SAFETY INSTRUCTIONS... i. EQUIPMENT LISTS... ii. SYSTEM CONFIGURATION... iii

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1 INMARSAT MINI-C MOBILE EARTH STATION Model FELCOM 6 Installation Manual TABLE OF CONTENTS SAFETY INSTRUCTIONS... i EQUIPMENT LISTS... ii SYSTEM CONFIGURATION... iii. MOUNTING THE UNIT.... Antenna Unit....2 Communication Unit AC/DC Power Supply Unit PR-240 (option) WIRING Antenna Cable Connector at the Terminal Unit SETTINGS AFTER THE INSTALLATION Installing Software Setting the IMN (Inmarsat Mobile No.) CHANGING POWER SUPPLY SPECIFICATIONS... 2 PACKING LISTS... A- OUTLINE DRAWINGS... D- INTERCONNECTION DIAGRAM... S- All brand and product names are trademarks, registered trademarks or service marks of their respective holders.

3 SAFETY INSTRUCTIONS ELECTRICAL SHOCK HAZARD WARNING Do not open the equipment unless totally familiar with electrical circuits and service manual. Only qualified personnel should work inside the equipment. Do not approach the radome closer than 60 cm when it is transmitting. Microwave radiation can cause severe injury or illness. Radiation level: 2 0 W/m at 60 cm Turn off the power at the mains switchboard before beginning the installation. Post a sign near the switch to indicate it should not be turned on while the equipment is being installed. Fire, electrical shock or serious injury can result if the power is left on or is applied while the eqiuipment is being installed. Confirm that the power supply voltage is compatible with the voltage rating of the equipment. Connection to the wrong power supply can cause fire or equipment damage. The voltage rating appears on the label at the rear of the communication unit. Use the correct fuse. Use 0 A fuse (defalt setting) for 2 VDC power supply, or replace the fuse to 5 A (supplied as spare parts) with 24 VDC. Use of wrong fuse can result in damage to the equipment. Keep the following compass safe distances. Antenna Unit IC-6 Communication Unit IC-26 AC/DC Power Supply Unit PR-240 CAUTION Standard Steering 0.3 m 0.3 m 0.3 m 0.3 m 0.9 m 0.6 m Attach securely protection earth to the ship's body. The protection earth is required to the power supply to prevent electrical shock i

4 EQUIPMENT LISTS Standard Supply Name Type Code No. Qty Remarks Antenna Unit IC-6 w/cp6-055, - TP5FBAW-5DFBB Communication Unit IC-26 w/sp6-040, CP6-0240, - FP Junction Box* IC-35 - w/cp SSAS Alert Unit* IC w/cp6-030, FP Optional Supply Name Type Code No. Qty Remarks Cable assy 7JE For PC connecting AC/DC Power Supply Unit PR set w/cp24-005** For junction box, 0m 5-pair cable For junction box, 20m COSPEVVSBC For junction box, 30m 5PX0.2LF For junction box, 40m For junction box, 50m Junction Box IC-35 - SSAS Alert Unit w/cp6-030, IC FP Flush Mounting Kit OP For SSAS alert unit FFA Modification Kit** OP set Antenna Base For IC-6 OP w/hose Clamp Antenna Base w/mount Pipe OP Antenna Base w/u Bolt OP Antenna Base OP CP m CP m Installation Materials CP m, armored cable CP m, armored cable CP m, armored cable *: SSAS Specification only. **: See packing lists at the back of this manual. ii

5 SYSTEM CONFIGURATION ANTENNA UNIT IC-6 POWER SUPPLY 00-5/ φ, 50/60 Hz AC-DC Power Supply PR-240 PRINTER POWER SUPPLY 2-24 VDC CATEGORY OF UNITS COMMUNICATION UNIT IC-26 (with internal GPS receiver) FURUNO O POWER I INMARSAT MINI-C MOBILE EARTH STATION POWER LOGIN TX JUNCTION BOX IC-35 ERROR PERSONAL COMPUTER (PC/AT compatible) : Standard : Option : Local Supply Antenna Unit Communication Unit Other Units Exposed to Weather Protected from Weather Protected from Weather SSAS ALERT UNIT* IC-307 SSAS ALERT UNIT* IC-307 (Max. 3 units) *: At least two SSAS Alert Units are required. iii

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7 . MOUNTING THE UNIT NOTICE Do not apply paint, anti-corrosive sealant or contact spray to coating or plastic parts of the equipment. Those items contain organic solvents that can damage coating and plastic parts, especially plastic connectors.. Antenna Unit Mounting Location There should be no interfering object within the line-of-sight to the satellite. Objects within line-of-sight to a satellite, for example, a mast may block transmission/reception. Mount the antenna unit as high as possible. This keeps it free of interfering objects and water spray. The location should be well away from a GPS antenna. A GPS receiver may be interfered by the Inmarsat C wave. If both Inmarsat-B or F ship earth stations are installed, separate the Inmarsat-B/F antenna at least 8 m. Separate the antenna unit from an S-band radar as follows: Install above this line INSTALLTION ZONE 2 m 5.5 m PROHIBITED ZONE 2 m S-band radar 5 m HORIZONTAL LINE S-band radar and installation area The allowable vibration level as specified by Inmarsat is as shown in the table below. Frequency Allowable vibration level Level 2 to 0 Hz 2.54 mm Peak Amplitude 0 to 00 Hz 9.8 m/s² Peak Acceleration Avoid the location near funnels and stacks; smoke and soot on the radome can lower signal level. Separate the antenna unit 5 m from HF, VHF or 27 MHz antenna.

8 . MOUNTING THE UNIT Mounting The antenna cable is available in lengths of 5 m, 30 m, 50 m and 00 m (see table below). Cable length Type Remarks 5 m (no armor) TP58A5W-RG58A/U 30 m (no armor) TP5FBAW-5DFB TNC connector at both ends 30 m (w/armor) 5D-FB-CV-NP 50 m (w/armor) 8D-FB-CV N connector on one end (antenna side) 00 m (w/armor) 2D-SFA-LITE-CV Note : Do not shorten these cables. Interference can result, affecting performance. Locally prepare an antenna mast with a ground stud (M6 bolt welded to antenna mast). The distance between the stud and the earth terminal on the antenna unit should be within 340 mm, which also is the length of the supplied ground wire. Note: Use of the mounting pipe (FURUNO supply or the equivalent) is mandatory in case of FFA version. See the equipment list at the beginning of this manual for information. GND wire GND terminal Antenna base M6 GND STUD (shipyard supply) Hose clamp Cable Mast (shipyard supply) Mounting pipe and antenna mast For how to wire the antenna cable, see "Installation and Replacement of Antenna Unit", included with the antenna unit. 2

9 . MOUNTING THE UNIT.2 Communication Unit Mounting Select the following place to mount the communication unit. Provide sufficient ventilation. For maintenance and checking purpose, leave sufficient space at the sides and rear of the unit. Use two tapping screws (4x40, supplied) to fix the communication unit. You can insert screws from the top and bottom side of the communication unit for bulkhead mounting. After the screwing, attach the cosmetic caps (2 pcs, supplied) to fixing holes to cover the screw head Fixing hole Communication unit, dimensions.3 AC/DC Power Supply Unit PR-240 (option) Fix the unit on a table with four tapping screws (4x6) AC/DC power supply unit, dimensions 3

10 2. WIRING For cable w/armor 0.34 m Cable assy TPA5FB0.4NJ5FBA-5DFB 0.4 m 5D-FB-CV-NP, 30 m 8D-FB-CV, 50 m 2D-SFA-LITE-CV, 00 m Connector at one end TNCP-NJ Connector N-P-5DFB N-P-2DSFA N-P-8DFB (supplied, local arrange) Ground wire RW-4747 TP58A5W-RG58A/U, 5 m TP5FBAW-5DFB, 30 m (No armor) Connector at both ends CAUTION This unit is shipped with 0 A fuse. Replace fuse with 5 A when using the equipment with the power supply 24 VDC. And then, attach a label for 5 A to the fuse cover on power cable. Use of wrong fuse can result in damage to the equipment. PC 7JE (5 m, option) Junction Box IC-35 SSAS Alert Unit IC-307 IC-307 At liast two SSAS Alert untis are required (Max. 3 sets) FM-C3FPS , 3.5 m Copper strap.2 m Power supply 2-24 VDC AC/DC PR-240 Power Supply Unit 24 VDC 00-5V/ VAC,,50/60Hz Wiring of FELCOM 6 4

11 2. WIRING 2. Antenna Cable Connector at the Terminal Unit 5D-FB-CV-NP (30 m) Outer Sheath Inner Sheath Armor Braided Shield 50 5 Remove the outer sheath, armor and inner sheath by the dimensions shown. Cover with heat-shrink tubing and heat. 30 Nut Washer Gasket Clamp 3.5 Insulator Core 5 Cut braided shield here. Set the nut, washer, gasket, clamp onto cable as shown. - Be careful not to damage the braided shield. Fold back the braided shield onto the clamp and trim the shield as shown. Make the length of insulator 3.5 mm and the length of the core 5 mm. - Be careful not to damage the core. Center Pin Solder here. Set the center pin to the core and solder the pin from the hole in the pin. (Pull the pin with approx. kg of force to check strength of solder joint.) - Be sure the solder is flush with surface of pin. - Be sure there is no gap between center pin and insulator. Do not push the center pin into the insulator. - Do the soldering as quickly as possible so as not to deform the insulator. Insulator Ring Ring Set the ring and insulator ring onto the cable. Shell Nut Set the shell to the cable then turn the nut to tighten. (Do not tighten by turning shell.) - Use a wrench or the like to tighten the nut securely. How to fabricate antenna cable 5D-FB-CV-NP 5

12 2. WIRING 8D-FB-CV (50 m) Outer Sheath Dimensions in millimeters. Armor Inner Sheath Shield Remove outer sheath and armor by the dimensions shown left. Expose inner sheath and shield by the dimensions shown left. Cover with heat-shrink tubing and heat. Remove insulator and core by 0 mm Twist shield end. Slip on clamp nut, gasket and clamp as shown left. Clamp Nut Gasket (reddish brown) Clamp Aluminum Foil Fold back shield over clamp and trim. Trim shield here. Insulator Cut aluminum foil at four places, 90 from one another. Fold back aluminum tape foil onto shield and trim. Trim aluminum tape foil here. Expose the insulator by mm. 5 Expose the insulator by 5 mm. Clamp Nut Pin Shell Slip the pin onto the conductor. Solder them together through the hole on the pin. Solder through the hole. Insert the pin into the shell. Screw the clamp nut into the shell. (Tighten by turning the clamp nut. Do not tighten by turning the shell.) How to fabricate antenna cable 8D-FB-CV 6

13 2. WIRING 2D-SFA-LITE-CV (00 m) Outer Sheath Dimensions in millimeters. Armor Inner Sheath Shield 80 2 Remove outer sheath and armor by the dimensions shown left. Expose inner sheath and shield by the dimensions shown left. Twist shield end. Slip on clamp nut, gasket and clamp as shown left. Nut Gasket Washer Clamp Clamp Nut Pin Solder through the hole. Expose the insulator by.8 mm. Expose the core by 4.5 mm. Slip the pin onto the conductor. Solder them together through the hole on the pin. Insert the pin into the shell. Screw the clamp nut into the shell. (Tighten by turning the clamp nut. Do not tighten by turning the shell.) How to fabricate antenna cable 2D-SFA-LITE-CV 7

14 3. SETTINGS AFTER THE INSTALLATION 3. Installing Software After installing the equipment, obtain the installation file from Latest Software Versions of FURUNO Tech-Net to install the software.. Turn on the PC. 2. Download FELCOM6_VXX.XX_setup (.exe) file from Latest Software Versions of FURUNO Tech-Net to your desktop, and then double-click it. (XX.XX: Software version) The setup procedure begins, displaying the figure shown below. 8

15 3. SETTINGS AFTER THE INSTALLATION 3. Click the [Next] button. 4. Click the [Next] button. 9

16 3. SETTINGS AFTER THE INSTALLATION 5. Click the [Install] button and the installation begins. 6. Click the [Finish] button. The FELCOM 6 PC application shortcut is created on the desktop. Note: To uninstall the F6 application see the operator s manual for the PC. 0

17 3. SETTINGS AFTER THE INSTALLATION 3.2 Setting the IMN (Inmarsat Mobile No.) Set your IMN (Inmarsat Mobile No.) using the and PC as below.. Power on the communication unit and PC in order. 2. Double click [F6PC] on the screen to start the program. 3. Press the [F8] function key to show the Setup menu. File Edit Transmit EGC Reports Logs Options Setup Position StopAlarm Setup. System Setup 2. Editor Setup 3. Terminal Setup 4. EGC Setup 5. Auto Mode Setup 6. Setup 7. Directories 8. Configuration Setup menu 4. Press [] key to display the System Setup menu. Setup System Setup System Date & Time 0: (YY-MM-DD) IMN MES Operation Mode INMARSAT-C Nav Port INT Active Port INT Message Output Port INT EGC Output Port INT 9. Network Configuration Setup Command Window System Setup menu 5. Confirm that the IMN is selected, and then press the [Enter] key. The entering field appears. 6. Key in your IMN. 7. Press the [Enter] key. 8. Press the [Esc] key to escape from the entering field. 9. Press the [Enter] key. To clear the IMN, press [I] [M] [N] in order while pressing the [Alt] key down at step 6. When using the FELCOM 6 for VMS (Vessel Monitoring System), DNID (Data Network ID) has to be downloaded via the LES (Land Earth Station). This arrangement is normally done by authority of VMS.

4. CHANGING POWER SUPPLY SPECIFICATIONS The AC/DC power supply unit PR-240 is shipped ready for connection to a 200-230 VAC ship s mains.

18 4. CHANGING POWER SUPPLY SPECIFICATIONS The AC/DC power supply unit PR-240 is shipped ready for connection to a VAC ship s mains. If the ship s mains is 00 VAC-5 VAC, change the tap connection and terminal board connection as below. Attach a label supplied as accessories to the front panel according to the ship s mains. Ship s mains Tap connection Terminal board Label VAC SEL 230 V Below (a) 00-5 VAC SEL 5 V Below (b) VAC A φ 50/60 Hz 00-5 VAC A φ 50/60 Hz Remove screw and cover. Cover Front panel (a) VAC 2 3 Black Grey J4 Relay 3 2 Coil (b) Terminal board 00-5 VAC Black 2 Grey SEL 5V SEL 230V Heat sink Tap connection (Pull out to disconnect.) Front panel Attach appropriate label. AC FAIL:Connect to Alarm system. Output Setting: Normal Open Set plug to & 2 pins of J4 (Factory setting) Normal Close Set plug to 2 & 3 pins of J4 AC Power Switch (When connecting DC input, note that the DC power is supplied even though this switch is turned off.) Note: The DC output load must be less than 8A. 2

19 PACKING LIST FELCOM6-* 6AL-X / NAME OUTLINE DESCRIPTION/CODE Q'TY NAME OUTLINE DESCRIPTION/CODE Q'TY 工事材料 CP ユニット UNIT INSTALLATION MATERIALS アンテナユニット一式 IC-6 図書 DOCUMENT ANTENNA UNIT アフリケーションフォ - ム通信制御ユニット J * ワ / エイ IC-26-* COMMUNICATION UNIT * ** REGISTRATION FOR SERVICE ACTIVATION ヒュース変更のお願い C * ワ / エイ予備品 SPARE PARTS NOTIFICATION DOCUMENT * 予備品 SP6-040 取扱説明書 OM* * SPARE PARTS OPERATOR'S MANUAL ** * 取扱説明書 ( 和 ) 付属品 ACCESSORIES OMJ-5635-* OPERATOR'S MANUAL (JP) 付属品 ** * FP ACCESSORIES 装備要領書 IM* * INSTALLATION MANUAL ** * 工事材料 INSTALLATION MATERIALS (*) (*) TP5FBAW-5DFB 30M CP ケーフル組品 CABLE ASSY. 工事材料 INSTALLATION MATERIALS. コ - ト番号末尾の [**] は選択品の代表コートを表します.CODE NUMBER ENDING WITH "**" INDICATES THE CODE NUMBER OF REPRESENTATIVE MATERIAL. A- 型式 / コート番号が 2 段の場合下段より上段に代わる過渡期品でありどちらかが入っていますなお品質は変わりません 2. * は FELCOM6-*-30 専用です 2. * FOR FELCOM6-*-30. TWO TYPES AND CODES MAY BE LISTED FOR AN ITEM. THE LOWER PRODUCT MAY BE SHIPPED IN PLACE OF THE UPPER PRODUCT. QUALITY IS THE SAME. ( 略図の寸法は参考値です DIMENSIONS IN DRAWING FOR REFERENCE ONLY.)

20 PACKING LIST FELCOM6-*-SSAS 6AL-X / NAME OUTLINE DESCRIPTION/CODE Q'TY NAME OUTLINE DESCRIPTION/CODE Q'TY 工事材料ユニット UNIT CP6-055 アンテナユニット一式 (*) INSTALLATION MATERIALS IC-6 ANTENNA UNIT 工事材料 CP INSTALLATION MATERIALS 接続箱一式 IC-35 JUNCTION BOX 図書 DOCUMENT アフリケーションフォ - ム通信制御ユニット J * ワ / エイ IC-26-* COMMUNICATION UNIT * REGISTRATION FOR SERVICE ACTIVATION ** ヒュース変更のお願い保安警報発呼器一式 C * ワ / エイ 2 IC-307 NOTIFICATION DOCUMENT SSAS ALERT UNIT * 取扱説明書予備品 SPARE PARTS OM* * OPERATOR'S MANUAL 予備品 ** * SP6-040 SPARE PARTS 取扱説明書 ( 和 ) OMJ-5635-* OPERATOR'S MANUAL (JP) 付属品 ACCESSORIES ** * 付属品装備要領書 FP IM* * ACCESSORIES INSTALLATION MANUAL ** * 工事材料 INSTALLATION MATERIALS ケーフル組品 TP5FBAW-5DFB 30M (*) CABLE ASSY コ - ト番号末尾の [**] は選択品の代表コートを表します. CODE NUMBER ENDING WITH "**" INDICATES THE CODE NUMBER OF REPRESENTATIVE MATERIAL. A-2 型式 / コート番号が 2 段の場合下段より上段に代わる過渡期品でありどちらかが入っていますなお品質は変わりません 2. * は FELCOM6-*-30-SSAS 専用です 2. * FOR FELCOM6-*-30-SSAS. TWO TYPES AND CODES MAY BE LISTED FOR AN ITEM. THE LOWER PRODUCT MAY BE SHIPPED IN PLACE OF THE UPPER PRODUCT. QUALITY IS THE SAME. ( 略図の寸法は参考値です DIMENSIONS IN DRAWING FOR REFERENCE ONLY.)

21 A-3 A-4

22 A-5 A-6

23 A-7 A-8

24 A-9 A-0

25 A- A-2

26 A-3 A-4

27 A-5 A-6

28 D-

32 D-5

33 D-6 : Maki DN: cn=maki, c=jp -, o=furuno, ou=technicaldocume nt, =hiromasa. maki@furuno.co.jp : :58:43 +09'00'

34 A B C アンテナユニット ANTENNA UNIT IC VDC FM-C3FPS-002,3.5m,φ7.5 FUSE 0A:2VDC 5A:24VDC アカ RED クロ BLK *3 FM-C3FP 注記 *) 造船所手配 *2) オプション *3) 工場にて取付済み *4)SSAS 仕様時標準支給 *5) 終端の IC-307 はジャンパー設定を変更する *6) アンテナケーブルは切断して使用しないこと NOTE *. SHIPYARD SUPPLY. *2. OPTION. *3. FITTED AT FACTORY. *4. STANDARD SUPPLY FOR SSAS SPEC. *5. CHANGE SETTING OF JUMPER IN IC-307 TO TERMINATE. *6. DO NOT SHORTEN ANTENNA CABLE 通信制御ユニット COMMUNICATION UNIT IC-26 DTE ANT 2B02 6P0208B RXD TXD GND *3 *3 7JE JE (D8C) *2-02(D8C) 7JE-573-0,5m,φ パソコン PC NC RXD TXD DTR GND DSR RTS CTS NC 2-24VDC DC(+) DC(-) GND SSAS Vcc(6.5V) GND TX/RX-A TX/RX-B SSAS_OUT-H NC SSAS_CHECK SSAS_IN-C SSAS_CTRL *3 D-sub5P 2 3 2B0 6P0227 銅板 COPPER STRAP W=30,.2m CO-0.2x5P: CO-SPEVV-SB-C 0.2x5P,φ3.5 DRAWN 3/Feb/203 T.YAMASAKI CHECKED 3/Feb/203 H.MAKI APPROVED SCALE MASS kg DWG No. TITLE 名称 NAME FELCOM 6 インマルサット MINI-C 携帯移動地球局相互結線図 INMARSAT MINI-C MES INTERCONNECTION DIAGRAM TNCP-NJ RW m TPA5FB0.4NJ5 FBA-5DFB,0.4m *6 ケーブル / コネクタは選択 SELECT CABLE & CONNECTOR 2D-SFA-LITE-CV,00m,φ20: N-P-2DSFA 8D-FB-CV,50m,φ4.3: N-P-8DFB 5D-FB-CV,30m,φ0.7: N-P-5DFB TP5FBAW-5DFBB,30m,φ7.7 TP58A5W-RG58,5m,φ5 00-5/ VAC φ,50/60hz 24 VDC * DPYC-2.5 * DPYC-4 AC/DC 24VDC 電源ユニット OUT AC/DC POWER SUPPLY UNIT PR-240 * AC IN DC IN PE * IV-2sq. 保護アース NC NC NC NC NC NC 2m 接続箱 IC-35 JUNCTION BOX * Vcc GND TD/RD-A TD/RD-B NC TD-A TD-B RD-A RD-B GND DMC_OUT-H DMC_OUT-C DMC_IN-H DMC_IN-C DMC_CTR P P 保安警報発呼器 SSAS ALERT UNIT IC-307 (No.) * SSAS_OUT-H NC SSAS_CHECK SSAS_IN-C SSAS_CTRL GND P P 保安警報発呼器 SSAS ALERT UNIT IC-307 (No.2) *4 * P P 保安警報発呼器 SSAS ALERT UNIT IC-307 (No.3) *2 * 最大 3 台まで接続可能 MAX. 3 UNITS AVAILABLE TTYCS-4(*) OR CO-0.2x5P(*2) 合計 : 最大 200m TOTAL: UP TO 200m C5638-C0- M

36 The paper used in this manual is elemental chlorine free. FURUNO Authorized Distributor/Dealer 9-52 Ashihara-cho, Nishinomiya, , JAPAN All rights reserved. Printed in Japan Pub. No. IME J A : MAR J : JUN., 205 (TAHA ) FELCOM

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