. Conductor copper (VBbShvng-LS) or aluminum (АVBbShvng -LS), solid or multiwire, round- or sector-shaped, class 1 or 2 as per IEC Insulation Flame-retadant PVC. Insulated multiconductor cable conductors carry identification coloring. Neutral conductor insulation is blue. Grounding conductor insulation is in two colors (yellowgreen). 3. Twisting Insulated conductors of Two-, three and four conductor cables are twisted. Two and three conductor cables feature conductors of the same area. Four conductor cables feature all the conductors of the same area or one conductor (ground or neutral one) of a smaller area. 4. Inner extruded layer applied over flame-retadant PVC insulated conductors to fill the gaps between the conductors. Inner layer thickness shall account for at least Armoring two steel armor tapes applied with the upper tape covering the gaps in between the lower tape turns. Protective jacket in flame-retadant PVC. Operating temperature range С to +50 С Relative humidity of air... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Minimum bending radius when laid: Single conductor cables outer diameters Multiconductor cables outer diameters Continuously permissible conductor operating heating temperature...70 C Maximum flame-retadant cable conductor temperature in case of short circuit C Construction lengths for main conductor areas: 1.5 to m 25 to m 95 or greater m Guarantee service life... 5 years from the day of putting into operation but not later than 6 months from the manufacture Service life...30 years of 1 km of cable, kg 660 V 1000 V 660 V 1000 V VBbShvng -LS round core cables VBbShvng-LS sector shaped core cables АVBShvng -LS round core cables of 1 km of cable, kg 660 V 1000 V 660 V 1000 V АVBShvng LS sector shaped core cables J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 29

16 30 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n The cables are intended for transmitting and distributing electric power in fixed installations rated for nominal alternating current voltages of 0.66 KV and 1 KV with frequencies of up to 100 Hz. VVG and AVVG cables are meant for laying inside both dry and wet industrial premises on special trestles, in assemblies as well as for laying outdoors. Cables are not recoended for burying in trenches. Cables are flame-retadant if laid singly. VBbShv and AVBbShv cables are meant for burying (in trenches), in premises, tunnels, ducts, shafrs (except for laying in assemblies) as well as for laying outdoors if the cable is not exposed to considerable stretching effects, however, in presense of danger of mechanical damage during the operation. Cables are flame-retadant if laid singly. Flame-retadant and low smoke VVng-LS, AVVng- LS, VBbShvng-LS and AVBbShvng-LS cables are meant for industrial and nuclear power plant applications when supplied to the domestic market and abroad. Cables are intended fo be operated in cable works and premises as well as for the applications in nuclear power plant units class 2, 3 and 4 as per classification OPB-88/97 (PNAE G ). Cables are flame-retadant if laid in bunches. VVG - NYY-J, NYY-O; VBbShv - Cu/PVC/STA/PVC; VBbShvng-LS Cu/LSON/STA/LSON, AVVG - NAYY-J, NAYY-O; AVBbShv - AI/PVC/STA/PVC; AVBbShvng-LS - AI/LSOH/STA/LSOH PVC insulated five conductor power cables rated for 660 and 1000 V VVG, VBbShv, VVng-LS, VBbShvng-LS, AVVG, AVBbShv, AVVng-LS, AVBbShvng-LS (LS in the name of cable means Low Smoke) 1. Conductor copper (VBbShvng-LS) or aluminum (АVBbShvng -LS), solid or multiwire, round- or sectorshaped, class 1 or 2 as per IEC in accordance with the table below: Nominal area Conductor designation Round-shaped Sector-shaped Copper Aluminum Copper Aluminum Solid Multiwire Insulation PVC for AVVG, VVG, AVBbShv and VBbShv, Flame-retadant PVC for AVVng-LS, VVng-LS, AVBbShvng-LS and VBbShvng-LS. Insulated multiconductor cable conductors carry identification coloring. Neutral conductor insulation is blue. Grounding conductor insulation (PE, PEN) is in two colors (yellow-green). The identification coloring of the other conductors is either solid or in form of longitudinal stripes of at least Twisting Insulated conductors are twisted. Cables are of five conductors. Round-shaped conductors are twisted around a mandrel made of the sheathing PVC. Sector-shaped conductor cables have polypropylene binding tape applied around twisted conductors. Also allowed is the application of a central sheathing or insulation material filler in between the conductors. For VVG, AVVG, AVVng-LS and VVng-LS cables 4. Filling for round-shaped core cables such as VVG and AVVG, it is extruded from calcium carbonate filled rubber compound or similar material to form a round section. For AVVng-LS and VVng-LS cables it is extruded from flameretadant PVC or flame-retadant crude rubber 0.5 thick (reference value). Sector-shaped core cables come without filling. 5. Jacket PVC applied over the filling or binder for VVG and AVVG cables and flame-retadant PVC for AVVng-LS and VVng-LS cables covers For VBbShv, AVBbShv, AVBbShvng-LS and VBbShvng- LS cables 4. Girth insulation PVC applied over twisted round-shaped insulated cores or binding tape at least 0.9 thick for VBbShv, AVBbShv cables and flame-retadant PVC for AVBbShvng-LS and VBbShvng-LS cables 5. Protecting armoring - two galvinized steel armor tapes 0.3 or 0.5 thick respectively whereas the upper tape cover the gaps in between the turns of the lower one - Protective jacket for VBbShv, AVBbShv cables is from PVC and AVBbShvng-LS and VBbShvng-LS cables is from flame-retadant PVC. Operating temperature range for AVVG, VVG, AVBbShv and VBbShv cables С to +50 С Operating temperature range for AVVng-LS, VVng-LS, VBbShvng-LS and AVBbShvng-LS cables С to +50 С Relative humidity of air at temperatures of up to 35 C... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Minimum bending radius when laid outer diameters Rated frequency...50 Hz AC testing voltage 50 Hz KV Continuously permissible conductor operating heating temperature C Construction lengths for main conductor areas: 1.8 to m 25 to m 95 or greater m Guarantee service life... 5 years from putting into operation but not later than 6 months from the manufacture Service life years of 1 km of cable, kg VVG round-shaped core cables VVG sector-shaped core cables AVVG round-shaped core cables AVVG sector-shaped core cables VBbShv round-shaped core cables VBbShv sector-shaped core cables AVBbShv round-shaped core cables AVBbShv sector-shaped core cables VVGng-LS round-shaped core cables of 1 km of cable, kg VVGng-LS sector-shaped core cables AVVGng-LS round-shaped core cables AVVGng-LS sector-shaped core cables VBbShvng LS round-shaped core cables VBbShvng LS sector-shaped core cables AVBbShvng LS round-shaped core cables AVBbShvng LS sector-shaped core cables J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 31

17 32 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n These cables are intended for fixed installation of power supply and control circuits in machines and gears rated for alternating current voltages of 0.6 and 1 KV up to 60 Hz. Cables can be operated with direct current voltages 1000 and 1500 V They are also meant for fixed installation with bending radius not less than five outer diameters of cable. Cables are not recoended for burying in trenches. KGVV cables are flame-retadant if laid individually. КGVVng cables are flame-retadant if laid in bunches. Cables that feature a neutral conductor have n in their ID. EWK also manufactures KGVV-P and KGVVng-P two and three core cables. Number and nominal area of conductors are in accordance with those given in the tables: Nominal area of main conductors, Number of conductors Rated voltage, V 660 V 1000 V и и , 19, 27, Flexible PVC sheathed and insulated copper core cables (ng flame-retadant) КGVV, КGVVng rated for 660 and 1000 V 1. Conductor copper, multiwire, round--shaped, nominal area up to and including 10 4 or 5 class, nominal area up to 16 and greater 3,4 and 5 as per IEC Insulation PVC. Insulated conductors of cables of up to and including 5 conductors carry identification coloring. Neutral conductor insulation is blue. Grounding conductor insulation is in two colors (yellow-green). Cables of 7 or more conductors have a count and guidance conductor in each lay different in color from each other and the rest of conductors. 3. Twisting Insulated conductors are twisted with concentric lays. Four-, and five- conductor cablings can be twisted around a PVC insulated core. Three and four conductor cables feature all the conductors of the same area or one conductor (ground or neutral one ) of a smaller area. The cables can have a ground conductor with a nominal area equal to that of a main conductor. 4. Jacket PVC, КGVVng cables are sheathed with lameretardant PVC. Operating temperature range С to +50 С Relative humidity of air... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Minimum bending radius when laid: VVG single conductor cables... 5 outer diameters Rated frequency...up to 60 Hz Testing alternating current voltage 50 Hz (test duration makes 10 min) For 0.66 KV... 3 KV For 1 KV KV Continuously permissible conductor operating heating temperature C Construction length at least m Guarantee service life... 5 years from the day of putting into operation but not later than 6 months from the manufacture of 1 km of cable, kg 660 V 1000 V 660 V 1000 V KGVVGng cables of 1 km of cable, kg 660 V 1000 V 660 V 1000 V of 1 km of cable, kg 660 V 1000 V 660 V 1000 V of 1 km of cable, kg 660 V 1000 V 660 V 1000 V KGVV cables of 1 km of cable, kg 660 V 1000 V 660 V 1000 V of 1 km of cable, kg 660 V 1000 V 660 V 1000 V J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 33

18 34 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n Flexible PVC sheathed screened PVC insulated copper core cables (ng flame-retadant) КGVEV, КGVEVng rated for 660 and 1000 V PVC insulated and sheathed crude rubber filled power cables NYM-J, NYM-O rated for 300/500 V. These cables are intended for fixed installation of power supply and control circuits in machines and gears rated for alternating current voltages of 0.6 and 1 KV up to 60 Hz. Cables can be operated with direct current voltages 1000 and 1500 V respectively. They are also meant for fixed connections between electric motors and frequency converters. Cables are not recoended for burying in trenches. KGVEV cables are flame-retadant if laid individually. КGVEVng cables are flame-retadant if laid in bunches. Cables that feature a neutral conductor have n in their ID. 1. Conductor copper, multiwire, round--shaped, nominal area up to and including 10 4 or 5 class, nominal area up to 16 and greater 3,4 and 5 as per IEC Insulation PVC. Insulated conductors of cables of up to and including 5 conductors carry identification coloring. Neutral conductor insulation is blue. Grounding conductor insulation is in two colors (yellow-green). Cables of 7 or more conductors have a count and guidance conductor in each lay different in color from each other and the rest of conductors. 3. Twisting Insulated conductors are twisted with concentric lays. Four-, and five- conductor cablings can be twisted around a PVC insulated core. Three and four conductor cables feature all the conductors of the same area or one conductor (ground or neutral one ) of a smaller area.the cables can have a ground conductor with a nominal area equal to that of a main conductor. 4. Screen over twisted conductors with copper wires of up to 0.3 of diameter in form of braiding with density of at least 70%. 5. Jacket PVC, КGVEVng cables are sheathed with flame-retadant PVC. These cables are designed for transferring and distributing electricity within the fixed installations rated for voltage of 0.66 кva 50 Hz. They are intended for laying both in dry and wet premises on special cable trestles, within assemblies within industrial and residential buildings and works. They are used for power supply of electric installations where it is required that cables be sealed when entered. It is not recoended that cables be buried (in trenches). Cables can be used for laying power and lighting line in explosion danger areas class В16, В1g and Вpa, as well as for lighting networks in explosion danger areas class В1a. 1. Conductor - copper, round, 1 and 2 class as per IEC Insulation - PVC. Insulated conductors carry solid color identification in accordance with colors given in the table below: Number of conductors NYM-J cables fitted with yellow-green grounding conductor NYM-O cables 1 Black or yellow-green 2 Black, blue 3 yellow-green, black, blue Black, blue, brown 4 yellow-green, black, blue, brown Black, blue, brown, black 5 yellow-green, black, blue, brown, black Black, blue, brown, black, black 3. Twisting insulated conductors of same area of two, three, four or five conductor cables are twisted. 4. Girth insulation of crude rubber compound. NYM single conductor cables come without girth insulation. 5. Jacket of gray PVC. Number and nominal area of conductors are in accordance with those given in the tables: Nominal area of main conductors, Number of conductors Rated voltage, V 660 V 1000 V and , 19, 27, Operating temperature range С to +50 С Relative humidity of air... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Minimum bending radius when laid: VVG single conductor cables... 5 outer diameters Rated frequency...up to 60 Hz Testing alternating current voltage 50 Hz (test duration makes 10 min) For 0.66 KV... 3 KV For 1 KV KV Continuously permissible conductor operating heating temperature C Construction length at least m Guarantee service life... 5 years from the day of putting into operation but not later than 6 months from the manufacture Operating temperature range -30 С to +50 С Relative air humidity at temperatures of up to +35 С up to 98% Laying and installation of cables without preheating shall be carried out at temperatures not lower than С Minimum bending radius when laying - at least 7.5 outer diameters Rated frequency Hz Alternating testing voltage 50 Hz: кv Continuously permissible cable conductor heating temperature during operation: С Construction cable length...at least 50 m Service life...30 years of 1 km of cable, kg 660 V 1000 V 660 V 1000 V KGVEV cables of 1 km of cable, kg 660 V 1000 V 660 V 1000 V of 1 km of cable, kg 660 V 1000 V 660 V 1000 V Outer diameter, Weight of 1 km of cable, kg NYM-O cables Outer diameter, Weight of 1 km of cable, kg NYM-O and NYM-J cables Outer diameter, Weight of 1 km of cable, kg J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 35

19 36 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n These cables are designed for transferring and distributing electricity within the fixed installations rated for AC voltages of 0.6/1 кv up to 50 Hz. They are intended for laying both in the open air, underground, indoors and in cable ducts. Cables are flame-retadant if laid singly. Cables can be used together with VVG and VVGz cables rated for 1 kv to GOST Cables correspond to NYY and NAYY cables to German standards DIN VDE 0276 ч.603 и DIN VDE 0276 p.627 as regards their assembly, technical details and performance. PVC insulated and sheathed copper conductor power cables NYY-J, NYY-O 0,6;1 kv PVC insulated and sheathed aluminum conductor power cables, fitted with ground conductor NАYY-J, NАYY-O 0,6;1 kv 1. Conductor round- or sector-shaped copper (for NYY-J, NYY-O) or aluminum (for NАYY-J, NАYY-O), solid or multiwire 1 or 2 class to IEC Conductor 50 2 of area or greater shall be compacted. 2. Insulation PVC. Insulated conductors carry solid color identification in accordance with colors given in the table below. For single conductor cables a conductor carries yellow-green or black ID insulation coloring. For NYY-O and NАYY-O cables the smaller area conductor shall be blue. For NYY cables with a number of conductors of 7 or greater the insulated conductors shall carry digital marks. For NYY-J cables a ground conductor shall be found in the outer layer. Number of conductors NYM-J cables fitted with yellow-green grounding conductor NYM-O cables 2 Yellow-green, black* black, blue 3 Yellow-green, black, blue Black, blue, brown 4 Yellow-green, black, blue, brown Black, blue, brown, black 5 Yellow-green, black, blue, brown, black Black, blue, brown, black, black * This is two color design for copper conductor cables with a nominal area of over 10 and for aluminum conductor cables with a nominal area of over 16 3.Cabling insulated conductors of three, four and five conductor cables are twisted to form a core around a PVC or crude rubber cord. 4. Girth insulation crude rubber compound. 5.Sheath PVC. Operating temperature range...between -50 С and +50 С Relative air humidity at temperatures of up to +35 С up to 98% Continuously permissible cable conductor heating temperature during operation: С Construction cable length for main conductor areas: 1,5 to m 25 to m 95 and greater m Guarantee service life... 5 years (from putting the cables into operation but not later than from the date of manufacture) Service life...30 years Number and nominal areas (conductor assembly*) for the following cable types Insulation thickness, Sheath thickness, Outer diameter of cable, NYY-O, NYY-J NAYY-O, NAYY-J Nomin. Minimum Nomin. Minimum Nomin. Minimum 1 1,5(RE)** (RE)** 1 2.5(RE)** (RE)-** 1 4(RE)** (RE)** 1 6(RE)** (RE) (RE) (RE) (RE) (RE) (RE) (RE) (RM) (RM) (RM) (RM) (RM) (RM) (RM) (RE)** (RE)** 2 2.5(RE)** (RE)** 2 4(RE)** (RE)** 2 6(RE)** Number and nominal areas (conductor assembly*) for the following cable types Insulation thickness, Sheath thickness, Outer diameter of cable, NYY-O, NYY-J NAYY-O, NAYY-J Nomin. Minimum Nomin. Minimum Nomin. Minimum 2 10(RE)** 2 10(RE)** (RE)** 2 16(RE)** (RM)** 2 25(RE)** (RM)** 2 35(RE)** (RM)** 2 50(RM)** (RE)** (RE)** 3 2.5(RE)** (RE)** 3 4(RE)** (RE)** 3 6(RE)** (RE)** 3 10(RE)** (RE) (RM)** 3 25(RE)** (RM)** 3 35(RE)** (SM)** 3 50(SM**) (SM)** 3 70(SM)** (SM)** 3 95(SM)** (SM)** 3 120(SM)** (SM)** 3 150(SM)** (SM)** 3 185(SM)** (SM)** 3 240(SM)** (RE)+1 1.5(RE)** - 0.8/ / (RE)+1 2.5(RE)** 3 4(RE)+1 2.5(RE)** 1.0/ / (RE)+1 4(RE)** 3 6(RE)+1 4(RE)** 1.0/ / (RE)+1 6(RE)** 3 10(RE)+1 6(RE)** 1.0/ / (RE)+1 10(RE)** 3 16(RE)+1 10(RE)** 1.0/ / (RM)+1 16(RE) - 1.2/ / (SM)+1 16(RE) - 1.2/ / (SM)+1 25(RM) - 1.4/ / (SM)+1 35(SM) - 1.4/ / (SM)+1 50(SM) - 1.6/ / (SM)+1 70(SM) - 1.6/ / (SM)+1 70(SM) - 1.8/ / (SM)+1 95(SM) - 2.0/ / (SM)+1 120(SM) - 2.2/ / (RE)** (RE)** 4 2.5(RE)** (RE) (RE) (RE) (RE) (RM)** 4 25(RE) (RE) (RM)** (RE) (SM)** (SM)** 4 70(SM)** (SM)** 4 95(SM)** (SM)** 4 120(SM)** (SM)** 4 150(SM)** (SM)** 4 185(SM)** (SM)** 4 240(SM)** (RE)** (RE)** 5 2.5(RE)** (RE) 5 4(RE)** (RE) 5 6(RE)** (RE) 5 10(RE)** (RE) 5 16(RE)** (RM)** 5 25(RE)** (RE) (RE) (RE) (RE) (RE) (RE) (RE) (RE) (RE) (RE) J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 37

20 38 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n Number and nominal areas (conductor assembly*) for the following cable types Insulation thickness, Sheath thickness, Outer diameter of cable, NYY-O, NYY-J NAYY-O, NAYY-J Nomin. Minimum Nomin. Minimum Nomin. Minimum (RE) (RE) (RE) (RE) Flame-retadant FIRE RESISTANT LOW SMOKE COPPER CONDUCTOR POWER CABLES VVGng-FRLS, VVGEng -FRLS Calculated outer diameter of of 1 km of Number and nominal areas of cable, cable, kg conductors, NYY-O, NYY-J NAYY-O, NAYY-J NYY-O, NYY-J NAYY-O, NAYY-J 1 1,5 6,8-67,0-1 2,5 7,4 7,4 83,5 68, ,7 8, , ,3 9, ,5 9, ,9 10, ,5 12, ,6 13, ,5 15, ,0 17, ,3 19, ,8 20, ,0 23, ,0 25, ,9 27, , , , ,5 11, ,5 12,9 12, ,7 14, ,7 15, ,3 17, ,7 19, ,8 23, ,8 25, ,8 28, ,5 12, ,5 12,9 12, ,7 14, ,8 15, ,5 17, ,5 19, ,2 22, ,4 24, ,9 28, ,5 32, ,6 36, ,4 39, ,7 43, ,0 47, ,9 53, , ,4 15, ,0 17, ,0 18, *R round-shaped conductor, S sector-shaped conductor, Е solid conductor, М multiwire conductor **Can be manufactured on a customer s request. In this case conductor assembly, minimum and maximum overall dimensions shall be agreed upon when the order is placed. Calculated outer diameter of of 1 km of Number and nominal areas of cable, cable, kg conductors, NYY-O, NYY-J NAYY-O, NAYY-J NYY-O, NYY-J NAYY-O, NAYY-J ,7 26, ,5 31, ,7 34, ,2 39, ,8 42, ,2 46, ,6 50, ,8 56, ,5 12, ,7 13, ,8 15, ,0 17, ,0 18, ,2 21, ,4 24, ,0 27, , ,9 37, ,4 40, ,0 44, ,6 47, ,8 51, ,2 58, ,5 13, ,7 14, ,1 17, ,4 18, ,6 20, ,1 23, ,9 27, ,5 14, ,5 17, ,5 18, ,5 18, ,5 20, ,5 23, ,5 24, ,5 15,7 15, ,5 19,1 19, ,5 19,6 19, ,5 20,5 20, ,5 22,5 22, ,5 25,8 25, ,5 27,2 27, The above cables are intended for transmission and distribution of electricity and electric signals in fixed electric installations rated for alternate voltages of up to 1000V at frequencies of up to 100Hz and 1000V DC. Cable type Nominal cross-section of VVGng-FRLS VVGEng-FRLS conductors, Outer diameter Weight Outer diameter Weight Conductor: copper, solid or multiwire 2. Two mica tapes with a nominal thickness of 0.12 are applied over conductors. 3. Conductors wrapped with mica tapes are insulated with flame-retadant PVC. 4. For multiconductor cables insulated conductors are twisted round a core extruded of the outer sheath material. One or two plastic binder tapes with minimum thickness of 10 with a gap exceeding the tape width can be applied over the twisted sector-shaped conductors. 5. An inner extruded flame-retadant PVC sheath is applied over the twisted conductors for VVGEng-FRLS cable. 6. A copper foil/tape(copper wire layer bound with copper tapes) screen is applied over the inner sheath for VVGEng-FRLS cable. 7.The outer jacket is of flame-retadant PVC. Permissible cable conductor heating temperature during the operation maximum 70 С (maximum 90 С for small-sized cables). Installation without preheating at temperatures not lower than -15 С Maximum flameretardance cable temperature in case of short circuit not greater than 400 С Cables shall be flame-retadant when tested in groups as per IEC Cable overload operation duration: maximum 8 h a day and maximum 1000 h throughout the service life. Cable service life:... minimum 30 years Storage life in sheltered rooms: years, storage life on open grounds: maximum 2 years. Power cable guarantee service life:... 5 years Service life of control, small-sized, control & regulation cables:... 3 years. Cable type Nominal cross-section of VVGng-FRLS VVGEng-FRLS conductors, Outer diameter Weight Outer diameter Weight Cable type Nominal cross-section of VVGng-FRLS VVGEng-FRLS conductors, Outer diameter Weight Outer diameter Weight J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 39

21 40 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n PVC insulated armored copper single core power cables (ng flame-retadant) VBbShng, AVBbShng rated for 3 kv PVC sheathed copper conductor power cables (ng flame-retadant) VVG, VVGng rated for 6 kv The cables are intended for transmitting and distributing electric power in DC voltage networks rated for 3KV 50 Hz. They are meant for burying (in trenches), indoors, in tunnels, ducts, shafrs (except for laying in assemblies) as well as outdoors if the cable is not exposed to considerable stretching effects while there is a risk of mechanical damages during its operation. Cables are flame-retadant if laid in bunches. VBbShng - Cu/PVC/STA/PVC, AVBbShng - AI/PVC/STA/PVC IEC Category A 1. Conductor copper (VBbShng) or aluminum (AVBbShng), multiwire, round-shaped, class 2, area range 240 to 625 as per IEC Insulation PVC. 3. Screen of two copper tapes of minimum nominal thickness of 0.1, the upper tape covering the gap between the edges of the lower one or two copper tapes with minimum thickness of 0.08 with overlapping or a screen of a corrugated copper tape applied longitudinally with minimum nominal thickness of Isolator insulation PVC at least 0.9 thick or done by applying plastic tapes with minimum nominal thickness of Protective armoring BbShng type - two galvinized steel armor tapes 0.3 or 0.5 thick respectively whereas the upper tape covers the gaps in between the turns of the lower one C. - Protective jacket is from flame-retadant PVC. Operating temperature range С to +50 С Relative humidity of air at temperatures of up to 35 oc... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than...15 C Minimum bending radius when laid outer diameters Continuously permissible conductor operating heating temperature С Construction lengths at least m Guarantee service life...5 years from putting into operation Service life years The cables are intended for transmitting and distributing electric power in fixed installations rated for nominal alternating current voltages of 6 KV 50 Hz. The cables are meant for laying inside both dry and wet industrial premises on special trestles, in assemblies as well as for laying outdoors. The cables are not recoended for burying in trenches. VVG Cables are flame-retadant if laid singly. VVGng cables are flame-retadant if laid in bunches. VVG IEC , IEC VVGng IEC , IEC Category A 1. Conductor copper, multiwire, round- or sector-shaped, 2 class as per IEC Insulation PVC. Insulated multiconductor cable conductors carry identification coloring. Nominal insulation thickness is equal to Cables are only made of three conductors. 2. Insulation PVC.Insulated conductors of cables of up to and including 5 conductors carry identification coloring. Neutral conductor insulation is blue. Grounding conductor insulation is in two colors (yellow-green). Cables of 7 or more conductors have a count and guidance conductor in each lay different in color from each other and the rest of conductors. 3.Cables are only made of three conductors. 4. Twisting Insulated conductors are twisted. 5. Inner layer extruded from rubber compound while filling the gaps betwen conductors, for VVGng extruded from flame-retadant rubber compound. 6. Girth insulation PVC with a minimum thickness of 0.9. for VVGng extruded from flame-retadant PVC. 7. Conductive screen made by aplying a tape made from conductive rubbered fabric with a nominal thicknes of 0.3 with overlapping or two conductive cable paper tapes with a nominal thickness of 0.12 with a gap. 8. Metallic screen of two copper tapes or foil of minimum thickness of 0.06 with a gap. 9. Isolator two polyethleneterephtalate tapes, thermoset web or similar with overlapping. 10. Jacket - PVC, for VVGng extruded from flame-retadant PVC. Operating temperature range С to +50 С Relative humidity of air... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Minimum bending radius when laid outer diameters Rated frequency...50 Hz Testing alternating current voltage 50 Hz (test duration is 10 minutes...15 KV Cables shall withstand AC voltage test during 4 hours KV 50 Hz Continuously permissible conductor operating heating temperature C Construction lengths for main conductor areas: 16 to m 95 to m 150 or greater m Guarantee service life... 5 years from the day of putting into operation but not later than 6 months from the manufacture Service life years Number and nominal area of conductor, Maximum overall diameter, Weight of 1 km of cable, kg AVVG cables Number and nominal area of conductor, Maximum overall diameter, Weight of 1 km of cable, kg AVVGng cables J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 41

22 42 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n PVC sheathed aluminum conductor power cables (ng flame-retadant) AVVG, AVVGng rated for 6 kv PVC sheathed armored copper conductor power cables VBbShv rated for 6 kv Flame-retadant. PVC sheathed armored copper conductor power cables VBbShvng rated for 6 kv The cables are intended for transmitting and distributing electric power in fixed installations rated for nominal alternating current voltages of 6 KV 50 Hz. The cables are meant for laying inside both dry and wet industrial premises on special trestles, in assemblies as well as for laying outdoors. The cables are not recoended for burying in trenches. AVVG Cables are flame-retadant if laid singly. AVVGng cables are flame-retadant if laid in bunches. AVVG - IEC , IEC AVVGng - IEC Category A 1. Conductor aluminum, single or multiwire, round- or sector-shaped, class 2 as per IEC Insulation PVC. Insulated multiconductor cable conductors carry identification coloring. Nominal insulation thickness is equal to Cables are only made of three conductors. 4. Twisting Insulated conductors are twisted. 5. Inner layer extruded from rubber compound while filling the gaps betwen conductors, for AVVGng extruded from flame-retadant rubber compound. 6. Girth insulation PVC with a minimum thickness of 0.9. for AVVGng extruded from flameretadant PVC. 7. Conductive screen made by aplying a tape made from conductive rubbered fabric with a nominal thicknes of 0.3 with overlapping or two conductive cable paper tapes with a nominal thickness of 0.12 with a gap. 8. Metallic screen of two copper tapes or foil of minimum thickness of 0.06 with a gap. 9. Isolator two polyethleneterephtalate tapes, thermoset web or similar with overlapping. 10. Jacket - PVC, for AVVGng extruded from flame-retadant PVC. Operating temperature range...50 С to +50 С Relative humidity of air... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Minimum bending radius when laid outer diameters Rated frequency...50 Hz Testing alternating current voltage 50 Hz (test duration is 10 minutes...15 KV Cables shall withstand AC voltage test during 4 hours KV Continuously permissible conductor operating heating temperature C Construction lengths for main conductor areas: 17 to m 95 to m 150 or greater m Guarantee service life... 5 years from the day of putting into operation but not later than 6 months from the manufacture Service life years Number and nominal area of conductor, Maximum overall diameter, Weight of 1 km of cable, kg VVG cables Number and nominal area of conductor, Maximum overall diameter, Weight of 1 km of cable, kg VVGng cables The cables are intended for transmitting and distributing electric power in fixed installations rated for nominal alternating current voltages of 6 KV 50 Hz. They are meant for burying (in trenches), indoors, in tunnels, ducts, mines (except for laying in assemblies) as well as outdoors if the cable is not exposed to considerable stretching effects while there is a risk of mechanical damages during its operation. VBbShv cables are flame-retadant if laid singly. VBbShvng cables are flame-retadant if laid in bunches. VBbShv - Cu/PVC/STA/PVC 6000 V, IEC , IEC VBbShvng - Cu/PVC/STA/PVC 6000 V, IEC Category A 1. Conductor copper, multiwire, round- or sector-shaped, class 2 as per IEC Insulation PVC. Insulated multiconductor cable conductors carry identification coloring. Nominal insulation thickness is equal to Cables are only made of three conductors. 4. Twisting Insulated conductors are twisted. 5. Inner layer extruded from rubber compound while filling the gaps betwen conductors, for VBbShvng cables extruded from flame-retadant rubber compound. 6. Girth insulation PVC with a minimum thickness of 0.9. For VBbShvng extruded from flameretadant PVC. 7. Conductive screen made by aplying a tape made from conductive rubbered fabric with a nominal thicknes of 0.3 with overlapping or two conductive cable paper tapes with a nominal thickness of 0.12 with a gap. 8. Metallic screen of two copper tapes or foil of minimum thickness of 0.06 with a gap. 9. Isolator two polyethleneterephtalate tapes, thermoset web or similar with overlapping. For VBbShvng cables a flame-retadant PVC isolator layerwith a minimum thickness of 1.0 is applied over the taping. 10. Protective armoring BbShv type - two steel armor tapes whereas the upper tape cover the gaps in between the turns of the lower one. - Protective jacket is from flame-retadant PVC. For VBbShvng cables is from a flame-retadant PVC. Operating temperature range С to +50 С Relative humidity of air... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Minimum bending radius when laid outer diameters Rated frequency...50 Hz Testing alternating current voltage 50 Hz (test duration is 10 minutes...15 KV Cables shall withstand AC voltage test during 4 hours KV 50 Hz Continuously permissible conductor operating heating temperature C Construction lengths for main conductor areas: 16 to m 95 to m 150 or greater m Guarantee service life... 5 years from the day of putting into operation but not later than 6 months from the manufacture Service life years Number and nominal area of conductor, Maximum overall diameter, Weight of 1 km of cable, kg VBbShv cables Number and nominal area of conductor, Maximum overall diameter, Weight of 1 km of cable, kg VBbShvng cables J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 43

23 44 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n PVC sheathed armored aluminum conductor power cables AVBbShv rated for 6 kv Flame-retadant. PVC sheathed armored aluminum conductor power cables. AVBbShvng rated for 6 kv Flame-retadant. PVC sheathed armored copper/ aluminum conductor power cables (LS low smoke) VVGng-LS, AVVGng-LS rated for 6 kv The cables are intended for transmitting and distributing electric power in fixed installations rated for nominal alternating current voltages of 6 KV 50 Hz. They are meant for burying (in trenches), indoors, in tunnels, ducts, mines (except for laying in assemblies) as well as outdoors if the cable is not exposed to considerable stretching effects while there is a risk of mechanical damages during its operation. AVBbShv cables are flame-retadant if laid singly. AVBbShvng cables are flame-retadant if laid in bunches. 1. Conductor aluminum, single or multiwire, round- or sector-shaped, class 1 and 2 as per IEC Insulation PVC. Insulated multiconductor cable conductors carry identification coloring. Nominal insulation thickness is equal to Cables are only made of three conductors. 4. Twisting Insulated conductors are twisted. 5. Inner layer extruded from rubber compound while filling the gaps betwen conductors, for AVBbShvng cables extruded from flame-retadant rubber compound. 6. Girth insulation PVC with a minimum thickness of 0.9. for AVBbShvng extruded from flameretadant PVC. 7. Conductive screen made by aplying a tape made from conductive rubbered fabric with a nominal thicknes of 0.3 with overlapping or two conductive cable paper tapes with a nominal thickness of 0.12 with a gap. 8. Metallic screen of two copper tapes or foil of minimum thickness of 0.06 with a gap. 9. Isolator two polyethleneterephtalate tapes, thermoset web or similar with overlapping. For AVBbShvng cables a flame-retadant PVC isolator layer is applied over the taping. 10. Protective armoring BbShv type - two steel armor tapes whereas the upper tape cover the gaps in between the turns of the lower one. - Protective jacket is from flame-retadant PVC. For AVBbShvng cables is from a flame-retadant PVC. Flame-retadant low smoke cables are intended for transmitting and distributing electric power in fixed installations rated for nominal alternating current voltages of 6 KV 50 Hz. Cables are meant for industrial and nuclear power plant applications when supplied to the domestic market and abroad. Cables are intended fo be operated in cable works and premises as well as for the applications in nuclear power plant units class 2, 3 and 4 as per classification OPB-88/97 (PNAE G ). Cables are flame-retadant if laid in bunches. 1. Conductor copper (VVGng-LS), single or multiwire, round- or sector-shaped, class 1 and 2 as per IEC Insulation flame-retadant PVC. Insulated multiconductor cable conductors carry identification coloring. Nominal insulation thickness is equal to Cables are only made of three conductors. 4. Twisting Insulated conductors are twisted. 5. Filling flame-retadant rubber compound is applied around the twisted insulated conductor, filling the gaps between conductors or flame-retadant rubber compound when a girth insulation is applied while filling the gaps between conductors. 6. Girth insulation extruded from flame-retadant PVC. 7. Conductive screen made by aplying a tape made from conductive rubbered fabric with a nominal thicknes of 0.3 with overlapping or two conductive cable paper tapes with a nominal thickness of 0.12 with a gap. 8. Metallic screen of two copper tapes or foil of minimum thickness of 0.06 with a gap. Calculated screen area for cables with area of up to and including , upward of Isolator two polyethleneterephtalate tapes, thermoset web or similar with overlapping. For VBbShvng cables a flame-retadant PVC isolator layerwith a minimum thickness of 1.0 is applied over the taping. 10. Jacket - flame-retadant PVC. AVBbShv - AI/PVC/STA/PVC 6000 V, IEC , IEC AVBbShvng - AI/PVC/STA/PVC 6000 V, IEC , IEC Category A Operating temperature range С to +50 С Relative humidity of air... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Minimum bending radius when laid outer diameters Rated frequency...50 Hz Testing alternating current voltage 50 Hz (test duration is 10 minutes...15 KV Cables shall withstand AC voltage test during 4 hours KV 50 Hz Continuously permissible conductor operating heating temperature C Construction lengths for main conductor areas: 16 to m 95 to m 150 or greater m Guarantee service life... 5 years from the day of putting into operation but not later than 6 months from the manufacture Service life years Number and nominal area of conductor, Maximum overall diameter, Weight of 1 km of cable, kg AVBbShv cables Number and nominal area of conductor, Maximum overall diameter, Weight of 1 km of cable, kg AVBbShvng cables VVGng-LS, AVVGng-LS - IEC Category A Operating temperature range С to +50 С Relative humidity of air... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Minimum bending radius when laid outer diameters Continuously permissible conductor operating heating temperature C Construction lengths for main conductor areas: 16 to m 95 to m 150 or greater m Guarantee service life... 5 years from the day of putting into operation but not later than 6 months from the manufacture Service life years Number and nominal area of conductor, Maximum overall diameter, Weight of 1 km of cable, kg VVGng-LS cables Number and nominal area of conductor, Maximum overall diameter, Weight of 1 km of cable, kg AVVGng-LS cables J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 45

24 46 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n Flame-retadant low smoke cables are intended for transmitting and distributing electric power in fixed installations rated for nominal alternating current voltages of 6 KV 50 Hz. Cables are meant for industrial and nuclear power plant applications when supplied to the domestic market and abroad. Cables are intended fo be operated in cable works and premises as well as for the applications in nuclear power plant units class 2, 3 and 4 as per classification OPB-88/97 (PNAE G ). Cables are flame-retadant if laid in bunches. VBbShvng-LS - Cu/LSOH/STA/LSOH 6000 V; AVBbShvng-LS - AI/LSOH/STA/LSOH 6000 V IEC , IEC Category A Flame-retadant PVC sheathed armored copper/ aluminum conductor power cables (LS low smoke) VBbShng-LS, A VBbShng-LS rated for 6 kv 1. Conductor copper (VBbShng-LS) or aluminum (AVBbShng-LS), single or multiwire, round- or sectorshaped, class 1 and 2 as per IEC Insulation flame-retadant PVC. Insulated multiconductor cable conductors carry identification coloring. Nominal insulation thickness is equal to Cables are only made of three conductors. 4. Twisting Insulated conductors are twisted. 5. Filling flame-retadant rubber compound is applied around the twisted insulated conductor, filling the gaps between conductors or flame-retadant rubber compound when a girth insulation is applied while filling the gaps between conductors. 6. Girth insulation extruded from flame-retadant PVC. 7. Conductive screen made by aplying a tape made from conductive rubbered fabric with a nominal thicknes of 0.3 with overlapping or two conductive cable paper tapes with a nominal thickness of 0.12 with a gap. 8. Metallic screen of two copper tapes or foil of minimum thickness of 0.06 with a gap. Calculated screen area for cables with area of up to and including , upward of Isolator two polyethleneterephtalate tapes, thermoset web or similar with overlapping. For VBbShvng cables a flame-retadant PVC isolator layerwith a minimum thickness of 1.0 is applied over the taping. 10. Isolator flame-retadant PVC with a minimum thickness of Protective armoring BbShv type - two steel armor tapes whereas the upper tape cover the gaps in between the turns of the lower one. - Protective jacket is from flame-retadant PVC. For VBbShvng cables is from a flame-retadant PVC. Operating temperature range С to +50 С Relative humidity of air... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Minimum bending radius when laid outer diameters Continuously permissible conductor operating heating temperature C Construction lengths for main conductor areas: 17 to m 95 to m 150 or greater m Guarantee service life... 5 years from the day of putting into operation but not later than 6 months from the manufacture Service life years Number and nominal area of conductor, Maximum overall diameter, Weight of 1 km of cable, kg VBbShng -LS cables Number and nominal area of conductor, Maximum overall diameter, Weight of 1 km of cable, kg AVBbShng -LS cables The above cables are intended for transmission and distribution of electricity in fixed installations rated for 1 KV AC 50 Hz for networks with grounded and insulated neutral conductors. They are designed for group laying in cable trestles provided that they are not exposed to mechanical impacts. PvVG cables are intended for laying individual cable lines in cable works and premises provided that cable is not exposed to mechanical impacts. PvVng(A)-LS and PvVGng(B) cables are intended for group laying of cable lines in cable works and premises provided that cable is not exposed to mechanical impacts, PvVng(A)-LS are also used in explosive areas. The above cables comply with the following standards: PvVG meets IEC PvVng(A)-LS meets IEC PvVGng(B) meets IEC The power cable construction can include a positive conductor in form of a coon screen applied over the main phase conductors. PvVG - N2XY, IEC Category A PvVGng(A) - N2XH 2 of conductor, Outer diameter, Weight of 1 km of cable, kg PvVG round-shaped conductor cables PvVG sector -shaped conductor cables PVC sheathed XLPE insulated copper conductor power cables PvVG rated for 1 kv Low smoke flame-retadant PVC sheathed XLPE insulated copperconductor power cables (LS means low smoke, A means that the cable meets category A as regards flameretardancy) PvVng(A)-LS rated for 1 kv Flame-retadant PVC sheathed XLPE insulated copperconductor power cables (B means that the cable meets category B as regards flameretardancy) PvVng(B) rated for 1 kv 1. Conductor copper solid or multiwire round- or sector shaped. 2. Insulation XLPE. Insulated multiple cable conductors carry identification coloring which can be either solid or in form of minimum 1 wide lengthwise stripe. Neutral conductor insulation is blue. Crounding conductor insulation is in two colors (yellow-green). 3. Cabling insulated conductors are twisted to form a core round a PVC/crude rubber cord for PvVG cables, fire resistant PVC for PvVng(A)-LS cables and flame-retadant PVC for PvVGng(B) cables. Cables have four or five cores and all conductors of the same cross-section or one conductor of smaller crosssection (neutral or grounding conductor) for four core cables. 4. Girth insulation of PVC/calcium carbonate filled rubber applied over twisted cores for PvVG cables, fire resistant PVC for PvVng (A)-LS cables and flame-retadant PVC for PvVGng(B) cables while filling the interstices in between the conductors.. 5. Taping of glass fiber/glass mica tape with overlap for PvVng(A)-LS or PvVGng(B) cables is applied over the girth insulation. 6. Jacket PVC. Fire resistant PVC for PvVng(A)-LS cables and flame-retadant PVC for PvVGng(B) cables. Operating temperature range: PvVG cables С to +50 С PvVng(А)-LS cables С to +50 С Relative humidity of the air at temperatures of up to +35 С: up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Minimum bending radius when laid outer diameters Rated frequency:...50 Hz Testing alternating current voltage 50 Hz (test duration: 10 min KV Continuously permissible conductor operating heating temperature C Maximum flame-retadant cable conductor temperature in case of short circuit C Construction lengths for main conductor areas: 2.5 to m 25 to m 95 or greater m Guarantee service life... 5 years from the day of putting into operation Service life years 2 of conductor, Outer diameter, Weight of 1 km of cable, kg PvVng(А)-LS round-shaped conductor cables of conductor, Outer diameter, Weight of 1 km of cable, kg PvVng(А)-LS sector -shaped conductor cables J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 47

25 48 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n The above cables are intended for transmission and distribution of electricity in fixed installations rated for 1 KV AC 50 Hz for networks with grounded and insulated neutral conductors. They are designed for group laying in cable trestles provided that they are not exposed to mechanical impacts. APvVG cables are intended for laying individual cable lines in cable works and premises provided that cable is not exposed to mechanical impacts. APvVng(A)-LS and APvVGng(B) cables are intended for group laying of cable lines in cable works and premises provided that cable is not exposed to mechanical impacts, APvVng(A)-LS are also used in explosive areas. The above cables comply with the following standards: APvVG meets IEC APvVng(A)-LS meets IEC APvVGng(B) meets IEC The power cable construction can include a positive conductor in form of a coon screen applied over the main phase conductors APvVG - NA2XY, IEC ApvVng(A) -LS - NA2XH 2 of conductor, Outer diameter, Weight of 1 km of cable, kg APvVG round-shaped conductor cables APvVG sector -shaped conductor cables APvVng(А)-LS round-shaped conductor cables PVC sheathed XLPE insulated aluminum conductor power cables APvVG rated for 1 kv Low smoke flame-retadant PVC sheathed XLPE insulated aluminum conductor power cables (LS means low smoke, A means that the cable meets category A as regards flameretardancy) APvVng(A)-LS rated for 1 kv Flame-retadant PVC sheathed XLPE insulated aluminum conductor power cables (B means that the cable meets category B as regards flameretardancy) APvVng(B) rated for 1 kv 1. Conductor aluminum solid or multiwire round- or sector shaped. 2. Insulation XLPE. Insulated multiple cable conductors carry identification coloring which can be either solid or in form of minimum 1 wide lengthwise stripe. Neutral conductor insulation is blue. Crounding conductor insulation is in two colors (yellow-green). 3. Cabling insulated conductors are twisted to form a core round a PVC/crude rubber cord for APvVG cables, fire resistant PVC for APvVng(A)-LS cables and flame-retadant PVC for APvVGng(B) cables. Cables have four or five cores and all conductors of the same cross-section or one conductor of smaller cross-section (neutral or grounding conductor) for four core cables. 4. Girth insulation of PVC/calcium carbonate filled rubber applied over twisted cores for APvVG cables, fire resistant PVC for APvVng (A)-LS cables and flame-retadant PVC for APvVGng(B) cables while filling the interstices in between the conductors.. 5. Taping of glass fiber/glass mica tape with overlap for APvVng(A)-LS or APvVGng(B) cables is applied over the girth insulation. 6. Jacket PVC. Fire resistant PVC for APvVng(A)-LS cables and flame-retadant PVC for APvVGng(B) cables. Operating temperature range: APvVG cables С to +50 С APvVng(А)-LS cables С to +50 С Relative humidity of the air at temperatures of up to +35 С... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Minimum bending radius when laid outer diameters Rated frequency:...50 Hz Testing alternating current voltage 50 Hz (test duration: 10 min): KV When laid and installed cables shall withstand a DC voltage test of 5000 V during...5 minutes Continuously permissible conductor operating heating temperature LC Maximum flame-retadant cable conductor temperature in case of short circuit C Construction lengths for main conductor areas: 2.5 to m 25 to m 95 or greater m Guarantee service life... 5 years from the day of putting into operation Service life years 2 of conductor, Outer diameter, Weight of 1 km of cable, kg APvVng(А)-LS sector -shaped conductor cables 2 of conductor, Outer diameter, Weight of 1 km of cable, kg The above cables are intended for transmission and distribution of electricity in fixed installations rated for 1 KV AC 50 Hz for networks with grounded and insulated neutral conductors. PvBbShv cables are intended for burying (in trenches) except for swelling or subsided grounds and for laying individual cable lines in cable works. PvBbShng (A)-LS and PvBbShng (B) cables are intended for group laying of cable lines in cable works and premises, PvBbShng (A)-LS cables are also used in explosive areas. The above cables comply with the following standards: PvBbShv meets IEC PvBbShng (A)-LS meets IEC PvBbShng (B) meets IEC PvBbShv - Cu/XLPE/PVC/STA/PVC, IEC PvBbShng (A)- LS - Cu/XLPE/LSON/STA/LSON, (LS-low smoke, (A) means that cable meets category A for flameretardance to IEC ) 2 of conductor, Outer diameter, Weight of 1 km of cable, kg PvBbShv round-shaped conductor cables PvBbShv sector -shaped conductor cables PvBbShng(А)-LS round-shaped conductor cables PVC sheathed armored XLPE insulated copper conductor power cables PvBbShv rated for 1 kv Low smoke flame-retadant PVC sheathed armored XLPE insulated copper conductor power cables (LS means low smoke, A means that the cable meets category A as regards flameretardancy) PvBbShng(A)-LS rated for 1 kv Flame-retadant PVC sheathed armored XLPE insulated copper conductor power cables (B means that the cable meets category B as regards flameretardancy) PvBbShng (B) rated for 1 kv 1. Conductor copper solid or multiwire round- or sector shaped. 2. Insulation XLPE. Insulated multiple cable conductors carry identification coloring which can be either solid or in form of minimum 1 wide lengthwise stripe. Neutral conductor insulation is blue. Crounding conductor insulation is in two colors (yellow-green). 3. Cabling insulated conductors are twisted to form a core round a PVC/crude rubber cord for PvBbShv cables, fire resistant PVC for PvBbShng (A)-LS cables and flame-retadant PVC for PvBbShng (B) cables. Cables have four or five cores and all conductors of the same cross-section or one conductor of smaller cross-section (neutral or grounding conductor) for four core cables. 4. Girth insulation applied over twisted cores of PVC for PvBbShv cables, flame-retadant PVC for PvBbShng (A)-LS cables and fire resistant PVC for PvBbShng (B) cables while filling the interstices in between the conductors. For PvBbShv cables two layer girth insulation can applied: inner layer of crude rubber compound and outer one of PVC. 5. Taping of glass fiber/glass mica tape with overlap for PvBbShng (A)-LS cables is applied over the girth insulation. 6. Protective layer BbShv type:jacket PVC. Fire resistant PVC for PvVng(A)-LS cables and flameretadant PVC for PvVGng(B) cables. Operating temperature range: PvBbShv cables С to +50 С PvBbShng(А)-LS cables С to +50 С Relative humidity of the air at temperatures of up to +35 С:... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Minimum bending radius when laid outer diameters Rated frequency:...50 Hz Testing alternating current voltage 50 Hz (test duration: 10 min): KV When laid and installed cables shall withstand a DC voltage test of 5000 V during...5 minutes Continuously permissible conductor operating heating temperature C Maximum flame-retadant cable conductor temperature in case of short circuit C Construction lengths for main conductor areas: 2.5 to m 25 to m 95 or greater m Guarantee service life... 5 years from the day of putting into operation Service life years 2 of conductor, Outer diameter, Weight of 1 km of cable, kg PvBbShng(А)-LS sector -shaped conductor cables of conductor, Outer diameter, Weight of 1 km of cable, kg J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 49

26 50 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n The above cables are intended for transmission and distribution of electricity in fixed installations rated for 1 KV AC 50 Hz for networks with grounded and insulated neutral conductors. APvBbShv cables are intended for burying (in trenches) except for swelling or subsided grounds and for laying individual cable lines in cable works. APvBbShng (A)-LS and APvBbShng (B) cables are intended for group laying of cable lines in cable works and premises, APvBbShng (A)-LS cables are also used in explosive areas. The above cables comply with the following standards: APvBbShv meets IEC APvBbShng (A)-LS meets IEC APvBbShng (B) meets IEC APvBbShv - AI/XLPE/PVC/STA/PVC, IEC APvBbShng(A)-LS - AI/XLPE/LSOH/STA/LSOH, IEC Category A (LS-low smoke, (A) means that cable meets category A for flameretardance to IEC ) 2 of conductor, Outer diameter, Weight of 1 km of cable, kg АPvBbShv round-shaped conductor cables АPvBbShv sector -shaped conductor cables АPvBbShng(А)-LS round-shaped conductor cables PVC sheathed armored XLPE insulated aluminum conductor power cables APvBbShv rated for 1 kv Low smoke flame-retadant PVC sheathed armored XLPE insulated aluminum conductor power cables (LS means low smoke, A means that the cable meets category A as regards flameretardancy) APvBbShng(A)-LS rated for 1 kv Flame-retadant PVC sheathed armored XLPE insulated aluminum conductor power cables (B means that the cable meets category B as regards flameretardancy) APvBbShng (B) rated for 1 kv 1. Conductor aluminum solid or multiwire round- or sector shaped. 2. Insulation XLPE. Insulated multiple cable conductors carry identification coloring which can be either solid or in form of minimum 1 wide lengthwise stripe. Neutral conductor insulation is blue. Crounding conductor insulation is in two colors (yellow-green). 3. Cabling insulated conductors are twisted to form a core round a PVC/crude rubber cord for APvBbShv cables, fire resistant PVC for APvBbShng (A)-LS cables and flame-retadant PVC for APvBbShng (B) cables. Cables have four or five cores and all conductors of the same cross-section or one conductor of smaller cross-section (neutral or grounding conductor) for four core cables. 4. Girth insulation applied over twisted cores of PVC for APvBbShv cables, flame-retadant PVC for APvBbShng (A)-LS cables and fire resistant PVC for APvBbShng (B) cables while filling the interstices in between the conductors. For APvBbShv cables two layer girth insulation can applied: inner layer of crude rubber compound and outer one of PVC. 5. Taping of glass fiber/glass mica tape with overlap for APvBbShng (A)-LS cables is applied over the girth insulation. 6. Protective layer BbShv type:jacket PVC. Fire resistant PVC for APvVng(A)-LS cables and flameretadant PVC for APvVGng(B) cables. Operating temperature range: АPvBbShv cables С to +50 С АPvBbShng(А)-LS cables С to +50 С Relative humidity of the air at temperatures of up to +35 С:... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Minimum bending radius when laid outer diameters Rated frequency Hz Testing alternating current voltage 50 Hz (test duration: 10 min): KV When laid and installed cables shall withstand a DC voltage test of 5000 V during...5 minutes Continuously permissible conductor operating heating temperature С Maximum flame-retadant cable conductor temperature in case of short circuit C Construction lengths for main conductor areas: 2.6 to m 25 to m 95 or greater m Guarantee service life... 5 years from the day of putting into operation Service life years 2 of conductor, Outer diameter, Weight of 1 km of cable, kg АPvBbShng(А)-LS sector -shaped conductor cables 2 of conductor, Outer diameter, Weight of 1 km of cable, kg The above cables are intended for transmission and distribution of electricity in fixed installations rated for 1 KV AC 50 Hz for networks with grounded and insulated neutral conductors. Cables are intended for burying (in trenches) irrespective of corrosiveness of grounds and ground waters except for swelling or subsided grounds and for laying in high humidity grounds and water. Cables can be installed in cable trestles provided that additional fire safety measures such as the application of fire protection coating are taken. PvBbShp - N2XB2Y; APvBbShp - NA2XB2Y; PvzBbShp - NA2XB2Y APvzBbShp - NA2XB2Y 2 of conductor, Outer diameter, Weight of 1 km of cable, kg PvBbShp round-shaped conductor cables PvBbShp sector -shaped conductor cables PE sheathed armored XLPE insulated copper conductor power cables PvBbShp, APvBbShp rated for 1 kv PE sheathed armored interstice rubber filledxlpe insulated copper/aluminum APvBbShp conductor power cables (produced under technical arrangement) PvzBbShp, APvzBbShp 1. Conductor copper (PvBbShp, PvzBbShp) or aluminum (ApvBbShp, APvzBbShp) solid or multiwire round- or sector shaped. 2. Insulation XLPE. Insulated multiple cable conductors carry identification coloring which can be either solid or in form of minimum 1 wide lengthwise stripe. Neutral conductor insulation is blue. Crounding conductor insulation is in two colors (yellow-green). 3. Cabling insulated conductors are twisted to form a core round a PVC/crude rubber cord for PvzBbShp, APvzBbShp cables. Cables have four or five cores and all conductors of the same crosssection or one conductor of smaller cross-section (neutral or grounding conductor) for four core cables. 4. Girth insulation applied over twisted cores of PE or PVC while filling the interstices in between the conductors. For PvzBbShp, APvzBbShp cables only two layer girth insulation is made: inner layer of crude rubber compound and outer one of PE. Protective layer BbShp type: two galvanized steel tapes applied so that the outer tape covers the gaps in between the turns of the inner tape. Jacket is extruded of PE. Operating temperature range: С to +50 С Relative humidity of the air at temperatures of up to +35 С:... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than -20 C Minimum bending radius when laid outer diameters Rated frequency Hz Testing alternating current voltage 50 Hz (test duration: 10 min): KV When laid and installed cables shall withstand a DC voltage test of 5000 V during...5 minutes Continuously permissible conductor operating heating temperature С Maximum flame-retadant cable conductor temperature in case of short circuit+400 C Construction lengths for main conductor areas: 2.7 to m 25 to m 95 or greater m Guarantee service life... 5 years from the day of putting into operation Service life years 2 of conductor, Outer diameter, Weight of 1 km of cable, kg АPvBbShp round-shaped conductor cables of conductor, Outer diameter, Weight of 1 km of cable, kg АPvBbShp sector -shaped conductor cables J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 51

27 52 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n XLPE INSULATED POWER CABLES FOR FIXED INSTALLATION The above cables are intended for transmission and distribution of electricity in fixed installations rated for 6 KV AC 50 Hz for networks with grounded and insulated neutral conductors. They are designed for burying (in trenches) provided that the cable is protected against mechanical impacts. They are designed for buried operation irrespective of ground corrosiveness. Cables can be installed above ground including in cable trestles provided that additional fire safety measures are ensured e.g. fire protection coating is applied. Cables are intended for laying in cable runs with unlimited difference of elevation. PvP - N2XS2Y APvP - NA2XS2Y PE sheathed XLPE insulated single/three core copper/aluminum conductor power cables rated for 6 KV PvP, APvP rated for 6 KV 1.Conductor aluminum or copper multiwire circular compacted. 2. Conductor screen extruded of conductive peroxide cross-linked PE. 3. Insulation - peroxide cross-linked PE. 4. Insulation screen - extruded of conductive peroxide cross-linked PE. 5.Combined screen: 5.1 a layer of conductive paper tapes or conductive polymer tape with minimum thickness of 0.2, 5.2. a layer of copper wires with a nominal diameter range of 0.7 to 2.0, over which a copper tape with minimum thickness of 0.1 is applied in helix. Minimum tape width is 8. Single core cables 6. Isolator- two crepe paper/cable paper tapes with minimum thickness of Sheath PE Three core cables 6. Cabling copper wire screened circular conductors are twisted to form a core round a crude rubber/ PVC cord. 7. Interstice filling calcium carbonate filled rubber compound or high filled PVC. 8. Sheath PE Operating temperature range: С to 50 С, Relative air humidity at temperatures of up to 35 С:... up to 98% Cables are to be laid and installed without preheating at temperatures not lower than - 20 С Rated frequency:...50 Hz Continuously permissible cable conductor heating temperature:...90 С Maximum permissible cable conductor temperature in case of a short circuit: С Maximum permissible cable copper screen temperature in case of a short circuit: С Maximum permissible cable conductor heating temperature under flameretardance conditions: С Overload operation cable conductor heating temperature not greater than 130 С Cable overload operation duration:... maximum 8 h a day and not more than 1000 h throughout service life. Minimum bending radius when installed equals to 15X outer diameter (7.5xouter diameter using special stencils) for single core cables and 10X outer diameter for three core cables Cable service life:... minimum 30 years Guarantee service life:...5 years Cable construction length shall be specified when an order is placed. Number of conductors and nominal crosssection, Outer cable diameter, Weight of 1 km of cable, kg aluminum conductor Weight of 1 km of cable, kg copper conductor 1 35/ / / / / / / / / / / Number of conductors and nominal crosssection, Outer cable diameter, Weight of 1 km of cable, kg aluminum conductor Weight of 1 km of cable, kg copper conductor 1 500/ / / / / / / / / / The above cables are intended for transmission and distribution of electricity in fixed installations rated for 6 KV AC 50 Hz for networks with grounded and insulated neutral conductors. They are designed for burying (in trenches) provided that the cable is protected against mechanical impacts. PvPu - N2XS2Y APvPu - NA2XS2Y Reinforced PE sheathed XLPE insulated single/three core copper/aluminum conductor power cables rated for 6 KV PvPu, APvPu rated for 6 KV 1. Conductor aluminum or copper multiwire circular compacted. 2. Conductor screen extruded of conductive peroxide cross-linked PE. 3. Insulation - peroxide cross-linked PE. 4. Insulation screen - extruded of conductive peroxide cross-linked PE. 5. Combined screen: 5.1 a layer of conductive paper tapes or conductive polymer tape with minimum thickness of 0.2, 5.2. a layer of copper wires with a nominal diameter range of 0.7 to 2.0, over which a copper tape with minimum thickness of 0.1 is applied in helix. Minimum tape width is 8. Single core cables 6. Isolator - two crepe paper/cable paper tapes with minimum thickness of Sheath PE (PE hardness accounts for minimum 55 Nd). Three core cables 6. Cabling - copper wire screened circular conductors are twisted to form a core round a crude rubber/ PVC cord. 7. Interstice filling - calcium carbonate filled rubber compound or high filled PVC. 8. Sheath PE (PE hardness accounts for minimum 55 Nd). Operating temperature range: С to 50 С, Relative air humidity at temperatures of up to 35 С:... up to 98% Cables are to be laid and installed without preheating at temperatures not lower than - 20 С Rated frequency:...50 Hz Continuously permissible cable conductor heating temperature:...90 С Maximum permissible cable conductor temperature in case of a short circuit: С Maximum permissible cable copper screen temperature in case of a short circuit: С Maximum permissible cable conductor heating temperature under flameretardance conditions: С Overload operation cable conductor heating temperature not greater than 130 С Cable overload operation duration:... maximum 8 h a day and not more than 1000 h throughout service life. Minimum bending radius when installed equals to 15X outer diameter (7.5xouter diameter using special stencils) for single core cables and 10X outer diameter for three core cables Cable service life:... minimum 30 years Guarantee service life:...5 years Cable construction length shall be specified when an order is placed. Number of conductors and nominal crosssection, Outer cable diameter, Weight of 1 km of cable, kg aluminum conductor Weight of 1 km of cable, kg copper conductor 1 35/16 23, /16 24, /16 26, /16 27, /16 29, /25 31, /25 33, /25 35, /25 38, /35 41, /35 44, Number of conductors and nominal crosssection, Outer cable diameter, Weight of 1 km of cable, kg aluminum conductor Weight of 1 km of cable, kg copper conductor 1 630/35 47, /35 51, /16 42, /16 48, /16 48, /16 51, /16 54, /25 59, /25 62, /25 68, J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 53

28 54 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n PE sheathed XLPE insulated longitudinally sealed single/three core copper/aluminum conductor power cables rated for 6 KV PvPg, PvPug, APvPg, APvPug rated for 6 KV PE sheathed XLPE insulated longitudinally & traverse sealed single core copper/aluminum conductor power cables rated for 6 KV PvP2g, PvPu2g, ApvP2g, ApvPu2g rated for 6 KV The above cables are intended for transmission and distribution of electricity in fixed installations rated for 6 KV AC 50 Hz for networks with grounded and insulated neutral conductors. They are intended for operation underground or underwater (innavigable reservoirs) provided that cable is protected against mechanical impacts. PvPg, PvPug - N2XS(F)2Y ApvPg, APvPug - NA2XS(F)2Y 1. Conductor aluminum or copper multiwire circular compacted 2. Conductor screen - extruded of conductive peroxide cross-linked PE. 3. Insulation - peroxide cross-linked PE. 4. Insulation screen - extruded of conductive peroxide cross-linked PE. 5.Combined screen: 5.1 a layer of conductive water-barrier taping a layer of copper wires with a nominal diameter range of 0.7 to 2.0, over which a copper tape with minimum thickness of 0.1 is applied in helix. Minimum tape width is 8. Single core cables 6.Isolator water-barrier tape. 7. Sheath PE. For PvPug and APvPug PE hardness accounts for minimum 55 Nd Three core cables 6. Cabling - copper wire screened circular conductors are twisted to form a core round a crude rubber/ PVC cord. 7. Interstice filling - calcium carbonate filled rubber compound or high filled PVC 8. Sheath PE. For PvPug and APvPug PE accounts for minimum 55 Nd Operating temperature range: С to 50 С, Relative air humidity at temperatures of up to 35 C:... up to 98% Cables are to be laid and installed without preheating at temperatures not lower than - 20 С Rated frequency:...50 Hz Continuously permissible cable conductor heating temperature:...90 С Maximum permissible cable conductor temperature in case of a short circuit: С Maximum permissible cable copper screen temperature in case of a short circuit: С Maximum permissible cable conductor heating temperature under flameretardance conditions: С Overload operation cable conductor heating temperature not greater than 130 С Cable overload operation duration:... maximum 8 h a day and not more than 1000 h throughout service life. Minimum bending radius when installed equals to 15X outer diameter (7.5xouter diameter using special stencils) for single core cables and 10X outer diameter for three core cables Cable service life:... minimum 30 years Guarantee service life:...5 years Cable construction length shall be specified when an order is placed. The above cables are intended for transmission and distribution of electricity in fixed installations rated for 6 KV AC 50 Hz for networks with grounded and insulated neutral conductors. They are intended for operation underground or underwater (innavigable reservoirs) provided that cable is protected against mechanical impacts. PvP2g, PvPu2g - N2XS(FL)2Y APvP2g, APvPu2g - NA2XS(FL)2Y 1. Conductor aluminum or copper multiwire circular compacted. 2. Conductor screen - extruded of conductive peroxide cross-linked PE. 3. Insulation - peroxide cross-linked PE. 4. Insulation screen - extruded of conductive peroxide cross-linked PE. 5.Combined screen: 5.1 a layer of conductive water-barrier taping a layer of copper wires with a nominal diameter range of 0.7 to 2.0, over which a copper tape with minimum thickness of 0.1 is applied in helix. Minimum tape width is 8. 6.Isolator water-barrier tape, additionally laminated Al PE tape. 7. Sheath PE. For PvPu2g and ApvPu2g PE hardness is minimum 55 Nd Operating temperature range: С to 50 С, Relative air humidity at temperatures of up to 35 С:... up to 98% Cables are to be laid and installed without preheating at temperatures not lower than - 20 С Rated frequency:...50 Hz Continuously permissible cable conductor heating temperature:...90 С Maximum permissible cable conductor temperature in case of a short circuit: С Maximum permissible cable copper screen temperature in case of a short circuit: С Maximum permissible cable conductor heating temperature under flameretardance conditions: С Overload operation cable conductor heating temperature not greater than 130 С Cable overload operation duration:... maximum 8 h a day and not more than 1000 h throughout service life. Minimum bending radius when installed equals to 15X outer diameter (7.5xouter diameter using special stencils) for single core cables and 10X outer diameter for three core cables Cable service life:... minimum 30 years Guarantee service life:...5 years Cable construction length shall be specified when an order is placed. Number of conductors and nominal crosssection, Outer cable diameter, Weight of 1 km of cable, kg aluminum conductor Weight of 1 km of cable, kg copper conductor PvPg, APvPg 1 35/ / / / / / / / / / / / / / / / / / / / Number of conductors and nominal crosssection, Outer cable diameter, Weight of 1 km of cable, kg aluminum conductor Weight of 1 km of cable, kg copper conductor PvPug, APvPug 1 35/16 23, /16 24, /16 26, /16 27, /16 29, /25 31, /25 33, /25 35, /25 38, /35 41, /35 44, /35 47, /35 51, /16 42, /16 48, /16 48, /16 51, /16 54, /25 59, /25 62, /25 68, Number of conductors and nominal crosssection, Outer cable diameter, Weight of 1 km of cable, kg aluminum conductor Weight of 1 km of cable, kg copper conductor PvP2g, ApvP2g 1 35/ / / / / / / / / / / / / Number of conductors and nominal crosssection, Outer cable diameter, Weight of 1 km of cable, kg aluminum conductor Weight of 1 km of cable, kg copper conductor PvPu2g, ApvPu2g 1 35/16 23, /16 24, /16 26, /16 27, /16 29, /25 31, /25 33, /25 35, /25 38, /35 41, /35 44, /35 47, /35 51, J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 55

29 56 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n PVC sheathed XLPE insulated single/three core copper/aluminum conductor power cables rated for 6 kv PvV, APvV rated for 6 KV Low smoke flame-retadant PVC sheathed XLPE insulated single/three core copper/aluminum conductor power cables rated for 6 KV PvVng(А)-LS, APvVng(А)-LS, PvVng (B)-LS, APvVng (B)-LS rated for 6 KV The above cables are intended for transmission and distribution of electricity in fixed installations rated for 6 KV AC 50 Hz for networks with grounded and insulated neutral conductors. They are designed for laying single cable lines in cable trestles and industrial premises. They can be buried in dry grounds such as sand, argillo-arenaceous and normal grounds with humidity less than 14%. Cables are intended for laying in cable runs with unlimited difference of elevation. PvV - N2XSY APvV - NA2XSY, IEC Conductor aluminum or copper multiwire circular compacted. 2. Conductor screen extruded of conductive peroxide cross-linked PE. 3. Insulation - peroxide cross-linked PE. 4.Insulation screen - extruded of conductive peroxide cross-linked PE. 5. Combined screen: 5.1 a layer of conductive paper tapes or conductive polymer tape with minimum thickness of a layer of copper wires with a nominal diameter range of 0.7 to 2.0, over which a copper tape with minimum thickness of 0.1 is applied in helix. Minimum tape width is 8. Single core cables 6. Isolator of two crepe /cable paper tapes with minimum thickness of Sheath PVC Three core cables 6. Cabling - copper wire screened circular conductors are twisted to form a core round a crude rubber/ PVC cord. 7. Interstice filling - calcium carbonate filled rubber compound or high filled PVC 8. Sheath PVC Operating temperature range: С to 50 С, Relative air humidity at temperatures of up to 35 С:... up to 98% Cables are to be laid and installed without preheating at temperatures not lower than -15 С for PVC sheathed cables Rated frequency:...50 Hz Continuously permissible cable conductor heating temperature:...90 С Maximum permissible cable conductor temperature in case of a short circuit: С Maximum permissible cable copper screen temperature in case of a short circuit: С Maximum permissible cable conductor heating temperature under flameretardance conditions: С Overload operation cable conductor heating temperature not greater than 130 С Cable overload operation duration:... maximum 8 h a day and not more than 1000 h throughout service life. Minimum bending radius when installed equals to 15X outer diameter (7.5xouter diameter using special stencils) for single core cables and 10X outer diameter for three core cables Cable service life:... minimum 30 years Guarantee service life:...5 years Cable construction length shall be specified when an order is placed. Number of conductors and nominal crosssection, Outer cable diameter, Weight of 1 km of cable, kg aluminum conductor Weight of 1 km of cable, kg copper conductor 1 35/ / / / / / / / / / Number of conductors and nominal crosssection, Outer cable diameter, Weight of 1 km of cable, kg aluminum conductor Weight of 1 km of cable, kg copper conductor 1 500/ / / / / / / / / / The above cables are intended for transmission and distribution of electricity in fixed installations rated for 6 KV AC 50 Hz for networks with grounded and insulated neutral conductors. They are designed for group laying in cable trestles provided that they are not exposed to mechanical impacts. They can be buried in dry grounds such as sand, argillo-arenaceous and normal grounds with humidity less than 14%. PvVng(A)-LS cables can be used for laying in explosive zones of B-I and B-Ia classes and APvVng(A)-LS cables in explosive zones of B-Ib, B-Id, B-II and B-Iia classes. Cables are intended for laying in cable runs with unlimited difference of elevation. PvVng(A)-LS - N2XSH ApvVng(A) -LS - NA2XSH PvVng(B)-LS - N2XSH APvVng(B) -LS - NA2XSH 1. Conductor aluminum or copper multiwire circular compacted. 2. Conductor screen extruded of conductive peroxide cross-linked PE. 3. Insulation - peroxide cross-linked PE. 4. Insulation screen - extruded of conductive peroxide cross-linked PE. 5. Combined screen: 5.1. a layer of conductive paper tapes or conductive polymer tape with minimum thickness of a layer of copper wires with a nominal diameter range of 0.7 to 2.0, over which a copper tape with minimum thickness of 0.1 is applied in helix. Minimum tape width is 8. Single core cables 6. Isolator- fiber glass tape with minimum thickness of Inner sheath (for cables with ng(a)-ls extension) - flame-retadant PVC 8. Thermal barrier (for cables with ng(a)-ls extension) two fiber glass tape with minimum thickness of Sheath flame-retadant PVC. Three core cables 6. Cabling- copper wire screened circular conductors are twisted to form a core round a flame-retadant PVC cord. 7. Interstice filling- flame-retadant PVC 8. Sheath flame-retadant PVC Operating temperature range: С to 50 С, Relative air humidity at temperatures of up to 35 С:... up to 98% Cables are to be laid and installed without preheating at temperatures not lower than -15 С for PVC sheathed cables Rated frequency:...50 Hz Continuously permissible cable conductor heating temperature:...90 С Maximum permissible cable conductor temperature in case of a short circuit: С Maximum permissible cable copper screen temperature in case of a short circuit: С Maximum permissible cable conductor heating temperature under flameretardance conditions: С Overload operation cable conductor heating temperature not greater than 130 С Cable overload operation duration:... maximum 8 h a day and not more than 1000 h throughout service life. Minimum bending radius when installed equals to 15X outer diameter (7.5xouter diameter using special stencils) for single core cables and 10X outer diameter for three core cables Cable service life:... minimum 30 years Guarantee service life:...5 years Cable construction length shall be specified when an order is placed. Number of conductors and nominal crosssection, Outer cable diameter, Weight of 1 km of cable, kg aluminum conductor Weight of 1 km of cable, kg copper conductor 1 35/ / / / / / / / / / / Number of conductors and nominal crosssection, Outer cable diameter, Weight of 1 km of cable, kg aluminum conductor Weight of 1 km of cable, kg copper conductor 1 630/ / / / / / / / / / J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 57

30 58 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n PE sheathed armored XLPE insulated copper/ aluminum conductor power cables rated for 6 KV PvBP and APvBP rated for 6 KV PE sheathed armored XLPE insulated longitudinally sealed copper/aluminum conductor power cables rated for 6 KV. PvBPg and APvBPg rated for 6 KV The above cables are intended for transmission and distribution of electricity in fixed installations rated for 6 KV AC 50 Hz for networks with grounded and insulated neutral conductors. They are designed for burying (in trenches) saving swelling and subsiding grounds. They are designed for buried operation irrespective of ground corrosiveness. Cables can be installed above ground including in cable trestles provided that additional fire safety measures are ensured e.g. fire protection coating is applied. Cables are intended for laying in cable runs with unlimited difference of elevation. PvBP - Cu/SC/XLPE/SC/CuT/STA/PE APvBP - Al/SC/XLPE/SC/CuT/STA/PE 1. Conductor aluminum or copper multiwire circular compacted. 2. Conductor screen extruded of conductive peroxide cross-linked PE. 3. Insulation - peroxide cross-linked PE. 4.Insulation screen - extruded of conductive peroxide cross-linked PE. 5.Combined screen: 5.1 a layer of conductive paper tapes or conductive polymer tape with minimum thickness of 0.2, Conductive water-barrier taping is allowed. 5.2 a layer of copper wires with a nominal diameter range of 0.7 to 2.0, over which a copper tape with minimum thickness of 0.1 is applied in helix. Minimum tape width is Cabling - copper wire screened circular conductors are twisted to form a core round a crude rubber/ PVC cord. 7. Interstice filling - calcium carbonate filled rubber compound or high filled PVC 8. Inner sheath PE 9. Armoring-two galvanized steel tapes applied so that the outer tape covers the gaps in between the turns of the inner tape 10. Sheath PE Operating temperature range: С to 50 С, Relative air humidity at temperatures of up to 35 С:... up to 98% Cables are to be laid and installed without preheating at temperatures not lower than - 20 С for PE sheathed cables Rated frequency:...50 Hz Continuously permissible cable conductor heating temperature:...90 С Maximum permissible cable conductor temperature in case of a short circuit: С Maximum permissible cable copper screen temperature in case of a short circuit: С Maximum permissible cable conductor heating temperature under flameretardance conditions: С Overload operation cable conductor heating temperature not greater than 130 С Cable overload operation duration:... maximum 8 h a day and not more than 1000 h throughout service life. Minimum bending radius when installed equals to 15X outer diameter (7.5xouter diameter using special stencils) for single core cables and 10X outer diameter for three core cables Cable service life:... minimum 30 years Guarantee service life:...5 years Cable construction length shall be specified when an order is placed. The above cables are intended for transmission and distribution of electricity in fixed installations rated for 6 KV AC 50 Hz for networks with grounded and insulated neutral conductors. They are intended for operation underground or underwater (innavigable reservoirs) irrespective of corrosiveness of grounds provided that cable is protected against mechanical impacts. They are designed for burying (in trenches) saving swelling and subsiding grounds. PvBPg - Cu/SC/XLPE/SC/CuT/STA/PE APvBPg - Al/SC/XLPE/SC/CuT/STA/PE 1. Conductor aluminum or copper multiwire circular compacted. 2. Conductor screen - extruded of conductive peroxide cross-linked PE. 3. Insulation - peroxide cross-linked PE. 4. Insulation screen - extruded of conductive peroxide cross-linked PE. 5. Combined screen: 5.1 a layer of conductive water-barrier taping a layer of copper wires with a nominal diameter range of 0.7 to 2.0, over which a copper tape with minimum thickness of 0.1 is applied in helix. Minimum tape width is Cabling - copper wire screened circular conductors are twisted to form a core round a crude rubber/ PVC cord. 7. Interstice filling - calcium carbonate filled rubber compound or high filled PVC 8. Inner sheath PE 9. Armoring-two galvanized steel tapes applied so that the outer tape covers the gaps in between the turns of the inner tape 10. Sheath PE Operating temperature range: С to 50 С, Relative air humidity at temperatures of up to 35 С:... up to 98% Cables are to be laid and installed without preheating at temperatures not lower than - 20 С for PE sheathed cables Rated frequency:...50 Hz Continuously permissible cable conductor heating temperature:...90 С Maximum permissible cable conductor temperature in case of a short circuit: С Maximum permissible cable copper screen temperature in case of a short circuit: С Maximum permissible cable conductor heating temperature under flameretardance conditions: С Overload operation cable conductor heating temperature not greater than 130 С Cable overload operation duration:... maximum 8 h a day and not more than 1000 h throughout service life. Minimum bending radius when installed equals to 15X outer diameter (7.5xouter diameter using special stencils) for single core cables and 10X outer diameter for three core cables Cable service life:... minimum 30 years Guarantee service life:...5 years Cable construction length shall be specified when an order is placed. Number of conductors and nominal crosssection, Outer cable diameter, Weight of 1 km of cable, kg aluminum conductor Weight of 1 km of cable, kg copper conductor 3 35/ / / / / / / / Number of conductors and nominal crosssection, Outer cable diameter, Weight of 1 km of cable, kg aluminum conductor Weight of 1 km of cable, kg copper conductor 3 35/ / / / / / / / J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 59

31 60 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n PVC sheathed armored XLPE insulated three core copper/alumnium conductor power cables rated for 6 kv. PvBV, APvBV rated for 6 kv Low smoke flame-retadant PVC sheathed armored XLPE insulated three core copper/aluminum conductor power cables rated for 6 KV. PvBVng(A)-LS, АPvBVng(A)-LS rated for 6KV The above cables are intended for transmission and distribution of electricity in fixed installations rated for 6 KV AC 50 Hz for networks with grounded and insulated neutral conductors. They are designed for burying (in trenches) saving swelling and subsiding grounds and for laying individual lines in cable trestles. 1. Conductor aluminum or copper multiwire circular compacted. 2. Conductor screen extruded of conductive peroxide cross-linked PE. 3. Insulation - peroxide cross-linked PE. 4.Insulation screen - extruded of conductive peroxide cross-linked PE.. 5.Combined screen 5.1 a layer of conductive paper tapes or conductive polymer tape with minimum thickness of a layer of copper wires with a nominal diameter range of 0.7 to 2.0, over which a copper tape with minimum thickness of 0.1 is applied in helix. Minimum tape width is Cabling - copper wire screened circular conductors are twisted to form a core round a crude rubber/ PVC cord. 7. Interstice filling - calcium carbonate filled rubber compound or high filled PVC 8.Inner sheath PVC. 9. Armoring-two galvanized steel tapes applied so that the outer tape covers the gaps in between the turns of the inner tape 10. Sheath PVC. The above cables are intended for transmission and distribution of electricity in fixed installations rated for 6 KV AC 50 Hz for networks with grounded and insulated neutral conductors. They are designed for group laying in cable trestles and rooms provided that they are not exposed to stretching forces during the operation. They can be buried in dry grounds such as sand, argillo-arenaceous and normal grounds with humidity less than 14%. Cables are intended for laying in cable runs with unlimited difference of elevation. 1. Conductor aluminum or copper multiwire circular compacted. 2. Conductor screen extruded of conductive peroxide cross-linked PE. 3. Insulation - peroxide cross-linked PE. 4. Insulation screen - extruded of conductive peroxide cross-linked PE. 5. Combined screen 5.1 a layer of conductive paper tapes or conductive polymer tape with minimum thickness of a layer of copper wires with a nominal diameter range of 0.7 to 2.0, over which a copper tape with minimum thickness of 0.1 is applied in helix. Minimum tape width is Cabling - copper wire screened circular conductors are twisted to form a core round a flame-retadant PVC cord. 7. Interstice filling - flame-retadant PVC 8. Inner sheath flame-retadant PVC 9. Armoring-two galvanized steel tapes applied so that the outer tape covers the gaps in between the turns of the inner tape 10. Sheath flame-retadant PVC PvBV - Cu/SC/XLPE/SC/CuT/STA/PVC APvBV - Al/SC/XLPE/SC/CuT/STA/PVC Operating temperature range: С to 50 С, Relative air humidity at temperatures of up to 35 С:... up to 98% Cables are to be laid and installed without preheating at temperatures not lower than -15 С for PVC sheathed cables Rated frequency:...50 Hz Continuously permissible cable conductor heating temperature: С Maximum permissible cable conductor temperature in case of a short circuit: С Maximum permissible cable copper screen temperature in case of a short circuit: С Maximum permissible cable conductor heating temperature under flameretardance conditions: С Overload operation cable conductor heating temperature not greater than 130 С Cable overload operation duration:... maximum 8 h a day and not more than 1000 h throughout service life. Minimum bending radius when installed equals to 15X outer diameter (7.5xouter diameter using special stencils) for single core cables and 10X outer diameter for three core cables Cable service life:... minimum 30 years Guarantee service life:...5 years Cable construction length shall be specified when an order is placed. PvBVng(A)-LS - Cu/SC/XLPE/SC/CuT/STA/LSOH ApvBVng(A)-LS - Al/SC/XLPE/CuT/STA/LSOH Operating temperature range: С to 50 С, Relative air humidity at temperatures of up to 35 С:... up to 98% Cables are to be laid and installed without preheating at temperatures not lower than -15 С for PVC sheathed cables Rated frequency:...50 Hz Continuously permissible cable conductor heating temperature:...90 С Maximum permissible cable conductor temperature in case of a short circuit: С Maximum permissible cable copper screen temperature in case of a short circuit: С Maximum permissible cable conductor heating temperature under flameretardance conditions: С Overload operation cable conductor heating temperature not greater than 130 С Cable overload operation duration:... maximum 8 h a day and not more than 1000 h throughout service life. Minimum bending radius when installed equals to 15X outer diameter (7.5xouter diameter using special stencils) for single core cables and 10X outer diameter for three core cables Cable service life:... minimum 30 years Guarantee service life:...5 years Cable construction length shall be specified when an order is placed. Number of conductors and nominal crosssection, Outer cable diameter, Weight of 1 km of cable, kg aluminum conductor Weight of 1 km of cable, kg copper conductor 3 35/ / / / / / / / Number of conductors and nominal crosssection, Outer cable diameter, Weight of 1 km of cable, kg aluminum conductor Weight of 1 km of cable, kg copper conductor 3 35/ / / / / / / / J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 61

32 62 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n PE sheathed XLPE insulated copper/aluminum conductor power cables PvP, APvP, rated for 10, 20 and 35 kv Reinforced PE sheathed XLPE insulated copper/ aluminum conductor power cables PvPu, APvPu, rated for 10, 20 and 35 kv XLPE insulated cables are intended for transmitting and distributing electric power in fixed installations rated for nominal alternating current voltages of 10, 20 and 35 kv 50 Hz within the networks with insulated or grounded neutral conductor. 1.CONDUCTOR aluminum or copper multiwire circular compacted. 2. CONDUCTOR SCREEN extruded of conductive peroxide cross-linked PE. 3. INSULATION - peroxide cross-linked PE. 4. INSULATION SCREEN - extruded of conductive peroxide cross-linked PE. 5.COMBINED SCREEN: 5.1 a layer of conductive paper tapes or conductive polymer tape with minimum thickness of 0.2, 5.2. a layer of copper wires with a nominal diameter range of 0.7 to 2.0, over which a copper tape with minimum thickness of 0.1 is applied in helix. Minimum tape width is 8. Single core cables 6. ISOLATOR- two crepe paper/cable paper tapes with minimum thickness of SHEATH PE Three core cables 6. CABLING copper wire screened circular conductors are twisted to form a core round a crude rubber/pvc cord. 7. INTERSTICE FILLING calcium carbonate filled rubber compound or high filled PVC. 8. SHEATH PE XLPE insulated cables are intended for transmitting and distributing electric power in fixed installations rated for nominal alternating current voltages of 10, 20 and 25 KV 50 Hz within the networks with insulated or grounded neutral conductor. Cables are intended for burying in trenches if the cable is protected against mechanical damages for laying in sophisticated configuration mainlines. 1. CONDUCTOR aluminum or copper multiwire circular compacted 2. CONDUCTOR SCREEN extruded of conductive peroxide cross-linked PE. 3. INSULATION - peroxide cross-linked PE. 4. INSULATION SCREEN - extruded of conductive peroxide cross-linked PE. 5. COMBINED SCREEN: 5.1 a layer of conductive paper tapes or conductive polymer tape with minimum thickness of 0.2, 5.2. a layer of copper wires with a nominal diameter range of 0.7 to 2.0, over which a copper tape with minimum thickness of 0.1 is applied in helix. Minimum tape width is 8. Single core cables 6. ISOLATOR- two crepe paper/cable paper tapes with minimum thickness of SHEATH PE (PE hardness accounts for minimum 55 Nd). Three core cables 6. CABLING copper wire screened circular conductors are twisted to form a core round a crude rubber/pvc cord. 7. INTERSTICE FILLING calcium carbonate filled rubber compound or high filled PVC. 8. SHEATH PE (PE hardness accounts for minimum 55 Nd). PvP - N2XS2Y APvP - NA2XS2Y Operating temperature range: С to +50 С Relative humidity of the air at temperatures of up to +35 С:... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than - 15 C Rated frequency: Hz Continuously permissible conductor operating heating temperature...90 C Maximum permissible closed circuit conductor heating temperature C Maximum permissible closed circuit copper screen heating temperature C Maximum flame-retadant cable conductor temperature in case of short circuit C Permissible overload cable conductor heating... not greater than 130 C Cable overload operation duration... not greater than 8 hours a day and not more than 1000 throughout service life Minimum bending radius of cable when laid outer diameters (7.5 diameters using special stencils) Cable service life...at least 30 years Guarantee service life...5 years Cable construction lengths:...to be specified when placing the order PvPu - N2XS2Y APvPu - NA2XS2Y Operating temperature range: С to +50 С Relative humidity of the air at temperatures of up to +35 С:... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than - 15 C Rated frequency: Hz Continuously permissible conductor operating heating temperature C Maximum permissible closed circuit conductor heating temperature C Maximum permissible closed circuit copper screen heating temperature C Maximum flame-retadant cable conductor temperature in case of short circuit C Permissible overload cable conductor heating... not greater than 130 C Cable overload operation duration... not greater than 8 hours a day and not more than 1000 throughout service life Minimum bending radius of cable when laid outer diameters (7.5 diameters using special stencils) Cable service life...at least 30 years Guarantee service life...5 years Cable construction lengths...to be specified when placing the order Nominal area of conductor (area of screen), 10 kv 20 kv 35 kv 10 kv 20 kv 35 kv Al Cu Al Cu Al Cu Outer Weight of 1 km of cable, kg 1 50 (16) 25,3 29,5 35, (16) 26,8 31,0 37, (16) 28,4 32,6 38, (16) 30,2 34,4 40, (25) 31,8 36,0 42, (25) 33,6 37,8 43, (25) 35,8 40,0 46, (25) 38,3 42,5 48, (35) 41,9 46,1 52, (35) 44,7 48,9 54, (35) 48,3 52,5 58, (35) 52,5 56,7 62, (16) 47,6 57,1 70, (16) 51,7 61,1 74, (16) 55,1 64,6 77, (16) 58,5 67,6 80, (25) 62,5 71,5 84, (25) 66,2 75,3 88, (25) 71,0 80,1 93, Nominal area of conductor (area of screen), 10 kv 20 kv 35 kv 10 kv 20 kv 35 kv Al Cu Al Cu Al Cu Outer Weight of 1 km of cable, kg 1 50 (16) 26,3 30,5 36, (16) 27,8 32,0 38, (16) 29,4 33,6 39, (16) 31,2 35,4 41, (25) 32,8 37,0 43, (25) 34,6 38,8 44, (25) 36,8 41,0 47, (25) 39,3 43,5 49, (35) 42,9 47,1 53, (35) 45,7 49,9 55, (35) 49,3 53,5 59, (35) 53,5 57,7 63, (16) 47,6 57,1 70, (16) 51,7 61,1 74, (16) 55,1 64,6 77, (16) 58,5 67,6 80, (25) 62,5 71,5 84, (25) 66,2 75,3 88, (25) 71,0 80,1 93, J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 63

33 64 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n PE sheathed XLPE insulated longitudinally sealed single/three core copper/aluminum conductor power cables PvPg, PvPug, APvPg, APvPug, rated for 10, 20 and 35 kv Reinforced PE sheathed lengthwise & traverse sealed XLPE insulated copper/aluminum conductor power cables PvP2g, PvPu2g, ApvP2g, ApvPu2g, rated for 10, 20 and 35 kv XLPE insulated cables are intended for transmitting and distributing electric power in fixed installations rated for nominal alternating current voltages of 10, 20 and 25 KV 50 Hz within the networks with insulated or grounded neutral conductor. Cables are intended for burying in trenches if the cable is protected against mechanical damages for laying in sophisticated configuration mainlines (for PvPug and ApvPug cable types). PvPg, PvPug - N2XS(F)2Y ApvPg, APvPug - NA2XS(F)2Y 1. Conductor aluminum or copper multiwire circular compacted. 2. Conductor screen - extruded of conductive peroxide cross-linked PE. 3. Insulation - peroxide cross-linked PE. 4. Insulation screen - extruded of conductive peroxide cross-linked PE. 5. Combined screen: 5.1 a layer of conductive water-barrier taping a layer of copper wires with a nominal diameter range of 0.7 to 2.0, over which a copper tape with minimum thickness of 0.1 is applied in helix. Minimum tape width is 8. Single core cables 6. Isolator water-barrier tape. 7. Sheath PE. For PvPug and APvPug PE hardness accounts for minimum 55 Nd Three core cables 6. Cabling - copper wire screened circular conductors are twisted to form a core round a crude rubber/ PVC cord. 7. Interstice filling - calcium carbonate filled rubber compound or high filled PVC 8. Sheath PE. For PvPug and APvPug PE accounts for minimum 55 Nd Operating temperature range: С to +50 С Relative humidity of the air at temperatures of up to +35 С:... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than - 15 C Rated frequency: Hz Continuously permissible conductor operating heating temperature C Maximum permissible closed circuit conductor heating temperature C Maximum permissible closed circuit copper screen heating temperature C Maximum flame-retadant cable conductor temperature in case of short circuit C Permissible overload cable conductor heating... not greater than 130 C Cable overload operation duration... not greater than 8 hours a day and not more than 1000 throughout service life Minimum bending radius of cable when laid outer diameters (7.5 diameters using special stencils) Cable service life...at least 30 years Guarantee service life...5 years Cable construction lengths...to be specified when placing the order XLPE insulated cables are intended for transmitting and distributing electric power in fixed installations rated for nominal alternating current voltages of 10, 20 and 25 KV 50 Hz within the networks with insulated or grounded neutral conductor. Cables are intended for burying in high humidity grounds, wet and partially flooded premises and cable ducts if the cable is protected against mechanical damages for laying in sophisticated configuration mainlines (for PvPu2g and ApvPu2g cable types). PvP2g, PvPu2g - N2XS(FL)2Y APvP2g, APvPu2g - NA2XS(FL)2Y 1. Conductor aluminum or copper multiwire circular compacted. 2. Conductor screen - extruded of conductive peroxide cross-linked PE. 3. Insulation - peroxide cross-linked PE. 4. Insulation screen - extruded of conductive peroxide cross-linked PE. 5. Combined screen: 5.1 a layer of conductive water-barrier taping a layer of copper wires with a nominal diameter range of 0.7 to 2.0, over which a copper tape with minimum thickness of 0.1 is applied in helix. Minimum tape width is Isolator water-barrier tape, additionally laminated Al PE tape. 7. Sheath PE. For PvPu2g and ApvPu2g PE hardness is minimum 55 Nd Operating temperature range: С to +50 С Relative humidity of the air at temperatures of up to +35 С:... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than C Rated frequency: Hz Continuously permissible conductor operating heating temperature C Maximum permissible closed circuit conductor heating temperature C Maximum permissible closed circuit copper screen heating temperature C Maximum flame-retadant cable conductor temperature in case of short circuit C Permissible overload cable conductor heating... not greater than 130 C Cable overload operation duration... not greater than 8 hours a day and not more than 1000 throughout service life Minimum bending radius of cable when laid outer diameters (7.5 diameters using special stencils) Cable service life...at least 30 years Guarantee service life...5 years Cable construction lengths...to be specified when placing the order Cable type PvPg, APvPg PvPug, APvPug Nominal area of conductor (area of screen), Outer 10 kv 20 kv 35 kv Weight of 1 km of cable, kg 10 kv 20 kv 35 kv Al Cu Al Cu Al Cu 1 50 (16) 25,3 29,5 35, (16) 26,8 31,0 37, (16) 28,4 32,6 38, (16) 30,2 34,4 40, (25) 31,8 36,0 42, (25) 33,6 37,8 43, (25) 35,8 40,0 46, (25) 38,3 42,5 48, (35) 41,9 46,1 52, (35) 44,7 48,9 54, (35) 48,3 52,5 58, (35) 52,5 56,7 62, (16) 26,3 30,5 36, (16) 27,8 32,0 38, (16) 29,4 33,6 39, (16) 31,2 35,4 41, (25) 32,8 37,0 43, (25) 34,6 38,8 44, (25) 36,8 41,0 47, (25) 39,3 43,5 49, (35) 42,9 47,1 53, (35) 45,7 49,9 55, (35) 49,3 53,5 59, (35) 53,5 57,7 63, Cable type PvP2g, ApvP2g PvPu2g, APvPu2g Nominal area of conductor (area of screen), Outer 10 kv 20 kv 35 kv Weight of 1 km of cable, kg 10 kv 20 kv 35 kv Al Cu Al Cu Al Cu 1 50 (16) 25,3 29,5 35, (16) 26,8 31,0 37, (16) 28,4 32,6 38, (16) 30,2 34,4 40, (25) 31,8 36,0 42, (25) 33,6 37,8 43, (25) 35,8 40,0 46, (25) 38,3 42,5 48, (35) 41,9 46,1 52, (35) 44,7 48,9 54, (35) 48,3 52,5 58, (35) 52,5 56,7 62, (16) 26,3 30,5 36, (16) 27,8 32,0 38, (16) 29,4 33,6 39, (16) 31,2 35,4 41, (25) 32,8 37,0 43, (25) 34,6 38,8 44, (25) 36,8 41,0 47, (25) 39,3 43,5 49, (35) 42,9 47,1 53, (35) 45,7 49,9 55, (35) 49,3 53,5 59, (35) 53,5 57,7 63, J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 65

34 66 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n PVC sheathed XLPE insulated copper/aluminum conductor power cables PvV, ApvV, rated for 10, 20 and 35 kv Low smoke flame-retadant PVC sheathed XLPE insulated single/three aluminum/copper conductor power cables. PvVng(A)-LS, APvVng(A)-LS rated for 10, 20 and 35 KV XLPE insulated cables are intended for transmitting and distributing electric power in fixed installations rated for nominal alternating current voltages of 10, 20 and 25 KV 50 Hz within the networks with insulated or grounded neutral conductor. Cables are intended for individual laying in cable trestles and manufacturing premises. 1. Conductor aluminum or copper multiwire circular compacted. 2. Conductor screen extruded of conductive peroxide cross-linked PE. 3. Insulation - peroxide cross-linked PE. 4.Insulation screen - extruded of conductive peroxide cross-linked PE. 5. Combined screen: 5.1 a layer of conductive paper tapes or conductive polymer tape with minimum thickness of a layer of copper wires with a nominal diameter range of 0.7 to 2.0, over which a copper tape with minimum thickness of 0.1 is applied in helix. Minimum tape width is 8. Single core cables 6. Isolator of two crepe /cable paper tapes with minimum thickness of Sheath PVC Three core cables 6. Cabling - copper wire screened circular conductors are twisted to form a core round a crude rubber/pvc cord. 7. Interstice filling - calcium carbonate filled rubber compound or high filled PVC 8. Sheath PVC The above cables are intended for transmission and distribution of electricity in fixed installations rated for 10, 20 and 35 KV AC 50 Hz for networks with grounded or insulated neutral conductors. They are meant for group laying in cable trestles and industrial premises. 1. Conductor aluminum or copper multiwire circular compacted. 2. Conductor screen extruded of conductive peroxide cross-linked PE. 3. Insulation - peroxide cross-linked PE. 4. Insulation screen - extruded of conductive peroxide cross-linked PE. 5. Combined screen: 5.1 a layer of conductive paper tapes or conductive polymer tape with minimum thickness of a layer of copper wires with a nominal diameter range of 0.7 to 2.0, over which a copper tape with minimum thickness of 0.1 is applied in helix. Minimum tape width is 8. Single core cables 6. Isolator of two crepe /cable paper tapes with minimum thickness of Sheath PVC Three core cables 6. Cabling - copper wire screened circular conductors are twisted to form a core round a crude rubber/pvc cord. 7. Interstice filling - calcium carbonate filled rubber compound or high filled PVC 8. Sheath PVC PvV - N2XSY APvV - NA2XSY, IEC Operating temperature range: С to +50 С Relative humidity of the air at temperatures of up to +35 С:... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than -20 C Rated frequency: Hz Continuously permissible conductor operating heating temperature C Maximum permissible closed circuit conductor heating temperature C Maximum permissible closed circuit copper screen heating temperature C Maximum flame-retadant cable conductor temperature in case of short circuit C Permissible overload cable conductor heating... not greater than 130 C Cable overload operation duration... not greater than 8 hours a day and not more than 1000 throughout service life Minimum bending radius of cable when laid outer diameters (7.5 diameters using special stencils) Cable service life...at least 30 years Guarantee service life...5 years Cable construction lengths...to be specified when placing the order PvVng(A)-LS - N2XSH ApvVng(A) -LS - NA2XSH Operating temperature range: С to +50 С Relative humidity of the air at temperatures of up to +35 С:... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than -20 C Rated frequency: Hz Continuously permissible conductor operating heating temperature C Maximum permissible closed circuit conductor heating temperature C Maximum permissible closed circuit copper screen heating temperature C Maximum flame-retadant cable conductor temperature in case of short circuit C Permissible overload cable conductor heating... not greater than 130 C Cable overload operation duration... not greater than 8 hours a day and not more than 1000 throughout service life Minimum bending radius of cable when laid outer diameters (7.5 diameters using special stencils) Cable service life...at least 30 years Guarantee service life...5 years Cable construction lengths...to be specified when placing the order Nominal area of conductor (area of screen), 10 kv 20 kv 35 kv 10 kv 20 kv 35 kv Al Cu Al Cu Al Cu Outer Weight of 1 km of cable, kg 1 50 (16) 25,3 29,5 35, (16) 26,8 31,0 37, (16) 28,4 32,6 38, (16) 30,2 34,4 40, (25) 31,8 36,0 42, (25) 33,6 37,8 43, (25) 35,8 40,0 46, (25) 38,3 42,5 48, (35) 41,9 46,1 52, (35) 44,7 48,9 54, (35) 48,3 52,5 58, (35) 52,5 56,7 62, (16) 47,6 57,1 70, (16) 51,7 61,1 74, (16) 55,1 64,6 77, (16) 58,5 67,6 80, (25) 62,5 71,5 84, (25) 66,2 75,3 88, (25) 71,0 80,1 93, Nominal area of conductor (area of screen), 10 kv 20 kv 35 kv 10 kv 20 kv 35 kv Al Cu Al Cu Al Cu Outer Weight of 1 km of cable, kg 1 50 (16) 25,3 29,5 35, (16) 26,8 31,0 37, (16) 28,4 32,6 38, (16) 30,2 34,4 40, (25) 31,8 36,0 42, (25) 33,6 37,8 43, (25) 35,8 40,0 46, (25) 38,3 42,5 48, (35) 41,9 46,1 52, (35) 44,7 48,9 54, (35) 48,3 52,5 58, (35) 52,5 56,7 62, (16) 47,6 57,1 70, (16) 51,7 61,1 74, (16) 55,1 64,6 77, (16) 58,5 67,6 80, (25) 62,5 71,5 84, (25) 66,2 75,3 88, (25) 71,0 80,1 93, J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 67

35 68 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n Flame-retadant PVC sheathed XLPE insulated copper/ aluminum conductor power cables. (LS means low smoke, V means that the cable meets category B for flameretardance PvVng(V)-LS, ApvVng(V) -LS rated for 10, 20 and 35 kv PE sheathed armored XLPE insulated copper/ aluminum conductor power cables PvBP and APvBP rated for 10, 20, 35 KV XLPE insulated cables are intended for transmitting and distributing electric power in fixed installations rated for nominal alternating current voltages of 10, 20 and 25 KV 50 Hz within the networks with insulated or grounded neutral conductor. Cables are intended for group laying in cable trestles and manufacturing premises. 1. Conductor aluminum or copper multiwire circular compacted 2. Conductor screen extruded of conductive peroxide cross-linked PE. 3. Insulation - peroxide cross-linked PE. 4. Insulation screen - extruded of conductive peroxide cross-linked PE. 5. Combined screen: 5.1. a layer of conductive paper tapes or conductive polymer tape with minimum thickness of a layer of copper wires with a nominal diameter range of 0.7 to 2.0, over which a copper tape with minimum thickness of 0.1 is applied in helix. Minimum tape width is 8. Single core cables 6. Isolator- fiber glass tape with minimum thickness of Sheath - flame-retadant PVC Three core cables 6. Cabling - copper wire screened circular conductors are twisted to form a core round a flame-retadant PVC cord. 7. Interstice filling - flame-retadant PVC 8. Sheath flame-retadant PVC The above cables are intended for transmission and distribution of electricity in fixed installations rated for 10, 20, 35 KV AC 50 Hz for networks with grounded and insulated neutral conductors. They are designed for burying (in trenches) saving swelling and subsiding grounds. They are designed for buried operation irrespective of ground corrosiveness. Cables can be installed above ground including in cable trestles provided that additional fire safety measures are ensured e.g. fire protection coating is applied. Cables are intended for laying in cable runs with unlimited difference of elevation. 1. Conductor aluminum or copper multiwire circular compacted. 2. Conductor screen extruded of conductive peroxide cross-linked PE. 3. Insulation - peroxide cross-linked PE. 4. Insulation screen - extruded of conductive peroxide cross-linked PE. 5. Combined screen: 5.1 a layer of conductive paper tapes or conductive polymer tape with minimum thickness of 0.2, сonductive water-barrier taping is allowed. 5.2 a layer of copper wires with a nominal diameter range of 0.7 to 2.0, over which a copper tape with minimum thickness of 0.1 is applied in helix. Minimum tape width is Cabling - copper wire screened circular conductors are twisted to form a core round a crude rubber/ PVC cord. 7. Interstice filling - calcium carbonate filled rubber compound or high filled PVC 8. Inner sheath PE 9. Armoring -two galvanized steel tapes applied so that the outer tape covers the gaps in between the turns of the inner tape 10. Sheath PE PvVng(B)-LS - N2XSH APvVng(B) -LS - NA2XSH Operating temperature range: С to +50 С Relative humidity of the air at temperatures of up to +35 С:... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than -20 C Rated frequency: Hz Continuously permissible conductor operating heating temperature C Maximum permissible closed circuit conductor heating temperature C Maximum permissible closed circuit copper screen heating temperature C Maximum flame-retadant cable conductor temperature in case of short circuit C Permissible overload cable conductor heating... not greater than 130 C Cable overload operation duration... not greater than 8 hours a day and not more than 1000 throughout service life Minimum bending radius of cable when laid outer diameters (7.5 diameters using special stencils) Cable service life...at least 30 years Guarantee service life...5 years Cable construction lengths...to be specified when placing the order PvBP - Cu/SC/XLPE/SC/CuT/STA/PE APvBP - Al/SC/XLPE/SC/CuT/STA/PE Operating temperature range: С to +50 С Relative humidity of the air at temperatures of up to +35 С:... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than -15 C Rated frequency: Hz Continuously permissible conductor operating heating temperature C Maximum permissible closed circuit conductor heating temperature C Maximum permissible closed circuit copper screen heating temperature C Maximum flame-retadant cable conductor temperature in case of short circuit C Permissible overload cable conductor heating... not greater than 130 C Cable overload operation duration... not greater than 8 hours a day and not more than 1000 throughout service life Minimum bending radius of cable when laid outer diameters (7.5 diameters using special stencils) Cable service life...at least 30 years Guarantee service life...5 years Cable construction lengths...to be specified when placing the order Nominal area of conductor (area of screen), 10 kv 20 kv 35 kv 10 kv 20 kv 35 kv Al Cu Al Cu Al Cu Outer Weight of 1 km of cable, kg 1 50 (16) 25,3 29,5 35, (16) 26,8 31,0 37, (16) 28,4 32,6 38, (16) 30,2 34,4 40, (25) 31,8 36,0 42, (25) 33,6 37,8 43, (25) 35,8 40,0 46, (25) 38,3 42,5 48, (35) 41,9 46,1 52, (35) 44,7 48,9 54, (35) 48,3 52,5 58, (35) 52,5 56,7 62, (16) 47,6 57,1 70, (16) 51,7 61,1 74, (16) 55,1 64,6 77, (16) 58,5 67,6 80, (25) 62,5 71,5 84, (25) 66,2 75,3 88, (25) 71,0 80,1 93, Nominal area of conductor (area of screen), 10 kv 20 kv 35 kv 10 kv 20 kv 35 kv Al Cu Al Cu Al Cu Outer Weight of 1 km of cable, kg 3 50 (16) 50,8 60,3 73, (16) 54,9 64,3 77, (16) 58,7 67,7 80, (16) 61,7 70,8 83, (25) 65,7 74,7 87, (25) 69,5 78,5 91, (25) 74,2 83,3 96, J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 69

36 70 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n PE sheathed armored XLPE insulated longitudinally sealed copper/aluminum conductor power cables PvBPg and APvBPg rated for 10, 20, 35 KV PVC sheathed armored XLPE insulated three core copper/alumnium conductor power cables PvBV, APvBV rated for 10, 20, 35 kv The above cables are intended for transmission and distribution of electricity in fixed installations rated for 10, 20, 35 KV AC 50 Hz for networks with grounded and insulated neutral conductors. They are designed for burying (in trenches) saving swelling and subsiding grounds. 1. Conductor aluminum or copper multiwire circular compacted. 2. Conductor screen - extruded of conductive peroxide cross-linked PE. 3. Insulation - peroxide cross-linked PE. 4. Insulation screen - extruded of conductive peroxide cross-linked PE. 5.Combined screen: 5.1 a layer of conductive water-barrier taping a layer of copper wires with a nominal diameter range of 0.7 to 2.0, over which a copper tape with minimum thickness of 0.1 is applied in helix. Minimum tape width is Cabling - copper wire screened circular conductors are twisted to form a core round a crude rubber/ PVC cord. 7. Interstice filling - calcium carbonate filled rubber compound or high filled PVC 8. Inner sheath PE 9. Armoring-two galvanized steel tapes applied so that the outer tape covers the gaps in between the turns of the inner tape 10. Sheath PE The above cables are intended for transmission and distribution of electricity in fixed installations rated for 10, 20, 35 KV AC 50 Hz for networks with grounded and insulated neutral conductors. They are designed for burying (in trenches) saving swelling and subsiding grounds and for laying individual lines in cable trestles. 1. Conductor aluminum or copper multiwire circular compacted as per class 2 to GOST Conductor screen extruded of conductive peroxide cross-linked PE. 3. Insulation - peroxide cross-linked PE. 4. Insulation screen - extruded of conductive peroxide cross-linked PE.. 5. Combined screen: 5.1 a layer of conductive paper tapes or conductive polymer tape with minimum thickness of a layer of copper wires with a nominal diameter range of 0.7 to 2.0, over which a copper tape with minimum thickness of 0.1 is applied in helix. Minimum tape width is Cabling - copper wire screened circular conductors are twisted to form a core round a crude rubber/ PVC cord. 7. Interstice filling - calcium carbonate filled rubber compound or high filled PVC 8. Inner sheath PVC. 9. Armoring -two galvanized steel tapes applied so that the outer tape covers the gaps in between the turns of the inner tape 10. Sheath PVC. PvBPg - Cu/SC/XLPE/SC/CuT/STA/PE APvBPg - Al/SC/XLPE/SC/CuT/STA/PE Operating temperature range: С to +50 С Relative humidity of the air at temperatures of up to +35 С:... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than - 15 C Rated frequency Hz Continuously permissible conductor operating heating temperature...90 C Maximum permissible closed circuit conductor heating temperature C Maximum permissible closed circuit copper screen heating temperature C Maximum flame-retadant cable conductor temperature in case of short circuit C Permissible overload cable conductor heating... not greater than 130 C Cable overload operation duration... not greater than 8 hours a day and not more than 1000 throughout service life Minimum bending radius of cable when laid outer diameters (7.5 diameters using special stencils) Cable service life...at least 30 years Guarantee service life...5 years Cable construction lengths...to be specified when placing the order PvBV - Cu/SC/XLPE/SC/CuT/STA/PVC APvBV - Al/SC/XLPE/SC/CuT/STA/PVC Operating temperature range: С to +50 С Relative humidity of the air at temperatures of up to +35 С:... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than -20 C Rated frequency Hz Continuously permissible conductor operating heating temperature C Maximum permissible closed circuit conductor heating temperature C Maximum permissible closed circuit copper screen heating temperature C Maximum flame-retadant cable conductor temperature in case of short circuit C Permissible overload cable conductor heating... not greater than 130 C Cable overload operation duration... not greater than 8 hours a day and not more than 1000 throughout service life Minimum bending radius of cable when laid outer diameters (7.5 diameters using special stencils) Cable service life...at least 30 years Guarantee service life...5 years Cable construction lengths...to be specified when placing the order Nominal area of conductor (area of screen), 10 kv 20 kv 35 kv 10 kv 20 kv 35 kv Al Cu Al Cu Al Cu Outer Weight of 1 km of cable, kg 3 50 (16) 50,8 60,3 73, (16) 54,9 64,3 77, (16) 58,7 67,7 80, (16) 61,7 70,8 83, (25) 65,7 74,7 87, (25) 69,5 78,5 91, (25) 74,2 83,3 96, Nominal area of conductor (area of screen), 10 kv 20 kv 35 kv 10 kv 20 kv 35 kv Al Cu Al Cu Al Cu Outer Weight of 1 km of cable, kg 3 50 (16) 50,8 60,3 73, (16) 54,9 64,3 77, (16) 58,7 67,7 80, (16) 61,7 70,8 83, (25) 65,7 74,7 87, (25) 69,5 78,5 91, (25) 74,2 83,3 96, J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 71

37 72 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n Low smoke flame-retadant PVC sheathed armored XLPE insulated three core copper/aluminum conductor power cables PvBVng(A)-LS, АPvBVng(A)-LS, PvBVng(B)-LS, АPvBVng(B)-LS rated for 10, 20, 35 KV HDPE sheathed water barrier taped XLPE insulated copper/aluminum power cables PvPg, APvPg rated for 64/110 kv The above cables are intended for transmission and distribution of electricity in fixed installations rated for 10, 20, 35 KV AC 50 Hz for networks with grounded and insulated neutral conductors. They are designed for group laying in cable trestles and rooms provided that they are not exposed to stretching forces during the operation. They can be buried in dry grounds such as sand, argillo-arenaceous and normal grounds with humidity less than 14%. Cables are intended for laying in cable runs with unlimited difference of elevation. PvBVng(A)-LS - Cu/SC/XLPE/SC/CuT/STA/LSOH ApvBVng(A)-LS - Al/SC/XLPE/SC/CuT/STA/LSOH PvBVng(B)-LS - Cu/SC/XLPE/SC/CuT/STA/LSOH ApvBVng(B)-LS - AL/SC/XLPE/SC/CuT/STA/LSOH 1. Conductor aluminum or copper multiwire circular compacted 2. Conductor screen extruded of conductive peroxide cross-linked PE. 3. Insulation - peroxide cross-linked PE. 4. Insulation screen - extruded of conductive peroxide cross-linked PE. 5. Combined screen 5.1 a layer of conductive paper tapes or conductive polymer tape with minimum thickness of a layer of copper wires with a nominal diameter range of 0.7 to 2.0, over which a copper tape with minimum thickness of 0.1 is applied in helix. Minimum tape width is Cabling - copper wire screened circular conductors are twisted to form a core round a flame-retadant PVC cord. 7. Interstice filling - flame-retadant PVC 8. Inner sheath flame-retadant PVC 9. Armoring-two galvanized steel tapes applied so that the outer tape covers the gaps in between the turns of the inner tape 10. Sheath flame-retadant PVC Operating temperature range: С to +50 С Relative humidity of the air at temperatures of up to +35 С:... up to 98% Cables shall be laid and installed without preheating at temperatures not lower than -20 C Rated frequency Hz Continuously permissible conductor operating heating temperature C Maximum permissible closed circuit conductor heating temperature C Maximum permissible closed circuit copper screen heating temperature C Maximum flame-retadant cable conductor temperature in case of short circuit C Permissible overload cable conductor heating... not greater than 130 C Cable overload operation duration... not greater than 8 hours a day and not more than 1000 throughout service life Minimum bending radius of cable when laid outer diameters (7.5 diameters using special stencils) Cable service life...at least 30 years Guarantee service life...5 years Cable construction lengths...to be specified when placing the order The above cables are intended for transmission and distribution of electricity in three-phase networks rated for alternate voltages of 64/110 KV 50 Hz to be buried (in trenches or concrete ducts) provided that cable is protected against mechanical impacts, and in cable runs with unlimited difference of elevation. PvPg - N2XS(F)2Y APvPg - NA2XS(F)2Y 1.Conductor aluminum or copper multiwire circular compacted. 2. Conductor screen extruded of conductive peroxide cross-linked PE. 3.Insulation - peroxide cross-linked PE. 4.Insulation screen - extruded of conductive peroxide cross-linked PE. 5.Combined screen: 5.1 a layer of conductive water-barrier taping a layer of copper wires with a nominal diameter range of 0.7 to 2.0, over which a copper tape with minimum thickness of 0.1 is applied in helix. Minimum tape width is 8. 6.Isolator water-barrier tape. 7. Sheath: HDPE. Operating temperature range: С to 50 С, Minimum bending radius when installed at least 15Dн Continuously permissible cable conductor heating temperature: С Maximum permissible cable conductor temperature in case of a short circuit: С Maximum permissible cable copper screen temperature in case of a short circuit: С Overload operation conductor heating temperature not greater than 130 С Service life... minimum 30 years provided that transport, storage, installation and operation conditions are observed. Cable type Nominal conductor cross-section (screen cross-section) Outer diameter of cable, Weight of 1 km of cable, kg Alum.conductor Copper conductor PvPg,APvPg 185(95) 62, PvPg,APvPg 240(95) 64, PvPg,APvPg 300(120) 67, APvPg 350(120) 69, APvPg 400(120) 68, APvPg 500(120) 71, Nominal area of conductor (area of screen), 10 kv 20 kv 35 kv 10 kv 20 kv 35 kv Al Cu Al Cu Al Cu Outer Weight of 1 km of cable, kg 3 50 (16) 50,8 60,3 73, (16) 54,9 64,3 77, (16) 58,7 67,7 80, (16) 61,7 70,8 83, (25) 65,7 74,7 87, (25) 69,5 78,5 91, (25) 74,2 83,3 96, J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 73

38 74 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n HDPE sheathed Al tape screened XLPE insulated copper/aluminum power cables PvP2g, APvP2g, rated for 64/110 KV PVC AlPE screened XLPE insulated copper/aluminum power cables PvV, APvV rated for 64/110 KV The above cables are intended for transmission and distribution of electricity in three-phase networks rated for alternate voltages of 64/110 KV 50 Hz to be buried (in trenches or concrete ducts) irrespective of ground corrosiveness and laid underwater (in non-navigable reservoirs) provided that cable is protected from mechanical damage, and in cable runs with unlimited difference of elevation. 1.Conductor aluminum or copper multiwire circular compacted. 2. Conductor screen extruded of conductive peroxide cross-linked PE. 3.Insulation - peroxide cross-linked PE. 4.Insulation screen - extruded of conductive peroxide cross-linked PE. 5.Combined screen: 5.1 a layer of conductive water-barrier taping a layer of copper wires with a nominal diameter range of 0.7 to 2.0, over which a copper tape with minimum thickness of 0.1 is applied in helix. Minimum tape width is 8. 6.Isolator water-barrier tape. 7. Sheath: HDPE. The above cables are intended for transmission and distribution of electricity in three-phase networks rated for alternate voltages of 64/110 KV 50 Hz to be laid individually in cable trestles and industrial premises. Cables are intended for fixed installation in cable runs with unlimited difference of elevation. 1. Conductor: aluminum or copper multiwire round-shaped compacted complies with class 2 as per GOST ГОСТ Conductor screen: extruded of conductive peroxide cross-linking PE. 3..Insulation: peroxide cross-linking PE. 4. Insulation screen: extruded of conductive peroxide cross-linking PE, two conductive paper/single polymer tape wrapping is applied over the insulation screen. 5. Combined screen: 5.1 a layer of conductive paper tapes or conductive polymer tape with minimum thickness of a layer of copper wires with a nominal diameter range of 0.7 to 2.0, over which a copper tape with minimum thickness of 0.1 is applied in helix. Minimum tape width is Sheath: PVC. PvP2g - N2XS(FL)2Y APvP2g - NA2XS(FL)2Y Operating temperature range: С to 50 С, Minimum bending radius when installed at least 15Dн Continuously permissible cable conductor heating temperature: С Maximum permissible cable conductor temperature in case of a short circuit: С Maximum permissible cable copper screen temperature in case of a short circuit: С Overload operation conductor heating temperature not greater than 130 С Service life... minimum 30 years provided that transport, storage, installation and operation conditions are observed. PvV - N2XSY, IEC APvV - NA2XSY, IEC Operating temperature range: С to 50 С, Minimum bending radius when installed at least 15Dн Continuously permissible cable conductor heating temperature:...90 С Maximum permissible cable conductor temperature in case of a short circuit: С Maximum permissible cable copper screen temperature in case of a short circuit: С Overload operation conductor heating temperature not greater than 130 С Service life... minimum 30 years provided that transport, storage, installation and operation conditions are observed Cable type Nominal conductor cross-section (screen cross-section) Outer diameter of cable, Weight of 1 km of cable, kg Alum.conductor Copper conductor PvP2g,АpvP2g 185(95) PvP2g,АpvP2g 240(95) PvP2g,АpvP2g 300(120) АpvP2g 350(120) АpvP2g 400(120) АpvP2g 500(120) Cable type Nominal conductor cross-section (screen cross-section) Outer diameter of cable, Weight of 1 km of cable, kg Alum.conductor Copper conductor PvV,APvV 185(95) PvV,APvV 240(95) PvV,APvV 300(120) PvV,APvV 350(120) PvV,APvV 400(120) PvV,APvV 500(120) J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 75

39 76 P o w e r C a b l e s f o r F i x e d I n s t a l l a t i o n Flame-retadant PVC AlPE screened XLPE insulated copper/aluminum power cables PvVng, ApvVng rated for 64/110 KV The above cables are intended for transmission and distribution of electricity in three-phase networks rated for alternate voltages of 64/110 KV 50 Hz to be laid in cable trestles and industrial premises. Cables are intended for fixed installation in cable runs with unlimited difference of elevation. 1. Conductor: aluminum or copper multiwire round-shaped compacted complies with class 2 as per IEC Conductor screen: extruded of conductive peroxide cross-linking PE. 3. Insulation: XLPE. 4. Insulation screen: extruded of conductive peroxide cross-linking PE 5. Combined screen: 5.1 a layer of conductive paper tapes or conductive polymer tape with minimum thickness of a layer of copper wires with a nominal diameter range of 0.7 to 2.0, over which a copper tape with minimum thickness of 0.1 is applied in helix. Minimum tape width is Isolator of glass/mica tapes. 7. Sheath: flame-retadant PVC PvV - N2XSY, IEC APvV - NA2XSY, IEC Operating temperature range: С to 50 С, Minimum bending radius when installed at least 15Dн Continuously permissible cable conductor heating temperature: С Maximum permissible cable conductor temperature in case of a short circuit: С Maximum permissible cable copper screen temperature in case of a short circuit: С Overload operation conductor heating temperature not greater than 130 С Service life... minimum 30 years provided that transport, storage, installation and operation conditions are observed Cable type Nominal conductor cross-section (screen cross-section) Outer diameter of cable, Weight of 1 km of cable, kg Alum.conductor Copper conductor PvVng,APvVng 185(95) 62, PvVng,APvVng 240(95) 64, PvVng,APvVng 300(120) 67, PvVng,APvVng 350(120) 69, PvVng,APvVng 400(120) 68, PvVng,APvVng 500(120) 71, Control cables J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 77

40 78 C o n t r o l c a b l e s These cables are intended for fixed connection to electric devices, apparatus, terminal plates of electric distributors rated for AC voltages of up to 660 V with a frequency range of up to 100 Hz or DC voltages of up to 1000 V, for laying in premises, ducts, tunnels in aggressive environment conditions provided that no mechanical stresses are applied at cables. Cables can be buried (in trenches) provided that cables are protected at the points where they come out from the ground. КVVGng and АКVVGng cables are used for laying in cable installations and premises to ensure fire safety of cable circuits when laid in bunches. All the cables can be laid outdoors in the open. It is possible for us to produce cables which have colour or numerical distinctive marking of conductors. It is also permissible to produce cold resistant cables КVVGng, AVVGng type, operating temperature range is +40 C up to -60 C. KVVG similar NYM-J ; NYM-O, IEC KVVGng similar NYM-J ; NYM-O, IEC PVC sheathed and insulated copper/aluminum control cables KVVG, KVVG-T, AKVVG Flame-retadant PVC sheathed and PVC insulated copper/aluminum control cables KVVGng, KVVGng-T, AKVVGng, AKVVGng-T 1. Conductor copper or aluminum, solid class 1 as per IEC Insulation PVC. 3. Twisting Insulated cable conductors are twisted. Each lay has its count pair which insulated conductors differ in color from each other and the rest of conductors. 4. Jacket PVC, for КVVGng and АКVVGng cables from flame-retadant PVC. Operating ambient temperature range С to +50 С Relative humidity of air at +35 C... 98% Nominal insulation thickness for conductor areas of up to Electric resistance of conductor insulation at 20 oc with the following area: at least...10 М *кm at least... 9 М *кm 6 to 10 at least... 6 М *кm Continuously permissible conductor operating heating temperature C Cables are resistant to installation bends Bending radius of copper conductor cables without armoring when laid at a minimum ambient temperatures of 0 C is equal to: For cables with an outer diameter of up to and including 10...at least 3 cable diameters For cables with an outer diameter of up to and including 10 to 25...at least 4 cable diameters Bending radius of copper conductor cables without armoring when laid without preheating at a minimum ambient temperatures of 0 C is equal to...at least 6 cable diameters Construction lengths of cables...at least 150 m Service life...at least 15 years When laid indoors, in ducts and tunnels at least 25 years Guarantee service life...3 years from putting into operation Outer diameter, Weight of 1 km of cable, kg КVVG, КVVG-T cables Outer diameter, Weight of 1 km of cable, kg Outer diameter, Weight of 1 km of cable, kg AКVVG cables КVVGng, КVVGng-T cables Outer diameter, Weight of 1 km of cable, kg АКVVGng, АКVVGng-T cables J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 79

41 80 C o n t r o l c a b l e s These cables are intended for fixed connection to electric devices, apparatus, terminal plates of electric distributors rated for AC voltages of up to 660 V with a frequency range of up to 100 Hz or DC voltages of up to 1000 V, for laying in premises, ducts, tunnels without exposing cable to mechanical effects in aggressive media conditions or having to protect electric circuits from effects of external electric fields. КVVGEng and АКVVGEn cables are used for laying in cable installations and premises to ensure fire safety of cable circuits when laid in bunches. All the cables can be laid outdoors in the open. It is possible for us to produce cables which have colour or numerical distinctive marking of conductors. It is also permissible to produce cold resistant cables КVVGЕng, АКVVGЕng type, operating temperature range is +40 C up to -60 C. KVVGE (N)YM(St)) IEC KVVGEng (N)YM(St) IEC PVC sheathed and insulated screened copper/aluminum conductor control cables (ng means flame-retadant) КVVGE, АКVVGE, КVVGEng, АКVVGEng, КVVGE-Т, КVVGEng-Т, АКVVGEng-Т 1. Conductor copper or aluminum, solid class 1 as per IEC Insulation PVC. 4. Twisting Insulated cable conductors are twisted. Each lay has its count pair which insulated conductors differ in color from each other and the rest of conductors. 5. Isolator PE film or PVC layer with a minimum thickness of 0.5 is applied over the insulated conductors. For КVVGEng and АКVVGEng cables it is a flame-retadant PVC layer with a minimum thickness of 0.5 that is applied. 6. Screen in form of copper foil screen or copper taping with a nominal thickness of 0.06 or aluminum foil with a nominal thickness of with overlapping to ensure a continuity of the screen with permissible cable bending radius. It is possible to make a screen of corrugated aluminum tapes that are applied lengthwise with overlapping. A copper drain wire with a diameter range of 0.4 to 0.6 is applied along the aluminum screen. 6. Jacket PVC, for КVVGEng and АКVVGEn cables from flame-retadant PVC. Operating ambient temperature range С to +50 С Relative humidity of air at +35 C... 98% Nominal insulation thickness for conductor areas of Electric resistance of conductor insulation at 20 oc with the following area: at least 10 М *кm at least 9 М *кm 6... at least 6 М *кm Continuously permissible conductor operating heating temperature C Cables are resistant to installation bends Bending radius of copper conductor cables without armoring when laid at a minimum ambient temperatures of 0 C is equal to: For cables with an outer diameter of up to and including 10...at least 3 cable diameters For cables with an outer diameter of up to and including 10 to 25...at least 4 cable diameters Bending radius of copper conductor cables without armoring when laid without preheating at a minimum ambient temperatures of 0 C is equal to...at least 6 cable diameters Construction lengths of cables...at least 150 m Outer diameter, Weight of 1 km of cable, kg АКVVGE cables КVVGE cables Outer diameter, Weight of 1 km of cable, kg КVVGEng cables АКVVGEng cables J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 81

42 82 C o n t r o l c a b l e s These cables are intended for fixed connection to electric devices, apparatus, terminal plates of electric distributors rated for AC voltages of up to 660 V with a frequency range of up to 100 Hz or DC voltages of up to 1000 V, for laying in premises, ducts, tunnels without exposing cable to mechanical effects in aggressive, as well for connecting to devices that require cable input sealing. КVVGzng and АКVVGzng cables are used for laying in cable installations and premises to ensure fire safety of cable circuits when laid in bunches. All the cables can be laid outdoors in the open. It is possible for us to produce cables which have colour or numerical distinctive marking of conductors. KVVGz - NYM-J ; NYM-O, IEC , IEC Flame-retadant PVC sheathed PVC insulated PVC/rubber filled copper/aluminum conductor control cables КVVGz, АКVVGz, КVVGzng, КVVGzng-T, АКVVGzng, АКVVGzng-T 1. Conductor copper or aluminum, solid, class 1 as per IEC Insulation PVC. 3. Twisting Insulated cable conductors are twisted. Each lay has its count pair which insulated conductors differ in color from each other and the rest of conductors. 4. Filling PVC. КVVGzng and АКVVGzng cables are filled with flame-retadant PVC or flame-retadant crude rubber compound. 6. Jacket PVC, for КVVGzng and АКVVGzng cables from flame-retadant PVC. Operating ambient temperature range С to +50 С Relative humidity of air at +35 C... 98% Nominal insulation thickness for conductor areas of up to Electric resistance of conductor insulation at 20 C with the following area: at least...10 М *кm at least... 9 М *кm 6 at least... 6 М *кm Continuously permissible conductor operating heating temperature C Cables are resistant to installation bends Bending radius of copper conductor cables without armoring when laid at a minimum ambient temperatures of 0 C is equal to: For cables with an outer diameter of up to and including 10...at least 3 cable diameters For cables with an outer diameter of up to and including 10 to 25...at least 4 cable diameters Bending radius of copper conductor cables without armoring when laid without preheating at a minimum ambient temperatures of 0 C is equal to...at least 6 cable diameters Construction lengths of cables...at least 150 m Service life...at least 15 years When laid indoors, in ducts and tunnels...at least 25 years Guarantee service life...3 years from putting into operation Outer diameter, Weight of 1 km of cable, kg АКVVGz cables КVVGz cables Outer diameter, Weight of 1 km of cable, kg КVVGzng cables J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 83

43 84 C o n t r o l c a b l e s These cables are intended for fixed connection to electric devices, apparatus, terminal plates of electric distributors rated for AC voltages of up to 660 V with a frequency range of up to 100 Hz or DC voltages of up to 1000 V, for laying in premises, ducts, tunnels and burying (in trenches) in aggressive environment conditions and places affected by stray currents provided that cables are not exposed to heavy stretching forces. KVBbShng and AKVBbShng cables are used for laying in cable installations and premises to ensure fire safety of cable circuits when laid in bunches. All the cables can be laid outdoors in the open. It is possible for us to produce cables which have colour or numerical distinctive marking of conductors. It is also permissible to produce cold resistant cables КVBbShng, AКVBbShng type, op/erating temperature range is +40 C up to -60 C. KVBbShv - Cu/PVC/STA/PVC 660V AKVBbShv - AI/PVC/STA/PVC 660V KVBbShng - Cu/PVC/STA/PVC 660V AKVBbShng - AI/PVC/STA/PVC 660V, IEC Armored PVC insulated copper/aluminum control cables KVBbShv, AKVBbShv Flame-retadant armored PVC insulated copper/aluminum control cables KVBbShng, KVBbShng-T, AKVBbShng, AKVBbShng-T 1. Conductor copper or aluminum, solid, class 1 as per IEC Insulation PVC. 3. Twisting Insulated cable conductors are twisted. Each lay has its count pair which insulated conductors differ in color from each other and the rest of conductors. 4. Isolator PVC at least 0.5 thick for KVBbShng cables and flame-retadant PVC for AKVBbShng cables 5. Armoring - two 0.3 galvanized steel armor tapes applied with the upper tape covering the gaps in between the lower tape turns. - Protective sheath of PVC for KVBbShng cables and of flame-retadant PVC for AKVBbShng cables PVC for AKVBbShng cables. Operating ambient temperature range С to +50 С Relative humidity of air at +35 C... 98% Nominal insulation thickness for conductor areas of up to Electric resistance of conductor insulation at 20 C with the following area: at least...10 М *кm at least... 9 М *кm 6 to 10 at least... 6 М *кm Continuously permissible conductor operating heating temperature C Cables are resistant to installation bends Bending radius of armored cables when laid at a minimum ambient temperatures of -7 C is equal to... at least 10 cable diameters Construction lengths of cables...at least 150 m Service life: When buried (in trenches) and laid in trestles...at least 15 years When laid indoors, in ducts and tunnels...at least 25 years Guarantee service life...3 years from putting into operation Outer diameter, Weight of 1 km of cable, kg АKVBbShv cables Outer diameter, Weight of 1 km of cable, kg KVBbShv cables Outer diameter, Weight of 1 km of cable, kg КVBbShng cables Outer diameter, Weight of 1 km of cable, kg AKVBbShVZ KVBbShVZ J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 85

44 86 C o n t r o l c a b l e s These cables are intended for fixed connection to electric devices, apparatus, terminal plates of electric distributors rated for AC voltages of up to 660 V with a frequency range of up to 100 Hz or DC voltages of up to 1000 V. AKVVBG and AKVVBG cables are used for laying in premises, ducts and tunnels, provided that cables are not exposed to heavy stretching forces. AKVVB and AKVVB cables are used for burying (in trenches) ) in aggressive environment conditions and places affected by stray currents provided that cables are not exposed to heavy stretching forces. All the cables can be laid outdoors in the open. It is possible for us to produce cables which have colour or numerical distinctive marking of conductors. Outer diameter, Weight of 1 km of cable, kg Armored PVC insulated copper/aluminum control cables KVVB, AKVVB, KVVBG, AKVVBG Bitumen & calcium carbonate treated glassyarn served bitumen saturated paper bedded PVC insulated copper/aluminum control cables KVBbShng, KVBbShng-T, AKVBbShng, AKVBbShng-T 1. Conductor copper or aluminum, solid, class 1 as per IEC Insulation PVC. 3. Twisting Insulated cable conductors are twisted. Each lay has its count pair which insulated conductors differ in color from each other and the rest of conductors. 4. Jacket PVC 5. Protective layer: Type B. For AKVVB and KVVB cables is applied over the jacket as follows: - bitumen treated creped paper bedding; - two overlapping helix applied steel armor tapes. Type BG. For AKVVBG and KVVBG cables outer protective layer of glass yarn, bitumen, calcium carbonate is applied over the jacket as follows: - bitumen treated creped paper bedding; - two galvanized steel armor tapes. Operating ambient temperature range С to +50 С Relative humidity of air at +35 C... 98% Nominal insulation thickness for conductor areas of up to Electric resistance of conductor insulation at 20 C with the following area: at least...10 М *кm at least... 9 М *кm 6 to 10 at least... 6 М *кm Continuously permissible conductor operating heating temperature C Cables are resistant to installation bends Bending radius of armored cables when laid at a minimum ambient temperatures of -7 C is equal to... at least 10 cable diameters Construction lengths of cables...at least 150 m Service life: When buried (in trenches) and laid in trestles...at least 15 years When laid indoors, in ducts and tunnels...at least 25 years Guarantee service life...3 years from putting into operation Outer diameter, Weight of 1 km of cable, kg Outer diameter, Weight of 1 km of cable, kg Outer diameter, Weight of 1 km of cable, kg АKVVBG cables HL control cables are intended for fixed connection to electric devices, apparatus, terminal plates of electric distributors rated for AC voltages of up to 660 V with a frequency range of up to 100 Hz or DC voltages of up to 1000 V within the ambient temperature range of +40 C to 60 C. It is possible for us to produce cables which have colour or numerical distinctive marking of conductors. PVC sheathed and insulated screened copper/aluminum conductor control cables (ng means flame-retadant) Cold resistant control cables: КVVG-HL, КVVGE-HL, КVVGz-HL, КVBbShv-HL, КVVB-HL, КVVBG-HL, АКVVG-HL, АКVVGE-HL, АКVVGz-HL, AКVBbShv-HL, АКVVBG-HL Outer diameter, The main feature of these cables is the materials, which are used in their manufacture, allowing them to stand out to the effects of low temperatures. Weight of 1 km of cable, kg KVVBG cables Outer diameter, Weight of 1 km of cable, kg Cables are resistant to low ambient temperatures of... up to -60 C Cables are resistant to ambient temperature changes between C and+40 C Cable guarantee service life... 3 years from the day of putting into operation but not later than 6 months from the manufacture АKVVB cables KVVB cables J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 87

45 88 C o n t r o l c a b l e s These cables are intended for fixed connection to electric devices, apparatus, terminal plates of electric distributors rated for AC voltages of up to 660 V with a frequency range of up to 100 Hz or DC voltages of up to 1000 V, for laying in premises, ducts in aggressive media conditions provided that there are no mechanical effects on cables, as well for use in AS units class 2,3 and 4 as per classification OPB-88/97 (PNAE G ) or having to protect electric circuits from effects of external electric fields. КVVGEng-LS cables are also designed for use when the electric circuits have to be protected from the external electric field effects. Cables are flame-retadant when laid in bunches. All the cables can be laid outdoors in the open. It is possible for us to produce cables which have colour or numerical distinctive marking of conductors. KVVGng-LS - NYM-J ; NYM-O, IEC KVVGEng-LS - (N)YM(St), IEC Flame-retadant PVC sheathed and insulated copper conductor control cables KVVGng-LS PVC sheathed and insulated screened copper conductor control cables (LS means low smoke) КVVGEng-LS 1. Conductor copper, solid, class 1 as per IEC Insulation PVC. 3. Twisting Insulated cable conductors are twisted. All the insulated conductors of cables carry a digital marking allowing each conductor to identified during the installation. In case of digital marking the color of the digits is different than that of the conductor insulation. Color marking is done solid or in form longitudinal stripe that are at least 1 wide. Conductors can be marked using a count pair in each lay which insulated conductors differ in color from each other and the rest of conductors. 4. Isolator For КVVGEng-LS cables flame-retadant PVC layer with a minimum thickness of 0.5 is applied over the insulated conductors. For КVVGEng and АКVVGEng cables it is a flame-retadant PVC layer with a minimum thickness of 0.5 that is applied. 5. Screen For КVVGEng-LS cables the screen is formed by applying a copper foil with a nominal thickness of 0.06 or aluminum foil with a nominal thickness of 0.10 to 0.15 or flexible foil plated composite alumoflex with overlapping. The screen can also be done with flexible foil plated composite alumoflex that is applied longitudinally or corrugated aluminum foil while placing a copper wire with a diameter range of 0.4 to 0.6 along the screen. 6. Jacket For КVVGng-LS cables the jacket is applied over insulated conductors and for КVVGEng-LS cables the jacket is applied over flame-retadant PVC screen. Operating ambient temperature range С to +50 С Relative humidity of air at +35 C... 98% Nominal insulation thickness for conductor areas of Continuously permissible conductor operating heating temperature C Cables are resistant to installation bends Bending radius of copper conductor cables without armoring when laid at a minimum ambient temperatures of 0 C is equal to: For cables with an outer diameter of up to and including 10...at least 3 cable diameters For cables with an outer diameter of up to and including 10 to 25...at least 4 cable diameters Cables can be laid at ambient temperatures of...at least 15 C Construction lengths of cables...at least 150 m Service life...30 years Guarantee service life...3 years from putting into operation but not later than 6 months from the manufacture Outer diameter, Weight of 1 km of cable, kg КVVGng-LS cables Outer diameter, Weight of 1 km of cable, kg КVVGEng-LS cables J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 89

46 90 C o n t r o l c a b l e s The above cables are intended for transmission and distribution of electricity and electric signals in fixed electric installations rated for alternate voltages of up to 1000V at frequencies of up to 100Hz and 1000V DC. Fire resistant flame-retadant low smoke cables KVVGng- FRLS, KVVGEng-FRLS 1.Conductor: copper wire 2. Thermal mica tape barrier. 3.Copper foil/tape wrapping screen 4. PVC insulation and sheath Control cables carry digital or color coding for all insulated conductors to allow for identification of each conductor during the installation. Type of climatization:...b, allocation category 5 as per IEC Permissible cable conductor heating temperature during the operation maximum 70 С Installation without preheating at temperatures not lower than -15 С Maximum flameretardance cable temperature in case of short circuit not greater than 400 С Cables shall be flame-retadant when tested in groups as per IEC , section 3, category А Smoke, which is given off in burning and smoldering of cables, shall not decrease the transparency in a test chamber by more than 40%. Cable fire resistance... minimum 90min. Cable service life:... minimum 30 years Storage life in sheltered rooms:...10 years, storage life on open grounds: maximum 2 years. Cable guarantee service life:...3 years The above cables are intended for data transmission in measuring, supervising and control equipment within a frequency range of up to 1MHz and for connection to fixed electric devices, apparatus and electric switching unit assemblies rated for voltages of up to 500 and 660 V AC or up to 750 V and 1000 V DC respectively. They are designed for fixed interconnection installation between devices at permissible conductor heating temperatures of up 70 С. KGMEVVng type is designed for group laying in cable trestles. We also manufacture heat-resistant PVC insulated cables. Further information about structural dimensions and cable weight will be given on demand. Flexible PVC jacketed individually composition material screened PVC insulated copper conductor installation cables KGMEVV Flexible flame-retadant PVC jacketed individually AlPE material screened PVC insulated copper conductor installation cables KGMEVVng 1. Conductor: multiwire, soft copper wires, class 3 for nominal cross-sections of up to and including 2.5 and 4 for nominal cross-section of Insulation: PVC 3. Insulated conductors are twisted to form pairs and triads with coordinated lays. 4. Screen: by wrapping with AlPE material with minimum overlapping of 15%. Two drain wires in diameter are laid under the screen. 5. Taping: polyethyleneterephtalate tape 6. Core. 7. Girth insulation: polyethyleneterephtalate tape 8. Inner sheath: PVC and flame-retadant PVC for KGMEVVng cables. 9. Jacket: PVC and flame-retadant PVC for KGMEVVng cables KVVGng-FRLS KVVGEng-FRLS Number and nominal crosssection Outer diameter, weight, kg/km eter, weight, kg/km Calculated Outer diam- Calculated \ Type of climatization: UHL and T, allocation category 2 to 5 as per IEC Insulation electric resistance as calculated per 1 km length and 20 С: During acceptance and delivery: for cables with nominal cross-section of M for cables with nominal cross-section of M During operation and storage:... minimum 100 M Cables are resistant to ambient temperatures between -50 С and +50 С Cables are resistant to high air humidities of up to 98% at ambient temperatures of up to 35 С Cables can be laid without preheating at temperatures not lower than С Minimum bending radius is equal to 10X outer cable diameter Construction length, minimum m Guarantee service life...2 years Cable service life, minimum...20 years J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 91

47 92 C o n t r o l c a b l e s Flexible PVC jacketed steel tape armored individually composition material screened PVC insulated copper conductor installation cables KGMEVBV Flexible flame-retadant PVC jacketed steel tape armored individually AlPE material screened PVC insulated copper conductor installation cables KGMEVBVng Flexible cold resistant plastic insulated installation cables KGMEVV-HL, KGMEVBV-HL, KGMVEV-HL, KGMEVEV-HL, KGMVEVV-HL, KGVEVEBV-HL and KGMVEVl-HL The above cables are intended for data transmission in measuring, supervising and control equipment within a frequency range of up to 1MHz and for connection to fixed electric devices, apparatus and electric switching unit assemblies rated for voltages of up to 500 and 660 V AC or up to 750 V and 1000 V DC respectively. They are designed for burying (in trenches), individual (KGMEVBV type) and group (KGMEVBVng type) laying in cable trestles at permissible conductor heating temperatures of up 70 С. We also manufacture heat-resistant PVC insulated cables. Further information about structural dimensions and cable weight will be given on demand. 1.Conductor: multiwire, soft copper wires, class 3 for nominal cross-sections of up to and including 2.5 and 4 for nominal cross-section of 4. 2.Insulation: PVC 3.Insulated conductors are twisted to form pairs and triads with coordinated lays. 4.Screen: by wrapping with AlPE material with minimum overlapping of 15%. Two drain wires in diameter are laid under the screen. 5. Taping: polyethyleneterephtalate tape 6.Core. 7.Girth insulation: polyethyleneterephtalate tape 8.Inner sheath: PVC and flame-retadant PVC for KGMEVBVng cables. 9. Armoring: two galvanized steel tapes with a nominal thickness of Jacket: PVC and flame-retadant PVC for KGMEVBVng cables. Type of climatization: UHL and T, allocation category 1 and 2 as per IEC Insulation electric resistance as calculated per 1 km length and 20 С: During acceptance and delivery: for cables with nominal cross-section of M for cables with nominal cross-section of M During operation and storage:...minimum 100 M. Cables are resistant to ambient temperatures between -50 С and +50 С Cables are resistant to high air humidities of up to 98% at ambient temperatures of up to 35 С Cables can be laid without preheating at temperatures not lower than C Minimum bending radius is equal to 10X outer cable diameter Construction length, minimum m Guarantee service life:...2 years Cable service life, minimum...20 years The above cables are intended for data transmission in measuring, supervising and control equipment within a frequency range of up to 1MHz and for connection to fixed electric devices, apparatus and electric switching unit assemblies rated for voltages of up to 500 and 660 V AC or up to 750 V and 1000 V DC respectively. We also manufacture heat-resistant PVC insulated cables. Further information about structural dimensions and cable weight will be given on demand. The above cables are mainly notable for the materials used for their manufacture, which make them resistant to low temperatures. Type of climatization: HL, allocation category 2, 3 and 5 as per IEC Cables are resistant to ambient temperatures:... between + 40 С and - 60 С Cables are resistant to high air humidities of up to 98% at ambient temperatures of up to 35 С Cables can be used in explosive zones of any class Continuously permissible conductor heating temperature: С Cables are to be laid without preheating at temperatures not lower than - 15 С Minimum bending radius: for armored cables:... 10X actual outer cable diameter for non-armored cables:...6x actual outer cable diameter Service life:...2 years. J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 93

48 94 C o n t r o l c a b l e s Flame-retadant PVC sheathed and insulated armored copper core control cables KVBVGng-LS These cables are intended for transmission and distribution of power in fixed installations at 0.66 V/ KV AC 100 Hz. Cables can be used in electric DC networks with ratings which are 2.5 times corresponding AC voltages. 1. Conductor copper, solid, class 1 as per IEC Insulation PVC. 3. Twisting Insulated cable conductors are twisted. Each lay has its count pair which insulated conductors differ in color from each other and the rest of conductors. 4. Separator polyethyleneterephtalate film or similar and extruded PPO30-35 flame-retadant PVC inner sheath with a minimum thickness of 0.5 are applied over twisted insulated conductors. 5. Protective layer - two 0.3 galvanized steel armor tapes applied with the upper tape covering the gaps in between the lower tape turns. Operating ambient temperature range С to +50 С Relative humidity of air at temperatures of up to up to 98 Minimum bending radius of armored single core cables when laid and installed shall be......at least 15 times DH, where DH outer cable diameter. Guarantee service life... 3 years from putting cables into operation Outer diameter, Weight of 1 km of cable, kg , , , , , , , , , , ,5 11, ,5 11, ,5 12, ,5 15, ,5 16, ,5 18, ,5 21, ,5 23, Outer diameter, Weight of 1 km of cable, kg 52 1,5 27, ,5 28, ,5 12, ,5 13, ,5 14, ,5 17, ,5 18, ,5 20, ,5 23, ,5 26, , , , , , , , Cables for Alarm and Interlock s J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 95

49 96 C a b l e s f o r A l a r m a n d I n t e r l o c k A p p l i c a t i o n s Enhanced PE sheathed PE insulated copper conductor alarm & interlock cables. SBPu Enhanced PE sheathed PE insulated copper conductor alarm & interlock cables. SBZPu SBPu cables are intended for electric alarm installations, inetrlock, fire alarm and automation applications rated for 380 V AC 50 Hz or 700 V DC to be laid in plastic tubes or buried in aggressive ambient conditions provided that that no mechanical stresses are applied on cables. 1. Conductor soft copper, round-shaped 0.9 or 1 of nominal diameter 2. Insulation PE. 3.Twisted pair for twisted pair cables. 4.Core single conductors or pairs are twisted to form a core. 5. Girth insulation polytheleneteraphtalate tape 6. Screen aluminum tape (to be agreed with a customer). The screen is bedded with copper drain wire 0.4 to 0.6 of diameter. 7. Jacket PE 3.0 thick. SBPu cables are intended for electric alarm installations, inetrlock, fire alarm and automation applications rated for 380 V AC 50 Hz or 700 V DC to be laid in plastic tubes or buried in aggressive ambient and high humidity conditions provided that that no mechanical stresses are applied on cables. 1. Conductor soft copper, round-shaped 0.9 or 1 of nominal diameter 2. Insulation PE. 3.Twisted pair for twisted pair cables. 4.Core single conductors or pairs are twisted to form a core. 5. Filling petro jelly 6. Girth insulation polytheleneteraphtalate tape 7. Screen aluminum tape (to be agreed with a customer). The screen is bedded with copper drain wire 0.4 to 0.6 of diameter. 8. Jacket PE 3.0 thick. Operating ambient temperature range С to +60 С High relative humidity of air at +35 C... 98% Laying shall be done at air temperatures between.-15 and +60 C Bending radius of cables when laid and installed is at least equal to... 7 diameters of cable Electric resistance of conductor to direct currents at+20 C fir conductor diameters 0.9 up to /km 1.0 up to /km Electric resistance of conductor insulation, at least M /km Test voltage 50 HZ between the conductors during 1 minute V Operating capacity AC 800 to 1000 Hz Of pairs of twisted pair cables, at least NPh/km Of conductors of single conductor cables, at least NPh/km Attenuation factor of pairs of twisted pair cables AC 800 Hz at +20 C with the following conductor diameters 0.9 up to db/km 1.0 up to db /km Near end cross talk between any pairs of twisted pair cables AC 800 Hz at 300 m length for 100 % values up to...60 db for 80 % values up to...62 db Relative elongation at sheath break, at least...300% Relative elongation at insulation break, at least...300% Tensile strength of sheath, at least... 9 MPa Tensile strength of sheath, at least... 9 MPa diameters Construction lengths of cables... at least 300 m Guarantee service life years from putting into operation Service life... at least 12 years Operating ambient temperature range С to +60 С High relative humidity of air at +35 C... 98% Laying shall be done at air temperatures... between.-15 and +60 C Bending radius of cables when laid and installed is at least equal to:... 7 diameters of cable Electric resistance of conductor to direct currents at+20 C fir conductor diameters 0.9 up to /km 1.0 up to /km Electric resistance of conductor insulation, at least M /km Test voltage 50 HZ between the conductors during 1 minute V Operating capacity AC 800 to 1000 Hz Of pairs of twisted pair cables, at least NPh/km Of conductors of single conductor cables, at least NPh/km Attenuation factor of pairs of twisted pair cables AC 800 Hz at +20 C with the following conductor diameters 0.9 up to db/km 1.0 up to db /km Near end cross talk between any pairs of twisted pair cables AC 800 Hz at 300 m length for 100 % values up to...60 db for 80 % values up to...62 db Relative elongation at sheath break, at least...300% Relative elongation at insulation break, at least...300% Tensile strength of sheath, at least... 9 MPa Tensile strength of sheath, at least... 9 MPa diameters Construction lengths of cables... at least 300 m Guarantee service life years from putting into operation Service life... at least 12 years Typesize Type of twisting Outer diameter of cable, (reference dimension) of 1 km of cable, kg (reference dimension) (3 0.9) (4 0.9) (5 0.9) (7 0.9) (9 0.9) (12 0.9) (5 0.9)+1 (6 0.9) (6 0.9)+1 (7 0.9) (7 0.9) (8 0.9) (9 0.9) (10 0.9) (11 0.9) (9 0.9)+1 (10 0.9) (11 0.9)+1 (9 0.9) (12 0.9) or 6 (8 0.9) (10 0.9)+1 (11 0.9) ( ) ( ) ( ) ( ) ( ) ( )+1 ( ) ( )+1 ( ) ( ) ( ) ( ) Typesize Type of twisting Outer diameter of cable, (reference dimension) of 1 km of cable, kg (reference dimension) (3 1.0) (4 1.0) (5 1.0) (7 1.0) (9 1.0) (12 1.0) (5 1.0)+1 (6 1.0) (6 1.0)+1 (7 1.0) (7 1.0) (8 1.0) (9 1.0) (10 1.0) (11 1.0) (9 1.0)+1 (10 1.0) (11 1.0)+1 (9 1.0) (12 1.0) or 6 (8 1.0) (10 1.0)+1 (11 1.0) ( ) ( ) ( ) ( ) ( ) ( )+1 ( ) ( )+1 ( ) ( ) ( ) ( ) Typesize Type of twisting Outer diameter of cable, (reference dimension) of 1 km of cable, kg (reference dimension) (3 0.9) (4 0.9) (5 0.9) (7 0.9) (9 0.9) (12 0.9) (5 0.9)+1 (6 0.9) (6 0.9)+1 (7 0.9) (7 0.9) (8 0.9) (9 0.9) (10 0.9) (11 0.9) (9 0.9)+1 (10 0.9) (11 0.9)+1 (9 0.9) (12 0.9) or 6 (8 0.9) (10 0.9)+1 (11 0.9) ( ) ( ) ( ) ( ) ( ) ( )+1 ( ) ( )+1 ( ) ( ) ( ) ( ) Typesize Type of twisting Outer diameter of cable, (reference dimension) of 1 km of cable, kg (reference dimension) (3 1.0) (4 1.0) (5 1.0) (7 1.0) (9 1.0) (12 1.0) (5 1.0)+1 (6 1.0) (6 1.0)+1 (7 1.0) (7 1.0) (8 1.0) (9 1.0) (10 1.0) (11 1.0) (9 1.0)+1 (10 1.0) (11 1.0)+1 (9 1.0) (12 1.0) or 6 (8 1.0) (10 1.0)+1 (11 1.0) ( ) ( ) ( ) ( ) ( ) ( )+1 ( ) ( )+1 ( ) ( ) ( ) ( ) J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 97

50 98 C a b l e s f o r A l a r m a n d I n t e r l o c k A p p l i c a t i o n s PVC sheathed PE insulated copper conductor alarm & interlock cables SBVG Flame-retadant PVC sheathed PE insulated copper conductor alarm & interlock cables SBVGng Steel tape armored PVC sheathed PE insulated copper conductor alarm & interlock cables. SBVBG Steel tape armored flame-retadant PVC sheathed PE insulated copper conductor alarm & interlock cables. SBVBGng The cables are intended for electric alarm installations, inetrlock, fire alarm and automation applications rated for 380 V AC 50 Hz or 700 V DC to be laid in premises, dry ducts and tunnels in aggressive ambient conditions provided that that no mechanical stresses are applied on cables. SBVG cables are intended for single laying. SBVGng cables are intended for group laying. 1. Conductor soft copper, round-shaped 0.9 of nominal diameter 2. Insulation PE. 3.Twisted pair for twisted pair cables. 4.Core single conductors or pairs are twisted to form a core. 5. Girth insulation polytheleneteraphtalate tape 6. Screen aluminum tape (to be agreed with a customer). The screen is bedded with copper drain wire 0.4 to 0.6 of diameter. 7. Jacket PVC. For SBVGng cables it is flame-retadant PVC The cables are intended for electric alarm installations, inetrlock, fire alarm and automation applications rated for 380 V AC 50 Hz or 700 V DC to be laid in premises, dry ducts,, tunnels and collectors as well as the places where mechanical stresses can be applied on cables including some slight stretching forces. SBVBG cables are intended for single laying. SBVBGng cables are intended for group laying. 1. Conductor soft copper, round-shaped 0.9 of nominal diameter 2. Insulation PE. 3.Twisted pair for twisted pair cables. 4.Core single conductors or pairs are twisted to form a core. 5. Girth insulation polytheleneteraphtalate tape 6. Screen aluminum tape (to be agreed with a customer). The screen is bedded with copper drain wire 0.4 to 0.6 of diameter. 7. Jacket PVC. For SBVBGng cables it is flame-retadant PVC. 8. Armor of two galvanized steel tapes SBVGng - IEC Operating ambient temperature range С to +60 С High relative humidity of air at +35 oc... 98% Laying shall be done at air temperatures... between.-15 and +60 C Bending radius of cables when laid and installed is at least equal to:... 7 diameters of cable Electric resistance of conductor to direct currents at+20 C fir conductor diameters /km Electric resistance of conductor insulation, at least M /km Test voltage 50 HZ between the conductors during 1 minute V Operating capacity AC 800 to 1000 Hz Of pairs of twisted pair cables, at least..100nph/km Of conductors of single conductor cables, at least..150nph/km Attenuation factor of pairs of twisted pair cables AC 800 Hz at +20 C with conductor diameter of 0.9 up to db/km Near end cross talk between any pairs of twisted pair cables AC 800 Hz at 300 m length for 100 % values up to...60 db for 80 % values up to...62 db Relative elongation at sheath break, at least...125% Relative elongation at insulation break, at least...300% Tensile strength of sheath, at least... 9 MPa Tensile strength of sheath, at least... 9 MPa diameters Construction lengths of cables... at least 300 m Guarantee service life years from putting into operation Service life... at least 12 years SBVBG - IEC SBVBGng - IEC Operating ambient temperature range С to +60 С High relative humidity of air at +35 C... 98% Laying shall be done at air temperatures... between.-15 and +60 C Bending radius of cables when laid and installed is at least equal to... 7 diameters of cable Electric resistance of conductor to direct currents at+20 C fir conductor diameters 0.9 up to /km, 1.0 up to /km Electric resistance of conductor insulation, at least M /km Test voltage 50 HZ between the conductors during 1 minute V Operating capacity AC 800 to 1000 Hz Of pairs of twisted pair cables, at least NPh/km Of conductors of single conductor cables, at least NPh/km Attenuation factor of pairs of twisted pair cables AC 800 Hz at +20 C with the following conductor diameters 0.9 up to db/km, 1.0 up to db /km Near end cross talk between any pairs of twisted pair cables AC 800 Hz at 300 m length for 100 % values up to...60 db, for 80 % values up to...62 db Relative elongation at sheath break, at least...300% Relative elongation at insulation break, at least...300% Tensile strength of sheath, at least... 9 MPa Tensile strength of sheath, at least... 9 MPa diameters Construction lengths of cables... at least 300 m Guarantee service life years from putting into operation Service life... at least 12 years Typesize Type of twisting Outer diameter of cable, (reference dimension) of 1 km of cable, kg (reference dimension) SBVG cables (3 0.9) (4 0.9) (5 0.9) (7 0.9) (9 0.9) (12 0.9) (5 0.9)+1 (6 0.9) (6 0.9)+1 (7 0.9) (7 0.9) (8 0.9) (9 0.9) (10 0.9) (11 0.9) (9 0.9)+1 (10 0.9) (11 0.9)+1 (9 0.9) (12 0.9) or 6 (8 0.9) (10 0.9)+1 (11 0.9) ( ) ( ) ( ) ( ) ( ) ( )+1 ( ) ( )+1 ( ) ( ) ( ) ( ) Typesize Type of twisting Outer diameter of cable, (reference dimension) of 1 km of cable, kg (reference dimension) SBVGng cables (3 0.9) (4 0.9) (5 0.9) (7 0.9) (9 0.9) (12 0.9) (5 0.9)+1 (6 0.9) (6 0.9)+1 (7 0.9) (7 0.9) (8 0.9) (9 0.9) (10 0.9) (11 0.9) (9 0.9)+1 (10 0.9) (11 0.9)+1 (9 0.9) (12 0.9) (10 0.9)+1 (11 0.9) ( ) ( ) ( ) ( ) ( ) ( )+1 ( ) ( )+1 ( ) ( ) ( ) ( ) Typesize Type of twisting Outer diameter of cable, (reference dimension) of 1 km of cable, kg (reference dimension) SBVBG cables (3 0.9) (4 0.9) (5 0.9) (7 0.9) (9 0.9) (12 0.9) (5 0.9)+1 (6 0.9) (6 0.9)+1 (7 0.9) (7 0.9) (8 0.9) (9 0.9) (10 0.9) (11 0.9) (9 0.9)+1 (10 0.9) (11 0.9)+1 (9 0.9) (12 0.9) or 6 (8 0.9) (10 0.9)+1 (11 0.9) ( ) ( ) ( ) ( ) ( ) ( )+1 ( ) ( )+1 ( ) ( ) ( ) ( ) Typesize Type of twisting Outer diameter of cable, (reference dimension) of 1 km of cable, kg (reference dimension) SBVBGng cables (3 0.9) (4 0.9) (5 0.9) (7 0.9) (9 0.9) (12 0.9) (5 0.9)+1 (6 0.9) (6 0.9)+1 (7 0.9) (7 0.9) (8 0.9) (9 0.9) (10 0.9) (11 0.9) (9 0.9)+1 (10 0.9) (11 0.9)+1 (9 0.9) (12 0.9) or 6 (8 0.9) (10 0.9)+1 (11 0.9) ( ) ( ) ( ) ( ) ( ) ( )+1 ( ) ( )+1 ( ) ( ) ( ) ( ) J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 99

51 100 C a b l e s f o r A l a r m a n d I n t e r l o c k A p p l i c a t i o n s The cables are intended for electric alarm installations, inetrlock, fire alarm and automation applications rated for 380 V AC 50 Hz or 700 V DC to be laid in bunches in dry ducts,, tunnels and collectors in places where mechanical stresses can be applied on cables including some slight stretching forces. SBVBbShvng - IEC Flame-retadant PVC jacketed steel tape armored flame-retadant PVC sheathed PE insulated copper conductor alarm & interlock cables SBVBbShvng 1. Conductor soft copper, round-shaped 0.9 of nominal diameter 2. Insulation PE. 3.Twisted pair for twisted pair cables. 4.Core single conductors or pairs are twisted to form a core. 5. Girth insulation polytheleneteraphtalate tape 6. Screen aluminum tape (to be agreed with a customer). The screen is bedded with copper drain wire 0.4 to 0.6 of diameter. 7. Sheath flame-retadant PVC. 8. Armor of two galvanized steel tapes 9. Jacket - flame-retadant PVC Operating ambient temperature range С to +60 С High relative humidity of air at +35 C... 98% Laying shall be done at air temperatures... between.-15 and +60 C Bending radius of cables when laid and installed is at least equal to:...12 diameters of cable Electric resistance of conductor to direct currents at+20 C fir conductor diameters /km Electric resistance of conductor insulation, at least M /km Test voltage 50 HZ between the conductors during 1 minute V Operating capacity AC 800 to 1000 Hz Of pairs of twisted pair cables, at least NPh/km Of conductors of single conductor cables, at least NPh/km Attenuation factor of pairs of twisted pair cables AC 800 Hz at +20 C with conductor diameter of 0.9 up to db/km Near end cross talk between any pairs of twisted pair cables AC 800 Hz at 300 m length for 100 % values up to...60 db for 80 % values up to...62 db Relative elongation at sheath break, at least...125% Relative elongation at insulation break, at least...300% Tensile strength of sheath, at least... 9 MPa Tensile strength of sheath, at least... 9 MPa diameters Construction lengths of cables... at least 300 m Guarantee service life years from putting into operation Service life... at least 12 years Typesize Type of twisting Outer diameter of cable, (reference dimension) of 1 km of cable, kg (reference dimension) (3 0.9) (4 0.9) (5 0.9) (7 0.9) (9 0.9) (12 0.9) (5 0.9)+1 (6 0.9) (6 0.9)+1 (7 0.9) (7 0.9) (8 0.9) (9 0.9) (10 0.9) (11 0.9) (9 0.9)+1 (10 0.9) (11 0.9)+1 (9 0.9) (12 0.9) or 6 (8 0.9) (10 0.9)+1 (11 0.9) ( ) ( ) ( ) ( ) ( ) ( )+1 ( ) ( )+1 ( ) ( ) ( ) ( ) The cables are intended for electric alarm installations, inetrlock, fire alarm and automation applications rated for 380 V AC 50 Hz or 700 V DC. SBPBbShv cables are meant for laying in ducts, tunnels and collectors provided that the cables are not exposed to considerable stretching forces. SBPBbShp cables are meant for laying in plastic tubes and burying in aggressive environment conditions provided that the cables are not exposed to considerable stretching forces. SBPbShv - IEC Typesize Type of twisting PVC jacketed steel tape armored PE sheathed PE insulated copper conductor alarm & interlock cables. SBPBbShv PE jacketed steel tape armored PE sheathed PE insulated copper conductor alarm & interlock cables SBPBbShp 1. Conductor soft copper, round-shaped 0.9 of nominal diameter 2. Insulation PE. 3.Twisted pair for twisted pair cables. 4.Core single conductors or pairs are twisted to form a core. 5. Girth insulation polytheleneteraphtalate tape 6. Screen aluminum tape (to be agreed with a customer). The screen is bedded with copper drain wire 0.4 to 0.6 of diameter. 7. Sheath PE. 8. Armor of two galvanized steel tapes 9. Jacket For SBPBbShv cables of flame-retadant PVC. For SBPBbShp cables of PE Operating ambient temperature range For SBPBbShv cables С to +60 С, For SBPBbShp cables С to +60 С High relative humidity of air at +35 С... 98% Laying shall be done at air temperatures... between.-15 and +60 С Bending radius of cables when laid and installed is at least equal to:...12 diameters of cable Electric resistance of conductor to direct currents at+20 С fir conductor diameters /km Electric resistance of conductor insulation, at least M /km Test voltage 50 HZ between the conductors during 1 minute V Operating capacity AC 800 to 1000 Hz Of pairs of twisted pair cables, at least NPh/km Of conductors of single conductor cables, at least NPh/km Attenuation factor of pairs of twisted pair cables AC 800 Hz at +20 С with conductor diameter of 0.9 up to 1.04 db/km Near end cross talk between any pairs of twisted pair cables AC 800 Hz at 300 m length for 100 % values up to db, for 80 % values up to...62 db Relative elongation at sheath break, For PVC sheath at least %, For PE sheath at least...300% Relative elongation at insulation break, at least...300% Tensile strength of sheath, at least... 9 MPa Tensile strength of sheath, at least... 9 MPa diameters Construction lengths of cables... at least 300 m Guarantee service life years from putting into operation Service life... at least 12 years Outer diameter of cable, (reference dimension) of 1 km of cable, kg (reference dimension) SBPBbShv cables (3 0.9) (4 0.9) (5 0.9) (7 0.9) (9 0.9) (12 0.9) (5 0.9)+1 (6 0.9) (6 0.9)+1 (7 0.9) (7 0.9) (8 0.9) (9 0.9) (10 0.9) (11 0.9) (9 0.9)+1 (10 0.9) (11 0.9)+1 (9 0.9) (12 0.9) or 6 (8 0.9) (10 0.9)+1 (11 0.9) ( ) ( ) ( ) ( ) ( ) ( )+1 ( ) ( )+1 ( ) ( ) ( ) ( ) Typesize Type of twisting Outer diameter of cable, (reference dimension) of 1 km of cable, kg (reference dimension) SBPBbShp cables (3 0.9) (4 0.9) (5 0.9) (7 0.9) (9 0.9) (12 0.9) (5 0.9)+1 (6 0.9) (6 0.9)+1 (7 0.9) (7 0.9) (8 0.9) (9 0.9) (10 0.9) (11 0.9) (9 0.9)+1 (10 0.9) (11 0.9)+1 (9 0.9) (12 0.9) or 6 (8 0.9) (10 0.9)+1 (11 0.9) ( ) ( ) ( ) ( ) ( ) ( )+1 ( ) ( )+1 ( ) ( ) ( ) ( ) J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 101

52 102 C a b l e s f o r A l a r m a n d I n t e r l o c k A p p l i c a t i o n s The cables are intended for electric alarm installations, inetrlock, fire alarm and automation applications rated for 380 V AC 50 Hz or 700 V DC SBZPBbShv cables are meant for laying in ducts, tunnels, collectors and plastic tubes as weel as for burying in aggressive environment and high humidity conditions provided that the cables are not exposed to considerable stretching forces. SBZPBbShp cables are meant for laying in plastic tubes and burying in aggressive environment and high humidity conditions provided that the cables are not exposed to considerable stretching forces. SBZPBbShv - IEC Typesize Type of twisting PVC jacketed steel tape armored PE sheathed jelly filled PE insulated copper conductor alarm & interlock cables SBZPBbShv PE jacketed steel tape armored PE sheathed jelly filled PE insulated copper conductor alarm & interlock cables SBZPBbShp 1. Conductor soft copper, round-shaped 0.9 of nominal diameter 2. Insulation PE. 3Twisted pair for twisted pair cables. 4. Core single conductors or pairs are twisted to form a core. 5. Filling free space within the core is filled with petro jelly. 6. Girth insulation polytheleneteraphtalate tape 7. Screen aluminum tape (to be agreed with a customer). The screen is bedded with copper drain wire 0.4 to 0.6 of diameter. 7. Sheath PE. 8. Armor of two galvanized steel tapes 9. Jacket For SBZPBbShv cables of flame-retadant PVC. For SBZPBbShp cables of PE Operating ambient temperature range For SBZPBbShv cables С to +60 С For SBZPBbShp cables С to +60 С High relative humidity of air at +35 С... 98% Laying shall be done at air temperatures... between.-15 and +60 С Bending radius of cables when laid and installed is at least equal to:...12 diameters of cable Electric resistance of conductor to direct currents at+20 С fir conductor diameters /km Electric resistance of conductor insulation, at least M /km Test voltage 50 HZ between the conductors during 1 minute V Operating capacity AC 800 to 1000 Hz Of pairs of twisted pair cables, at least NPh/km Of conductors of single conductor cables, at least NPh/km Attenuation factor of pairs of twisted pair cables AC 800 Hz at +20 C with conductor diameter of 0.9 up to db/km Near end cross talk between any pairs of twisted pair cables AC 800 Hz at 300 m length for 100 % values up to...60 db for 80 % values up to...62 db Relative elongation at sheath break, For PVC sheath at least...125% For PE sheath at least...300% Relative elongation at insulation break, at least...300% Tensile strength of sheath, at least... 9 MPa Tensile strength of sheath, at least... 9 MPa diameters Construction lengths of cables... at least 300 m Guarantee service life years from putting into operation Service life... at least 17 years Outer diameter of cable, (reference dimension) of 1 km of cable, kg (reference dimension) SBZPBbShv cables (3 0.9) (4 0.9) (5 0.9) (7 0.9) (9 0.9) (12 0.9) (5 0.9)+1 (6 0.9) (6 0.9)+1 (7 0.9) (7 0.9) (8 0.9) (9 0.9) (10 0.9) (11 0.9) Typesize Type of twisting Outer diameter of cable, (reference dimension) of 1 km of cable, kg (reference dimension) (9 0.9)+1 (10 0.9) (11 0.9)+1 (9 0.9) (12 0.9) or 6 (8 0.9) (10 0.9)+1 (11 0.9) ( ) ( ) ( ) ( ) ( ) ( )+1 ( ) ( )+1 ( ) ( ) ( ) ( ) Typesize The cables are intended for electric alarm installations, inetrlock, fire alarm and automation applications rated for 380 V AC 50 Hz or 700 V DC. SBPBG cables are meant for laying in ducts where mechanical stresses can be applied on cables provided that the cables are not exposed to considerable stretching forces. SBPB cables are meant for burying in aggressive environment conditions provided that the cables are not exposed to considerable stretching forces. Typesize Type of twisting Type of twisting Outer diameter of cable, (reference dimension) Steel tape armored PE sheathed and insulated copper conductor alarm & interlock cables SBPBG Served steel tape armored PE sheathed and insulated copper conductor alarm & interlock cables SBPB 1. Conductor soft copper, round-shaped 0.9 of nominal diameter 2. Insulation PE. 3.Twisted pair for twisted pair cables. 4.Core single conductors or pairs are twisted to form a core. 5. Girth insulation polytheleneteraphtalate tape 6. Screen aluminum tape (to be agreed with a customer). The screen is bedded with copper drain wire 0.4 to 0.6 of diameter. 7. Jacket PE. 8. Armor of two galvanized steel tapes 9. Outer serving for SBPB cables of glass fibers, bitumen or calcium carbonate solution Operating ambient temperature range С to +60 С High relative humidity of air at +35 C... 98% Laying shall be done at air temperatures... between.-10 and +60 C Bending radius of cables when laid and installed is at least equal to:...12 diameters of cable Electric resistance of conductor to direct currents at+20 C fir conductor diameters /km Electric resistance of conductor insulation, at least M /km Test voltage 50 HZ between the conductors during 1 minute V Operating capacity AC 800 to 1000 Hz Of pairs of twisted pair cables, at least NPh/km Of conductors of single conductor cables, at least NPh/km Attenuation factor of pairs of twisted pair cables AC 800 Hz at +20 C with conductor diameter of 0.9 up to db/km Near end cross talk between any pairs of twisted pair cables AC 800 Hz at 300 m length for 100 % values up to...60 db for 80 % values up to...62 db Relative elongation at sheath break, at least...300% Relative elongation at insulation break, at least...300% Tensile strength of sheath, at least... 9 MPa Tensile strength of sheath, at least... 9 MPa diameters Construction lengths of cables... at least 300 m Guarantee service life years from putting into operation Service life... at least 12 years Outer diameter of cable, (reference dimension) of 1 km of cable, kg (reference dimension) SBZPBbShp (3 0.9) (4 0.9) (5 0.9) (7 0.9) (9 0.9) (12 0.9) (5 0.9)+1 (6 0.9) (6 0.9)+1 (7 0.9) (7 0.9) (8 0.9) (9 0.9) (10 0.9) (11 0.9) of 1 km of cable, kg (reference dimension) SBPG cables (3 0.9) (4 0.9) (5 0.9) (7 0.9) (9 0.9) Typesize Typesize Type of twisting Type of twisting Outer diameter of cable, (reference dimension) Outer diameter of cable, (reference dimension) of 1 km of cable, kg (reference dimension) (9 0.9)+1 (10 0.9) (11 0.9)+1 (9 0.9) (12 0.9) or 6 (8 0.9) (10 0.9)+1 (11 0.9) ( ) ( ) ( ) ( ) ( ) ( )+1 ( ) ( )+1 ( ) ( ) ( ) ( ) of 1 km of cable, kg (reference dimension) (12 0.9) (5 0.9)+1 (6 0.9) (6 0.9)+1 (7 0.9) (7 0.9) (8 0.9) (9 0.9) J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 103

53 104 C a b l e s f o r A l a r m a n d I n t e r l o c k A p p l i c a t i o n s Typesize Type of twisting Outer diameter of cable, (reference dimension) Steel tape armored PE sheathed jelly filled PE insulated copper conductor alarm & interlock cables. SBZPBG Served steel tape armored PE sheathed jelly filled PE insulated copper conductor alarm & interlock cables SBZPB of 1 km of cable, kg (reference dimension) (10 0.9) (11 0.9) (9 0.9)+1 (10 0.9) (11 0.9)+1 (9 0.9) (12 0.9) or 6 (8 0.9) (10 0.9)+1 (11 0.9) ( ) ( ) ( ) ( ) ( ) ( )+1 ( ) ( )+1 ( ) ( ) ( ) ( ) SBPB cables (3 0.9) (4 0.9) (5 0.9) (7 0.9) (9 0.9) Typesize Type of twisting Outer diameter of cable, (reference dimension) of 1 km of cable, kg (reference dimension) (12 0.9) (5 0.9)+1 (6 0.9) (6 0.9)+1 (7 0.9) (7 0.9) (8 0.9) (9 0.9) (10 0.9) (11 0.9) (9 0.9)+1 (10 0.9) (11 0.9)+1 (9 0.9) (12 0.9) (10 0.9)+1 (11 0.9) ( ) ( ) ( ) ( ) ( ) ( )+1 ( ) ( )+1 ( ) ( ) ( ) ( ) Typesize Type of twisting Outer diameter of cable, (reference dimension) of 1 km of cable, kg (reference dimension) SBZPBG cables (3 0.9) (4 0.9) (5 0.9) (7 0.9) (9 0.9) (12 0.9) (5 0.9)+1 (6 0.9) (6 0.9)+1 (7 0.9) (7 0.9) (8 0.9) (9 0.9) (10 0.9) (11 0.9) (9 0.9)+1 (10 0.9) (11 0.9)+1 (9 0.9) (12 0.9) or 6 (8 0.9) (10 0.9)+1 (11 0.9) ( ) ( ) ( ) ( ) ( ) ( )+1 ( ) ( )+1 ( ) ( ) ( ) ( ) Typesize Type of twisting Outer diameter of cable, (reference dimension) of 1 km of cable, kg (reference dimension) SBZPB cables (3 0.9) (4 0.9) (5 0.9) (7 0.9) (9 0.9) (12 0.9) (5 0.9)+1 (6 0.9) (6 0.9)+1 (7 0.9) (7 0.9) (8 0.9) (9 0.9) (10 0.9) (11 0.9) (9 0.9)+1 (10 0.9) (11 0.9)+1 (9 0.9) (12 0.9) or 6 (8 0.9) (10 0.9)+1 (11 0.9) ( ) ( ) ( ) ( ) ( ) ( )+1 ( ) ( )+1 ( ) ( ) ( ) ( ) The cables are intended for electric alarm installations, inetrlock, fire alarm and automation applications rated for 380 V AC 50 Hz or 700 V DC. SBZPBG cables are meant for laying in ducts where mechanical stresses can be applied on cables provided that the cables are not exposed to considerable stretching forces in high humidity conditions. SBZPB cables are meant for burying in aggressive environment and high humidity conditions provided that the cables are not exposed to considerable stretching forces. 1. Conductor soft copper, round-shaped 0.9 of nominal diameter 2. Insulation PE. 3.Twisted pair for twisted pair cables. 4.Core single conductors or pairs are twisted to form a core. 5. Filling free space within the core is filled with petro jelly. 6. Girth insulation polytheleneteraphtalate tape 7. Screen aluminum tape (to be agreed with a customer). The screen is bedded with copper drain wire 0.4 to 0.6 of diameter. 8. Jacket PE. 9. Armor of two galvanized steel tapes 10. Outer serving for SBZPB cables of glass fibers, bitumen or calcium carbonate solution. Operating ambient temperature range С to +60 С High relative humidity of air at +35 C... 98% Laying shall be done at air temperatures... between.-10 and +60 C Bending radius of cables when laid and installed is at least equal to:...12 diameters of cable Electric resistance of conductor to direct currents at+20 C fir conductor diameters /km Electric resistance of conductor insulation, at least M /km Test voltage 50 HZ between the conductors during 1 minute V Operating capacity AC 800 to 1000 Hz Of pairs of twisted pair cables, at least NPh/km Of conductors of single conductor cables, at least NPh/km Attenuation factor of pairs of twisted pair cables AC 800 Hz at +20 0C with conductor diameter of 0.9 up to db/km Near end cross talk between any pairs of twisted pair cables AC 800 Hz at 300 m length for 100 % values up to...60 db for 80 % values up to...62 db Relative elongation at sheath break, at least...300% Relative elongation at insulation break, at least...300% Tensile strength of sheath, at least... 9 MPa Tensile strength of sheath, at least... 9 MPa diameters Construction lengths of cables... at least 300 m Guarantee service life years from putting into operation Service life:... at least 17 years J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 105

54 106 C a b l e s f o r A l a r m a n d I n t e r l o c k A p p l i c a t i o n s Power Wires and Cables for Movable Installation J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 107

55 108 P o w e r W i r e s a n d C a b l e s f o r M o v a b l e I n s t a l l a t i o n These cables are intended for attaching movable gears to electric networks for 660 AV at frequencies of up to 400 Hz or 1000 CV with bending radius not less than 8 cable diameters at permissible conductor heating temperatures of up to 75 С. Tropicalized cables have a T-extension added to the cable name with a hyphen. Cold resistant cables have a HL-extension added to the cable name with a hyphen. KG, KG-HL - H07RN-for KRANFLEX NSHTOU Flexible rubber sheathed and insulated multiwire copper conductor power cables KG, KG-HL 1. Conductor copper, multiwire, round shaped, class 5 as per IEC Conductors of cables intended for operation in tropical climate conditions are made of tinned/lead & tin alloy (tin contents not less than 40%) clad copper wires. 2. Isolator polymer film, insulation can be applied without an isolator provided that the rubber does not stick. 3. Insulation insulating rubber. Insulated conductors carry identification coloring either solid or in form of the longitudinal stripe. Neutral conductor insulation is blue. When there is no neutral conductor any conductor insulation can be in blue except for the grounding one. Grounding conductor insulation is yellow-green and carries 0. Single or two conductor cable identification coloring is not specified. Red, gray, white, green and yellow, if not combined, are not used for identification coloring of multiconductor cable conductors. 4. Twisting Insulated conductors are twisted with the lay length equal to not more than 16 diameters over cabling. 5. Isolator polymer film, talcum or similar material are applied over the insulated conductors. It is possible to produce cores without film provided that the insulated conductors are separated from the jacket. 6. Jacket sheathing rubber, sheath thickness being given in. For KG single conductor cables it is possible to replace both insulation and jacket with insulating and protective jacket. The nominal jacket thickness is equal to the sum of the nominal thicknesses of insulation and jacket or double insulation thickness. Cables are resistant to changes of ambient temperature: KG С to +50 С KG-HL С to +50 С KG-T С to +55 С Cable construction length: Nominal main conductor areas up to and including 35 at least m Nominal main conductor areas 50 to 120 at least m Nominal main conductor areas 150 and greater at least m If agreed upon by a customer cables can be dispatched in any lengths. Cable guarantee service life... 6 months from the day of putting into operation but not later than 12 months from the manufacture Service life of KG cables... 4 years from the date of the cable manufacture Number and nominal area Nominal outer diameter of cable, Calculated weight of 1 km of cable, kg Number and nominal area Nominal outer diameter of cable, Calculated weight of 1 km of cable, kg J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 109

56 110 P o w e r W i r e s a n d C a b l e s f o r M o v a b l e I n s t a l l a t i o n These cables are intended for attaching movable gears to electric networks for 660 AV at frequencies of up to 400 Hz or 1000 CV with bending radius not less than 8 cable diameters at permissible conductor heating temperatures of up to 75 С. KGN cables are used in applications where disinfecting or aggressive agents as well as lubrication oils can get on the sheath. Tropicalized cables have a T-extension added to the cable name with a hyphen. Nominal area of neutral conductor, ground conductor and ancillary conductors of KG cables are in accordance with those given in the table on page 110 depending on the nominal main conductor areas. KGN - H07RN-f or NSSHOU Flexible flame-retadant oil resistant rubber sheathed and insulated multiwire copper conductor power cables KGN 1. Conductor copper, multiwire, round shaped, class 5 as per IEC Conductors of cables intended for operation in tropical climate conditions are made of tinned/lead & tin alloy (tin contents not less than 40%) clad copper wires. 2. Isolator polymer film, insulation can be applied without an isolator provided that the rubber does not stick. 3. Insulation insulating rubber. Insulated conductors carry identification coloring either solid or in form of the longitudinal stripe. Neutral conductor insulation is blue. When there is no neutral conductor any conductor insulation can be in blue except for the grounding one. Grounding conductor insulation is yellow-green and carries 0. Single or two conductor cable identification coloring is not specified. Red, gray, white, green and yellow, if not combined, are not used for identification coloring of multiconductor cable conductors. 4. Twisting Insulated conductors are twisted with the lay length equal to not more than 16 diameters over cabling. 5. Isolator polymer film, talcum or similar material are applied over the insulated conductors. It is possible to produce cores without film provided that the insulated conductors are separated from the jacket. 6. Jacket sheathing flame-retadant oil resistant rubber, sheath thickness being given in Appendix Cables are resistant to changes of ambient temperature: KGN С to +50 С KGN-T С to +55 С Cable construction length: Nominal main conductor areas up to and including 35 at least m Nominal main conductor areas 50 to 120 at least m Nominal main conductor areas 150 and greater at least m (If agreed upon by a customer cables can be dispatched in any lengths.) Cable guarantee service life... 6 months from the day of putting into operation but not later than 12 months from the manufacture Service life of KG cables years from the date of the cable manufacture Number and nominal area Nominal outer diameter of cable, Calculated weight of 1 km of cable, kg Number and nominal area Nominal outer diameter of cable, Calculated weight of 1 km of cable, kg J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 111

57 112 P o w e r W i r e s a n d C a b l e s f o r M o v a b l e I n s t a l l a t i o n Super flexible rubber sheathed and insulated single conductor copper conductor power cables KOG Ozone and frost resistant rubber sheathed rubber insulated multiwire copper conductor power cable KRShS, KRShU These cables are intended for connecting arc welder electrode holders, automatic or semiautomatic welding apparatus with power supply rated for AC voltages of up to 220 V 50 Hz or 700 CV. 1. Conductor copper, multiwire, round shaped, class 6 as per IEC Conductors of cables intended for operation in tropical climate conditions are made of tinned/lead & tin alloy (tin contents not less than 40 %) clad copper wires. 2. Isolator polyetheleterephtalate tape. For tinned copper multiwire conductor cables these can be produced without a film between conductor and insulation. 3. Insulation and sheath insulating rubber insulation and sheathing rubber sheath or protective insulating sheath are applied consecutively. KRShS and KRShU cables are intended for flexible connections of electric appliances in field conditions rated for following voltages: up to 660 AV up to 550 Hz or 1000 CV for KRShS cables and up to 380 AV up to 500 Hz or up to 500 CV for KRShU control cables. 1. Conductor copper, multiwire, round shaped, 0.75 to 10.0 and 35.0 meets 4 class. Other areas meet class 3 as per IEC Isolator KRShS cables 16 of area or greater have a separator of polyethelenterephtalate film or similar. For cables of up to 7 conductors one of the conductors and for KRShS cables with auxiliary conductors one of the auxiliary conductors have colors or numbers different than those of the other conductors. Each layer of KRShU cables has two numbered or colored conductors. KOG - H01N2-D Operating temperatures For KOG1 cables С to +50 С For KOG1-T cables С to +55 С Cable construction length, at least m (If agreed upon by a customer cables can be dispatched in any lengths.) Stretching forces applied on cable on 1 of nominal area should be up to N Minimum permissible cable bending radius at least...3 outer cable diameters Cable guarantee service life... 6 months from the day of putting into operation but not later than 12 months from the manufacture Number and nominal area Nominal outer diameter of cable, Calculated weight of 1 km of cable, kg Number and nominal area Nominal outer diameter of cable, Calculated weight of 1 km of cable, kg Operating temperature range С to +65 С Cables are intended for the operation in the following conditions: Relative humidity up to 98%... up to +35 C Laying in swamped areas Exposure to salt (sea) mist in the period of...7 days Exposure to hoar and dew Atmospheric pressure of at least MPa (400 of mercury column) Radiation, poison and bacteria contamination conditions after deactivation, degasification and desinfection. Permissible number of lengths on the reel not greater than...5 Cable construction length, at least m Cable guarantee service life.15 years from the date of acceptance by the representative of the customer Minimum service life at least years Number and nominal area Nominal outer diameter of cable, Calculated weight of 1 km of cable, kg KRShS cables Number and nominal area Nominal outer diameter of cable, Calculated weight of 1 km of cable, kg KRShU cables J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 113

58 114 P o w e r W i r e s a n d C a b l e s f o r M o v a b l e I n s t a l l a t i o n Flexible rubber sheathed elastic conductive tape screened rubber insulated multiwire copper conductor power cable KGESh Flexible rubber sheathed elastic conductive tape screened rubber insulated multiwire copper conductor power cable for excavator applications KGE, KGE-HL rated for 6000 V These cables are intended for attaching movable mine machines and gears to electric networks rated voltages of up to 1140 AV at frequencies of up to 50 Hz for main conductors and of up to 220 V for auxiliary conductors. Cables are flameretadant if laid singly. 1. Conductor copper, multiwire, round shaped, class 5 as per IEC Conductors of cables intended for operation in tropical climate conditions are made of tinned/lead & tin alloy (tin contents not less than 40 %) clad copper wires. 2. Isolator polymer film, insulation can be applied without an isolator provided that the rubber does not stick. 3. Insulation insulating rubber. Main insulated conductors carry solid identification coloring. Auxiliary conductors forming groups of three conductors carry solid identification coloring. The group of six conductors has a count conductor pair that is different in color of insulation than each other and other conductors. 4. Screen is of conductive rubber with nominal thickness of 0.5 and applied over the insulation of the main conductors 5. Twisting Auxiliary insulated conductors are twisted to form groups of three or six conductors with the lay length equal to not more than 8 outer diameters over cabling. Polymer film and coon screen of conductive rubber with nominal thickness of 1 can be applied around the twisted auxiliary conductors. Screened main conductors, auxiliary conductor groups and ground conductor are twisted. Lay length is equal to not more than 10 outer diameters over cabling. Screened main conductors and ground conductor of four conductor cables are twisted together. Screened main conductors and auxiliary conductor groups are twisted around ground conductor. 6. Isolator polymer film or rubbered fabric tape is applied over the twisted conductors. It is possible to produce cores without film or tape provided that the insulated conductors can be freely separated from the jacket, polymer film can be destroyed and the gaps between the cable conductors can be filled with flame-retadant materials. 7. Jacket sheathing flame-retadant oil resistant rubber. Operating temperature range of KGESh cables C to +50 C Cables are resistant to bending Stretching forces of cables shall be equal toup to N (2.0 kgs) per 1 of total conductor area Minimum permissible installed operating cable bending radius shall be equal to at least...5 outer cable diameters Cables cannot be twisted angularly...more than 2 ѓе rad on 1 m length in either direction Cables shall withstand AC voltage test 50 Hz without submersion in water during 5 minutes: When accepted and dispatched kv for main conductors 1.5 kv for auxiliary conductors During operation and storage at least... 75% of what is specified when accepted and dispatched Continuously permissible conductor temperature up to...75 C Cable construction length, at least m (If agreed upon by a customer cables can be dispatched in any lengths.) Cable guarantee service life... 6 months from the day of putting into operation Service life of KG cables years from the date of the cable manufacture Number and nominal area Nominal outer diameter of cable, Calculated weight of 1 km of cable, kg Number and nominal area Nominal outer diameter of cable, Calculated weight of 1 km of cable, kg These cables are intended for attaching excavators and other movable gears and electric installations to electric networks fitted with automatic one phase ground circuit cut off switches for rated voltages 50 Hz of 6000 V for main conductors and 380 V for auxiliary conductor. Cable shall not be exposed to flattening or impact loads. Cable shall be fitted with end caps. Cable with damaged sheath cannot be operated. When cable is operated ground conductor shall be connected to the ground stud, the auxiliary conductor being connected to ground conductor integrity control unit to allow for the alarm and shut down of the cable line. The substation and connection point feeders to be used to supply an excavator shall be fitted with deices that allow the cable line to be cut off automatically in case of a short circuit to the ground of one phase. Cut off time shall be up to 0.2 s that of the back-up shall be up to 0.5 s. The places where the people pass frequently shall carry warning signs to be placed at a distance of 1.5 m from cable. Live cable mustnot be moved manually. Live cable can be carried by service personnel wearing dielectric gloves and boots or be means of grips with dielectric handles. If not fitted with auxiliary conductor the cable shall checked for ground conductor integrity. Cable cannot be operated if the ground and auxiliary conductors are faulty. Tropicalized cables have a T-extension added to the cable name with a hyphen. Cold resistant cables have a HL-extension added to the cable name with a hyphen. KGE, KGE-HL - HVTDU 1. Conductor copper, multiwire, round shaped, at least class 5 for conductors with 10 of nominal area and at least 4 class with 6.16 to 150 of nominal area as per IEC Conductors of cables intended for operation in tropical climate conditions are made of tinned/lead & tin alloy (tin contents not less than 40 %) clad copper wires. 2. Internal main conductor screen conductive rubber. 3. Insulation insulating rubber. It is applied around the main conductors over the internal screen. Auxiliary conductor s insulation is of black insulating rubber. The auxiliary conductor can be fitted with an external screen of conductive rubber with a nominal thickness of 0.2. Ground conductor comes without insulation. Ground conductor can be insulated with conductive rubber with a nominal thickness of External main conductor screen is of conductive rubber and applied over the insulation of the main conductors. 5. Twisting Main, auxiliary and ground conductors are twisted. Screened main conductors and auxiliary conductor groups are twisted around ground conductor. 6. Isolator polymer film is applied over the twisted conductors. It is possible to produce cores without film provided that the insulated conductors can be freely separated from the jacket without destroying insulations and screens. Polymer film can be destroyed. 7. Jacket two layer rubber, inner layer being of conductive rubber. Inner layer can be made of nonconductive rubber Cables can be made with one layer sheath of rubber type, specified for outer layer of two layer sheath. KGE-T cable sheath to be operated in tropic climate conditions is made of antiseptic treated rubber. KGE-HL cable sheath is made of cold resistant rubber Operating temperatures For KGE, KGE-T cables С to +50 C For KGE-HLcables С to +50 С Tropicalized cables are resistant to effects of fongos Cables shall withstand at least cycles of winding and rewinding around the reel with the radius equal...to 10 cable diameters without their performance variations. Maximum stretching load on the cable shall not exceed N (2.5 kgs) per 1 of total conductor area. Minimum permissible installed operating cable bending radius shall be equal to at least...6 outer cable diameters When winding and rewinding the cable around the reel it shall be equal to at least...10 outer cable diameters Cables shall withstand an aerial AC voltage test 50 Hz during 5 minutes: for main conductors kv for auxiliary conductors...2 kv Continuously permissible conductor temperature For KGE, KGE-T С cables For С KGE-HLcables Cable construction length, at least m (If agreed upon by a customer cables can be dispatched in any lengths.) Cable guarantee service life months from the day of putting into operation Service life... at least 3 years ( 5 years if operated with gears fitted with cable take-ups reels) Number and nominal area Nominal outer diameter of cable, Calculated weight of 1 km of cable, kg Number and nominal area Nominal outer diameter of cable, Calculated weight of 1 km of cable, kg J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 115

59 116 P o w e r W i r e s a n d C a b l e s f o r M o v a b l e I n s t a l l a t i o n Rubber sheathed and insulated wire for radio and electric installations RPSh, RPShM These cables are intended for connecting installations to electric networks rated for voltages of 380, 660 and 3000 AV at frequencies of up to 400 Hz and for wiring radio devices. Wires can be used for voltages of 700, 1000 and 6000 AV respectively. Tropicalized cables have a T- extension added to the cable name with a hyphen. Wires can also be fitted with a screen applied over the sheath in form of galvanized steel tinned steel/ tinned copper wire braiding 1. Conductor copper, multiwire, round shaped, class 4 as per IEC Conductors of wires intended for operation in tropical climate conditions are made of copper wires tinned/lead & tin alloy clad with a solder not lower than POS Insulation insulating rubber. 3. Twisting insulated conductors are twisted. When twisting it is allowed to use a core and rubber filling as well as fibers and PVC. Wire fiber materials are antiseptic treated. Isolated conductors can be in any color. Each wire layer beginning with two conductor ones shall contain one count and one guiding conductor different in color from each other and the other conductors. 4. Isolator polyetheleterephtalate tape or similar can be applied around twisted conductors. 5. Jacket sheathing rubber. For RPShM wires cold resistant rubber is used Tropicalized wires are sheathed with antiseptic treated rubber. Nominal sheath thickness is 1.3 for wires with diameter of up to and including 10 before sheathing and 1.8 for wires with diameter of more than 10 before sheathing. RPSh, RPShM - HO5RN-F Operating temperature range: For RPSh wires С to +60 С For RPShM wires С to +60 С Cables are resistant to relative air humidity up to 98% at C Wire installation without preheating shall be carried out at temperatures not lower than...15 C Continuously permissible wire conductor temperature... up to +65 C Cable construction length, at least...50 m Guarantee service life...1 year from the day of putting into operation Wire service life... 8 years from the date of the cable manufacture Number and nominal area Nominal diameter of wires rated for the following voltages (V), of 1 km of wires rated for the following voltages (V), kg Number and nominal area Nominal diameter of wires rated for the following voltages (V), of 1 km of wires rated for the following voltages (V), kg Telecom Wires and Cables J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 117

60 118 T e l e c o m W i r e s a n d C a b l e s PE sheathed and insulated AlPE screened telephone cables ТPPep PE sheathed and skin-foam-skin PE insulated AlPE screened telephone cables ТPpP PE sheathed and insulated jelly filled aluminum screen telephone cables ТPPepZ PE sheathed and skin-foam-skin PE insulated jelly filled aluminum screen telephone cables ТPpPZ These cables are intended for operation in local primary counication networks rated for remote supply voltages of up to 225 or 145 V AC 50 Hz or voltages of up to 315 and 200 V DC respectively. They are meant for laying in telephone ducts, collectors, pits along the walls in building and suspending in aerial counication lines in high humidity conditions. The cables are used in conditions, which are not characterized with external high magnetic effects. When laying, installing or using cables you should ensure that no moisture or soil electrolytes enter into the cable under its sheath at the ends. It is not allowed to feed into the core or apply over an outer cable surface the substances that produce harmful effects on its insulation. It is possible to use dry cables with a number of pairs of 100 or greater with an air/nitrogen overpressure between and Mpa (0.5 to 1.0 kgs/cm 2 ). TPPep - A-2Y(L)2Y TPpP - A-02YS(L)2Y 1. Conductor copper soft round wire. 2. Insulation : for ТPPep cables solid PE; for ТPpP cables skin-foam-skin PE made up of three layers: solid PE layer, foamed PE layer, solid PE layer. 3. Twisted pair. 4. Five or ten pair subunits or 100-pair units. 6. Twisted core. 7. Girth insulation polyamide, PE or polyethelineterephtalite tapes. 8. Screen AlPE tape, there is a tinned copper drain wire under the screen. 9. PE jacket. High ambient temperature: С Low ambient temperature in fixed installation conditions: С High relative humidity of the air at temperatures of up to +35 С:... 98% The cables shall be laid and installed at temperatures of the air: between - 15 and +50 С for ТPPep cables between - 15 and +50 С for ТPpP cables Stretching loads of cables when laying shall account for maximum 50 N/ of the total area of conductors Permissible cable bending radius: at least 10 diameters over a PE jacket Construction cable lengths depending on a nominal number of pairs: m m m m m m Guarantee service life:...3 years Minimum service life for ТPPep cables : years Minimum service life for ТPpP cables :...20 years These cables are intended for operation in local primary counication networks rated for remote supply voltages of up to 225 or 145 V AC 50 Hz or voltages of up to 315 and 200 V DC respectively. They are meant for laying in telephone ducts, collectors, pits along the walls in building and suspending in aerial counication lines in high humidity conditions. The cables are used in conditions, which are not characterized with external high magnetic effects. When laying, installing or using cables you should ensure that no moisture or soil electrolytes enter into the cable under its sheath at the ends. It is not allowed to feed into the core or apply over an outer cable surface the substances that produce harmful effects on its insulation. TPPepZ - A-2YF(L)2Y TPpPZ - A-02YSF(L)2Y 1. Conductor copper soft round wire. 2. Insulation : for ТPPepZ cables solid PE; for ТPpPZ cables skin-foam-skin PE made up of three layers: solid PE layer, foamed PE layer, solid PE layer. 3. Twisted pair. 4. Five or ten pair subunits or 100-pair units. 6. Twisted core. 7. Free space of the core is jelly-filled. 8. Girth insulation polyamide, PE or polyethelineterephtalite tapes. 9. Jellly layer applied over the girth insulation. 10. Screen AlPE tape, there is a tinned copper drain wire under the screen. 11. PE jacket. High ambient temperature: С Low ambient temperature in fixed installation conditions: С High relative humidity of the air at temperatures of up to +35 С:... 98% The cables shall be laid and installed at temperatures of the air:... between - 10 and +50 С Stretching loads of cables when laying shall account for maximum 50 N/ of the total area of conductors Permissible cable bending radius: at least 10 diameters over a PE jacket Construction cable lengths depending on a nominal number of pairs: m m m m m m Guarantee service life:...3 years Minimum service life: years Number of pairs and diameter of conductors Outer diameter of cable,, not greater Weight of 1 кm cable (estimated), кg ТPPep ТPpP ТPPep ТPpP , , , , , , , , , , , , , , , , , , , , , , Number of pairs and diameter of conductors Outer diameter of cable,, not greater Weight of 1 кm cable (estimated), кg ТPPep ТPpP ТPPep ТPpP , , , , , , , , , , , , , , , , , , , , , , , , , , Number of pairs and diameter of conductors Outer diameter of cable,, not greater Weight of 1 кm cable (estimated), кg ТPPep ТPpP ТPPep ТPpP , , , , , , , , , , , , , , , , , , , , , , , , , , Number of pairs and diameter of conductors Outer diameter of cable,, not greater Weight of 1 кm cable (estimated), кg ТPPepZ ТPpPZ ТPPepZ ТPpPZ 5 2 0, , , *- produced in accordance with design Number of pairs and diameter of conductors Outer diameter of cable,, not greater Weight of 1 кm cable (estimated), кg ТPPepZ ТPpPZ ТPPepZ ТPpPZ , , , , , , , , , , , , , , , , , Number of pairs and diameter of conductors Outer diameter of cable,, not greater Weight of 1 кm cable (estimated), кg ТPPepZ ТPpPZ ТPPepZ ТPpPZ , , , , , ,64* , , , , , , , , , J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 119

61 120 T e l e c o m W i r e s a n d C a b l e s These cables are intended for operation in local primary counication networks rated for remote supply voltages of up to 225 or 145 V AC 50 Hz or voltages of up to 315 and 200 V DC respectively. They are meant for suspending on supports. TPPept - A-2Y(L)2Y Type size Formation Diameter of insulated rope,, not greater than Outer dimensions of cable Cable diameter not greater than 1. Conductor copper soft round wire. 2. Insulation: PE; 3. Twisted pair. 4. Five or ten pair subunits. 5. Twisted core. 6. Girth insulation polyamide, PE or polyethelineterephtalite tapes. 7. Screen AlPE tape, there is a tinned copper drain wire under the screen. 8. Steel rope steel wires 9. PE jacket. Type of climatization is UHL allocation category - 1, 2 as per GOST as well as climatization ТC High ambient temperature: С Low ambient temperature in fixed installation conditions С High relative humidity of the air at temperatures of up to +35 С:... 98% The cables shall be laid and installed at temperatures of the air... between - 15 and +60 С Stretching loads of cables when laying shall account for maximum 50 N/ of the total area of conductors Nominal diameter of steel rope: For cables with diameter prior to sheathing up to For cables with diameter prior to sheathing more than Permissible cable bending radius:...at least 10 diameters over a PE jacket Construction cable lengths depending on a nominal number of pairs: up to 30 pairs at least m 50 and 100 pairs m Guarantee service life:...3 years Minimum service life years Cable height not greater than Weight of 1 кm cable (estimated), кg ,4 1 (10 2) ,4 4 (5 2) ,4 3 (10 2) ,4 5 (10 2) ,4 (3+7) (10 2) ,5 1 (10 2) ,5 4 (5 2) ,5 3 (10 2) ,5 5 (10 2) ,5 (3+7) (10 2) PE sheathed steel rope fitted AlPE screened solid PE insulated conductor telephone cable ТPPept Type size Formation Diameter of insulated rope,, not greater than Outer dimensions of cable Cable diameter not greater than Cable height not greater than Weight of 1 кm cable (estimated), кg ,64 1 (10 2) ,64 4 (5 2) ,64 3 (10 2) ,64 5 (10 2) ,64 (3+7) (10 2) ,7 1 (10 2) ,7 4 (5 2) ,7 3 (10 2) ,7 5 (10 2) ,7 (3+7) (10 2) These cables are intended for operation in local primary counication networks rated for remote supply voltages of up to 225 or 145 V AC 50 Hz or voltages of up to 315 and 200 V DC respectively. They are meant for burying in all categories of grounds (except for mechanized burying in rock grounds) that are not subject to frost deformations. Cables shall be used in conditions that do not feature excessive electromagnetic effects. When laying, installing and using the cables it s necessary to make sure that no moisture or soil electrolytes get under the jacket through the cable ends. No substances that can affect the cables insulation and sheath must be fed inside the core or applied on the outer surface of the cables. The cables can be used without filling with 100 pairs and overpressure of air and nitrogen between and Mpa (0.5 and 1.0 kgs/cm 2 ). TPPepBbShp - A-2Y(L)2YB2Y TPpPBbShp - A-02YS(L)2YB2Y Number of pairs and diameter of conductors Outer diameter Weight of 1 кm of cable,, not cable (estimated), greater кg ТPPepBbShp ТPPpBbShp ТPPepBbShp ТPPpBbShp PE jacketed steel tape armored PE sheathed AlPE screened solid PE insulated conductor telephone cable ТPPepBbShp PE jacketed steel tape armored PE sheathed AlPE screened skin-foam-skin PE insulated conductor telephone cable ТPPpBbShp 1. Conductor copper soft round wire. 2. Insulation: PE; for ТPPepBbShp cables solid PE; for ТPPpBbShp cables skin-foam-skin PE made up of three layers: solid PE layer, foamed PE layer, solid PE layer. 3. Twisted pair. 4. Five or ten pair subunits or 100-pair units. 6. Twisted core. 7. Girth insulation polyamide, PE or polyethelineterephtalite tapes. 8. Screen AlPE tape, there is a tinned copper drain wire under the screen. 9.PE sheath. 10. Protective layer BbShp type - crepe paper or plastic tape or glued fabric tapes - armor of two galvanized steel tapes - outer PE protective layer High ambient temperature: С Low ambient temperature in fixed installation conditions С High relative humidity of the air at temperatures of up to +35 С:... 98% The cables shall be laid and installed at temperatures of the air for ТPPepBbShp cables... between - 15 and +60 С for ТPPpBbShp cables... between - 15 and +60 С Stretching loads of cables when laying shall account for maximum 50 N/2 of the total area of conductors Permissible cable bending radius:...at least 12 diameters over a PE jacketed armoring Construction cable lengths depending on a nominal number of pairs: m m m m m Guarantee service life:...3 years Minimum service life for ТPPepBbShp cables years for ТPPpBbShp cables years Number of pairs and diameter of conductors Outer diameter Weight of 1 кm of cable,, not cable (estimated), greater кg ТPPepBbShp ТPPpBbShp ТPPepBbShp ТPPpBbShp , , , , , , , , , , , , Number of pairs and diameter of conductors Outer diameter Weight of 1 кm of cable,, not cable (estimated), greater кg ТPPepBbShp ТPPpBbShp ТPPepBbShp ТPPpBbShp , , , , , , , , , , , , , , , J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 121

62 122 T e l e c o m W i r e s a n d C a b l e s PE jacketed steel tape armored PE sheathed jelly filled AlPE screened solid PE insulated conductor telephone cable ТPPepZBbShp PE jacketed steel tape armored PE sheathed jelly filled AlPE screened skin-foam-skin PE insulated conductor telephone cable ТPPpZBbShp Anticorrosion treated steel tape armored PE sheathed AlPE screened solid PE insulated conductor telephone cable ТPPepBG Anticorrosion treated steel tape armored PE sheathed AlPE screened skin-foam-skin PE insulated conductor telephone cable ТPPpPBG These cables are intended for operation in local primary counication networks rated for remote supply voltages of up to 225 or 145 V AC 50 Hz or voltages of up to 315 and 200 V DC respectively. They are meant for burying in all categories of grounds (except for mechanized burying in rock grounds) that are not subject to frost deformations in high humidity conditions. Cables shall be used in conditions that do not feature excessive electromagnetic effects. When laying, installing and using the cables it s necessary to make sure that no moisture or soil electrolytes get under the jacket through the cable ends. No substances that can affect the cables insulation and sheath must be fed inside the core or applied on the outer surface of the cables. TPPepZBbShp - A-2YF(L)2YB2Y TPPpZBbShp - A-02YSF(L)2YB2Y 1. Conductor copper soft round wire. 2. Insulation: PE; for ТPPepZBbShp cables solid PE; for ТPPpZBbShp cables skin-foam-skin PE made up of three layers: solid PE layer, foamed PE layer, solid PE layer. 3. Twisted pair. 4. Five or ten pair subunits or 100-pair units. 6. Twisted core. 7. Filling free space of core is filled with petro jelly. 8. Girth insulation polyamide, PE or polyethelineterephtalite tapes. 9. Petro jelly layer over girth insulation 10. Screen AlPE tape, there is a tinned copper drain wire under the screen. 11.PE sheath. 12. Protective layer BbShp type - crepe paper or plastic tape or glued fabric tapes - armor of two galvanized steel tapes - outer PE protective layer High ambient temperature: С Low ambient temperature in fixed installation conditions С High relative humidity of the air in fixed installation conditions :... 98% The cables shall be laid and installed at temperatures of the air... between - 10 and +50 С Stretching loads of cables when laying shall account for maximum 50 N/ of the total area of conductors Permissible cable bending radius:...at least 12diameters over a PE jacketed armoring Construction cable lengths depending on a nominal number of pairs: m m m m m Guarantee service life:...3 years Minimum service life: years These cables are intended for operation in local primary counication networks rated for remote supply voltages of up to 225 or 145 V AC 50 Hz or voltages of up to 315 and 200 V DC respectively. They are meant for laying in collectors, tunnels and mines exposed to external electromagnetic effects. When laying, installing and using the cables it s necessary to make sure that no moisture or soil electrolytes get under the jacket through the cable ends. No substances that can affect the cables insulation and sheath must be fed inside the core or applied on the outer surface of the cables. The cables can be used without filling with 100 pairs and overpressure of air and nitrogen between and Mpa (0.5 and 1.0 kgs/cm 2 ). 1. Conductor copper soft round wire. 2. Insulation : PE; for ТPPepBG cables solid PE; for ТPPpPBG cables skin-foam-skin PE made up of three layers: solid PE layer, foamed PE layer, solid PE layer. 3. Twisted pair. 4. Five or ten pair subunits or 100-pair units. 6. Twisted core. 7. Girth insulation polyamide, PE or polyethelineterephtalite tapes. 8. Screen AlPE tape, there is a tinned copper drain wire under the screen. 9.PE sheath. 10. Protective layer BG type - bedding - crepe paper or plastic tape or glued fabric tapes and bitumen - armor of two galvanized steel tapes High ambient temperature: С Low ambient temperature in fixed installation conditions: С High relative humidity of the air in fixed installation conditions :... 98% The cables shall be laid and installed at temperatures of the air. for ТPPepBG cables:... between - 15 and +60 С for ТPpPBG cables:... between - 10 and +50 С Stretching loads of cables when laying shall account for maximum 50 N/ of the total area of conductors Permissible cable bending radius:...at least 12diameters over a PE jacketed armoring Construction cable lengths depending on a nominal number of pairs: m m m m m Guarantee service life:...3 years Minimum service life: for ТPPepBG cables: years for ТPpPBG cables: years Number of pairs and diameter of conductors Outer diameter Weight of 1 кm of cable,, not cable (estimated), greater кg ТPPepZBbShp ТPPpZBbShp ТPPepZBbShp ТPPpZBbShp Number of pairs and diameter of conductors Outer diameter Weight of 1 кm of cable,, not cable (estimated), greater кg ТPPepZBbShp ТPPpZBbShp ТPPepZBbShp ТPPpZBbShp , , , , , , , , , , Number of pairs and diameter of conductors Outer diameter Weight of 1 кm of cable,, not cable (estimated), greater кg ТPPepZBbShp ТPPpZBbShp ТPPepZBbShp ТPPpZBbShp , , , , , , , , , , , , , , Number of pairs and diameter of conductors Outer diameter of cable,, not greater Weight of 1 кm cable (estimated), кg ТPPepBG ТPPpPBG ТPPepBG ТPPpPBG , , , Number of pairs and diameter of conductors Outer diameter of cable,, not greater Weight of 1 кm cable (estimated), кg ТPPepBG ТPPpPBG ТPPepBG ТPPpPBG , , , , , , , , , , , , , , Number of pairs and diameter of conductors Outer diameter of cable,, not greater Weight of 1 кm cable (estimated), кg ТPPepBG ТPPpPBG ТPPepBG ТPPpPBG , , , , , , , , , , , , , , J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 123

63 124 T e l e c o m W i r e s a n d C a b l e s These cables are intended for operation in local primary counication networks rated for remote supply voltages of up to 225 or 145 V AC 50 Hz or voltages of up to 315 and 200 V DC respectively. They are meant for laying in collectors, tunnels and mines exposed to external electromagnetic effects. When laying, installing and using the cables it s necessary to make sure that no moisture or soil electrolytes get under the jacket through the cable ends. No substances that can affect the cables insulation and sheath must be fed inside the core or applied on the outer surface of the cables. Outer diameter of cable,, not greater Number of pairs and diameter of conductors Weight of 1 кm cable (estimated), кg Anticorrosion treated steel tape armored PE sheathed jelly filled AlPE screened skin-foam-skin PE insulated conductor telephone cable ТPPpPZBG 1. Conductor copper soft round wire. 2. Insulation: PE; solid PE layer, foamed PE layer, solid PE layer. 3. Twisted pair. 4. Five or ten pair subunits or 100-pair units. 6. Twisted core. 7. Filling free space of core is filled with petro jelly. 8. Girth insulation polyamide, PE or polyethelineterephtalite tapes. 9. Petro jelly layer over girth insulation 10. Screen AlPE tape, there is a tinned copper drain wire under the screen. 11.PE sheath. 12. Protective layer BG type - bedding - crepe paper or plastic tape or glued fabric tapes and bitumen - armor of two galvanized steel tapes High ambient temperature: С Low ambient temperature in fixed installation conditions: С High relative humidity of the air in fixed installation conditions:... 98% The cables shall be laid and installed at temperatures of the air... between - 10 and +50 С Stretching loads of cables when laying shall account for maximum 50 N/ of the total area of conductors Permissible cable bending radius:...at least 12diameters over armoring Construction cable lengths depending on a nominal number of pairs: m m m m Guarantee service life:...3 years Minimum service life years Outer diameter of cable,, not greater Number of pairs and diameter of conductors Weight of 1 кm cable (estimated), кg Outer diameter of cable,, not greater Number of pairs and diameter of conductors Weight of 1 кm cable (estimated), кg These cables are intended for operation in local primary counication networks rated for remote supply voltages of up to 225 or 145 V AC 50 Hz or voltages of up to 315 and 200 V DC respectively. They are meant for burying in all categories of grounds that do not feature high corrosion activity in respect of steel tape armor and are not subject to frost deformations. The cables shall be used in conditions that do not feature high external electromagnetic effects. When laying, installing and using the cables it s necessary to make sure that no moisture or soil electrolytes get under the jacket through the cable ends. No substances that can affect the cables insulation and sheath must be fed inside the core or applied on the outer surface of the cables. The cables can be used without filling with 100 pairs and overpressure of air and nitrogen between and Mpa (0.5 and 1.0 kgs/cm 2 ). Number of pairs and diameter of conductors Outer diameter of cable,, not greater Weight of 1 кm cable (estimated), кg ТPPepB ТPPpPB ТPPepB ТPPpPB , , , Served steel tape armored PE sheathed jelly filled AlPE screened solid PE insulated conductor telephone cable ТPPepB Served steel tape armored PE sheathed AlPE screened skin-foam-skin PE insulated conductor telephone cable ТPPpPB 1. Conductor copper soft round wire. 2. Insulation: PE; for ТPPepB cables solid PE; for ТPPpPB cables skin-foam-skin PE made up of three layers: solid PE layer, foamed PE layer, solid PE layer. 3. Twisted pair. 4. Five or ten pair subunits or 100-pair units. 6. Twisted core. 7. Girth insulation polyamide, PE, PVC or polyethelineterephtalite tapes. 8. Screen AlPE tape, there is a tinned copper drain wire under the screen. 9.PE sheath. 10. Protective layer B type - bedding - crepe paper or plastic tape or glued fabric tapes and bitumen - armor of two galvanized steel tapes - outer bitumen and calcium carbonate saturated glass fiber serving High ambient temperature: С Low ambient temperature in fixed installation conditions: С High relative humidity of the air in fixed installation conditions:... 98% The cables shall be laid and installed at temperatures of the air. for ТPPepB cables:... between - 15 and +60 С for ТPpPB cables:... between - 10 and +50 С Stretching loads of cables when laying shall account for maximum 50 N/ of the total area of conductors Permissible cable bending radius:... at least 12 diameters over armoring Construction cable lengths depending on a nominal number of pairs: m m m m m Guarantee service life:...3 years Minimum service life for ТPPepB cables years for ТPpPB cables years Number of pairs and diameter of conductors Outer diameter of cable,, not greater Weight of 1 кm cable (estimated), кg ТPPepB ТPPpPB ТPPepB ТPPpPB , , , , , , , , , , , , , , Number of pairs and diameter of conductors Outer diameter of cable,, not greater Weight of 1 кm cable (estimated), кg ТPPepB ТPPpPB ТPPepB ТPPpPB , , , , , , , , , , , , , , J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 125

64 126 T e l e c o m W i r e s a n d C a b l e s PVC sheathed aluminum /AlPE tape screened solid PE insulated conductor telephone cable ТPV Flame-retadant PVC sheathed aluminum /AlPE tape screened solid PE insulated conductor telephone cable ТPVng Served steel tape armored PE sheathed jelly filled AlPE screened solid PE insulated conductor telephone cable ТPPepZB Served steel tape armored PE sheathed jelly filled AlPE screened skin-foam-skin PE insulated conductor telephone cable ТPPpPZB These cables are intended for operation in local primary counication networks rated for remote supply voltages of up to 225 or 145 V AC 50 Hz or voltages of up to 315 and 200 V DC respectively. They are meant for laying on the internal walls of the buildings and inside the premises. ТPVng cables are also meant for laying in groups. TPV - Y-2Y(L)Y IEC TPVng - Y-2Y(L)Y IEC Category A 1. Conductor copper soft round wire. 2. Insulation : PE; 3. Twisted pair. 4. Five or ten pair subunits. 5. Twisted core. 6. Girth insulation polyamide, PE, PVC or polyethelineterephtalite tapes. 7. Screen AlPE tape, there is a tinned copper drain wire under the screen. 8.PVC sheath or flame-retadant PVC for ТPVng cables. High ambient temperature: С Low ambient temperature in fixed installation conditions: С High relative humidity of the air in fixed installation conditions:... 98% The cables shall be laid and installed at temperatures of the air... between - 10 and +60 С Stretching loads of cables when laying shall account for maximum 50 N/ of the total area of conductors Permissible cable bending radius:... at least 10 diameters over armoring Construction cable lengths depending on a nominal number of pairs: m m m Guarantee service life:...3 years Minimum service life years Outer diameter of cable,, not greater Number of pairs and diameter of conductors Weight of 1 кm cable (estimated), кg Outer diameter of cable,, not greater Number of pairs and diameter of conductors Weight of 1 кm cable (estimated), кg These cables are intended for operation in local primary counication networks rated for remote supply voltages of up to 225 or 145 V AC 50 Hz or voltages of up to 315 and 200 V DC respectively. They are meant for burying in all categories of grounds that do not feature high corrosion activity in respect of steel tape armor and are not subject to frost deformations. The cables shall be used in conditions that do not feature high external electromagnetic effects. When laying, installing and using the cables it s necessary to make sure that no moisture or soil electrolytes get under the jacket through the cable ends. No substances that can affect the cables insulation and sheath must be fed inside the core or applied on the outer surface of the cables. Number of pairs and diameter of conductors Outer diameter of cable,, not greater Weight of 1 кm cable (estimated), кg ТPPepZB ТPPpPZB ТPPepZB ТPPpPZB Conductor copper soft round wire. 2. Insulation: PE; for ТPPepZB cables solid PE; for ТPPpPZB cables skin-foam-skin PE made up of three layers: solid PE layer, foamed PE layer, solid PE layer. 3. Twisted pair. 4. Five or ten pair subunits or 100-pair units. 6. Twisted core. 7. Filling free space of core is filled with petro jelly. 8. Girth insulation polyamide, PE, PVC or polyethelineterephtalite tapes. 9. Petro jelly layer over girth insulation 10. Screen AlPE tape, there is a tinned copper drain wire under the screen. 11.PE sheath. 12. Protective layer B type - bedding - crepe paper or plastic tape or glued fabric tapes and bitumen - armor of two galvanized steel tapes - outer bitumen and calcium carbonate saturated glass fiber serving High ambient temperature: С Low ambient temperature in fixed installation conditions: С High relative humidity of the air in fixed installation conditions :... 98% The cables shall be laid and installed at temperatures of the air... between - 15 and +50 С Stretching loads of cables when laying shall account for maximum 50 N/2 of the total area of conductors Permissible cable bending radius:... at least 12 diameters over armoring Construction cable lengths depending on a nominal number of pairs: m m m m Guarantee service life:...3 years Minimum service life years Number of pairs and diameter of conductors Outer diameter of cable,, not greater Weight of 1 кm cable (estimated), кg ТPPepZB ТPPpPZB ТPPepZB ТPPpPZB , , , , , , , , , , Number of pairs and diameter of conductors Outer diameter of cable,, not greater Weight of 1 кm cable (estimated), кg ТPPepZB ТPPpPZB ТPPepZB ТPPpPZB , , , * , * , * , , , , , , *- produced in accordance with design J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 127

65 128 T e l e c o m W i r e s a n d C a b l e s These cables are intended for operation in local primary counication networks rated for remote supply voltages of up to 225 or 145 V AC 50 Hz or voltages of up to 315 and 200 V DC respectively. They are meant for burying in all categories of grounds (except for mechanized burying in rock grounds) that are not subject to frost deformations, ТPPepZBbShp-Z are also being suitable for operation in high humidity conditions. Cables shall be used in conditions that do not feature excessive electromagnetic effects. When laying, installing and using the cables it s necessary to make sure that no moisture or soil electrolytes get under the jacket through the cable ends. No substances that can affect the cables insulation and sheath must be fed inside the core or applied on the outer surface of the cables. The cables can be used without filling with 100 pairs and overpressure of air and nitrogen between and Mpa (0.5 and 1.0 kgs/cm 2 ). PE jacketed corrugated steel tape armored PE sheathed AlPE screened solid PE insulated conductor telephone cable ТPPepBbShp-Z PE jacketed corrugated steel tape armored PE sheathed jelly filled AlPE screened solid PE insulated conductor telephone cable ТPPepZBbShp-Z 1. Conductor copper soft round wire. 2. Insulation : solid PE; 3. Twisted pair. 4. Five or ten pair subunits or 100-pair units. 6. Twisted core. 7. Filling free space of core is filled with petro jelly. 8. Girth insulation polyamide, PE, PVC or polyethelineterephtalite tapes. 9. Petro jelly layer over girth insulation 10. Screen AlPE tape, there is a tinned copper drain wire under the screen. 11.PE sheath. 12. Protective layer BbShp type - armor of corrugated two side polymer coated steel tape, steel layer being at least 0.1 thick, longitudinally applied with overlapping - outer PE jacket High ambient temperature: for ТPPepBbShp-Z cables С for ТPPepZBbShp-Z cables: С Low ambient temperature in fixed installation conditions: С High relative humidity of the air in fixed installation conditions:... 98% The cables shall be laid and installed at temperatures of the air: for ТPPepBbShp-Z cables:... between - 15 and +60 С for ТPPepZBbShp-Z cables:... between - 10 and +50 С Stretching loads of cables when laying shall account for maximum 50 N/ of the total area of conductors Permissible cable bending radius:... at least 12 diameters over armoring Construction cable lengths depending on a nominal number of pairs: m m m Guarantee service life:...3 years Minimum service life: for ТPPepBbShp-Z cables:...20 years for ТPPepZBbShp-Z cables: years These cables are intended for operation in local primary counication networks rated for operating alternate voltage of 145 V AC 50 Hz or 200 V DC respectively. TG cables are meant for laying in dusts and collectors, on the walls of buildings suspending on supports in media which is neutral in respect of lead sheath in areas which do not feature high electromagnetic effects. TBG cables are meant for laying in flaable premises, mines, tunnels and collectors provided that the cables are not exposed to high stretching forces in areas that do not feature high external electromagnetic effects. TBG cables are meant for burying in grounds that are neutral in respect of lead sheath provided that the cables are not exposed to high stretching forces in areas that do not feature high external electromagnetic effects. Served (or without serving type B and BG) lead sheathed paper tube insulated telephone cable ТG, TB, TBG 1. Conductor copper soft round wire. 2. Insulation: paper 3. Twisted pair. 4. Subunits - Five or ten pair subunits. 5. Twisting For cables of more than 100 pairs subunits are twisted to form 50- or 100-pair units. 6. Twisted core. 7. Girth insulation cable paper (tape). 8.Sheath - lead. TBG cables: 9. Protective layer BG type: bedding - crepe paper or plastic tape or glued fabric tapes and bitumen; armor of two galvanized steel tapes TB cables: 9. Protective layer B type: bedding - crepe paper or plastic tape or glued fabric tapes and bitumen; armor of two galvanized steel tapes; outer bitumen and calcium carbonate saturated glass fiber serving High ambient temperature: С Low ambient temperature С Electric resistance of conductor at 20 C: For the conductor diameter of ±5Om/km For the conductor diameter of ±3Om/km Electric resistance of conductor insulation at 20 C at least M xkm Operating cable capacity 800 or 1000 Hz: For the conductor diameter of nph/km For the conductor diameter of nph/km Calculated attenuation factor 800 Hz per 1 km length: For paper insulated conductor diameter of db For paper insulated conductor diameter of db laid and installed at temperatures of the air. for ТPPepB cables:... between - 15 and +60 С for ТPpPB cables:... between - 10 and +50 С Permissible cable bending radius: For TG cables at least diameters over sheath For TB and TBG cables at least diameters over sheath The cables shall be laid and installed at temperatures of the air at least C Construction cable lengths depending on a nominal number of pairs: m m m m m Guarantee service life:...3 years from putting in operation Minimum service life: years Number of pairs and diameter of conductors Outer diameter of cable,, not greater Weight of 1 кm cable (estimated), кg ТPPepBbShp-Z ТPPepZBbShp-Z ТPPepBbShp-Z ТPPepZBbShp-Z Number of pairs and diameter of conductors Outer diameter of cable,, not greater Weight of 1 кm cable (estimated), кg ТPPepBbShp-Z ТPPepZBbShp-Z ТPPepBbShp-Z ТPPepZBbShp-Z Number of pairs and diameter of conductors Outer diameter of cable,, not greater Weight of 1 кm cable (estimated), кg ТPPepBbShp-Z ТPPepZBbShp-Z ТPPepBbShp-Z ТPPepZBbShp-Z Type size Formation Outer Weight of dimensions 1 кm cable of cable (estimated), кg For TG cables (10 2) (10 2) (3+7) (10 2) (50 2) (50 2) (100 2) (100 2) (100 2) (1+5) (100 2) (1+6) (100 2) (2+6) (100 2) (2+7) (100 2) (3+7) (100 2) (4+8) (100 2) (5 2) (10 2) (10 2) (3+7) (10 2) (50 2) (50 2) Type size Formation Outer Weight of dimensions 1 кm cable of cable (estimated), кg (100 2) (100 2) (100 2) (1+5) (100 2) For TBG cables (10 2) (10 2) (3+7) (10 2) (50 2) (50 2) (100 2) (100 2) (100 2) (1+5) (100 2) (10 2) (10 2) (3+7) (10 2) (50 2) (50 2) (100 2) (100 2) Type size Formation Outer Weight of dimensions 1 кm cable of cable (estimated), кg (100 2) For TB cables (10 2) (10 2) (3+7) (10 2) (50 2) (50 2) (100 2) (100 2) (100 2) (1+5) (100 2) (10 2) (10 2) (3+7) (10 2) (50 2) (50 2) (100 2) (100 2) (100 2) J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 129

66 130 T e l e c o m W i r e s a n d C a b l e s These cables are intended for cabling telephone and telegraph units as well as cable input units and inserts in aerial counication lines and connection line units between subscriber and local telephone stations. TZG cables are meant for laying in telephone dusts, tubes, trestles, collectors and tunnels as well indoors provided that the cables are not exposed to mechanical effects in environment that is neutral in respect of sheath. TZBG cables are meant for laying indoors as well in collectors and tunnels. TZB cables are meant for burying in grounds provided that the cables are not exposed to high stretching forces in environment that features high corrosion activity in respect of sheath. TZG, TZB - A-PMZ TZBG - A-PMZBC Type size diameter, Weight of 1 кm cable (estimated), кg For TZG cables Served (or without serving type B and BG) lead sheathed paper insulated low frequency telephone cable ТZG, TZB, TZBG 1. Conductor copper solid 0.9 or 1.2 of diameter. 2. Insulation : cord and paper 3. Twisted star quad (group). 4. Core twisted in concentric lays of groups. 7. Girth insulation of two paper tapes applied with overlapping. 8.Sheath - lead. TZBG cables: 9. Protective layer BG type - bedding - crepe paper or plastic tape or glued fabric tapes and bitumen - armor of two galvanized steel tapes TZB cables: 9. Protective layer B type - bedding - crepe paper or plastic tape or glued fabric tapes and bitumen - armor of two galvanized steel tapes - outer bitumen and calcium carbonate saturated glass fiber serving Cables are resistant to high ambient operating temperature effects:... up to+ 45 С Cables are resistant to low operating temperature effects: С Cable circuit operating voltages:... up to 430 V DC or up to 300 V AC Cables shall be laid manually or using mechanized devices at temperatures between 15 and +40 oc Cable bends when installing shall be made at temperatures... not lower than 10 C While installed not more than two double bends can be made around the circumference that is equal to...12 diameters of cable over lead sheath Construction cable lengths... (425±5) m, (850±10) m or (1275±15)m Guarantee service life:...3 years from putting in operation Minimum service life: years Type size diameter, Weight of 1 кm cable (estimated), кg For TZBG cables Type size diameter, Weight of 1 кm cable (estimated), кg For TZG cables High frequency local counication cables are intended for inter station and subscriber counication lines with temporary channel division pulse code modulation transmission units with transmission rate of up to 2048 kbit/s with remote power supply voltages of up to 500 V DC. KSPP cables are designed for burying in ground that is not exposed to shifts as well in areas that do not feature high rodent attack risks whereas KSPZP cables can also be buried in high humidity conditions. Type size diameter, Weight of 1 кm cable (estimated), кg KSPP KSPP KSPZP KSPZP KSPZP High frequency local counication cables are intended for inter station and subscriber counication lines with temporary channel division pulse code modulation transmission units with transmission rate of up to 2048 kbit/s with remote power supply voltages of up to 500 V DC. KSPPt cables are designed for suspending on aerial line supports whereas KSPZPt cables can also be suspended in high humidity conditions. Type size diameter, Weight of 1 кm cable (estimated), кg KSPPt KSPPt KSPZP KSPZP PE sheathed PE insulated high frequency local counication cable KSPP PE sheathed jelly filled PE insulated high frequency local counication cable KSPZP 1. Conductor copper soft round wire. 2. Insulation: PE; Nominal insulation thickness is as follows: for conductors 0.64 in diameter 0.64 to 0.7 ; for conductors 0.9 in diameter 0.9 to 0.95 ; for conductors 1.2 in diameter 0.64 to Four insulated conductors are twisted to form a quad. Two diagonally placed conductors of the quad form a working pair, first pair insulation of the quad being natural and that of the second pair being in blue. 4. Filling for KSPZP cables free space of the core is filled with petro jelly. 5. Girth insulation extruded PE 0.8 thick. 6. Screen AlPE tape, there is a tinned copper drain wire under the screen with a nominal diameter between 0.3 and PE jacket 1.8 thick. High ambient temperature: С Low ambient temperature: In fixed installation conditions С In conditions featuring installation and operation 15 cable diameter radius bends C Tropicalized cables are resistant to fungus effects Construction cable length at least m Guarantee service life:...3 years from putting in operation Minimum service life: For KSPP cables years For KSPZP cables years PE sheathed steel rope fitted PE insulated high frequency local counication cable KSPPt PE sheathed steel rope fitted jelly filled PE insulated high frequency local counication cable KSPZPt 1. Conductor copper soft round wire. 2. Insulation : PE; Nominal insulation thickness is as follows: for conductors 0.9 in diameter 0.9 to 0.95 ; for conductors 1.2 in diameter Four insulated conductors are twisted to form a quad. Two diagonally placed conductors of the quad form a working pair, first pair insulation of the quad being natural and that of the second pair being in blue. 4. Filling for KSPZPt cables free space of the core is filled with petro jelly. 5. Girth insulation extruded PE 0.8 thick. 6. Screen AlPE tape, there is a tinned copper drain wire under the screen with a nominal diameter between 0.3 and Steel rope 2.6 in diameter 8. PE jacket 1.8 thick applied at the same time both on the core and rope. High ambient temperature: С Low ambient temperature: In fixed installation conditions С In conditions featuring installation and operation 15 cable diameter radius bends C Construction cable length at least m Guarantee service life:... 3 years from putting in operation Minimum service life: For KSPPt cables years For KSPZPt cables years J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 131

67 132 T e l e c o m W i r e s a n d C a b l e s High frequency local counication cables are intended for inter station and subscriber counication lines with temporary channel division pulse code modulation transmission units at transmission rate of up to 2048 kbit/s with remote power supply voltages of up to 500 V DC. KSPpP cables are designed for laying in telephone ducts, collector mines on the walls of buildings as well for suspending on aerial line supports in areas that do not feature high rodent attack risks whereas KSPpZP cables can also be laid in high humidity conditions. Type size diameter, Weight of 1 кm cable (estimated), кg KSPpP KSPpP KSPpP KSPZP KSPZP KSPZP PE sheathed AlPE screened skin-foam-skin PE insulated high frequency local counication cable KSPpP PE sheathed jelly filled AlPE screened skinfoam-skin PE insulated high frequency local counication cable KSPpZP 1. Conductor copper soft round wire. 2. Insulation : concentric skin-foam-skin PE layer; Nominal insulation thickness is as follows: for conductors 0.64 in diameter 0.43; for conductors 0.9 in diameter 0.60 ; for conductors 1.2 in diameter Four insulated conductors are twisted to form a quad. Two diagonally placed conductors of the quad form a working pair, first pair insulation of the quad being in the following colors: red, yellow or natural and those of the second pair being in green, blue and sky blue. 4. Filling for KSPpZP cables free space of the core is filled with petro jelly. 5. Girth insulation extruded PE 0.8 thick. 6. For KSPpZP cables petro jelly is applied over the girth insulation 7. Screen AlPE tape, there is a tinned copper drain wire under the screen with a nominal diameter between 0.3 and PE jacket 1.8 thick. High ambient temperature: С Low ambient temperature: In fixed installation conditions С In conditions featuring installation and operation 15 cable diameter radius bends C Construction cable length at least m Guarantee service life:...3 years from putting in operation Minimum service life: years High frequency local counication cables are intended for inter station and subscriber counication lines with temporary channel division pulse code modulation transmission units with transmission rate of up to 2048 kbit/s with remote power supply voltages of up to 500 V DC. KSPpP cables are designed for laying in telephone ducts, collector mines on the walls of buildings as well for suspending on aerial line supports in areas that feature high rodent attack risks whereas KSPpZP cables can also be laid in high humidity conditions. Type size diameter, Weight of 1 кm cable (estimated), кg KSPpBShp KSPpBShp KSPpBShp KSPpZBShp KSPpZBShp KSPpZBShp PE jacketed corrugated steel tape armored AlPE screened skin-foam-skin PE insulated conductor high frequency local counication cable KSPpBShp PE jacketed corrugated steel tape armored jelly filled AlPE screened skin-foam-skin PE insulated conductor high frequency local counication cable KSPpBShp 1. Conductor copper soft round wire. 2. Insulation : concentric skin-foam-skin PE layer; Nominal insulation thickness is as follows: for conductors 0.64 in diameter 0.43; for conductors 0.9 in diameter 0.60 ; for conductors 1.2 in diameter Four insulated conductors are twisted to form a quad. Two diagonally placed conductors of the quad form a working pair, first pair insulation of the quad being in the following colors: red, yellow or natural and those of the second pair being in green, blue and sky blue. 4. Filling for KSPpBShp cables free space of the core is filled with petro jelly. 5. Girth insulation extruded PE 0.8 thick. 6. For KSPpBShp cables petro jelly is applied over the girth insulation 7. Screen AlPE tape, there is a tinned copper drain wire under the screen with a nominal diameter between 0.3 and Isolator PE at least 0.5 thick 9. Bedding crepe paper or glued fabric tapes 10. Armoring longitudinally applied corrugated polymer coated steel tape with a minimum nominal thickness of 0.1 with overlapping. High ambient temperature: С Low ambient temperature: In fixed installation conditions С In conditions featuring installation and operation 15 cable diameter radius bends C Construction cable length at least m Guarantee service life:...3 years from putting in operation Minimum service life: years J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 133

68 134 T e l e c o m W i r e s a n d C a b l e s PE sheathed jelly filled core AlPE screened solid PE insulated conductor high frequency cable KVPPepZ Local area network (LAN) cables NVP PVC sheathed solid PE insulated copper conductor cable NVPp ditto but skin-foam-skin PE insulated NVPE PVC sheathed aluminum polyester tape screened solid PE insulated copper conductor cable These cables are intended for transmitting analog signals within frequency range of khz and digital signals at rates of up to Mbit/s with remote supply voltages of up to 225 V AC 50 Hz or 315 V DC respectively. They are designed for laying in telephone ducts, collector mines on the walls of buildings as well for suspending on aerial line supports to set up a subscriber access network. Type size Outer cable diameter,, not greater than KVPPepZ KVPPepZ KVPPepZ KVPPepZ KVPPepZ KVPPepZ KVPPepZ KVPPepZ KVPPepZ KVPPepZ Conductor copper soft round wire. 2. Insulation : solid PE 0.35 thick for 0.5 diameter conductors and 0.4 thick for 0.64 diameter conductors; 3. Pair is twisted using a unilay twisting with coordinated lay lengths within the range of 20 to Twisting - five or ten pair subunits twisted using a unilay twisting. Lay lengths shall not exceed Core is twisted using a unilay twisting with a length of not more than 75 diameters of core cabling. 6. Filling petro jelly. 8. Girth insulation extruded PE or polyamide, PE or polyethelineterephtalite tapes. 9. Petro jelly layer over girth insulation 10. Screen AlPE tape, there is a tinned copper drain wire under the screen with a nominal diameter between 0.3 and PE sheath. High ambient temperature: С Low ambient temperature in fixed installation conditions: С High relative humidity of the air at+35 oc:. 98% The cables shall be laid and installed at temperatures of the air... between - 10 and +50 С Stretching loads of cables when laying shall account for maximum 50 N/ of the total area of conductors Permissible cable bending radius:...at least 10 diameters over plastic sheath Construction cable lengths depending on a nominal number of pairs: at least 500 m at least.400 m at least 300 m Guarantee service life:...3 years Minimum service life years PVC sheathed AlPE screened solid PE insulated conductor high frequency cable KVPVep Balanced NVP, NVPp and NVPE LAN cables are intended for fixed laying inside buildings and premises and operation within the frequency range of up to 100 MHz (category 3, 5 and 5e) at voltages of up to 145 V AC 50 Hz or 200 V DC. They are flame-retadant if laid individually. NVP and NVPp cables are used in horizontal LAN subunits at the length from switching gears within crossconnect of the floor to work station data sockets as well as in subscriber access units. NVPE cables are used for the same applications but featuring high electromagnetic effect conditions or when more exacting safety requirements are applied. Cables meet ISO/IEC in terms of design, specifications and performance. ISO/IEC designation for NVP and NVPp cables is UTP and for NVPE cables is S/UTP respectively. We can also manufacture cables with over 4 pairs including those sfieathed with flame-retadant PVC 1. Conductors solid copper soft round wire with a nominal diameter of Insulation : PE applied in form of a solid layer for NVP and NVPE cables or skin-foam-skin layer for NVPp cables; 3. Twisted pair consists of two insulated conductors of different color twisted to form a pair with coordinated lay lengths. Conductor identification coloring is given in the table below. 4. Core twisted pairs are twisted to form a core. Number of pairs in cable 2 or Screen for NVPE cables a coon aluminum polyester screen is applied over the core of twisted pairs. There is a tinned copper drain wire under the screen with a nominal diameter between 0.4 and PVC sheath in gray of various tinges. If agreed with a customer sheaths of other colors can be made. Cables are resistant to high ambient temperature effects:...up to+60 С Cables are resistant to low ambient temperature effects:...down to - 20 С Cables are resistant in installation and operation radius bend conditions (at least 8 outer cable diameters ) at low ambient temperature... down to - 20 С Electric resistance of conductor to direct current calculated per 1 km of cable length and temperature of 20 C up to Electric resistance of conductor insulation to direct current calculated per 1 km of cable length and temperature of 20 C at least M Working pair conductor unblalance at 1 km length up to... 3% Circuit capacitance at alternate current 800 Hz and 1000 Hz per 1 km of cable length up to nf Circuit wave resistance in operating frequency range of to 100 MHz.100±15 Test voltage during 1 min between conductors and between conductors and screen: Direct current V Alternate current 50 Hz V Cross talk values in operating frequency range at 100 m length are given in the table below NEXT values in operating frequency range at 100 m length are given in the table below Construction cable lengths at least:...90 m Guarantee service life:...3 years from putting into operation Minimum service life: years These cables are intended for transmitting analog signals within frequency range of khz and digital signals at rates of up to Mbit/s with remote supply voltages of up to 225 V AC 50 Hz or 315 V DC respectively. They are designed for laying on the internal walls of buildings to set up a subscriber access network. Type size Outer cable diameter,, not greater than KVPVep KVPVep KVPVep KVPVep KVPVep KVPVep KVPVep KVPVep KVPVep KVPVep Conductor copper soft round wire. 2. Insulation : solid PE 0.35 thick for 0.5 diameter conductors and 0.4 thick for 0.64 diameter conductors; 3. Pair is twisted using a unilay twisting with coordinated lay lengths within the range of 20 to Twisting - five or ten pair subunits twisted using a unilay twisting. Lay lengths shall not exceed Core is twisted using a unilay twisting with a length of not more than 75 diameters of core cabling. 6. Girth insulation extruded PE or polyamide, PE or polyethelineterephtalite tapes. 7. Screen AlPE tape, there is a tinned copper drain wire under the screen with a nominal diameter between 0.4 and PVC sheath. High ambient temperature: С Low ambient temperature in fixed installation conditions: С High relative humidity of the air at+35 C:... 98% The cables shall be laid and installed at temperatures of the air... between - 10 and +60 С Stretching loads of cables when laying shall account for maximum 50 N/ of the total area of conductors Permissible cable bending radius:...at least 10 diameters over plastic sheath Construction cable lengths depending on a nominal number of pairs: at least 500 m at least.400 m at least 300 m Guarantee service life:...3 years Minimum service life: years Pair ID number Pair conductor ID coloring a b 1 Sky blue (navy blue) White-blue (navy blue) 2 Orange White-orange 3 Brown White-brown 4 Green White-green It is allowed to color b white conductor. Cross talk values in operating frequency range at 100 m length are given in the following table: Frequency MHz Cross talk, db/100 m, not greater Category 3 Category 5 Category 5e NEXT values in operating frequency range at 100 m length are given in following the table Frequency MHz NEXT, db/100 m, at least Category 3 Category 5 Category 5e J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 135

69 136 T e l e c o m W i r e s a n d C a b l e s Isolator fitted single pair PE insulated solid copper conductor distribution telephone wire TRP Two, three or four PVC insulated solid copper conductor station cross-connect wire PKSV The wires are intended for fixed covered or open subscriber wiring of telephone distributing network indoors and an on the external walls of buildings. Type, number of conductors, diameter of conductors, Outer diameter of wire,, Weight of 1 кm wire (estimated), кg TRP TRP Conductor copper solid 0.4 or 0.5 in diameter. 2. Insulation : PE 0.7 thick is applied on conductors that placed in parallel on the same plane with an isolator that measures 0.9x2.0 High ambient temperature: С Low ambient temperature in fixed installation conditions: С Electric resistance of conductor: 0.4 diameter up to /km 0.5 diameter up to...94 /km Electric resistance of insulation at least M Test voltage during 3 min after submerging in water during 5 min V Minimum tensile strength of wires: For 0.4 diameter conductor diameter N For 0.5 diameter conductor diameter N Installation and wiring shall be carried out at temperatures not lower than C Bending radius not less than 10 times minimum outer diamension Construction lengths...at least 400 m Guarantee service life:...5 years from putting into operation Minimum service life: For outdoor wiring years For indoor wiring years The wires are intended for movable connections in telephone stations cross-connects at DC voltages of up to 120 V. PKSV - YV Type size Conductor ID coloring Maximum outer diameter, Weight of 1 кm cable (estimated), кg PKSV White, blue PKSV White, blue, red PKSV White, blue, red, green PKSV White, blue PKSV White, blue, red PKSV White, blue, red, green Conductor copper solid soft wire 0.4 or 0.5 in diameter. 2. Insulation : PVC 0.25 thick 3. Twisting two, three or four insulated conductors are twisted to form a wire with a lay length of up to 15 diameters of cabling High ambient temperature: С Low ambient temperature: С High relative humidity for tropicalized wires at temperatures of up to C up to 98% Electric resistance of conductor: 0.4 diameter up to diameter up to...94 Electric resistance of insulation for 1 km length: At +20 C and normal relative humidity, at least M At +35 C and normal relative humidity of 98 % (T type), at least M Tensile strength of insulated conductor: 0.4 diameter at least N 0.5 diameter at least N Installation of wire shall be carried out at temperatures not lower than C Bending radius at least times minimum outer dimension of wire Construction lengths at least m Guarantee service life:...3 years Wire service life:... 5 years The wires are intended for operation at voltages of up to 250 V at frequencies of up to 10 KHz in telephone counication lines and distribution networks. Type, number of conductors, diameter of conductors, Outer diameter of wire,, Weight of 1 кm wire (estimated), кg PRPM 2x x PRPM 2x x PE sheathed single pair copper conductor wire for telecom and radio applications PRPM 1. Conductor copper wire 0.9 or 1.2 in diameter. 2. Jacket: is applied on conductors that placed in parallel on the same plane. Jacket thickness for 0.9 diameter conductors is at least 1, that for 1.2 diameter conductors being at least 1.2 High ambient temperature: С Low ambient temperature in fixed installation conditions: С Electric resistance of conductor: 0.9 diameter up to /km 1.2 diameter up to /km Electric resistance of insulation: 0.9 diameter at least M /km 1.2 diameter at least M /km Operating capacity: 0.9 diameter up to nf/km 1.2 diameter up to nf/km Installation and wiring shall be carried out at temperatures not lower than C Wire bending radius at least times minimum outer dimension of wire Construction lengths at least m least 400 m P-274M wires are intended for field counications: they can be buried in ground, laid above ground, suspended on supports and wired through water obstacles for a short time. HDPE insulated twisted pair copper or galvanized steel conductor wire for field counication applications P-274M 1. Conductor twisted of 3 steel wires 0.3 in diameter and 4 copper wires 0.3 in diameter. In the center there is a steel wire, whereas copper and steel wires in the outer layer are arranged according to the following scheme: 2 copper wires+1 steel wire+2 copper wires+1 steel wire 2. Insulation: HDPE Two insulated conductors of maximum diameter 2.3 are twisted to form a pair with a lay length range between 80 and 100. High ambient temperature: С Low ambient temperature: С High relative humidity for tropicalized wires at temperatures of up to.+35 C... up to 98% Conductor unbalance for 1 km length up to Electric resistance of conductor up to: /km Electric resistance of insulation after submerging in water for 1 hour at 20 C at least M /km Tensile strength of insulated conductor at least N Construction lengths at least...500±10 m Weight of wire no greater than kg/km Minimum wire service life... 5 years J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 137

70 138 T e l e c o m W i r e s a n d C a b l e s The wires are intended for wired broadcasting networks. Suitable for industrial low frequency exchange equipment installation both in domestic market and abroad as well for operation in nuclear power plants outside the shielded area class 3 and 4 as per OPB 88/97 (PNAEG ). of cable: of 1 km of cable, Number of pairs( triads) kg, for conductor diameter of, Isolator fitted LDPE insulated single pair galvanized steel conductor wire for radio applications. PTPZh 1. Conductor galvanized steel wire 1.2 in diameter. 2. Insulation: LDPE 0.6 applied on two conductors placed in parallel on the same plane with an isolator in between them with the following dimensions 0.5x2.0. High ambient temperature: С Low ambient temperature in fixed installation conditions: С Electric resistance of 1.2 diameter conductor not greater than (reference value) /km Electric resistance of insulation at least M /km Test voltage during 1 minute after submerging in water for 1 hour V Tensile strength of wire For 0.6 diameter conductor up to N For 1.2 diameter conductor up to N Bending radius at least times minimum outer dimension of wire Construction lengths at least m Guarantee service life:...4 years from putting in operation Minimum wire service life: years Flame-retadant PVC sheathed/insulated telephone exchange cable (LS means low smoke) TSVhng-LS 1. Conductor solid soft circular copper wire with nominal thickness of 0.4 or Insulation Flame-retadant PVC. 3. Insulated conductors are twisted to form pairs or triads in one direction with a lay length of up to Pairs (triads) are twisted to form subunits to include 5 or 10 pair(triads). Subunit is bound with colored synthetic threads/tapes applied in open helix. 5. Subunits and pairs are twisted in one direction to form a core. The outer layer of the core contains a count and pilot subunits different than other subunits in terms of binder color. The count subunit is wrapped with a red binder and the pilot subunit is wrapped with a blue(green) binder. 6. Girth insulation of polyethyleneteraephtalate tape is applied over the twisted core. 7. Foil screen is applied in helix with overlapping. 8. Jacket - flame-retadant PVC. Jacket color is gray or green. Core conductor identification color coding: Conductor insulation color Color Number group of pair a b c (triad) Main color Stripe color White - Sky blue 1 1 White - Orange 1 1 White - Green 4 White - Brown 5 White - Gray 2 6 Red - Sky blue 2 7 Red - Orange 2 8 Red - Green Turquoise 2 9 Red - Brown 2 10 Red - Gray 3 11 Black - Sky blue 12 Black - Orange 13 Black - Green 14 Black - Brown 15 Black - Gray 4 16 Yellow - Sky blue 17 Yellow - Orange 18 Yellow - Green Turquoise 19 Yellow - Brown 20 Yellow - Gray 21 White Sky blue Sky blue 22 White Sky blue Orange 23 White Sky blue Green 24 White Sky blue Brown 25 White Sky blue Gray 6 26 Red Sky blue Sky blue 27 Red Sky blue Sky blue 28 Red Sky blue Green 29 Red Sky blue Brown 30 Red Sky blue Gray 7 31 Black Sky blue Sky blue 32 Black Sky blue Orange 33 Black Sky blue Green 34 Black Sky blue Brown 35 Black Sky blue Gray Electric resistance of conductor to direct currents as calculated per 1 km and +20 С,, not greater than for conductor diameter of: Electric resistance of conductor insulation as calculated per 1 km and +20 С, M, at least: Conductor resistance unbalance of the working pair, %, up to Test voltage fo1 1 minute applied between conductors and screen, V, at least: DC khz Electric capacitance of working pairs as calculated per 1 km nf, up to Attenuation factor as calculated at 20 C, db/km (reference value), not greater for conductor diameter of: Cable is intended for operation at ambient temperatures between -20 C and +50 C at air humidity of up 98% at temperatures of up to 35 C Cables shall be installed at temperatures not lower than 10 C with minimum bending radius 10 times maximum outer diameter of cable. Stretching load for cable when laid and operated shall account for maximum 50 N/ of total crosssection area of conductors Minimum service life of cable provided that handling, storage, laying (installation) and operation conditions are observed...30 years Guaranteed service life of cable...3 years Core conductor identification color coding: Conductor insulation color Color Number group of pair a b c (triad) Main color Stripe color Yellow Sky blue Sky blue 37 Yellow Sky blue Orange 38 Yellow Sky blue Green 39 Yellow Sky blue Brown 40 Yellow Sky blue Gray 9 41 White Orange Sky blue 42 White Orange Orange 43 White Orange Green 44 White Orange Brown 45 White Orange Gray Red Orange Sky blue 47 Red Orange Orange 48 Red Orange Green 49 Red Orange Brown 50 Red Orange Gray Black Orange Sky blue 52 Black Orange Orange 53 Black Orange Green 54 Black Orange Brown 55 Black Orange Gray Yellow Orange Sky blue 57 Yellow Orange Orange 58 Yellow Orange Green 59 Yellow Orange Brown 60 Yellow Orange Gray White Green Sky blue 62 White Green Orange 63 White Green Green 64 White Green Brown 65 White Green Gray Red Green Sky blue 67 Red Green Orange 68 Red Green Green 69 Red Green Brown 70 Red Green Gray Core conductor identification color coding: Conductor insulation color Color Number group of pair a b c (triad) Main color Stripe color Black Green Sky blue 72 Black Green Orange 73 Black Green Green 74 Black Green Brown 75 Black Green Gray Yellow Green Sky blue 77 Yellow Green Orange 78 Yellow Green Green 79 Yellow Green Brown 80 Yellow Green Gray White Brown Sky blue 82 White Brown Orange 83 White Brown Green 84 White Brown Brown 85 White Brown Gray Red Brown Sky blue 87 Red Brown Orange 88 Red Brown Green 89 Red Brown Brown 90 Red Brown Gray Black Brown Sky blue 92 Black Brown Orange 93 Black Brown Green 94 Black Brown Brown 95 Black Brown Gray Yellow Brown Sky blue 97 Yellow Brown Orange 98 Yellow Brown Green 99 Yellow Brown Brown 100 Yellow Brown Gray Gray Red Sky blue 102 Gray Red Orange 103 Gray Red Green J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 139

71 140 T e l e c o m W i r e s a n d C a b l e s Flame-retadant PVC jacketed PE sheathed screened PE insulated copper conductor telecom cable ТPPShng PVC jacketed PE sheathed screened PE insulated copper conductor telecom cable ТPPShv Flame-retadant PVC jacketed steel tape armored PE sheathed screened PE insulated copper conductor telecom cable TPPBbShng PVC jacketed steel tape armored PE sheathed screened PE insulated copper conductor telecom cable TPPBbShv These cables are intended for operation in local telephone networks rated for voltages of up to 225 V AC 50 Hz or voltages of up to 315 V DC respectively including local telephone network application in explosive zones or rooms containing chemically aggressive substances within maximum permissible concentration. TPPShng cable is meant for laying in telephone ducts, collectors and risers along the external and internal walls of buildings and indoors as well as for suspending on poles in case of group installation. TPPShng cable is meant for laying in telephone ducts, collectors and risers along the external and internal walls of buildings and indoors as well as for suspending on poles in case of individual installation. 1. Conductor solid soft copper wire. 2. Insulation PE 3. Two insulated conductors («a» and «b») are twisted to form a pair in the same or opposite directions. Lay length is up to Pairs are twisted to form 5 or 10 pair subunits unidirectionally or S-Z twisted. The binder wrapping of two polymer or cotton threads is applied over the subunit. Polymer binder tapes can be applied. 6. Twisted core 7. Girth insulation with single or several PE, PVC or polyethyleneterephtalate or PE coated paper tapes. 8. Screen AlPE tape with maximum thickness of tinned copper wires with a nominal diameter of 0.32 to 0.4 are wound or applied lengthwise under the screen. 10. Sheath PE 11. Jacket - of flame-retadant PVC for TPPShng and PVC for TPPShv is applied over the sheath. High ambient temperature: С Low ambient temperature in fixed installation conditions: С High relative humidity of the air at +35 C:... 98% Operation temperature range:...between - 40 C and +50 С DC electric conductor resistance as calculated per 1 km length and 20 C,, not greater than: for conductors with diameter of 0,4 and 55 for conductors with diameter of 0,64 DC insulation resistance as calculated per 1 km length: Mutual capacitance at 1 km length 0.7 khz nf Permissible cable bending radius:... minimum 12Xmaximum outer diameters Construction cable lengths:... minimum 400 m Cable service life:... 3 years from putting in to operation Minimum service life:...20 years These cables are intended for operation in local telephone networks rated for voltages of up to 225 V AC 50 Hz or voltages of up to 315 V DC respectively including local telephone network application in explosive zones or rooms containing chemically aggressive substances within maximum permissible concentration. TPPBbShng cables are meant for burying in all categories of grounds (except for mechanized burying in rock grounds) that are not subject to frost deformations in case of group installation. TPPBbShv cables are meant for burying in all categories of grounds (except for mechanized burying in rock grounds) that are not subject to frost deformations in case of individual installation. 1. Conductor solid soft copper wire. 2. Insulation PE 3. Two insulated conductors («a» and «b») are twisted to form a pair in the same or opposite directions. Lay length is up to Pairs are twisted to form 5 or 10 pair subunits unidirectionally or S-Z twisted. The binder wrapping of two polymer or cotton threads is applied over the subunit. Polymer binder tapes can be applied. 6. Twisted core 7. Girth insulation with single or several PE, PVC, polyamid or polyethyleneterephtalate or PE coated paper tapes. 8. Screen AlPE tape with maximum thickness of tinned copper wires with a nominal diameter of 0.32 to 0.4 are wound or applied lengthwise under the screen. 10. Sheath PE 11. Protective layer BbShp type: - Impregnated/crepe paper or plastic tapes with maximum thickness armor of two 0.3 thick galvanized steel tapes - outer flame-retadant PVC jacket for TPPBbShng and PVC for TPPBbSh High ambient temperature: С Low ambient temperature in fixed installation conditions: С High relative humidity of the air at +35 C:... 98% Operation temperature range:...between - 40 C and +50 С DC electric conductor resistance as calculated per 1 km length and 20 C,, not greater than: for conductors with diameter of 0,4 and 55 for conductors with diameter of 0,64 DC insulation resistance as calculated per 1 km length: Mutual capacitance at 1 km length 0.7 khz nf Permissible cable bending radius:... minimum 15Xmaximum outer diameters Construction cable lengths:... minimum 400 m Cable service life:...3 years from putting into operation Minimum service life:...20 years Number of pairs (triads) Designation and color coding of conductors in a pair «a» «b» Sky blue(navy blue) 1 2 Orange 3 White Green 4 Brown 5 Grey 6 Sky blue(navy blue) 7 Orange 8 Red Green 9 Brown 10 Grey TPPShng TPPShv TPPBbShng TPPBbShv Nominal number Nominal diameter of conductor, of pairs 0,4 0,64 0,4 0,64 0,4 0,64 0,4 0,64 of 1km of cable, kg, type J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 141

72 142 T e l e c o m W i r e s a n d C a b l e s Power Wires for Electric Installations J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 143

73 144 P o w e r W i r e s f o r E l e c t r i c I n s t a l l a t i o n s PVC insulated single conductor wires for electric installation applications PVC insulated single conductor wires for electric installation applications PVC insulated single aluminum conductor wires АPV PVC insulated single copper conductor wires PV1 Extra flexible PVC insulated conductor wire PV3 Superflexible PVC insulated conductor wire PV4 Wires are intended for electric installations when laid fixed in lighting and power networks as well as for installing electric equipment, plant, gears and machines rated for voltages of up to 450 V (for networks of up to 450 V/750 V) at frequencies of up to 400 Hz or direct voltages of up to 1000 V 1.Conductor For APV wires aluminum, single- or multiwire, class 1 for area range of 2.5 to and including 16, 2 class for area range of 25 to and including 120 as per IEC For PV1 wires copper, single- or multiwire, 1 class for area range of 0.5 to and including 10, 2 class for area range of 16 to and including 95 as per IEC Insulation - PVC in different identification colors. Identification colors are ether solid or of two diametrically positioned longitudinal stripes applied over a natural color insulation. For wires to be used only for grounding purposes insulation is in yellow-green. Solid insulation identification color or that of stripes applied lengthwise shall be stated in the order and shall have a ID name stated in Appendix. Wires are intended for electric installations when laid fixed in lighting and power networks as well as for installing electric equipment, plant, gears and machines rated for voltages of up to 450 V (for networks of up to 450 V/750 V) at frequencies of up to 400 Hz or direct current voltages of up to 1000 V. PV3 wires are intended for installing electric circuit sections where the wires can be bent. PV4 wires are intended for installing electric circuit sections where the wires can be bent often. 1. Conductor For PV3 wires copper, multiwire, class 2, 3 and 4 for area range of 0.5 to and including 1.5, class 4 for area range of 2.5 to and including 4, class 3 for area range of 6 to and including 95 as per IEC For PV4 wires copper, multiwire, class 5 for areas of 0.5 and 0.75, class 4 or 5 for areas of 1 and 1.5, class 5 for areas of 2.5 and 4 and class 4 or 5 for areas of 6 and 10 as per IEC Insulation - PVC in different identification colors. Identification colors are ether solid or of two diametrically positioned longitudinal stripes applied over a natural color insulation. For wires to be used only for grounding purposes insulation is in yellow-green. Solid insulation identification color or that of stripes applied lengthwise shall be stated in the order and shall have an ID name stated in Appendix. PV1 - HO7V-U HO7V-R Wires are resistant to the effects of ambient temperatures between to +70 C Wires are resistant to the effects of 100 % relative humidity of the air at +35 Installed bending radius at least diameters of wire Continuously permissible conductor heating temperature not greater than C Wire construction length at least m Guarantee service life... 2 years from the day of putting into operation Wire service life at least years Maximum outer diameter,, and calculated weight of 1 km of wire, kg, Nominal for the following types of wires cross-section of conductors, APV PV 1 diameter weight diameter weight PV3 - HO7V-K ; HO7V3-K PV4 - HO7V-K ; HO7V3-K Wires are resistant to the effects of ambient temperatures between to +70 C Wires are resistant to the effects of 100 % relative humidity of the air at +35 C Wires are resistant to the effects of fungis Wires are resistant to the effects of impacts, linear acceleration, bendings, vibrations and sound pressure Wires are flame-retadant Wires shall be installed at temperatures not lower than C Installed bending radius shall account for at least 5 diameters of wire Continuously permissible conductor heating temperature not greater than C Wire construction length at least 100 m Guarantee service life - 2 years from the day of putting into operation Wire service life at least years Maximum outer diameter,, and calculated weight of 1 km of wire, kg, Nominal for the following types of wires cross-section of conductors, PV 3 PV 4 diameter weight diameter weight J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 145

74 146 P o w e r W i r e s f o r E l e c t r i c I n s t a l l a t i o n s PVC insulated wires for electric installations H07V-K, H07V-Kм PVC insulated multi conductor cables for electric installation applications Wires are designed for use in lighting and power networks, electric equipment installations, machines and machine gears rated for AC voltages of up to 450V (for 450V/750V networks) and frequencies of up to 400 Hz or DC voltages of up to 1000V. Conductor copper, multiwire, meets class 5 as per IEC Isulation - PVC Wires carry the following ID colors: black, blue, brown, grey, orange, pink, red, violet, turquoise and white. Wires which are used for grounding connections carry yellow-green ID color. Wires are resistant to low ambient temperatures of for H07V-K to +40 C for H07V-Kм to +40 C Wires are resistant to high humidity of up to 100% at ambient temperatures of up to 35 С Rigidity degree III Bending radius when installed shall be at least 5D, where D is maximum outer diameter of wire. Guarantee service life... 2 years. Wire service life is at least 15 years provided that handling, storage, installation and operation requirements are observed. Coil weight is not more than 50 kg. Wire construction length is at least 100 m. Wires are intended for electric installations when laid fixed in lighting and power networks as well as for installing electric equipment, plant, gears and machines rated for voltages of up to 450 V (for networks of up to 450 V/750 V) at frequencies of up to 400 Hz or direct current voltages of up to 1000 V. Flat isolator fitted PVC insulated aluminum conductor wire APPV Flat isolator fitted PVC insulated copper conductor wire PPV 1.Conductor Copper for PPV wires or aluminum for APPV, solid, class 1 as per IEC Insulation - PVC in different identification colors. Insulation is applied on conductors positioned in parallel with an isolating web which nominal thickness is 0.5 and nominal width is 1.0. Solid identification colors shall be specified when ordered and have an ID name stated in Appendix. Nominal cross-section of conductor, Calculated outer diameter of cable, of 1 km of cable for the following types of cable, kg HO7V-K HO7V-Km 1, , Wires are resistant to the effects of ambient temperatures between to +70 C Wires are resistant to the effects of 100 % relative humidity of the air at +35 C Wires are resistant to the effects of fungis Wires are resistant to the effects of impacts, linear acceleration, bendings, vibrations and sound pressure Wires are flame-retadant Wires shall be installed at temperatures not lower than C Installed bending radius shall account for at least diameters of wire Continuously permissible conductor heating temperature not greater than C Wire construction length at least m Guarantee service life... 2 years from the day of putting into operation Wire service life at least 15 years Number and nominal cross-section of conductors, nx Maximum outer dimensions, of 1 km of wire for the following types, kg Thickness Width PPV APPV 2x x x x x x x x x x x x J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 147

75 148 P o w e r W i r e s f o r E l e c t r i c I n s t a l l a t i o n s PVC insulated copper/tinned copper conductor installation wire NV, NVM Flexible EPDM rubber insulated power wires PVEp-M Installation wires are intended for operation at rated alternate current voltages of 600 and 1000 V and frequencies of up to 5000 Hz and direct current voltages of 840 and 1400 V respectively. 1.Conductor For NV wires tinned, solid or multiwire as per IEC Class 1 for areas of 0.12; 0.2; 0.35; 0.5; 0.75; 1.0 Class 3 for areas of 0.75; 1.0; 1.5; 2.5 Class 4 for areas of 0.12; 0.2; 0.35; 0.5; 0.75; 1.0; 1.5 Class 5 for areas of 0.35; 0.5; 0.75 For NVM wires solid or multiwire as per IEC Class 1 for areas of 0.12; 0.2; 0.35; 0.5; 0.75; 1.0; 1.5; 2.5 Class 3 for areas of 0.75; 1.0; 1.5; 2.5 Class 4 for areas of 0.12; 0.2; 0.35; Insulation PVC. Insulation coloring can be done solid or in form of stripes. ID colors and their ID names are stated in Appendix on page 138 (they are specified when ordered). Nominal thickness of insulation is equal to 0.35 for NV and NVM wires rated for 600 V 0.45 for NV and NVM wires rated for 1000 V PVEp-M Flexible EPDM rubber insulated power wires are intended for operation within electric networks as well as for output terminals of electric machines rated for voltages of up to 660 V at frequencies of up to 400 Hz or 1000 V DC. 1. Conductor copper, multiwire, area range of 0.75 to 10 and 120 not lower than class 4 as per IEC Insulation EPDM. Wires are resistant to the effects and changes of ambient temperatures between to +100 C Wires are resistant to the effects of % relative humidity of the air at +35 C Wires are resistant to the effects of fungis Continuously permissible operating conductor heating temperature not greater than C Wires shall be installed at temperatures not lower than C Installed bending radius shall account for at least...5 diameters of wire Wire construction length: For area range of 2.5 to 16 at least m For other areas at least...50 m Guarantee service life... 2 years from the day of putting into operation Wire service life at least years NV, NVM - LiY Wires are intended for operation within the temperature range of C to +70 C Wires are resistant to the effects of fungis, petrol and oils Wires are resistant to the effects of impacts and vibrations Wires are flame-retadant Electric resistance of wire insulation at least...1x10 4 M /m Wire construction length at least m Guarantee service life year from the manufacture Wire service life at least years Type Minimum outer diameter of wires with indicated cross-section, NV, NVM 600 В NV, NVM 1000 В Nominal crosssection of wire, diameter of wire, of 1 km of wire, kg Nominal crosssection of wire, diameter of wire, of 1 km of wire, kg Super flexible transparent PVC insulated copper conductor wires PV 6-Z Super flexible transparent PVC insulated copper conductor wires for portable grounding applications PV 6-Zp Type Class of conductor of 1 km of wire with indicated cross-section, kg NV 600 V NV 600 V NV 600 V NV 600 V NV 1000 V NV 1000 V NV 1000 V NV 1000 V NVM 600 V NVM 600 V NVM 600 V NVM 1000 V NVM 1000 V NVM 1000 V Wires are intended for grounding applications in short circuit safety units as well for special applications when carrying out repairs in high current units 1. Conductor copper, multiwire, class 6 class 4 as per IEC Actual area of PV-3p wire is not less tan a nominal one. 2. Insulation transparent PVC that allows for a visual check for integrity and quality of conductor. Type of climatization UHL, Allocation category 1 as per GOST ; Wires are resistant to the effects of ambient temperatures between to +50 C Insulation is resistant to Deformations at T... 50±2 C Cracking at T...120±2 C Wires are resistant to bendings at angles...not more than 180 С at bending radius (50±5) Wire bending radius shall account for at least For wire areas up to diameters of wire For wire areas up to 95 and greater diameters of wire Wire construction length: For PV6-3 at least...14 m For PV6-3p at least m Guarantee service life...1 year from the day of putting into operation Wire service life at least years Nominal cross-section of current-carrying conductor, Calculated outer diameter, Расчетная масса 1 км провода, кг, PV 6-Z PV 6-Zp PV 6-Z PV 6-Zp Nominal cross-section of current-carrying conductor, Calculated outer diameter, Расчетная масса 1 км провода, кг, PV 6-Z PV 6-Zp PV 6-Z PV 6-Zp J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 149

76 150 P o w e r W i r e s f o r E l e c t r i c I n s t a l l a t i o n s Steel supporting cable PVC insulated aluminum conductor wire. Reinforced steel supporting cable PVC insulated aluminum conductor wire Light weight steel supporting cable PVC insulated aluminum conductor wire. AVT, AVTU, AVTV, AVTVU rated for 380 V Wires are intended for transmitting and distributing electric power in power and lighting networks rated for alternate current voltages of up to 380 V 50 Hz AVT wires are used for outdoor laying applications for entering in residential buildings and outhouses in the areas I and II of black ice. AVTU wires are used for outdoor laying applications for entering in residential buildings and outhouses in the areas III and IV of black ice. AVTV wires are used for indoor laying applications (including cattle breeding premises). AVTVU wires are used for indoor laying applications (including cattle breeding premises) where a high mechanical strength is required 1. Conductor aluminum, area range of 2.5 to 10, according to class 1, 16 of area at least class 2 as per IEC Supporting cable For AVT and AVTV of seven galvanized steel 0.5 in diameter, for AVTU and AVTVU of twelve galvanized steel 0.5 in diameter twisted to form a normal cabling. 3.Insulation PVC in dark colors. Nominal insulation thickness of conductors and supporting cable are stated in Appendix. 4. Twisting insulated conductors are twisted around a steel cable Operating temperature range to +50 C Wires are resistant to the effects of relative humidity at temperatures of up to 40 C... up to 98% Maximum permissible wire conductor temperature C Tensile strength of cable For AVT and AVTV at least N For AVTU and AVTVU at least N Electric resistance of conductor to direct current not greater than: When accepting and delivering...as stated in IEC During operation and storage... values more than 20% as stated in IEC Wire shall withstand alternate current voltage test 2500±30V, 50±1 Hz during 15 min when submerged in water without keeping in water before Wire construction length at least: m Guarantee service life year from the day of putting into operation Wire service life at least...7 years Number and cross-section Nominal diameter of wires of the following types, of 1 km of wires, kg Of the following types AVT AVTU AVTV AVTVU AVT AVTU AVTV AVTVU Ship Cables J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 151

77 152 S h i p C a b l e s Oil resistant flame-retadant rubber sheathed rubber insulated copper conductor SHIP cable KNR, KNR-T Overall tinned copper wire screened oil resistant flame-retadant rubber sheathed rubber insulated copper KNRE KNR ship cables are intended for use in power and lighting networks, control circuits, alarm units and interconnections rated for alternate current voltages of up to 690 V at frequencies of up to 400 Hz or 1000 V DC. They are designed for fixed laying applications indoors and on the open deck provided that they are protected against solar radiation effects including those of radial hydrostatic pressure of up to 1.99 MPa (20 kgs/cm 2 ). 1. Conductor copper, round-shaped, area range of 1.0 to 4.0, according to class 3, area range of 6 to 400, according to class Isolator it s allowed to apply synthetic films around the conductors (under the insulation) of cables 3. Insulation insulating rubber. 4. Twisting Insulated conductors of cables are twisted to form a cable using concentric layers in different directions. It is allowed to twist insulated conductors in concentric layers in one direction. Insulated conductors of two conductor cables of up to and including 4 of area can be positioned in parallel. When cabling insulated conductors i is allowed to use a rubber cord as a filler. 5. Isolator A single synthetic film is applied over the insulation of single conductor cables or an outer layer of insulated conductors of cable. It is allowed to apply a synthetic film longitudinally. Cables can be made without taping. 6. Sheath - oil resistant flame-retadant rubber. KNRE ship cables are intended for use in power and lighting networks, control circuits, alarm units and interconnections rated for alternate current voltages of up to 690 V at frequencies of up to 400 Hz or 1000 V DC. They are designed for fixed laying applications indoors and on the open deck provided that they are protected against solar radiation effects including those of radial hydrostatic pressure of up to 1.99 MPa (20 kgs/cm 2 ). 1. Conductor copper, round-shaped, area range of 1.0 to 4.0, according to class 3, area range of 6 to 400, according to class Isolator it s allowed to apply synthetic films around the conductors (under the insulation) of cables 3. Insulation insulating rubber. 4. Twisting Insulated conductors of cables are twisted to form a cable using concentric layers in different directions. It is allowed to twist insulated conductors in concentric layers in one direction. Insulated conductors of two conductor cables of up to and including 4 of area can be positioned in parallel. When cabling insulated conductors it is allowed to use a rubber cord as a filler. 5. Isolator a single synthetic film is applied over the insulation of single conductor cables or an outer layer of insulated conductors of cable. It is allowed to apply a synthetic film longitudinally. Cables can be made without taping. 6. Sheath - oil resistant flame-retadant rubber. 7. Screen is applied over the sheath in the form of braiding with a minimum density of 80% of maximum 0.3 diameter copper wires tinned with tin & lead solder with a minimum tin content 40% KNR, KNR-T - HO7RN-F, IEC Number and nominal area of conductors, of 1 km of cable, kg Cables are designed for operation in ambient temperature range of C to 40 C Cables shall be laid and installed without preheating at temperatures not lower than C Cables are resistant to the effects of 100 % relative humidity of the air at C Cables are resistant to vibration and single impact loads Cables are resistant to sea water Cables are flame-retadant if laid singly Cables are resistant to periodical effects of lubrication oils and diesel fuels Bending radius during the installation of fixed cables shall account for at least... 5 outer diameters of cable Bending radius during the installation of cables in places where the access is impeded shall account for at least... 3 outer diameters of cable when the number of bending at one place is not more than two Cables shall withstand alternate current voltage test of V Electric resistance of insulation at +20 C at least M /km Continuously permissible temperature of conductor at least C Cable construction length at least m Guarantee service life...5 years from the day of putting a cable into operation Minimum service life years Number and nominal area of conductors, of 1 km of cable, kg Number and nominal area of conductors, of 1 km of cable, kg Number and nominal area of conductors, of 1 km of cable, kg Cables are designed for operation in ambient temperature range of C to 40 C Cables shall be laid and installed without preheating at temperatures not lower than C Cables are resistant to the effects of 100 % relative humidity of the air at C Cables are resistant to vibration and single impact loads Cables are resistant to sea water Cables are flame-retadant if laid singly Cables are resistant to periodical effects of lubrication oils and diesel fuels Bending radius during the installation of fixed cables shall account for at least... 5 outer diameters of cable Bending radius during the installation of cables in places where the access is impeded shall account for at least... 3 outer diameters of cable when the number of bending at one place is not more than two Cables shall withstand alternate current voltage test of V Electric resistance of insulation at +20 C at least M /km Continuously permissible temperature of conductor at least C Cable construction length at least m Guarantee service life...5 years from the day of putting a cable into operation Minimum service life years Number and nominal area of conductors, of 1 km of cable, kg Number and nominal area of conductors, of 1 km of cable, kg J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 153

78 154 S h i p C a b l e s Oil resistant flame-retadant rubber sheathed rubber insulated flexible copper conductor ship cable NRShM PVC sheathed rubber insulated copper conductor SHip cable KNRk NRShM ship cables are intended for use in power and lighting networks and control circuits for making connections to movable and fixed current receptacles provided that they are protected against direct as well as for laying in sea water exposed to the effects of radial hydrostatic pressure of up to 1.96 MPa (20 kgs/cm 2 ). NRShM - HO7RN-F, IEC Number and nominal area of conductors, of 1 km of cable, kg Conductor copper, round-shaped, area range of 1.0 to 35.0, according to class 4 ( areas from 1.0 to 4.0 have a minimum of 19 wires, whereas areas from 6.0 to 10.0 have a minimum of 49 wires), area range of 50 to 400, according to class 3 to IEC Isolator it s allowed to apply synthetic films around the conductors (under the insulation) of cables 3. Insulation insulating rubber. 4. Twisting Insulated conductors of cables are twisted to form a cable using concentric layers in different directions. It is allowed to twist insulated conductors in concentric layers in one direction. Each layer of cables with conductor areas of up to and including 2.5 has a count conductor and leader conductor. When cabling insulated conductors it is allowed to use a rubber cord as filler. 5. Isolator a single synthetic film is applied over the insulation of single conductor cables or an outer layer of insulated conductors of cable. Cables can be made without taping. 6. Sheath - oil resistant flame-retadant rubber. Cables are designed for operation in ambient temperature range of C to 30 C Cables shall be laid and installed without preheating at temperatures not lower than C Cables are resistant to the effects of 100 % relative humidity of the air at C Cables are resistant to vibration and single impact loads Cables are resistant to sea water Cables are flame-retadant if laid singly Cables are resistant to periodical effects of lubrication oils and diesel fuels Bending radius during the installation of fixed cables shall account for at least... 5 outer diameters of cable Bending radius during the installation of cables in places where the access is impeded shall account for at least... 3 outer diameters of cable when the number of bending at one place is not more than two Cables shall withstand alternate current voltage test of V Electric resistance of insulation at +20 C at least M /km Continuously permissible temperature of conductor at least C Cable construction length at least m Guarantee service life...5 years from the day of putting a cable into operation Minimum service life.25 years Number and nominal area of conductors, of 1 km of cable, kg Number and nominal area of conductors, of 1 km of cable, kg KNRk ship cables are intended for use in power and lighting networks, control circuits, alarm units and interconnections.they are designed for fixed laying applications indoors and on the open deck provided that they are protected against solar radiation effects including those of vapors and condensate of oils and fuels, vapors of acids, alkalis, apatite, coal, cement and other dusts, flour from fish and other fish products in fish processing shop and refrigerator room conditions as well under the effects of radial hydrostatic pressure of up to 1.96 MPa (20 kgs/cm 2 ). Number and nominal area of conductors, of 1 km of cable, kg Conductor copper, round-shaped, area range of 1.0 to 4.0, according to class 3, area range of 6 to 400, according to class Isolator it s allowed to apply synthetic films around the conductors (under the insulation) of cables 3. Insulation insulating rubber. 4. Twisting Insulated conductors of cables are twisted to form a cable using concentric layers in different directions. It is allowed to twist insulated conductors in concentric layers in one direction. Insulated conductors of two conductor cables of up to and including 4 of area can be positioned in parallel. Each layer of cables with conductor areas of up to and including 2.5 has a count conductor and leader conductor. When cabling insulated conductors it is allowed to use a rubber cord as a filler. 5. Isolator a single synthetic film is applied over the insulation of single conductor cables or an outer layer of insulated conductors of cable. 6. Inner sheath of PVC. It is allowed to apply a synthetic film longitudinally. 7. Isolator It is allowed to apply a single synthetic film over the inner sheath. 8. Outer sheath of PVC. It is applied over the inner sheath and synthetic film wrapping. For these cables it s allowed to only one PVC sheath except for two and three conductor cables 2.5 of area and greater. Cables are designed for operation in ambient temperature range of C to 40 C Cables shall be laid and installed without preheating at temperatures not lower than C Cables are resistant to the effects of 100 % relative humidity of the air at C Cables are resistant to vibration and single impact loads Cables are resistant to sea water Cables are flame-retadant if laid singly Bending radius during the installation of cables in places where the access is impeded shall account for at least... 3 outer diameters of cable when the number of bending at one place is not more than two Bending radius during the installation of fixed cables shall account for at least... 5 outer diameters of cable Cables shall withstand alternate current voltage test of V Electric resistance of insulation at +20 C at least M /km Continuously permissible temperature of conductor at least C Cable construction length at least m Guarantee service life...5 years from the day of putting a cable into operation Minimum service life years Number and nominal area of conductors, of 1 km of cable, kg Number and nominal area of conductors, of 1 km of cable, kg J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 155

79 156 S h i p C a b l e s PVC jacketed copper wire screened PVC sheathed rubber insulated copper conductor ship cable KNREk KNREk ship cables are intended for use in power and lighting networks, control circuits, alarm units and interconnections.they are designed for fixed laying applications indoors and on the open deck provided that they are protected against solar radiation effects including those of vapors and condensate of oils and fuels, vapors of acids, alkalis, apatite, coal, cement and other dusts, flour from fish and other fish products in fish processing shop and refrigerator room conditions as well under the effects of radial hydrostatic pressure of up to 1.96 MPa (20 kgs/cm 2 ). 1. Conductor copper, round-shaped, area range of 1.0 to 4.0, according to class 3, area range of 6 to 400, according to class Isolator it s allowed to apply synthetic films around the conductors (under the insulation) of cables 3. Insulation insulating rubber. 4. Twisting Insulated conductors of cables are twisted to form a cable using concentric layers in different directions. It is allowed to twist insulated conductors in concentric layers in one direction. Insulated conductors of two conductor cables of up to and including 4 of area can be positioned in parallel. Each layer of cables with conductor areas of up to and including 2.5 has a count conductor and leader conductor. When cabling insulated conductors it is allowed to use a rubber cord as a filler. 5. Isolator a single synthetic film is applied over the insulation of single conductor cables or an outer layer of insulated conductors of cable. 6. Inner sheath of PVC or rubber as option. 7. Screen is applied over the inner sheath in the form of two layer braiding or serving with 80% density of maximum 0.3 diameter copper wires Cable screen can be made with a copper tape not more than 0.5 thick in form of taping with minimum 25% overlapping. 8. Isolator It is allowed to apply a single synthetic film over the wire braiding, serving or copper taping. Cables are designed for operation in ambient temperature range of C to 40 C Cables shall be laid and installed without preheating at temperatures not lower than C Cables are resistant to the effects of 100 % relative humidity of the air at C Cables are resistant to vibration and single impact loads Cables are resistant to sea water Cables are flame-retadant if laid singly Bending radius during the installation of cables in places where the access is impeded shall account for at least... 3 outer diameters of cable when the number of bending at one place is not more than two Bending radius during the installation of fixed cables shall account for at least... 5 outer diameters of cable Cables shall withstand alternate current voltage test of V Electric resistance of insulation at +20 C at least M /km Continuously permissible temperature of conductor at least C Cable construction length at least m Guarantee service life...5 years from the day of putting a cable into operation Minimum service life years Number and nominal area of conductors, of 1 km of cable, kg Number and nominal area of conductors, of 1 km of cable, kg Number and nominal area of conductors, of 1 km of cable, kg Wires and Cables for Rolling Stock s J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 157

80 158 W i r e s a n d C a b l e s f o r R o l l i n g S t o c k A p p l i c a t i o n s Rubber insulated braided antiseptic saturated single conductor wire for electrified vehicle applications PSm Cold resistant PVC sheathed rubber insulated wire for rail vehicle rolling stock applications. PPSRVM, PPSRVM-1 PSm wires rated for DC voltages of 1000, 3000 and 4000 V or AC voltages of 660, 2000 and 2500 V 50 Hz are intended for fixed installation or installation with limited movements for internal and external connections of electric equipment of the rolling stock of all kinds of electric vehicles. Tropicalized wires have T extension added to their name with a hyphen. PSm wire is the same as PS wires manufactured before. Specifications have all the requirements applied as regards PS wire while taking into account modern materials and technologies. 1. Conductor copper, multiwire, round-shaped, at least 4 class as per IEC Tropicalized conductor shall be stranded of tinned or tinned/leaded soft copper wires. 2. Isolatror it is permissible to apply polyetheleneteraphtalate tape. 3. Insulation insulating rubber. - Protective Layers: - crude rubber saturated/ glued sheet or thermoset sheet tape is applied over the insulation/ For wires of up to and including 10 of area it is possible to manufacture without taping. Artificial fiber or mixed cotton-polyester or antiseptic saturated yarn braiding is appliedover the taping Artificial fiber braiding can be made without saturating with antiseptic agents. Tropicalized wire braiding except for that of artificial fibers shall be saturated with antiseptic agents. Nominal area of conductor, Rated voltage, V Maximum overall diameter, Weight of 1 km of wire, kg Insulated conductor of the wire rated for voltages of 1000 V, 3000 V and 4000 V 50 Hz respectively shall withstand a voltage test of 2000 V, 6000 V and 8000 V AC respectively during 5 minutes after these have been submerged into water for 6 hours. If agreed by a customer it is allowed to wind around a reel not more than 5 lengths of the wire of the same size. Construction lengths of wires... at least 100 m Guarantee service life... 2 years from putting into operation but not later than 6 months from the manufacture Wire Service life... at least 12 years Nominal area of conductor, Rated voltage, V Maximum overall diameter, Weight of 1 km of wire, kg The wire is designed for internal and external connections in locomotives as equipment parts (for building up projected rolling stock units and repairs), rated for AC voltages of 660, 1500, 3000 and 4000 V at frequencies of up to 400 Hz or DC voltages of 1000, 2500, 4500 and 6000 V respectively for connecting to movable current receptacles, installation in limited movement conditions and for fixed installation in lubricant oil and diesel fuel attack conditions. The wire with area of more than 10 that are used for connecting to movable current receptacles have 1 extension added to its name 1. Conductor - copper, multiwire, round-shaped, meets 4 class as per IEC Isolator - it is permissible to apply polyetheleneteraphtalate tape over the conductors of the wire. 3. Insulation - insulating rubber. 4. Isolator - insulated conductors with area of more than 10 2 which are designed for connecting to movable current receptacles feature a nonconductive rubbered fabric/ polyetheleneteraphtalate tape over the insulation. 5. Sheath - Cold resistant rubber. Operating ambient temperature range... between -50 C and +60 С Wires are resistant to high humidity of up to 98 % at 40 С Wires are ozone-resistant Wires are resistant to the effects of rain, dynamic abrasive effects of dust and hoar Wires are resistant to oils and diesel fuels Wires are flame-retadant Wires are resistant to vertical fluctuations, vibrations, impacts and bendings Wires that are used for connecting to movable current receptacles are resistant to bending while kinking When operated the wires shall be kept away from direct sunshine Wires shall be installed at temperatures not lower than...15 C Bending radius when installed shall be at least...3 diameters of wire Bending radius when operated shall be at least...5 diameters of wire Wires can be installed by disconnecting and connecting provided that there no impacts towards the current receptacles while they bent smoothly along their radius equal to five times diameter of wire at...50 C Wires rated for AC voltages of 660, 1500, 3000 and 4000 V shall withstand a voltage test of 3000 V, 6000 V, V and V AC respectively during 15 minutes after these have been submerged into water for 24 hours Specific superficial resistance of the rubber sheaths of wires... at least 1x10 10 Continuously permissible conductor operating heating temperature not more than С Construction lengths of wires at least m Guarantee service life... 2 years from the day of putting into operation Service life of wires that are used for connecting to movable current receptacles... at least 6 years, of the rest of wires... at least 12 years. Nominal overall diameter,, ; weight of 1 km of wire, kg, rated AC voltage V Nominal area of 660 V 1500 V 3000 V 4000 V conductors, Overall diameter,, Overall diameter,, Overall diameter,, Overall diameter,, kg kg kg kg J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 159

81 160 W i r e s a n d C a b l e s f o r R o l l i n g S t o c k A p p l i c a t i o n s Cold resistant rubber sheathed rubber insulated wire for rail vehicle and trolleybus applications PPSRM, PPSRM-1 Cold resistant reduced rubber sheathed rubber insulated wire for rail vehicle and trolley-bus applications PPSRMO The wire is designed for internal and external connections in electric locomotives, trains and trolley-buses as equipment parts (for building up projected rolling stock units and repairs), rated for AC voltages of 660, 1500, 3000 and 4000 V at frequencies of up to 400 Hz or DC voltages of 1000, 2500, 4500 and 6000 V respectively for connecting to movable current receptacles, installation in limited movement conditions and for fixed installation provided that there no lubricant oil and diesel fuel attack conditions. The wire with area of more than 10 that are used for connecting to movable current receptacles have 1 extension added to its name. 1. Conductor - copper, multiwire, round-shaped, meets 4 class as per IEC Isolator - it is permissible to apply polyetheleneteraphtalate tape over the conductors of the wire. 3. Insulation - insulating rubber. 4. Isolator - insulated conductors with area of more than 10 which are designed for connecting to movable current receptacles feature a nonconductive rubbered fabric/ polyetheleneteraphtalate tape over the insulationn isolator. 5. Sheath - Cold resistant rubber. The wire is designed for internal and external connections in electric locomotives, trains and trolley-buses as equipment parts (for building up projected rolling stock units and repairs), rated for AC voltages of 660, 1500, 3000 and 4000 V at frequencies of up to 400 Hz or DC voltages of 1000, 2500, 4500 and 6000 V respectively for connecting to movable current receptacles, installation in limited movement conditions and for fixed installation provided that there no lubricant oil and diesel fuel attack conditions. 1. Conductor - copper, multiwire, round-shaped, meets 4 class as per IEC Isolator - it is permissible to apply polyetheleneteraphtalate tape over the conductors of the wire. 3. Insulation - insulating rubber. 4. Sheath - cold resistant reduced rubber that is applied in one passage with insulation and they are apiece. Nominal insulation thickness is 0.6 Operating ambient temperature range... between -50 C and +60 C Wires are resistant to high humidity of up to 98 % at 40 C Wires are ozone-resistant Wires are resistant to the effects of rain, dynamic abrasive effects of dust and hoar Wires are resistant to vertical fluctuations, vibrations, impacts and bendings Wires that are used for connecting to movable current receptacles are resistant to bending while kinking When operated the wires shall be kept away from direct sunshine Wires shall be installed at temperatures not lower than C Bending radius when installed shall be at least...3 diameters of wire Bending radius when operated shall be at least...5 diameters of wire Wires can be installed by disconnecting and connecting provided that there no impacts towards the current receptacles while they bent smoothly along their radius equal to five times diameter of wire at...50 С Wires rated for AC voltages of 660, 1500, 3000 and 4000 V shall withstand a voltage test of 3000 V, 6000 V, V and V AC respectively during 15 minutes after these have been submerged into water for 24 hours Specific superficial resistance of the rubber sheaths of wires... at least 1x10 10 Continuously permissible conductor operating heating temperature not more than...65 С Wires can be operated at conductor temperatures of...75 С Construction lengths of wires at least m Guarantee service life... 2 years from the day of putting into operation Service life of wires that are used for connecting to movable current receptacles... at least 6 years, of the rest of wires... at least 12 years PPSRMO - NSGAFOU Operating ambient temperature range... between -50 C and +60 C Wires are resistant to high humidity of up to 98 %... at 40 C Wires are ozone-resistant Wires are resistant to the effects of rain, dynamic abrasive effects of dust and hoar Wires are resistant to vertical fluctuations, vibrations, impacts and bendings Wires that are used for connecting to movable current receptacles are resistant to bending while kinking When operated the wires shall be kept away from direct sunshine Wires shall be installed at temperatures not lower than...15 C Bending radius when installed shall be at least...3 diameters of wire Bending radius when operated shall be at least...5 diameters of wire Wires can be installed by disconnecting and connecting provided that there no impacts towards the current receptacles while they bent smoothly along their radius equal to five times diameter of wire at...50 C Wires rated for AC voltages of 660, 1500, 3000 and 4000 V shall withstand a voltage test of 3000 V, 6000 V, V and V AC respectively during 15 minutes after these have been submerged into water for 24 hours Specific superficial resistance of the rubber sheaths of wires... at least 1x10 10 Continuously permissible conductor operating heating temperature not more than...65 C Wires can be operated at conductor temperatures of...75 C Construction lengths of wires at least m Guarantee service life... 2 years from the day of putting into operation Service life of wires that are used for connecting to movable current receptacles... at least 6 years, of the rest of wires... at least 12 years Nominal overall diameter,, ; weight of 1 km of wire, kg, rated AC voltage V Nominal area of 660 V 1500 V 3000 V 4000 V conductors, Overall diameter,, Overall diameter,, Overall diameter,, Overall diameter,, kg kg kg kg Nominal overall diameter,, ; weight of 1 km of wire, kg, rated AC voltage V Nominal area of 660 V 1500 V 3000 V 4000 V conductors, Overall diameter,, Overall diameter,, Overall diameter,, Overall diameter,, kg kg kg kg J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 161

82 162 W i r e s a n d C a b l e s f o r R o l l i n g S t o c k A p p l i c a t i o n s PVC insulated wire for rail vehicle and trolleybus rolling stock applications PPSV Cold resistant rubber sheathed rubber insulated cable for rail vehicle and trolley-bus rolling stock applications KPSRVM The wire is designed for internal and external connections in the rolling stock of rail vehicles and trolley-buses as equipment parts (for building up projected rolling stock units and repairs), rated for 660 V AC at frequencies of up to 400 Hz or 1000 V DC for installation in limited movement conditions and for fixed installation in lubricant oil and diesel fuel attack conditions. 1. Conductor copper, multiwire, round-shaped, meets IEC 60228: 0.5 of area meets class 5, other areas meet class Isolator it is permissible to apply polyetheleneteraphtalate tape over the conductors of the wire. 3. Insulation PVC of different colors 0.8 thick for wire area range of 0.5 to 1.0 and 1.0 thick for wire area range of 1.5 to 6.0 Cables are designed for internal and external connections in locomotives as equipment parts (for building up projected rolling stock units and repairs), rated for 660 V AC at frequencies of up to 400 Hz or 1000 V DC for installation in limited movement conditions and for fixed installation in lubricant oil and diesel fuel attack conditions. 1. Conductor copper, multiwire, round-shaped, meets class 4 as per IEC Isolator it is permissible to apply polyetheleneteraphtalate tape over the conductors of the wire. 3. Insulation insulating rubber 1.0 thick. 4. Twisting is done in one direction for all the lays, each lay having two adjacent cable conductors different in color one from the other and the rest of conductors of the lay. 5. Isolator insulated and twisted cable conductors are taped with rubbered fabric tape. 6. Sheath Cold resistant rubber. Operating ambient temperature range... between -50 C and +60 С Wires are resistant to high humidity of up to at 40 С Wires are ozone-resistant Wires are resistant to the effects of rain, dynamic abrasive effects of dust and hoar Wires are resistant to oils and diesel fuels Wires are flame-retadant Wires are resistant to vertical fluctuations, vibrations, impacts and bendings Wires shall be installed at temperatures not lower than -15 C Bending radius when installed shall be at least...3 diameters of wire Bending radius when operated shall be at least...5 diameters of wire Wires can be installed by disconnecting and connecting provided that there no impacts towards the current receptacles while they bent smoothly along their radius equal to five times diameter of wire at -30 С Continuously permissible conductor operating heating temperature not more than...70 С Wires can be operated at conductor temperatures of...75 С Construction lengths of wires at least m Guarantee service life... 2 years from the day of putting into operation Service life of wires...at least 12 years Nominal area 2 Maximum outer diameter, of 1 km of wire, kg Operating ambient temperature range between...50 C and +60 С Cables are resistant to high humidity of up to 98 % at temperatures of...up to 40 С Cables are ozone-resistant Cables are resistant to the effects of rain, dynamic abrasive effects of dust and hoar Cables are resistant to oils and diesel fuels Cables are flame-retadant Cables are resistant to vertical fluctuations, vibrations, impacts and bendings Cables that are used for connecting to movable current receptacles are resistant to bending while kinking When operated the cables shall be kept away from direct sunshine Cables shall be installed at temperatures not lower than C Bending radius when installed shall be at least... 3 diameters of cable Bending radius when operated shall be at least... 5 diameters of cable Cables can be installed by disconnecting and connecting provided that there no impacts towards the current receptacles while they bent smoothly along their radius equal to five times diameter of wire at 50 C Cables rated for 660 V AC shall withstand a voltage test of 3000 VAC 50 Hz during 15 minutes after these have been submerged into water for 24 hours Continuously permissible conductor operating heating temperature not more than С Cables can be operated at conductor temperatures of С Construction lengths of cables at least m Guarantee service life... 2 years from the day of putting into operation Service life of cables that are used for connecting to movable current receptacles... at least 6 years, of the rest of cables... at least 12 years. of 2 conductors, Nominal overall diameter, of 1 km of wire, kg J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 163

83 164 W i r e s a n d C a b l e s f o r R o l l i n g S t o c k A p p l i c a t i o n s Rubber insulated wire for internal installations in diesel locomotives and motors PRMT Rubber insulated wire for movable installations in diesel locomotives and motors PRPST PRMT wires are designed for fixed installation or that in limited movement conditions in diesel locomotives and motors when making internal and external connections between the pieces of electric equipment as well as for the intersectional connections rated for AC voltages of 220, 660 and 3000 V at frequencies of up to 400 Hz or DC voltages of 500, 1000 and 4500 V respectively. Wires rated for 220 V AC can be used with voltages of up to 250 V. 1. Conductor - copper, multiwire, round-shaped, meets at least class 4. 6 wire assemblies meet at least class Isolator - polyetheleneteraphtalate tape. It is permissible to make wires of up to and including 50 without taping. 3. Insulation - high heat resistant rubber. 4. Jacket - oil resistant flame-retadant rubber. The jackets of wires of up to and including 10 of area are applied in one passage with insulation and they are apiece, those of over 10 wires can be applied at the same time or separately. PRPST wires are designed for connecting to movable current receptacles in diesel locomotives and motors when making internal and external connections between the pieces of electric equipment as well as for the intersectional connections rated for AC voltages of 220, 660 and 3000 V at frequencies of up to 400 Hz or DC voltages of 500, 1000 and 4500 V respectively 1. Conductor copper, multiwire, round-shaped, meets at least class wire assemblies meet at least class Isolator - polyetheleneteraphtalate film. It is permissible to make wires of up to and including 50 without taping. 3. Insulation high heat resistant rubber. 4. Isolator wires rated for 660 and 3000 V AC of more than 10 of area have an isolator of polyetheleneteraphtalate film or rubbered fabric tape over the insulation. 5. Sheath oil resistant flame-retadant rubber. The jackets of wires of up to and including 10 of area are applied in one passage with insulation and they are apiece, those of over 10 2 wires can be applied at the same time or separately. PRMT - NSGAFOU Operating ambient temperature range... between -60 C and +80 C Wires are resistant to high humidity of up to 95±3... at±40 C Wires are ozone-resistant Wires are resistant to the dynamic abrasive effects of dust and hoar Wires are resistant to oils and diesel fuels Wires are flame-retadant Wires are resistant to bending at -40 C Wires are resistant to thrust Bending radius when installed shall be at least...3 diameters of wire Bending radius when operated shall be at least...5 diameters of wire Wires rated for AC voltages of 220, 660 and 3000 V shall withstand a voltage test of 2000 V, 3000 V and V AC respectively during 15 minutes after these have been submerged into water for 24 hours Specific superficial resistance of the rubber sheaths of wires... at least 1x10 10 Construction lengths of wires... at least 100 Guarantee service life... 3 years from the day of putting into operation Service life of wires...at least 15 years PRPST - HO7RN-F Operating ambient temperature range between C and +80 С Wires are resistant to high humidity of up to 95±3% at... 40±5 С Wires are ozone-resistant Wires are resistant to the dynamic abrasive effects of dust and hoar Wires are resistant to oils and diesel fuels Wires are flame-retadant Wires are resistant to bending while kinking Wires are resistant to thrust Bending radius when installed shall be at least...3 diameters of wire Bending radius when operated shall be at least...5 diameters of wire Wires rated for AC voltages of 220, 660 and 3000 V shall withstand a voltage test of 2000 V, 3000 V and V AC respectively during 15 minutes after these have been submerged into water for 24 hours Specific superficial resistance of the rubber sheaths of wires... at least 1x1010 Construction lengths of wires at least m Guarantee service life AC... 3 years from the day of putting into operation Service life of wires at least years Nominal overall diameter,, ; weight of 1 km of wire, kg, rated AC voltage V Nominal area of 220 V 660 V 3000 V conductors, Overall Calculated Overall Calculated Overall Calculated diameter, weight, kg diameter, weight, kg diameter, weight, kg Nominal overall diameter,, ; weight of 1 km of wire, kg, rated AC voltage V Nominal area of 220 V 660 V 3000 V conductors, Overall Calculated Overall Calculated Overall Calculated diameter, weight, kg diameter, weight, kg diameter, weight, kg J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 165

84 166 W i r e s a n d C a b l e s f o r R o l l i n g S t o c k A p p l i c a t i o n s Rubber insulated cable for internal installations and movable connections in diesel locomotives and motors KRPST KRPST cables are designed for connecting to movable current receptacles in diesel locomotives and motors when making internal and external connections between the pieces of electric equipment as well as for the intersectional connections rated for 660 V AC at frequencies of up to 400 Hz or 1000 V DC. 1. Conductor copper, multiwire, round-shaped, meets at least class cable assemblies meet at least class Isolator polyetheleneteraphtalate film. It is permissible to make wires of up to and including 50 without taping. 3. Insulation high heat resistant rubber. 1.5 and 2.5 cable insulation is 0.9 thick. 4. Twisting is done in one direction for all the lays, each lay having two adjacent cable conductors different in color one from the other and the rest of conductors of the lay. 5. Isolator 1.5 and 2.5 insulated conductors beginning with 7 conductor assemblies and including 3 conductor assemblies of 6 to 50 of area are taped with rubbered fabric/ polyetheleneteraphtalate tape. 6. Sheath oil resistant flame-retadant rubber. KRPST - HO7RN-F Operating ambient temperature range between C and +80 С Cables are resistant to high humidity of up to 95±3%... at 40±5 С Cables are ozone-resistant Cables are resistant to the dynamic abrasive effects of dust and hoar Cables are resistant to oils and diesel fuels Cables are flame-retadant When operated the cables shall be kept away from direct sunshine Cables are resistant to bending while kinking Bending radius when installed shall be at least... 3 diameters of cable Bending radius when operated shall be at least... 5 diameters of cable Cables rated for 660 V AC shall withstand a voltage test of 3000 VAC 50 Hz during 15 minutes after these have been submerged into water for 24 hours Construction lengths of cables at least m Guarantee service life... 3 years from the day of putting into operation Service life of cables at least years of 2 conductors, Nominal overall diameter, of 1 km of wire, kg Flexible Bare Wires J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 167

85 168 F l e x i b l e B a r e W i r e s Bare antenna bronze wire PAB Flexible copper wire MG Wires are twisted to form a right cabling. The adjacent layers are twisted in opposite directions. The direction of the upper layer of wires is right Wires are twisted to form a right cabling. The adjacent layers are twisted in opposite directions. The direction of the upper layer of wires is right MG flexible copper wires are used in electric and technical installations and devices as well for antenna applications. Wires are twisted to form a right cabling. The adjacent layers are twisted in opposite directions. The direction of the upper layer of wires is left. MG wires are made of copper MM (soft) wire The wires with area range of 1.5 to 16, which are meant for antenna applications, are made of copper MT (hard) wire Nominal area of wire, Tensile strength N at least 1,5 931 (95) 2, (165) 4, (300) 6, (450) 10, (750) 16, (1200) 25, (1800) Wires are resistant to operating ambient temperature changes between С and +55 С Wires are resistant to relative humidity of air of up to 98% at С Wires are resistant to air pressure... between 133x10-4 kpa and 294 kpa Wires are resistant to dew, hoar, sea mist, solar radiation, sand and fungus. Wire construction length is at least m Wire shall withstand at least 9 bend-overs at angle of ±90, the bending radius being equal to... 2,5 times nominal wire diameter Wires are resistant to mechanical, climatic and biological effects. Minimum wire life in normal climatic conditions is h Minimum service life... 5 years Nominal area of conductors, Number of wires Nominal diameter of wire, Wire diameter Calculated weight of 1 km of wire, kg Electric resistance of 1 km of wire, at least Maximum current load, A 1,5 19 0,32 1, ,70 4,0 2,5 49 0,26 2, ,40 7,0 4,0 49 0,32 2, ,00 11,0 6,0 49 0,39 3,5 60 6,65 16,0 10,0 49 0,5 4, ,10 26,0 16,0 84 0,5 6, ,50 40,0 25, ,5 7, ,65 59,0 Wires are resistant to the effects of changes of ambient temperatures between to +55 C Wires are resistant to the effects of atmospheric pressure between kpa and 294 kpa Wires are resistant to the effects of dew, hoar, rain, sea mist solar radiation, sand and fungus Wire construction length at least From 1.5 to m From 10.0 to m From 35.0 to m m Wire construction length for 10 and 16 hard copper wires at least...50 m Wire service life at least years Nominal area of wire, Tensile strength N at least MA wires are used as antennas Aerial copper wire MA Wires are twisted to form a right cabling. The adjacent layers are twisted in opposite directions. The direction of the upper layer of wires is left. Wires are made of copper MT (hard) wire. Wires are resistant to the effects of changes of ambient temperatures between to +55 C Wires are resistant to the effects of atmospheric pressure between kpa and 294 kpa Wires are resistant to the effects of dew, hoar, rain, sea mist solar radiation, sand and fungus Wire construction length at least...50 m Wire service life at least years Nominal area Nominal diameter of wire, Number of wires Number of wires in strand Parameter values for MG wires Number of strands and stranding formation Wire diameter Calculated weight of 1 km of wire, kg Electric resistance of 1 km of wire, at least For the period of For the period of storage acceptance and delivery and service MG (hard) MG MG (hard) MG or bunch of wires or bunch of wires or bunch of wires (14) 4+10 (1+6) (19) (1+6) (19) (1+6) or 10(19) or (2+8) Maximum current load, A Nominal area of wire, Tensile strength N at least Nominal area Nominal diameter of wire, Parameter values for MA wires Number of wires Wire diameter Calculated weight of 1 km of wire, kg Electric resistance of 1 km of wire, at least Single Two conductor conductor Three conductor Maximum current load, A J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 169

86 170 F l e x i b l e B a r e W i r e s Flexible multi wire copper conductor wire PSzh PSzh wire is meant for electric machine brush applications Wires are twisted to form a right cabling. The adjacent layers are twisted in opposite directions. The direction of the upper layer of wires is left. The wires are supplied annealed and do not show any oxidation in the surface. Wires are resistant to the effects of changes of ambient temperatures between to +55 C Wires are resistant to the effects of atmospheric pressure between kpa and 294 kpa Minimum service life of wires in normal climatic conditions accounts for hours and at higher temperatures for wires of more than 1.5 of area: Up to 100 C h Up to 125 C h Up to 150 C h Up to 200 C h Up to 230 C h Wire service life at least years Nominal area of wire, Tensile strength N at least Nominal area Wire assembly (number and formation of bunches, number of strands, diameter of wires, or number and formation of strands, number of wires, diameter of wires, ) Calculated diameter of strand, Calculated diameter of bunch, Calculated diameter of wire, Calculated weight of 1 km of wire, kg Minimum weight of wire length, kg Electric resistance to direct current for 1 km length at to +20 C,, not greater than For the period of acceptance and delivery For the period of storage and service Permissible current load, A 0.75 (1+6) (1+6) (1+6) (1+6) (1+6) (1+6) (3+9) (1+6+12) (1+6+12) (3+9) (3+9) Overhead LineConductors J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 171

87 172 O v e r h e a d L i n e C o n d u c t o r s Bare stranded aluminum conductor wire A Bare steel core stranded aluminum conductor wire AS Bare A wires are intended for transmitting electric power in aerial electric mains. Wires are made up of aluminum wires twisted to form a right cabling. The adjacent layers are twisted in opposite directions. The direction of the upper layer of wires is right. The wires are supplied annealed and do not show any oxidation in the surface. Bare AS wires are intended for transmitting electric power in aerial electric mains. Wires are made up of steel core and aluminum wires twisted to form a right cabling. The adjacent layers are twisted in opposite directions. The direction of the upper layer of wires is right. The wires are supplied annealed and do not show any oxidation in the surface. A - AAC Continuously permissible temperature of wires not greater than C Guarantee service life...4 years from putting in operation Wire service life at least years AS - ACSR Continuously permissible temperature of wires not greater than C Guarantee service life...4 years from putting in operation Wire service life at least years Number of wires and nominal diameter of wire as well as number of layers and construction lengths of A wires are given in the table below: Calculated design and technical parameters for A wires are given in the table below: Number of wires and nominal diameter of wire as well as number of layers and construction lengths of A wires are given in the table below: Nominal area, Parameter values for A wires Number of wires Nominal diameter of wires, Number of layers Construction length at least, m Calculated design and technical parameters for A wires are given in the table below: Nominal area, Area, of wires Diameter of wire, Parameter values for A wires Electric resistance to direct current for 1 km length at to +20 C,, not greater than Construction length at least, m Weight of 1 km of wire, kg Nominal area, Aluminum part of wire Number of wires Nominal diameter of wires, Steel part of wire Number of wires Nominal diameter of wires, Number of layers Aluminum wires Steel wires Relation of area of aluminum part of wire to that of steel core Construction length at least, m 16/ / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / Nominal area, Area aluminum/steel Diameter, Wire Steel Electric resistance to direct current for 1 km length at to +20 C,, not greater than Tensile strength, N, at least Weight of 1 km of wire, kg Aluminum part Steel core 16/2.7 16/ / / / / /6.7 40/ / / / / /11 68/ / / / / /19 118/ /27 114/ / / / / /19 148/ /24 149/ /34 147/ / / / / /24 187/ /29 181/ /43 185/ / / / / / / /32 244/ /39 236/ /39 301/ /48 295/ / / / / / / / / /18 381/ / / /51 394/ / / / / /26 502/ / / / / / / / / Wire J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 173

88 174 O v e r h e a d L i n e C o n d u c t o r s Self-supporting insulated and protected wires SIP-1, SIP-2, SIP-3 and SIP-4 SIP-1 For overhead power transmission mainlines or submains rated for voltages of up to and including 0.6/1 KV 50 Hz in the air atmosphere of types types I and II II and III as per GOST SIP -2 For overhead power transmission mainlines or submains rated for voltages of up to and including 0.6/1 KV 50 Hz in the air atmosphere of types II and III as per GOST including sea coasts, salt lakes in industrial and salty sand areas. SIP -3 - For overhead power transmission mainlines rated for 20 KV (for networks rated for 10, 15 and 20 KV) and 35 KV (for networks rated 35 KV) 50 Hz in the air atmosphere of types II and III as per GOST including sea coasts, salt lakes in industrial and salty sand areas. SIP -4 For submains from power transmission lines to the inlet and for wiring on the walls of buildings and engineering works rated for voltages of up to and including 0.6/1 KV 50 Hz in the air atmosphere of types II and III as per GOST including sea coasts, salt lakes in industrial and salty sand areas. 1. Conductor: Al round-shaped multiwire compacted, number of wires in a phase conductor, outer conductor diameters and electric resistances are given in the table below: Nominal cross-section of a phase conductor, Number of wires in conductor, pc Outer conductor diameter, minimum maximum DC electric resistance of 1 km long phase conductor,, not greater than Supporting neutral conductor: Al alloy, round-shaped, made up of round-shaped wires, compacted. 3. Insulation: neutral supporting conductor and protecting insulation for protected wires are of light stabilized XLPE. Insulation color is black.. 4. Cabling: insulated conductors are twisted round the neutral supporting conductor. Conductor twisting direction is S. SIP 1 - AXKA SIP 2 - AXKA-t SIP 3 - SAX SIP 4 - ABC Permissible forces on the supporting neutral conductor during pulling and operation shall not exceed: N/ Insulated conductors of wires shall withstand AC voltage test 10 KV 50 Hz per passage After submersion in water at 20±5 С for at least 1 h wires shall withstand AC voltage test 50 Hz, voltage ratings being as follows: for 20 KV... minimum 24 KV for wires rated for 35 KV...minimum 40 KV for wires rated Wires are to be at ambient temperatures not lower than:...20 C Wire operating temperature range: C to +50 C Wire construction length shall be specified when an order is placed. Guarantee service life:...3 years from putting into operation Wire service life:... minimum 40 years Type and rated voltage of wire diameter, Calculated outer diameter of wire,» Calculated weight of 1km of wire, kg SIP-1-0.6/ Wires and Cords for Various s J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 175

89 176 W i r e s a n d C o r d s f o r V a r i o u s A p p l i c a t i o n s WIRES AND CORDS FOR VARIOUS APPLICATIONS Wires are intended for connecting electric household appliances, washing machines, refrigerators, gardening and green farming utensils and similar machines and appliances as well as for making extension cords rated for voltages of up to 380 V for 380/660 V units. PVS - H05VV-F PVSn - H05VV-F Flexible PVC sheathed and insulated stranded copper conductor wire rated for up to 380 V for units rated for 360/660 V PVS Ditto but cannot be harnessed with fixed accessories PVSn 1. Conductor copper or tinned, (on customer s request when an order is placed l is added to type name), round-shaped, multiwire, class 5 as per IEC Insulation - PVC in different identification colors. Identification colors are for wires are stated in Appendix on page 183. For nominal insulation thickness see Appendix. 3. Twisting insulated conductors are twisted without filling. It is allowed to twist insulated conductors around a core. 4. Sheath PVC. Wire sheath is applied with filling gaps between conductors while giving wires a round shape. U wires are designed for operation at ambient temperatures... between 40 and +40 C Other wires... between 25 and +40 C Maximum operating temperature of conductor C After submerging in water at (20±5 C) during 1 hour wires shall withstand 2000 V 50 Hz AC voltage test during minutes Wires are flame-retadant if laid singly Nominal current loads are given in Appendix on page 186 Wire service life as function of resistance to opposite bending deformations at rated voltage at least (60000) cycles (movements) Nominal stretching force and roller diameter are as stated in Appendix on page 186 Installed fault free operation at least h Installed fault free operation for wires to be used in fixed electric appliances at least h Wire construction length at least...50 m Guarantee service life...2 years from putting into operation Wire service life at least years Wires are intended for connecting electric household appliances, washing machines, refrigerators, gardening and green farming utensils and similar machines and appliances as well as for making extension cords rated for voltages of up to 380 V for 380/660 V units. Sheath is black. PRS - H05RR-F PRSn - H05RR-F Rubber sheathed and insulated stranded copper conductor wire rated for up to 380 V for units rated for 360/660 V PRS Ditto but cannot be harnessed with fixed accessories PRSn 1. Conductor copper or tinned, (on customer s request when an order is placed l is added to type name), round-shaped, multiwire, class 5 as per IEC Insulation - rubber in different identification colors. Identification colors for wires are stated in Appendix on page 183. For nominal insulation thickness see Appendix. 3.Twisting insulated conductors are twisted without filling. It is allowed to twist insulated conductors around a core. 4. Sheath rubber. Wire sheath is applied with filling gaps between conductors while giving wires a round shape. U wires are designed for operation at ambient temperatures... between 40 and +40 C Other wires... between 25 and +40 C Maximum operating temperature of conductor C After submerging in water at (20±5 C) during 1 hour wires shall withstand 2000 V 50 Hz AC voltage test during minutes Nominal current loads are given in Appendix on page 186 Wire service life as function of resistance to opposite bending deformations at rated voltage at least (60000) cycles (movements) Nominal stretching force and roller diameter are as stated in Appendix on page 186 Installed fault free operation at least h Wire construction length at least...50 m Guarantee service life...2 years from putting into operation Wire service life at least...6 years Number and nominal area Nominal thickness, Outer dimensions for PVSn wires, Outer dimensions for PVS wires, Of insulation Of sheath Min Max Min Max of 1km of wires, kg Note: the difference between any two values of outer diameter of wires that are to be harnessed with fixed accessories with the same area (ovality) shall not exceed 15% of maximum outer diameter, whereas the ovality of wires that are to be harnessed with fixed accessories shall not exceed 5% of maximum outer diameter. Number and nominal area Nominal thickness, Outer dimensions for PRSn wires, Outer dimensions for PRS wires, Of insulation Of sheath Min Max Min Max of 1km of wires, kg Note: the difference between any two values of outer diameter of wires that are not to be harnessed with fixed accessories with the same area (ovality) shall not exceed 15% of maximum outer diameter whereas the ovality of wires that are to be harnessed with fixed accessories shall not exceed 5% of maximum outer diameter. J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 177

90 178 W i r e s a n d C o r d s f o r V a r i o u s A p p l i c a t i o n s Oil resistant rubber sheathed and insulated stranded copper conductor wire rated for up to 380 V for units rated for 360/660 V PRM Ditto but cannot be harnessed with fixed accessories PRMn Flexible PVC sheathed and insulated parallel copper conductor cord rated for up to 380 V for units rated for 360/660 V ShVVP Ditto but cannot be harnessed with fixed accessories ShVVPn Wires are intended for connecting electric household appliances, washing machines, refrigerators, gardening and green farming utensils and similar machines and appliances as well as for making extension cords which come in contact with oils and greases rated for voltages of up to 380 V for 380/660 V units. 1. Conductor copper or tinned, (on customer s request when an order is placed l is added to type name), round-shaped, multiwire, class 5 as per IEC Insulation - rubber in different identification colors. Identification colors for wires are stated in Appendix on page 183. For nominal insulation thickness see Appendix. 3.Twisting insulated conductors are twisted without filling. It is allowed to twist insulated conductors around a core. 4. Sheath oil resistant rubber. Wire sheath is applied with filling gaps between conductors while giving wires a round shape. Sheath is black. Cords are intended for connecting personal hygiene and microclimate appliances, soldering irons, chandeliers, kitchen electric and mechanical devices, electronic appliances, washing machines, refrigerators or similar to be used in residential and official houses as well as for making extension cords rated for voltages of up to 380 V for 380/660 V units. 1.Conductor copper or tinned, (on customer s request when an order is placed l is added to type name), round-shaped, multiwire, class 5 as per IEC Insulation - PVC in different identification colors. Identification colors for wires are stated in Appendix on page Conductor position insulated conductors are in parallel. 4. Sheath PVC. Cord sheath identification colors are stated in Appendix on page 186. PRM - H05RN-F PRMn - H05RN-F U wires are designed for operation at ambient temperatures... between 40 and +40 C Other wires... between 25 and +40 C Wires are resistant to oils Maximum operating temperature of conductor C After submerging in water at (20±5 C) during 1 hour wires shall withstand 2000 V 50 Hz AC voltage test during minutes Nominal current loads are given in Appendix on page 186 Wire service life as function of resistance to opposite bending deformations at rated voltage at least (60000) cycles (movements) Nominal stretching force and roller diameter are as stated in Appendix on page 186 Wire construction length at least...50 m Guarantee service life...2 years from putting into operation Wire service life at least...6 years ShVVP - H05VVH2-F ShVVPn - H05VVH2-F U cords are designed for operation at ambient temperatures... between 40 and +40 C Other cords... between 25 and +40 C Maximum operating temperature of conductor C After submerging in water at (20±5 C) during 1 hour cords shall withstand 2000 V 50 Hz AC voltage test during minutes Cords are flame-retadant if laid singly Nominal current loads are given in Appendix on page 186 Cord service life as function of resistance to opposite bending deformations at rated voltage at least (60000) cycles (movements) Nominal stretching force and roller diameter are as stated in Appendix on page 186 Installed fault free operation at least h Installed fault free operation for wires to be used in fixed electric appliances at least h Cord construction length at least...50 m Guarantee service life...2 years from putting into operation Cord service life at least...6 years Service life for cords to be used in fixed electronic appliances at least..10 years Number and nominal area Nominal thickness, Outer dimensions for PRMn wires, Outer dimensions for PRM wires, Of insulation Of sheath Min Max Min Max of 1km of wires, kg Number and nominal area Nominal thickness, Outer dimensions for ShVVPn cords, Outer dimensions for ShVVP cords, Of insulation Of sheath Min Max Min Max of 1km of wires, kg Note: the difference between any two values of outer diameter of wires that are not to be harnessed with fixed accessories with the same area (ovality) shall not exceed 15% of maximum outer diameter whereas the ovality of wires that are to be harnessed with fixed accessories shall not exceed 5% of maximum outer diameter. J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 179

91 180 W i r e s a n d C o r d s f o r V a r i o u s A p p l i c a t i o n s Extra flexible PVC insulated parallel copper conductor cord rated for up to 380 V for units rated for 360/660 V ShVP Ditto but cannot be harnessed with fixed accessories ShVPn ShVPT cords are only intended for fitting portable car lamps rated for voltages of up to 42 V. Two parallel PVC insulated conductor cord ShVPT 1.Conductor copper, multiwire, wire diameter range of up to 0.16 class 4 as per IEC 60228, roundshaped, nominal area Insulation - PVC 0.55 thick is applied on the conductors placed in parallel on the same plane, insulation thickness between conductors being at least 0.8. The cord is made in black or other color, which is to be agreed upon when placing an order. ShVP cords are intended for connecting electronic appliances, domestic lighting devices, microclimate appliances, kitchen electric and mechanical devices, electric fans or similar rated for voltages of up to 380 V for 380/660 V units, if the cord is exposed to slight mechanical deformations. ShVP - H03VH-F ShVVPn - H03VH-F 1.Conductor copper or tinned, (on customer s request when an order is placed l is added to type name), round-shaped, multiwire, class 6 as per IEC Insulation - PVC applied on the conductors placed in parallel on the same plane with a separation between conductors of at least 1.6. Identification colors for cords are stated in Appendix on page Conductor position insulated conductors are in parallel. 4. Sheath PVC. Cord sheath identification colors are stated in Appendix on page 186. U cords are designed for operation at ambient temperatures... between 40 and +40 C Other cords... between 25 and +40 C Maximum operating temperature of conductor C After submerging in water at (20±5 C) during 1 hour cords shall withstand 2000 V 50 Hz AC voltage test during minutes Cords are flame-retadant if laid singly Nominal current loads are given in Appendix on page 186 Cord service life as function of resistance to opposite bending deformations at rated voltage at least (60000) cycles (movements) Nominal stretching force and roller diameter are as stated in Appendix on page 186 Installed fault free operation at least h Installed fault free operation for wires to be used in fixed electric appliances at least h Cord construction length at least...50 m Guarantee service life...2 years from putting into operation Cord service life at least...6 years Cords are designed for operation at ambient temperatures... between 40 and +90 C Cords are resistant to temperature changes... between 25 and +80 C Cords are resistant to effects of high temperature of +150 C during... 8 hours Cords are flame-retadant Cords are resistant to oils and petrol Insulated conductors are separated from each other without being damaged when a force of 3 to 30N is applied at length of at least Cord bending radius at least Cords allow for 200 winding and unwinding cycles on the reel with barrel diameter of 15 and tensile strength of at least 110 N including temperatures of at least 20 C during their service life. Electric resistance of insulation for 1 km length at 20 C at least Nominal current loads are given in Appendix on page 186 Cord construction length at least...50 m Guarantee service life...2 years from putting into operation Cord service life at least...6 years Size type diameter,, at least of 1km of cords, kg ShVPT Nominal insulation thickness, Outer dimensions for ShVPn Outer dimensions for ShVVP cords, cords, Min Max Min Max Number and nominal area Calculated weight of 1km of cords, kg J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 181

92 182 W i r e s a n d C o r d s f o r V a r i o u s A p p l i c a t i o n s WIRES FOR INDUSTRIAL EXPLOSION WORK APPLICATIONS VP PE insulated copper conductor wires PARALLEL CONDUCTOR WIRES FOR INDUSTRIAL EXPLOSION WORK APPLICATIONS VPp Overall PE insulated two parallel copper conductor wire VP wires are intended for industrial explosion work applications. 0.5 diameter conductor wires are used as electric ignition output terminals. 0.8 diameter and 0.7 double conductor wires are used for main line applications. Wires are intended for a short time operation at 380 V and instantaneous operation at alternate current voltage of 660 V and direct current voltage of 1500 V. It is allowed to use wires at the instantaneous direct current voltage of 3000 V. 1.Conductor copper, single wire, round-shaped, 0.5 or 0.8 and 0.7 of diameter. 2. Insulation - PE Double wire Insulation identification colors are different from each other. 3. Twisting - double conductor wire insulated conductors are twisted with a lay length of not more than 20 diameters of cabling. Electric resistance of conductor to direct current as calculated at 20 C and 1 km length is equal to: For 0.5 diameter conductor wire up to...93 For 0.8 diameter conductor wire up to...36 For 0.7 diameter conductor wire up to...50 Wire and insulated conductors shall withstand AC voltage test at frequencies of at least 50 HZ per passage: For 0.5 diameter conductor wire up to V For 0.7 and 0.8 diameter conductor wire up to V Construction length: For 0.5 diameter conductor wire up to m For 0.7 and 0.8 diameter conductor wire up to m Guarantee time... 1 year from manufacture Wires are intended for use as electric ignition output terminals. Wires are intended for a short time operation at 380 V and instantaneous operation at alternate current voltage of 660 V and direct current voltage of 1500 V. It is allowed to use wires at the instantaneous direct current voltage of 3000 V. 1.Conductor copper, single wire, round-shaped, 0.4 and 0.5 of diameter. 2.Insulation - PE is applied on the conductors placed in parallel on the same plane. Wires are resistant to the effects of low ambient temperatures...down to 60 C Electric resistance of conductor to direct current as calculated at 20 C and 1 km length is equal to: For 0.4 diameter conductor wire up to For 0.5 diameter conductor wire up to...95 Wire and insulated conductors shall withstand 4200 V 50 Hz AC voltage test per passage: Insulated conductors are separated from each other without being damaged when a force is applied of up to N Construction length at least m For 0.7 and 0.8 diameter conductor wire up to m Guarantee shelf life...3 years from manufacture Number of conductors Nominal insulation thickness, Maximum outer dimensions, Nominal conductor diameter, of 1km of wires, kg Number of conductors Nominal insulation thickness, Maximum outer dimensions, Nominal conductor diameter, of 1km of wires, kg J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 183

93 184 W i r e s a n d C o r d s f o r V a r i o u s A p p l i c a t i o n s WINDING WIRES FOR SUBMERSIBLE ELECTRIC MOTOR APPLICATIONS PVDP LDPE and HDPE two layer insulated single conductor wire INSTALLATION WIRES FOR WATER SUBMERSIBLE ELECTRIC MOTOR APPLICATIONS VPP PE sheathed and insulated single copper conductor wire rated for voltages of 380 and 660 V VP wires are intended for submersible electric motor stator winding applications when operating continuously in artesian well water at voltages of up to 660 V AC 40 to 60 Hz. Nominal diameter of single conductor and calculated diameter of multiwire conductor, Number of wires 1.Conductor annealed copper, single wire or multiwire depending on the conductor diameter. 2. Inner Insulation LDPE (low density polyethelene). 3. Outer Insulation HDPE (high density polyethelene). Wires are resistant to the effects of temperatures...between 50 C and +80 C Permissible operating pressure up to Mpa Electric resistance of wire insulation measured in water at 25±10 C after it has been kept underwater for it least 1 hour as calculated per 1 km length at least M Wires shall withstand 3500 V 50 Hz AC voltage test in water at 25±10 C after they have been kept underwater for it least 1 hour Insulation is elastic when winding this around a mandrel which diameter is equal to five times maximum outer diameter of wire Wire insulation is mechanically strong and shall withstand at 25±10 C... at least 100 double pulls-through. Wire service life at operating temperature of 80 oc... at least h Guarantee shelf life...3 years from manufacture Nominal radial thickness of LDPE insulation HDPE insulation Nominal total radial insulation thickness, Maximum outer diameter of wire, of 1km of wires, kg Wire construction length, m ; Wires are intended for connecting to electric mains rated for AC voltages of 380 and 660 V 50 Hz for fixed position operation applications when operating continuously in artesian well water under pressure of 6.86x10 6 Pa at ambient temperatures between 40 and 80 C. 1.Conductor annealed copper, single wire or multiwire depending on the conductor diameter. 2. Inner Insulation LDPE (low density polyethelene). 3. Outer Insulation HDPE (high density polyethelene). Wires are resistant to changes of ambient temperatures...between 40 C and +80 C Wires are resistant to high operating pressure x10 6 Pa Wires shall be installed at ambient air temperature of C Bending radius when installing at least...10 wire diameters Wires shall withstand AC voltage test 50 Hz during 5 min after 3 hours submersion in water: When accepted and delivered: Wires rated for 380 V V Wires rated for 660 V V During operation and storage: Wires rated for 380 V V Wires rated for 660 V V Electric resistance of wire insulation measured after 3 hours submersion in water and as calculated per 1 km length at least: When accepted and delivered: Wires rated for 380 V M Wires rated for 660 V M During operation and storage: Wires rated for 380 V V Wires rated for 660 V V Average wire life time: At 50 C, at least h At 65 C, at least h At 80 C, at least h Guarantee service life years from putting into operation Average service life at least...6 years Nominal thickness of insulation and sheath of wires,, rated for Maximum outer diameter of wires, of 1km of wires, Nominal conductor, rated for kg rated for Construction area, 380 V 660 V length insulation sheath insulation sheath 380 V 660 V 380 V 660 V J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 185

94 186 W i r e s a n d C o r d s f o r V a r i o u s A p p l i c a t i o n s TRACTOR PVC INSULATED WIRES PVA Extra flexible heat resistant PVC insulated single copper conductor wire PGVA Extra flexible PVC insulated single copper conductor wire THIN WALL INSULATION WIRES FOR VEHICLE APPLICATIONS PVAM Extra flexible heat resistant thin wall PVC insulated single copper conductor wire Tractor PVC insulated wires are intended for connecting tractor electric equipment and devices rated for voltages of up to 48 V and are manufactured for cars designed for service in moderate and tropical climate conditions at ambient air temperatures between 40 C and +45 C and relative air humidity of up to 90% at temperatures of up to +27 C as well as for cars designed for service in cold climate conditions at ambient air temperatures between 60 C and +40 C. PVA wires are used for connecting auto and tractor equipment and devices operating at high temperature where high flexibility is required. PVA wires are used at temperatures between 40 C and +105 C. PGVA wires are used at temperatures between 40 C (for HL climatization) and +70 C. PVA - H07V2-K PGVA - OLFLEX tr UCK 170 or OLFLEX tr UCK SPIREX Nominal conductor area, Nominal diameter of wire for wire types not greater than, 1.Conductor copper, round-shaped, multiwire 2. Insulation PVC. Wire insulation carries solid or combined coloring, which should be specified when placing the order. Combined coloring is done by combining parallel stripes of two colors, one of them being the main one. The auxiliary color is made up of two stripes. Main and auxiliary colors meet those specified in Appendix on page 186. Total width of the auxiliary color stripes is less than that of the main color stripes. The combined coloring identification includes the identifications of the main and auxiliary colors where the main color identification should be the first one. It is allowed to supply the wire of any color unless certain colors are specified in the order. temperature range: For PVA wires... between 40 C and +105 C For PGVA wires... between 40 C (for HL - 60 C) and +70 C Wires are resistant to the effects of diesel fuels, oils and petrol Wires are resistant to cracking T wires are resistant to fungus attack PGVA wires are flame-retadant if laid singly. UHL climatization PGVA wires are resistant to multiple impacts with acceleration of 1470 m/c 2 and impact duration of 1 to 5 ms at 60 C PGVA wires are tread-down at +110 C during 8 hours HL climatization PGVA wires are resistant to the effects of installation and operation bendings with bending radius of at least ten maximum outer diameters of wire at temperatures not lower than 60 C; T and U climatization PGVA wires and U climatization PVA wires at temperatures not lower than 30 C; Flexibility factor of HL climatization PGVA wires at changes of ambient temperatures between 60 C and +25±10 C not greater than Wire construction length, at least: For areas from 0.5 to m For areas from 35 to m Minimum wire service life in operation modes and conditions allowed in specifications at least: For PVA wires at 105 C h For PVA wires at 90 C h For PVA wires at 70 C h For PGVA wires at 70 C h Guarantee service life...3 years from putting into operation Wire service life during which the service is ensured years Electric resistance of conductor when wire types s are accepted and supplied not greater than, * Nominal insulation thickness, Outer diameter of wire for wire types not greater than, of 1km of wires for wire types (reference), kg PVA PGVA PVA PGVA PVA PGVA PVA PGVA Thin wall insulation wires are intended for making flexible connections between vehicles and devices that operate at high temperatures rated for voltages of up to 48 V DC. Prior to use the wires should be kept in the normal climatic conditions as per GOST 1510 at least 24 hours. PVAM - FLRY Nominal conductor area, Nominal diameter of wire for wire types not greater than, 1.Conductor copper, round-shaped, multiwire 2. Insulation PVC. Wire insulation carries solid or combined coloring, which should be specified when placing the order. Combined coloring is done by combining parallel stripes of two colors, one of them being the main one. The auxiliary color consists of two opposite longitudinal stripes. If agreed upon by the customer a single stripe wire can be manufactured. The auxiliary color is made up of two stripes. Main and auxiliary colors meet those specified in Appendix on page 186. Total width of the auxiliary color stripes is less than that of the main color stripes. The combined coloring identification includes the identifications of the main and auxiliary colors where the main color identification should be the first one. It is allowed to supply the wire of any color unless certain colors are specified in the order. Wires are resistant to the effects of high operating temperature C Wires are resistant to heat overload during 48 hours at C Wires are resistant to the effects of low ambient temperature C Wires are resistant to heat shrinkage during 15 minutes at C Wires are resistant to deformation at C Wires are flame-retadant if laid singly. Wires are resistant to wear-down Wires are dynamically strong when bent Wires shall withstand installation and operation bends with bending radius of at least 10 maximum outer wire diameters at temperatures not lower than C Specific volume electric resistance of insulation at +70 C is equal to at least xcm Wires shall withstand AC voltage test 50 to 1000 Hz per passage for conductor areas as follows: kv 0.35 and greater...5 kv Wires shall withstand 1 kv 50 Hz AC voltage test in saline solution during 30 minutes with voltage increments for conductor areas as follows: up to 3 kv 0.35 and greater... up to 5 kv Wire construction length at least m Wire guarantee service life...3 years from putting into operation Wire service life (to be calculated from the date of manufacture...8 years Electric resistance of conductor not greater than, * Minimum insulation thickness, Outer diameter of wires not greater than, Min Max of 1km of wires for wire types (reference), kg *- electric resistance of conductor to direct current as calculated per 1 km length and temperature of 20 C *- the electric resistance of conductor at the end of service and storage shall account for not greater than 120% of the values given in the table above J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 187

95 188 W i r e s a n d C o r d s f o r V a r i o u s A p p l i c a t i o n s HEATING WIRES PNSV PVC/PE insulated single steel conductor wire REACTOR WIRES PBRA paper insulated aluminum conductor reactor wire Wires are intended for heating oil and gas industry objects, monolith and reinforced concrete as well as floor heaters at voltages of up to 380 V AC 50 Hz or up to 1000 V DC. 1.Conductor steel, single, round-shaped 2. Insulation PVC or PE 0.8 thick. Wires are resistant to changes of ambient temperatures... between 60 C and +50 C Maximum permissible operating temperature C Wires shall be installed at ambient air temperature of C Wires are resistant to the effects of water and 20% salt water solution or 30% Ca(OH)2 or NOH alkaline solution Bending radius when installing at least...5 outer diameters Minimum bending radius Installed wires shall not cross or touch one another, distance between the wires shall be at least. 15 Wire operation modes are as follows: intermittent or continuous The heating section is powered via cold terminals. We recoend you to place the connection cold terminal and heating leads outside the heated area. The connection between a cold terminal and heating leads is made by soldering with copper bandage using terminal boxes or bushings. It is allowed to use any other method that ensures the operating safety of the connection. In order to ensure that the heat field is homogenous we recoend you to wrap the wires with metallic foil to 0.5 thick It is allowed to make heating sections of 2 to 3 wire lengths whilst the connection between the conductors of the lengths can be bade using any method that ensures that the connection is of quality. Electric resistance of wire insulation as calculated per 1 km length and temperature of 20±5 C at least... 1 M Guarantee service life...2 years from putting into operation Wire service life at least years Reactor wires are intended for winding current limiting reactors (in order to ensure the end-of-life equipment operation and for repair purposes). PBRA wires are intended for winding dry current limiting reactors designed for the indoor operation. PBRAV wires are intended for winding current limiting reactors designed for the indoor and outdoor operation. PBRAV PVC insulated aluminum conductor reactor wire 1. Conductor aluminum, round-shaped, multiwire twisted to form a right cabling. The adjacent layers are twisted in opposite directions. The direction of the upper layer of wires is right. 2.Isolator PBRAV wire is fitted with a synthetic film wrapped around the conductor It is allowed to produce the wire without a synthetic film. 3. Insulation for PBRA wire a non-saturated cable paper tape is applied around the conductor with a 10% gap. Radial thickness of paper insulation is at least 0.7. For wires with 240 area and greater an outer wire layer is separated with a paper insulation that is at least 0.1 thick, whilst the insulation thickness over the conductor is at least 0.6 thick. For PBRAV wire a dark color PVC insulation is applied over the conductor. 4. Braiding - for PBRA wire a cotton yarn braiding or textile taping is applied over the paper insulation. Electric resistance of aluminum conductors to direct current as calculated per 1 km length and temperature of 20 C not greater than Wire construction length at least m Wire guarantee shelf life...1 years from the date of manufacture Wire service life is subject to the concrete reactor life time Wire type Number of conductors Conductor assembly Nominal Number of wires diameter of wires, Nominal value of electric resistance of conductor to direct current diameter of wire, Construction length, m of 1km of wire Length of heating section at 200V at t=20 C, kg Specific power of heating section at 200V at t=20 C, W/m PNSV PNSV PNSV Plastic insulated wires for concrete thermal treatment applications PNPZh and PNVZh Nominal area of conductor, number of wires, nominal diameter of wire, nominal outer diameter and calculated weight of PBRA wire are in accordance with those given in the table below Nominal area of wire, Number of wires Nominal diameter of wire, diameter of wire, of 1km of wire Nominal area of conductor, number and diameter wires in conductor, nominal insulation thickness, maximum outer diameter and calculated weight of PBRAV wire are in accordance with those given in the table below Nominal area of wire, Number of wires Nominal diameter of wire, Nominal insulation thickness, Maximum outer diameter of wire, Calculated weight of 1km of wire The above wires are intended for heating monolith and reinforced concrete in fixed installation conditions. They are rated for alternate voltages of up to 110 V 50 Hz or DC voltages of up to 220 V. 1. Conductor: solid galvanized steel wire. 2. Insulation: PE or PVC. Insulation is applied over the the conductors laid in parallel on the same plane so that these may be separated by a tape base. The nominal dimensions for a separator base are: 2,0x0,5. Wire insulation can be in any color. Number and nominal diameter of conductors, Maximum outer diameter (outer dimensions) of wires, of 1 km of cable, kg (reference) PNPZh PNVZh PNPZh PNVZh Wires are resistant to low ambient temperatures of... down to 40 С Wires are resistant to ambient temperature fluctuations...between 40 С and +50 С Wires are resistant to water and 20% water NaCl solution or 30% Са (ОН) 2 or NаОН alkaline solution. Wire bending radius, minimum: design wire thicknesses Maximum permissible wire operating temperature С Electric wire insulation resistance as calculated per 1 km length and at 20 С, minimum... 1 M DC electric conductor resistance rating as calculated per 1 km length and at 20 С, When installed the wires shall not cross or touch each other nor shall they touch the boxing or come in contact with wooden imbedded items. The heating wires shall not be on the surface of concrete during the operation. Guarantee service life...2 years from putting into operation. Total time of cumulative wire current load operation percentage shall account for minimum 35% of operation time J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 189

96 190 W i r e s a n d C o r d s f o r V a r i o u s A p p l i c a t i o n s MINE HEAD LIGHT CORDS AShPV PVC sheathed and insulated copper conductor cord PVC sheathed and insulated mine helm-light cords are intended for connecting a mine helm-light to the battery rated for voltages of up to 12 V. It is not allowed to make knots of the cords. If the insulation gets damaged, swollen or loosened or the core gets broken or the conductors heat up excessively the cord must be put out of service. 1. Conductor copper, round-shaped, multiwire, class 6 as per IEC Insulation PVC 0.5 thick. Insulated conductor are of different color. 3. Twisting insulated conductors are twisted around a reinforcement mandrel of polyether threads. 4. Sheath PVC, oil resistant PVC for AShPVM cords. Insulation is 1.4 thick. Cords are resistant to the effects of high operating temperatures... of up to.+105 C Cords are resistant to the effects of low operating temperatures...of down to -40 C Cords are resistant to the effects of fungus Cords are flame-retadant if laid singly Cords are resistant to the effects of alkaline electrolytes and week acid solutions Maximum bending radius of the cord under the cover of the battery shall be equal to... at least 0.75 of the nominal outer diameter of the cord Maximum bending radius of the cord between the helm-light and the battery shall be equal to... at least 2 nominal diameters of the cord Electric resistance of conductors and finished cords to direct current as calculated per 1 km length and temperature of 20 C not greater than Cords shall withstand 1 kv 50 Hz AC voltage test during...2 minutes without submerging in water Continuously permissible cord conductor heating temperature...up to 65 C Maximum current not greater than 8 A, maximum current passage time shall be... not greater than 1 h a day Cord construction length...at least 33 m Guarantee service life months from putting into operation Cord service life...at least 24 months Cord type, number and nominal area of conductors, diameter, of 1 km of cord, kg (reference) AshPV AshPV AshPV AshPV AshPV AshPV Wire Nets J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 191

97 192 W i r e N e t s METAL WEAVING PRODUCTION FACILITIES Metal weaving production found its mild beginnings in Kolchugino non-ferrous metal processing works was given 13 metal weaving lathes by award of VSHN from the liquidated Moscow factory of Glavbumprom. The first workers came along with the machines. In 1939 the shop was incorporated into Electrocable Works. By this time it had become the best unit of the factory in terms of economic figures. In 1984 a technical upgrade was done, shuttle type machines being taken over by foil type ones more productive and easy in use. The shop also rode out the hard years of perestroyka. Today it is a steadily operating factory unit that carries up-to-date machines, flexible manufacturing processes and qualified personnel allowing to produce a wide range of wire meshes to DIN, ISO, GOST and TU standards as well as drawing dies to be used in the manufacture of wires. The wire meshes being manufactured find applications in aerospace, chemical, oil refining, abrasive and other industries of Russia, the FSU Republics and countries further abroad. Our manufacturing facilities have all the production departments necessary to produce meshes on a regular basis. The factory s wire mesh manufacture features a full cycle from wire drawing and production tool manufacture to finished products. 1. Drawing die department: manufacture of natural and artificial diamond drawing tools; 2. Drawing department: manufacture of wires in various metals and alloys of the diameters desired; 3. Annealing department: wire thermal treatment to recover their plastic properties after the drawing process; 4. Reed department: manufacture of reeds and metal weaving tooling; 5. Preparatory department: winding wires around a winding shaft of a metal weaving machine and stringing carrier wires into a remise and reed; 6. Weaving department: making wire meshes with metal weaving machines; 7. Quality control department: quality monitoring and finished wire mesh acceptance in accordance with applicable standards. THE DRAWING TOOLS FOR MANUFACTRURING WIRES IN VARIOUS METALLS AND ALLOYS Once established the wire net production facilities called for large quantities of the finest tools, a diamond drawing die manufacturing facility being organized to this end in The machines and diamond crystal facing to finished diamond drawing die polishing processes were sourced in Germany. Now the up-to-date laser equipment is applied in manufacturing the diamond drawing dies. EDER Austrian-made state-of-the-art machines are used for ultrasonic and polishing treatments of crystals. COMPAX drawing die production has been mastered, the raw materials for artificial dies being certified and confirmed under ISO Electrocable Works manufactures new diamond and artificial dies as well as tungsten carbide ones (BK-6, BK-9) and reconditions the used ones. The drawing dies being manufactured come both as routes taking into account the process reductions and in individual diameters with tolerance ranges required by the users. Electrocable Works produces and sells the drawing dies of natural diamonds with diameters of 0.03 to 0.40 ; Artificial diamonds with a bore diameter range between 04. and 7.00 and tungsten carbide drawing dies (BK-6, BK-9) with a bore diameter range between 04. and Natural and artificial diamond drawing die casings are made in brass (ЛС-59-1 quality). Tungsten carbide drawing die casings are made in steel. (CT-3 quality). The syetry of the working cone, lubricating and calibrating zone is ensured, the ovality being excluded. The tolerance for the diameter of a drawing die can be ensured on a customer s request. Drawing die diameter can be repolished many times to obtain the next size within the route enabling you to use the drawing tool until it gets completely destroyed throughout the lifetime of a crystal. WOVEN WIRE NETS Material: brass L-80, bronze - BrOF , nickel NP-2, copper M1 and stainless steel 03H18N9T-VI and 12H18N10T Square mesh wire nets in L-80, NP-2 and BrOF Mesh number Mesh size in the light, Wire diameter, Number of meshes per 1 cm 2, pcs Manufacturing precision Weight of 1m 2 of alloy mesh, kg All alloys Bronze, L- 80 Nickel alloy bronze brass Н В К Н В К Н В К Н В К Н В К Н В К Н В К Н В К Н В К Н В К Н В К Н В К Н В К Н В К Н В К Н В К Н В К Н В Н В Н В Н В Н В Н В Н В Н Н Н Н Н Н Н Н Н Woven copper wire nets Mesh number Mesh size in the light, Wire diameter, Number of wires per 1 dm of mesh, pcs. Number of meshes per 1 cm 2, pcs Weight of 1 m 2 of M-1 alloy mesh, kg 32/ x / x /7 0.75x / /6 1.3x /5 1.3x / Woven filter wire nets in NP-2 Number of wires per 1 cm 2, pcs Wire diameter Mesh number Carrier weft Carrier Weft Weight of 1m 2 of mesh 50/ / J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 193

98 194 W i r e N e t s Control wire nets for laboratory sieves (ISO ) in BrOF , L-80, 03H18N9T-VI and 12H18N10T Average mesh side size Mesh Mesh size Wire Weight number in the light, diameter, Measured Interlacing Material of 1m 2 Min Max section of alloy length, mesh, kg SERGE Bronze SERGE Bronze SERGE Bronze SERGE Brass SERGE Brass SERGE Brass SERGE Brass LINEN Brass LINEN Brass LINEN Brass LINEN Brass LINEN Brass LINEN Brass LINEN Brass Woven filter stainless steel wire nets in 03H18N9T-VI Mesh number Number of wires per 1 cm 2, pcs Wire diameter Carrier Weft Carrier Weft 160/ / / / Woven filter wire nets No C 685 in 03H18N9T-VI Wire net No Number of wires of carrier per 1 dm, pcs Number of wires of weft per 1 dm, pcs Nominal diameter of wire, Web width, Estimated weight of 1 m 2 of wire, kg Nominal tolerance Nominal tolerance carrier weft Nominal Tolerance No C / / / Woven square mesh wire nets in 12H18N10T Wire net No Size of mesh side against light, Nominal diameter of wire, Transparent area of wire net, % Number of wires per 1 dm of wire net Weight of 1 m 2 of wire net, kg Woven square mesh wire nets to in 03H18N9T-VI Wire net No Size of mesh side against light, Nominal diameter of wire, Number of wires per 1 dm of wire net Transparent area of wire net, % Weight of 1 m 2 of wire net, kg Woven copper wire nets Mesh number Mesh size in the light, Wire diameter, Number of wires per 1 dm of mesh, pcs. Number of meshes per 1 cm 2, pcs Weight of 1 m 2 of M-1 alloy mesh, kg 32/ x / x /7 0.75x / /6 1.3x /5 1.3x / Woven square mesh copper wire nets in M1 Wire net No Size of mesh side against light, Number of wires per 1 dm, pcs Diameter of wires, Estimated weight of 1 m 2 of wire, kg Nominal Limit tolerance Nominal Limit tolerance Nominal Limit tolerance / / / Woven filter wire nets in 12H18N10T and L-80 Mesh designation Number of wires Wire diameter Weight of 1 m 2 of mesh per 1 dm 2, pcs Carrier Weft Carrier Weft P P P P P P P P P P P P P P S S S S S S S S S J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 195

99 196 W i r e N e t s BrOF 6.5 to 0.4 Tin 6.0 to 7.0 Phosphorus 0.3 to 0.4 Nickel 0.1 to 0.2 Chemical make-up of L-80, BrOF , NP 2 and M-1 alloys Antimony Aluminum Lead 0.02 Iron 0.02 Silicon Bismuth Zinc 0.03 Copper balance SHAPE AND DIMENSIONS OF DRAWING DIE CHANNEL ELEMENTS FOR NATURAL DIAMOND DRAWING DIES Drawing dies depending on the application are manufactured of types as follows L80 NP 2 M 1 Copper 79.0 to 81.0 Carbon 0.06 Copper Lead 0.03 Bismuth Iron 0.1 Silicon 0.1 Antimony Arsenic Phosphorus 0.1 Zinc 0.03 Phosphorus Lead Antimony Manganese 0.03 Sulphur Tin Chemical make-up of stainless steel Bismuth Nickel Iron Zinc Zinc Balance Nickel balance Silver Diameter of calibrating Limit deviations for manufacture hole (d), nomin Normal accuracy High accuracy D H Up to More than 0.03 up to More than 0.06 up to More than 0.10 up to More than 0.20 up to Grade C, max Si, max Mn, max Cr Ni Ti,max S,max F Fe 03X18H9T-BU ~19 8~9.5 5 C~ balance 12X18H10T ~19 9~11 5 C~ balance SYNTHETIC DRAWING DIES (COMPAX supplied by BALLOFFET France) Designation Of COMPAX workpiece Diameter of synthetic workpiece Height of synthetic workpiece (H) Diameter of drawing dies (d) Limit deviation for diameter Wire nets can be tailor-made For details call us on Phone +7 (49245) , , Fax +7 (49245) , , , ceh20@elcable.ru C / / to C / / to C / / to C / / to C / / to C / / to C / / to C / / to DRAWING No 1 TYPE M (synthetic drawing die bearing length geometry) DRAWING No 2 TYPE T (synthetic drawing die bearing length geometry) THE DRAWING TOOLS (For manufacturing wires in various metals and alloys) Electrocable Works manufactures new diamond and artificial dies as well as tungsten carbide ones (BK-6, BK-9) and reconditions the used ones. The drawing dies being manufactured come both as routes taking into account the process reductions and in individual diameters with tolerance ranges required by the users. Electrocable Works produces and sells the drawing dies of natural diamonds with diameters of 0.03 to 0.40 ; Artificial diamonds with a bore diameter range between 04. and 7.00 and tungsten carbide drawing dies (BK-6, BK-9) with a bore diameter range between 04. and Natural and artificial diamond drawing die casings are made in brass (ЛС-59-1 quality). Tungsten carbide drawing die casings are made in steel. (CT-3 quality). The syetry of the working cone, lubricating and calibrating zone is ensured, the ovality being excluded. The tolerance for the diameter of a drawing die can be ensured on a customer s request. Drawing die diameter can be repolished many times to obtain the next size within the route enabling you to use the drawing tool until it gets completely destroyed throughout the lifetime of a crystal. DIAMOND DIES Comparison of various material drawing die durabilities with the diameter range of 0.4 to 2 Drawing dies depending on the application are manufactured of types as follows Drawing die type M T Cold drawing of metals and alloys with the temporary resistance of up to 500 Mpa for copper, gold, silver and platinum Cold drawing of metals and alloys with the temporary resistance of 500 Mpa and more for steel, brass, nickel constantan, manganin, nickel crome alloy and so on Diameter of calibrating hole,, not greater than 0.03 to to 0.4 J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 197

100 198 W i r e N e t s Schedule J S C E l e c t r o c a b l e W o r k s, K o l c h u g i n o 199