Installation Manual MARINE RADAR/ARPA

Transcription

1 Comply with MSC.9(79) Installation Manual MARINE RADAR/ARPA Model FAR-87W/837SW SAFETY INSTRUCTIONS... i SYSTEM CONFIGURATION... iii EQUIPMENT LISTS... vi. MOUNTING Antenna Unit...-. Monitor Unit Control Unit Processor Unit Transceiver Unit Power Supply Unit WIRING Interconnection...-. Antenna Unit Transceiver Unit Monitor Unit Processor Unit Changing AC Power Specification of Processor Unit Power Supply Unit Initializing Tuning Heading Alignment Adjusting Sweep Timing Suppressing Main Bang Other Settings Dual Radar Display (non IMO-type only) INSTALLING OPTIONAL EQUIPMENT Gyro Converter GC Memory Card Interface Unit DVI-RGB Conversion Kit (for VDR connection) B Connector Converter Junction Box RJB INPUT/OUTPUT DATA PACKING LISTS... A- OUTLINE DRAWINGS... D- INTERCONNECTION DIAGRAMS... S- 3. SETTING AND ADJUSTMENT DIP Switch Setting Monitor Unit (MU-3) Setting All brand and product names are trademarks, registered trademarks or service marks of their respective holders.

2 The paper used in this manual is elemental chlorine free. FURUNO Authorized Distributor/Dealer 9-5 Ashihara-cho, Nishinomiya, , JAPAN All rights reserved. Printed in Japan Pub. No. IME-3570-R A : JUN. 004 R : MAY 3, 07 (GREG ) FAR-87W/837SW

3 SAFETY INSTRUCTIONS The operator and installer must read the applicable safety instructions before attempting to install or operate the equipment. WARNING CAUTION Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, can result in minor or moderate injury. Warning, Caution Prohibitive Action DANGER Mandatory Action Wear a safety belt and hard hat when working on the antenna unit. Serious injury or death can result if someone falls from the radar antenna mast. WARNING Radio Frequency Radiation Hazard The radar antenna emits electromagnetic radio frequency (RF) energy which can be harmful, particularly to your eyes. Never look directly into the antenna aperture from a close distance while the radar is in operation or expose yourself to the transmitting antenna at a close distance. Distances at which RF radiation levels of 00, 50 and 0 W/m are given in the table below. Note: If the antenna unit is installed at a close distance in front of the wheel house, your administration may require halt of transmission within a certain sector of antenna revolution. This is possible. Ask your FURUNO representative or dealer to provide this feature. Model Transceiver Magnetron Antenna * 00W/m 50W/m 0W/m FAR-87W FAR-837SW RTR-08A (X-5 kw) RTR-08 (S-30 kw) MG5436 *XN0AF: 6.5 ft XN4AF: 8 ft SN36AF: ft XN-0AF 0.4 m.0 m 5.6 m XN-4AF 0. m 0.5 m 3.4 m MG53F SN-36AF m.9 m i

4 ELECTRICAL SHOCK HAZARD WARNING Do not open the equipment unless totally familiar with electrical circuits and service manual. Only qualified personnel should work inside the equipment. Construct a suitable service platform from which to install the antenna unit. Serious injury or death can result if someone falls from the radar antenna mast. Turn off the power at the mains switchboard before beginning the installation. Fire, electrical shock or serious injury can result if the power is left on or is applied while the equipment is being installed. Be sure that the power supply is compatible with the voltage rating of the equipment. Connection of an incorrect power supply can cause fire or damage the equipment. Use only the specified power cable. Fire or damage to the equipment can result if a different cable is used. CAUTION Observe the following compass safe distances to prevent deviation of a magnetic compass: Antenna Unit (RSB-03, 5 kw, X-band, TR-down) Antenna Unit (RSB-04/05, 30 kw, S-band, TR-down) Monitor Unit (MU-3CR) Processor Unit (RPU-03) Control Unit (RCU-04) Control Unit (RCU-05) Control Unit (RCU-06) Transceiver Unit (RTR-08A) Transceiver Unit (RTR-08) Power Supply Unit (PSU-0) Standard compass Steering compass.5 m 0.70 m.35 m 0.85 m.85 m.0 m.35 m 0.85 m 0.30 m 0.30 m 0.95 m 0.60 m 0.65 m 0.45 m.00 m.30 m 4.5 m.75 m RJB-00.0 m 0.70 m Switching HUB.00 m 0.60 m CU-00-FAR 0.90 m 0.60 m 0.30 m 0.30 m Monitor Unit (MU-3) 0.85 m 0.55 m Do not install the monitor unit, processor unit or control unit where they may get wet from rain or water splash. Water in the units can result in fire, electrical shock, or damage the equipment. Attach securely protective earth to the ship's body. The protective earth (grounding) is required to the AC power supply to prevent electrical shock. Notification of discontinuation The MU-3CR is discontinued from August 06 due to EU RoHS non-compliance. ii

5 SYSTEM CONFIGURATION FAR-87W Antenna Unit XN0AF-RSB-03 XN4AF-RSB-03 Performance Monitor (For de-icer) 00 VAC, ø, 50/60 Hz 00/5/0/30 VAC, RU-3305 ø, 50/60 Hz Waveguide WRI-84 (WRJ-9) or FR-9 Navigator ) ) Speed Log IEC-66- Serial Data (Input/Output) IEC-66- Serial Data (Input) Transceiver unit RTR-08A * RJB-00 RJB-00 * * Processor Unit RPU-03 Monitor Unit MU-3 Control Unit RCU-04 (Standard) or RCU-05 (Trackball) Control Unit RCU-06 (Remote) Sub Display *5 00 to 30 VAC Gyro Compass AIS 3) Switching HUB HUB-00 Track Control Unit Step or synchro signal AD-00 IEC-66- Gyro Converter GC-0 Alarm *4 VDR External Monitor Memory Card Interface Unit CU-00-FAR Category of Units Antenna unit: Exposed to weather All other units: Protected from weather Power Supply Unit PSU-0 Transformer Unit RU to 5 VAC/ 0 to 30 VAC ø, 50 to 60 Hz 440 VAC ø, 50 to 60 Hz * When length of antenna cable is more than 00 m. * For IMO spec, IEC-66- Edition is required. *3 Russian flag vessels only. *4 Contact output for Alarm (Load current) 0 ma, (Polarity) No. /: Normally Close, No. 3/4: Normally Open Serial I/O for alarm is also possible, which complies with IEC-66-. *5 This monitor has been approved by the IMO (CAT). If a different monitor is to be used, its effective diameter must meet the applicable Category requirements (effective diameter 30 mm or higher). Refer to its operator s manual for details. *3 : Standard : Option : Dockyard supply ) Connect the EPFS which is approved in accordance with the requirements of the IMO in resolution MSC.(73) is used. ) Connect the SDME which is approved in accordance with the requirements of the IMO in resolution MSC.96(7) is used. 3) Use the gyrocompass having an update rate that is adequate for the ship s rate of turn. iii

6 FAR-837SW Antenna Unit SN30AF/SN36AF Performance Monitor (For de-icer) 00 VAC, ø, 50/60 Hz 00/5/0/30 VAC, ø, 50/60 Hz 0 VAC, 3ø, 60 Hz 00 VAC, 3ø, 50 Hz 440 VAC, 3ø, 60 Hz 380 VAC, 3ø, 50 Hz RU-3305 RSB04 RSB05 Coaxial cable LHPX-0D-ASSY or Coaxial cable WF-H50-7S or Waveguide WRJ-3 Transceiver Unit RTR-08 Monitor Unit RJB-00 * MU-3 *6 0 VAC, 3ø, 60 Hz 0 VAC, 3ø, 50 Hz 440 VAC, 3ø, 50 Hz Navigator ) *4 RU-5693 *4 RU-65 *4 RU * IEC-66- Serial data (Input/Output) RJB-00 * Processor Unit RPU-03 Control Unit RCU-04 or RCU-05 Remote Controller RCU to 30 VAC ) Speed Log IEC-66- Serial data (Input) Sub Display 3) Gyro Compass Step or synchro signal AD-00 IEC-66- AIS Switcing HUB HUB-00 Track control Unit Gyro Converter GC-0 Alarm *5 VDR External Monitor Memory Interface Unit CU-00-FAR Power Supply Unit PSU-0 Category of Units Antenna Unit: Exposed to weather All other units: Protected from weather * When length of antenna cable is more then 00 m. 00 to 5 VAC/ * For IMO spec, IEC-66- Edition is required. 0 to 30 VAC *3 Russian flag vessels only. ø, 50 to 60 Hz *4 Not available with HSC spec. *5 Contact output for Alarm (Load current) 0 ma, (Polarity) No./: Normally Close, No.3/4: Normally Open Serial I/O for alarm is also possible, which complies with IEC-66-. *6 This monitor has been approved by the IMO (CAT ). If a different monitor s to be used, its effective diameter must meet the applicable Category requirements (effective diameter 30 mm or higher). Refer to its operator s manual for details. *3 AC spec Transformer Unit RU VAC ø, 50 to 60 Hz : Standard Supply : Option : Shipyard Supply ) Connect the EPFS which is approved in accordance with the requirements of the IMO in resolution MSC.(73) is used. ) Connect the SDME which is approved in accordance with the requirements of the IMO in resolution MSC.96(7) is used. 3) Use the gyrocompass having an update rate that is adequate for the ship s rate of turn. iv

7 About the category sticker This radar meets the requirements in IEC6388 (Marine navigation and radio communication equipment and systems Shipborne radar Performance requirements, method of testing and required test results). Check the appropriate box on the sticker which is pre-attached on the processor unit., according to your radar s specification. Refer to the table shown below to confirm your category. Category Radar type Antenna rotation speed CAT FAR-87, FAR-87, FAR-837S, FAR-87W, FAR-837SW Normal speed CAT H FAR-87, FAR-87, FAR-837S HSC CAT FR-7, FAR-7-BB, FAR-7, FAR-7-BB, FAR-37S, FAR-37S-BB Normal speed CAT H FAR-7, FAR-7-BB, FAR-7, FAR-7-BB, FAR-37S, FAR-37S-BB HSC v

8 EQUIPMENT LISTS Standard Supply (For FAR-87W) Name Type Code No. Qty Remarks Antenna Unit XN0AF-RSB03-4 rpm, 000 mm w/cp03-90 XN4AF-RSB03-4 rpm, 400 mm w/cp03-90 Transceiver Unit RTR-08A - 5 kw, X-band Monitor Unit MU-3 - Processor Unit RPU-03 - Power Supply PSU-0 Russian flag vessel only Unit Control Unit Installation Materials Rectangular waveguide installation materials Rectangular guide installation materials Accessories Spare Parts RCU-04 Standard type - RCU-05 Trackball type CP For 5 m signal cable, RW-9600 CP For 30 m signal cable, RW-9600 CP For 40 m signal cable, RW-9600 CP For 50 m signal cable, RW-9600 CP For antenna unit CP For monitor unit CP For transceiver unit CP For processor unit (AC set) CP CP m, w/cp03-64 For flexible CP m, w/cp03-64 waveguide CP m, w/cp03-64 FP For monitor unit FP For RCU-04 FP For RCU-05 SP For antenna unit SP For monitor unit (AC spec) SP For processor unit 00 VAC set SP For processor unit 0 VAC set vi

9 Standard Supply (FAR-837SW) Name Type Code No. Qty Remarks SN30AF-RSB04 - rpm, 3000 mm Antenna Unit SN30AF-RSB05-6 rpm, 3000 mm SN36AF-RSB04 - rpm, 3600 mm SN36AF-RSB05-6 rpm, 3600 mm Transceiver Unit RTR kw, S-band Monitor Unit MU-3 Processor Unit RPU-03 - Power Supply Unit PSU-0 Russian flag vessel only Control Unit Installation Materials Coaxial Cable Installation materials Accessories Spare Parts RCU-04 Standard type - RCU-05 Trackball type CP For monitor unit CP For processor unit, AC set CP For transceiver unit CP For 5 m signal cable, RW-9600 CP For 30 m signal cable, RW-9600 CP For 40 m signal cable, RW-9600 CP For 50 m signal cable, RW-9600 CP For antenna unit Coax. Cable LHPX-0DASSY (L=0) (0 CP m), Converter PA-5600, CP Coax. Cable LHPX-0DASSY (L=30) (30 CP m), Converter PA-5600, CP FP For monitor unit FP For RCU-04 FP For RCU-05 FP For antenna unit SP For processor unit 00 VAC set SP For processor unit 0 VAC set SP For monitor unit (AC spec) ConsoleType Name Type Code No. Remarks Slim Console RCN-00 - Built-in type, monitor unit: MU-3 Standard Console RCN Built-in type, monitor unit: MU-3 RCN-03 - Stand-alone type, monitor unit: MU-3 vii

10 Optional Equipment Name Type Code No. Remarks Gyro Converter GC See chapter 4. Performance Monitor PM-3 - Mandatory for IMO radar (87W) PM-5 - Mandatory for IMO radar (837SW) RU Converts 440 VAC to 00 VAC, For processor unit RU Converts 0/5/0/30 VAC to 00 VAC, de-icer Transformer Unit RU Converts 0 VAC to 0 VAC, 837SW only RU Converts 0 VAC to 00 VAC, 837SW only RU Converts 440 VAC to 0 VAC, 837SW only Memory Card Interface Unit CU-00-FAR w/cp External Buzzer OP Control Unit RCU Remote type, w/fp Video LAN Converter IF For VDR connection AC/DC Power Supply Unit PR-40 - RAM Card 00RAM08MC MB OP Assembled in factory. OP Assembled in field, see CH 4. DVI-RGB Converter Kit OP For console, assembled in factory. OP For console, assembled in field. XH0P-W-6P L=0M For control unit, 0 m XH0P-W-6P L=30M For control unit, 30 m S For external radar, 5 m, 8-8P S For external radar, 0 m, 8-8P S For external radar, 5 m, 8-8P Cable Assy. XH0P-W-5P-A L=0M For remote control, 0 m XH0P-W-5P-A L=0M For remote control, 0 m XH0P-W-5P-A L=30M For remote control, 30 m DVI-D/D S-LINK 0M For monitor, 0 m 3COX-P-6C 5M For RCN-03 DVI-D/D S-LINK 5M For RCN-03 LAN Cable Kit CP FR-FTPC-CY 0 m, connector CP FR-FTPC-CY 0 m, connector CP FR-FTPC-CY 30 m, connector Accessories FP Hanger assy. Hand Grip FP For monitor unit Clamp Plate OP For RCU-04 Flush Mount Kit FP OP For control unit RCU-04/05/06 B Connector Converter DSUB-B For VDR Junction Box RJB-00 - For more 00 m antenna cable Switching Hub HUB-00 - Coupling Pedestal OP For RCU-04 Desktop Mount Kit FP For CU-00 Console Mount Kit FP For CU-00 H-type Waveguide Clamp CP W For FAR-87W Waveguide Drain For FAR-87W E-bend Waveguide RWA-030 B For FAR-87W Waveguide Twist RWA-050 C For FAR-87W Rectangular Guide Clamp OP For FAR-87W FR-9 Termination FR For FAR-87W viii

11 Name Type Code No. Remarks Deck-Thru Cable Gland CP For FAR-837SW Waveguide clamp For FAR-837SW Slim Hood FP For MU-3CR display unit VLC Installation Kit OP For RCN-003 Waveguide Tool BSH ix

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13 . MOUNTING. Antenna Unit Mounting considerations NOTICE Do not apply paint, anti-corrosive sealant or contact spray to coating or plastic parts of the equipment. Those items contain organic solvents that can damage coating and plastic parts, especially plastic connectors. The antenna unit is generally installed either on top of the wheelhouse or on the radar mast, on a suitable platform Locate the antenna unit in an elevated position to permit maximum target visibility. A line of sight from the antenna unit to the bow of the ship should hit the surface of the sea in not more than 500 m or twice the ship s length, depending which value is smaller, for all load and trim conditions. less than 500 m or twice the ship s length Mount the antenna unit so that any blind sectors caused by objects (mast, etc.) are kept to a minimum. No blind sector should exist in arc of the horizon from right ahead to.5 aft of the beam to either side (see Figure below). Also, individual blind sectors of more than 5, or the total arc of both blind sectors of more than 0, should not occur in the remaining arc (Figure ). Note that any two blind sectors separated by 3 or less are regarded as one sector less than 3 Figure Figure a, b, c: less than 5 respectively a+b+c+... : less than 0 -

14 . MOUNTING Install the antenna unit safely away from interfering high-power energy sources and other transmitting radio antenna. Keep the lower edge of the antenna unit (antenna radiator) above the safety rail by 500 mm or more. Two antenna units should be mounted as below: more than 0 more than m No funnel, mast or derrick should be within the vertical beamwidth of the antenna unit in the bow direction, especially zero degrees ±5, to prevent blind sectors and false echoes on the radar picture. It is rarely possible to place the antenna unit where a completely clear view in all directions is available. Thus, you should determine the angular width and relative bearing of any shadow sectors for their influence on the radar at the first opportunity after fitting. Locate a direction finder antenna clear of the antenna unit to prevent interference to the direction finder. A separation of more than two meters is recommended. A magnetic compass will be affected if the antenna unit is placed too close to the magnetic compass. Observe the compass safe distances on page ii to prevent deviation of the magnetic compass. Do not paint the radiator aperture, to ensure proper emission of the radar waves. The antenna base is made of cast aluminum. To prevent electrolytic corrosion of the antenna base, use the seal washers and corrosion-proof rubber mat and ground the unit with the ground wire (supplied). Deposits and fumes from a funnel or other exhaust vent can adversely affect the aerial performance and hot gases may distort the radiator portion. The antenna unit must not be mounted where the temperature is more than 70 C. Leave sufficient space around the unit for maintenance and servicing. See the antenna unit outline drawing for recommended maintenance space. -

15 . MOUNTING.. FAR-87W antenna unit Assembling the antenna unit The antenna unit consists of the antenna radiator and the antenna unit chassis, and they are packed separately. Fasten the antenna radiator to the antenna unit chassis as follows:. Attach two guide pins (supplied as installation) materials to the underside of the antenna radiator.. Remove the waveguide cap from the radiator bracket. The cap may be discarded. 3. Coat the waveguide flange with anticorrosive sealant as shown below. 0 mm O-ring Waveguide cap Hole for a guide pin Hole for a guide pin 5 mm Anticorrosive sealant Coating the waveguide flange with anticorrosive sealant 4. Coat fixing holes for the antenna radiator with anticorrosive sealant. 5. Grease the O-ring and set it to the O-ring groove of the radiator flange. 6. Set the antenna radiator to the radiator bracket. 7. Coat hex bolts M8 x 40 with anticorrosive sealant and use them to loosely fasten the antenna radiator to the antenna unit chassis. 8. Remove two guide pins (inserted at step ), and then tighten fixing bolts. CAUTION Be sure to remove the guide pins. Injury may result if the guide pins loosen and fall. -3

16 . MOUNTING Antenna radiator Waveguide Radiator bracket Hex bolt (M8x40), 8 pcs. O-ring Fastening the radiator to the radiator bracket Coating the waveguide flange with silicone sealant. Do not coat O-ring with silicone sealant; use grease.. Clean the surface of the waveguide flange, if necessary. Evenly coat the waveguide flange with silicone sealant as shown in the illustration below. Apply silicone sealant here. O-ring Choke groove O-ring Apply silicone sealant here. Evenly coat the waveguide flange with silicone sealant. Apply sealant sparingly; it leaks out slightly when the fixing bolts are tightened. Be sure no sealant contacts the choke groove and waveguide. Coating the waveguide flange with silicone sealant -4

17 . MOUNTING Fastening the antenna unit to the mounting platform The antenna unit may be assembled before hoisting it to the mounting platform. However, do not lift the antenna unit by the radiator. Always hold the unit by its housing. When using a crane or hoist, lift the unit by the hoist rings which should be fastened to the bolt fixing covers of the antenna housing. NOTICE - To hoist antenna unit aboard vessel, attach ropes to lifting fixtures and hoist unit with crane. - To remove load from radiator when hoisting, the length of the rope between the radiator base and the hook on the should be at least 30 cm. - To keep the rope away from the radiator, turn the radiator and chassis approx. 30 degrees as shown below. - Be sure to remove the lfiting fixtures after hoisting is completed. Lifting fixture 30cm NO! NO! Crane Lifting fixture Approx. 30 deg. Lifting fixture (Top view). Construct a suitable mounting platform referring to the outline drawing at the end of this manual.. Drill four mounting holes of 5 mm diameter and one cable entry hole of about 50 mm diameter in the mounting platform. 3. Lay the rubber mat (supplied) on the mounting platform. 4. Place the antenna unit on the rubber mat, orienting the unit so the antenna switch on it is facing the ship s bow. Antenna switch Antenna unit, front view 5. Fasten the antenna unit to the mounting platform with Mx60 hex bolts, nuts, flat washers and seal washers. -5

18 . MOUNTING 6. Using hex bolt (M6x5), nut (M6) and flat washer (M6), establish the ground system on the mounting platform as shown below. The location should be within 340 mm of the ground terminal on the antenna unit. Connect the ground wire (RW-4747, 340 mm, supplied) between the grounding point and ground terminal on the antenna unit. Coat the entire ground system with silicone sealant (supplied). Anticorrosive sealant Hex bolt Ground wire Spring washer Seal washer Rubber mat Anticorrosive sealant Anticorrosive sealant Ground wire OR Spring washer Hex nut Hex nut Spring washer Flat washer Anticorrosive sealant Hex bolt welded to ship s superstructure Antenna base Anticorrosive sealant Ground terminal Ground wire Anticorrosive sealant How to mount the antenna unit -6

19 . MOUNTING.. FAR-837SW antenna unit Installation precaution for S-band antenna unit If an S-band antenna unit is mounted near the end of a platform to provide sufficient rotation clearance for the radiator, the antenna unit, because of its weight, swings up and down by ship s vibration and rolling, exerting excessive levels of stress at the base of the radiator, which can damage the radiator. To prevent this, relocate the antenna unit, or if relocation is not possible, reinforce the platform. Mounting of S-band antenna unit -7

20 . MOUNTING Antenna unit assembling The antenna radiator and the antenna housing are shipped in separate packages. Assemble them as below. The antenna unit may be assembled before hoisting it to the mounting platform. However, do not lift the antenna unit by the radiator. Antenna unit assembling procedure. Screw the guide pins ( pcs.) in the radiator.. Remove the protective cap from the choke guide. 3. Grease O-ring and set it to the groove of the choke guide. 4. Place the radiator on the radiator bracket. (Radiator direction is shown by the logo on the bracket. If reversely oriented the radiator cannot be set to the bracket.) 5. Loosely fix the radiator to the radiator bracket with hex. bolts (M0x5), spring washers and flat washers. 6. Remove the guides pins and tighten hex. bolts. Antenna radiator Spring washer, flat washer, 0 pcs. each, M0x5 Protective cap Radiator bracket Choke guide O-ring (JIS B40- A-G60, pcs) Guide pin ( pcs.) Instruction label for antenna aperture direction Assembling the radiator bracket CAUTION Be sure to remove the guide pins. Injury may result if the guide pins loosen and fall. -8

21 . MOUNTING How to lift antenna unit. Fix the antenna radiator to the antenna unit chassis.. Attach the lifting fixtures and collars as shown in figures in below. 3. Position the radiator as shown in figure below and arrange the ropes A =.0 m and B =.8 m. (Mx0) Attachment of lifting fixtures, collar and lopes -9

22 . MOUNTING Fastening the antenna unit to the mounting platform See the figure on the next page for antenna unit mounting.. Referring to the antenna outline drawing, drill four bolt holes (5 mm diameter) in the radar mast platform or the deck. a) The diameter of the mast for fixing the antenna unit platform must be over 5 mm. b) The thickness of the antenna unit platform must be over 5 mm. c) The reinforcement rib must be installed diagonally as shown below. Installation of reinforcement ribs. Place the corrosion-proof rubber mat (supplied) on the mounting platform. 3. Hoist the antenna unit as shown on page -9 and place it on the rubber mat. Orient the cable gland toward the ship s stern (or port, starboard). Remove the lifting fixtures and collars. 4. Fix the antenna base to the mounting platform with four Mx70 hex. bolts, nuts, washers and seal washers (supplied). 5. Arrange the grounding terminal at the nearest grounding spot with the M6x5 hex. bolt, nut and washers (supplied). Then, fix a ground wire (RW-4747, 340 mm) to the terminal. 6. Connect the other end of the ground wire to the earth terminal of the antenna unit. 7. Coat earth terminal and fixing bolts on the antenna unit with silicone sealant (supplied). -0

23 . MOUNTING Mounting of antenna unit -

24 . MOUNTING. Monitor Unit The monitor unit can be flush mounted in a console panel, or mounted on a desktop using the optional accessories. The optimal viewing distances for the radar display units are: MU-70C: 90 mm, MU-0CR: 080 mm, MU-3CR: 00 mm. For MU-3, see its Operator s Manual. Mounting considerations When selecting a mounting location, keep in mind the following points: Select a location where the display unit can be viewed conveniently and where the screen can be viewed while facing towards the bow. Locate the unit out of direct sunlight and away from heat sources because of heat that can build up inside the cabinet. Locate the equipment away from places subject to water splash and rain. Leave sufficient space on the sides and rear of the unit to facilitate maintenance. A magnetic compass will be affected if the monitor unit is placed too close to the magnetic compass. Observe the compass safe distances on page ii to prevent deviation of a magnetic compass. Mounting procedure Flush mounting Follow the procedure below to mount the monitor unit in a console panel.. Make cutout in mounting location referring to the outline drawing shown below.. Insert the monitor unit to the hole and fix it by four tapping screws (6x30). 3. Attach panel hooks near the fixing holes. These are used to pull out the monitor unit from a console panel for servicing. 4. Attach four panel covers to the fixing holes FIXING HOLES 4-φ9 FIXING HOLES (96) Monitor unit MU-3CR Flush mounting of monitor unit

25 . MOUNTING Panel hook Panel cover Fixing screw Attaching panel hook and panel cover Note: If you need to remove the monitor unit from the panel, remove the four panel covers with your fingernail and use two panel hooks supplied as accessories to lift the monitor unit. Desktop mounting Use the optional accessories to mount the monitor unit on a desktop. Necessary parts: FP (Code No.: ) Name Type Code No. Qty Remarks Hanger L Hanger R Hanger stay Hole plug CP-30-HP Plastic rivet KB-3 Rivet Black Hex. bolt M6x Hex. bolt M0x Spring washer M Flat washer M Assemble two hangers and hanger stay with two hex bolts (M0x30), flat washers and spring washers and cover each hex bolt with hole plug.. Fix the above assembly to the mounting location with four hex bolts (M, dockyard supply). 3. Fasten the monitor unit to the mounting hanger assembly with four hex bolt (M6x5, supplied). 4. Cover each hex bolts with panel cover. 5. Cover each holes for hand grip on the hangers with plastic rivet (4 pcs). -3

26 . MOUNTING Hanger Panel cover Hex bolt (M6x5) M bolts for fixing (Dockyard supply) Hanger stay Hanger Hex bolt M0x30 Plastic rivet Hole plug Monitor Unit The hand grip is optionally available for the desktop mounting. Wave washer Rosette washer Handle Screw Monitor unit, attaching hand grip -4

27 . MOUNTING Hood (option) When it is too bright in the daytime, use the optional hood (Type: FP03-000, Code No.: ) to shade the screen. Contents of hood Name Type Code No. Qty. Hood FP Fixing plate Screw M4x0 D= SUS304. Desktop mounting: Fasten the fixing plates to the fixing holes with the hex head bolts (supplied). Flush mounting: Fasten the display unit to the mounting location, and then attach the fixing plates with four self-tapping screws. Hex head bolt Fixing plate Fixing hole. Attach the hood to the display unit (the hood is outside of the fixing plates). 3. Fasten the hood to the fixing plates with four screws supplied (M4x0). -5

28 . MOUNTING.3 Control Unit The control unit may be mounted on a tabletop, with or without the KB fixing metal (supplied), which mounts the control unit at an angle. Mounting considerations When selecting a mounting location, keep in mind the following points: Select a location where the control unit can be operated conveniently. Locate the unit away from heat sources because of heat that can build up inside the cabinet. Locate the equipment away from places subject to water splash and rain. Determine the mounting location considering the length of the signal cable between the control unit and the processor unit. (The signal cable comes in lengths of 0 m). A magnetic compass will be affected if the control unit is placed too close to the magnetic compass. Observe the compass safe distances on page ii to prevent deviation of a magnetic compass. Fixing without KB fixing plate. Fix the KB fixing plate to the rear panel of the control unit.. Attach cushions (three for RCU-04, two for RCU-05/06) to the bottom of the control unit as shown below. 3. Fix it to a desired location with tapping screws. KB fixing plate Cushion RCU-04/05/06, side view -6

29 . MOUNTING Fixing without KB fixing metal. Drill four mounting holes of 5 mm diameter referring to the outline drawing at the back of this manual.. Fix the control unit with four screws (M4) from under side of the tabletop. (The M4 screws with a sufficient length for the thickness of the tabletop should be provided locally.) 36± 80 #70 308± M4 (Fixing holes) (bottom) Control Unit 4 3 F F F3 36± 80 F4 0± 60 4-M4 (Fixing holes) (REAR) Flush mounting RCU-05/06 Use the optional flush mount kit FP to mount the control unit RCU-04, RCU-05 and/or RCU-06 to a console panel. For detail, see the outline drawing at the back of this manual Name: Flush mount kit, Type: FP , Code No.: Name Type Code No. Qty Flush Mount Fixture Hex Nut M Wing Bolt M5x Pan Head Screw M4x

30 . MOUNTING. Prepare a cutout in the mounting location as shown in the figure below. 70± 76± 388 ± 50± For RCU-04 For RCU-05 and RCU-06. Set the control unit to the cutout. 3. Screw four wing bolts into hex. nuts. 4. Screw the above wing bolts into mounting plates. 5. Attach the mounting plate to the control unit with four screws (M4x, supplied with the control unit) from the bottom side. 6. Fasten four wing screws, and then fasten hex. nuts to fix four wing screws. A # #00 (P) A # #00 (P) RCU-04 P: Thickness (Max. 0 mm) RCU-05/06-8

31 . MOUNTING To connect RCU-06 in series with RCU-04. Pass the cable derived from RCU-06.. Connect the connector of the cable to J Clamp the copper part of the cable with the cable clamp. Inside of RCU-04-9

32 . MOUNTING To change the cable entry To change the cable entry from the side (default) to the bottom, modify the unit as shown below. Screw M3x8 (Torque 0.78Nm) Bottom of the unit. Pull out the cable. 3. Pass the cable from this hole. Cable clamp In here, clamp the copper part of the cable with the cable clamp removed at step. Screw M4x8 (Torque.47Nm). Remove the cable clamp. (Torque.47Nm) J5: If you connect RCU-06 in series with RCU-05, plug in here. RCU-05/06; Changing cable entry -0

33 R3.5. MOUNTING.4 Processor Unit Mounting considerations When selecting a mounting location, keep in mind the following points: Locate the processor unit away from heat sources because of heat that can build up inside the cabinet. Locate the equipment away from places subject to water splash and rain. Leave sufficient space at the sides and rear of the unit to facilitate maintenance. A magnetic compass will be affected if the processor unit is placed too close to the magnetic compass. Observe the compass safe distances on page ii to prevent deviation of a magnetic compass. Mounting procedure. Fix the unit with four M6 bolts, or tapping screws. -φ7 FIXING HOLES ± ± # ± 7 -FIXING NOTCH Floor mounting or bulkhead mounting Note: If you fix the unit, cable entry upside, never remove the screw M3x0 that joints the upper case assy. and lower case assy. of the processor unit. Upper case assy. Lower case assy. Screw M3x0 Never remove this screw. Processor unit -

34 . MOUNTING.5 Transceiver Unit The transceiver unit is designed for bulkhead mounting, and may be mounted in any dry, well-ventilated place. Ensure the mounting location is strong enough to support the weight of the unit under the continued shock and vibration normally encountered onboard. The transceiver must not be installed in close proximity of a magnetic compass; observe the compass safe distances. Fix the unit to bulkhead with bolts (RTR-08A: M6, 4 pcs., RTR-08: M8, 6 pcs.). Run a ground wire (8 mm ) between the ship s body and the transceiver unit, using the lug supplied to make the connection at the earth stud on the transceiver unit. Keep the length of the ground wire as short as possible ± 4-φ (38) ± (5) Transceiver unit RTR-08A (for FAR-87W) Transceiver unit RTR-08 (for FAR-837SW) -

35 .6 Power Supply Unit. MOUNTING The Power Supply Unit PSU-0 is required for Russian flag vessels. The unit can be installed almost anywhere. The location should be dry and well-ventilated, provide sufficient maintenance space, and satisfy the compass safe distances mentioned on page ii. Fix the unit to the mounting location with 5 0 self-tapping screws. -3

36 . MOUNTING This page is intentionally left blank. -4

37 F F F3 F4. WIRING Wiring consideration To lessen the chance of picking up electrical interference, avoid where possible routing the signal cable near other onboard electrical equipment (radars, transmitting radio antennas, etc.) Also avoid running the cable in parallel with power cables. When crossing with other cable, the angle should be 90 to minimize the magnetic field coupling. The signal cable run between the antenna and processor units is available in lengths of 5 m (standard), 30 m, 40 m and 50 m. Whatever length is used it must be unbroken; namely, no splicing allowed. Use the signal cable as short as possible to minimize attenuation of the signal. The radar should be connected to an emergency power source, as required by SOLAS II-.. Interconnection FAR-87W Antenna unit Monitor unit For De-icer TB803 Waveguide WRJ-84 (WRJ-9) or FR-9 : Cable requires fabrication 00 VAC,, 50/60 Hz RU /5/ 0/30 VAC,, 50/60 Hz TB803 Junction box RJB-00* MPYCY-9 (Max. 30 m) TB80 Transceiver unit RTR-08A Processor unit RPU-03 DVI-D/D SINGLE LINK 5M/0M Control unit (RCU-04 or RCU-05) DPYC VAC XH0P-W-5P-A, 0/0/30 m Antenna cable* XH0P-W-6P,.5/0/0/30 m Memory card I/F unit CU-00-FAR Russian flag vessel only Junction box RJB-00* Power Supply Unit PSU-0 DPYC-.5 AC spec Transformer Unit RU-803 Control unit (RCU-06) *: If the length of the antenna cable is less than 00 m, use RW If it is more than 00 m, see section 4.5 "Junction Box RJB-00" VAC/ 0-30 VAC, Hz 440 VAC, Hz -

38 . WIRING FAR- 837SW Antenna unit TB803 For De-icer RU VAC,, Hz 0/5/ 0/30 VAC,, Hz Monitor unit TPYCY-.5 Coaxial cable (Max. 30 m) or WRJ-3 Transceiver unit RTR-08 0 VAC, 3, 60 Hz 00 VAC, 3, 50 Hz 440 VAC, 3, 60 Hz 380 VAC, 3, 50 Hz 0 VAC, 3, 60 Hz 0 VAC, 3, 50 Hz 440 VAC, 3, 50 Hz RU-5693 RU-65 RU TPYCY-.5 TB80 Junction box RJB-00* Antenna cable* Memory card I/F unit CU-00-FAR TB803 MPYCY- (Max. 30 m) Processor unit RPU-03 Junction box RJB-00* DPYC-.5 DVI-D/D SINGLE LINK 5M DPYC-.5 Control unit (RCU-04 or RCU-05) VAC XH0P-W-6P,.5/0/0/30 m XH0P-W-5P-A 0/0/30 m Russian flag vessel only Power Supply Unit PSU-0 F F *: If the length of the antenna cable is less than 00m, use RW If it is more than 00 mm, see section 4.5 "Junction Box RJB-00". : Cable requires fabrication 00-5 VAC/ 0-30 VAC φ, Hz Transformer Unit RU VAC φ, Hz F3 F4 Control unit (RCU-06) -

39 . Antenna Unit.. FAR-87W (RSB-03). WIRING The antenna unit requires the MPYCY-9 (Japan Industrial Standard cable) or equivalent to connect to the transceiver unit RTR-08A. MPYCY-9 =.0 mm Sheath Armor Insulator Sheath Conductor S = mm =.9 mm MPYCY-9 cable, sectional view. Remove the antenna covers.. Unscrew the clamping gland and take out the washers, rubber packing and cover. 3. Fabricate the cable as below. 5 mm 0 mm 450 mm 6 mm Vinyl sheath Armor Vinyl sheath Core Wind vinyl tape around unused cores to insulate them. For not used cores, wind the vinyl tape around them to prevent the short circuit. 4. Slide the clamping gland, washer, gasket and washer in that order on to the cable as shown below. 5. Fold back the armor by 5 mm, then put it between washers. Flat washer 5 mm Vinyl sheath Clamping gland Gasket 5 mm Trim the armor with width of washer (5 mm). 6. Tighten the cable gland, and then cover the junction with putty for waterproofing. 7. Connect the cores to the connector plug TB803 by referring to the interconnection diagram. Leave slack in the coaxial wire to prevent breakage. Use the terminal opener to insert each core. -3

40 . WIRING Wiring for WAGO connector Press downward. Terminal opener Wire Twist WAGO Connector Procedure. Twist the cores.. Press the terminal opener downward. 3. Insert the wire to hole. 4. Remove the terminal opener. 5. Pull the core to confirm that it is ecure. S90 03P9349 Connector plug MPYCY-9 cable Antenna unit, internal view 8. Confirm that all screws are tightened and all wiring is properly made. Confirm that waterproofing gasket, bolts and tapping holes of antenna unit are coated with silicone grease. 9. Attach the antenna covers (torque: 0 N m). -4

41 . WIRING Waveguide connection at antenna unit The signal cable entrance (cable gland) is located directly below the waveguide outlet. If the waveguide is installed downward from the waveguide outlet position using an E-bend waveguide, you may not be able to insert the signal cable into the cable gland. To avoid this inconvenience, shift the waveguide run left or right using an H-bend waveguide as shown below. The E-band and H-band waveguides are contained in the waveguide materials set X-CW or 5X-CW. E-bend type RWA-030 B-07, Code No H-bend type RWA-050 C-09, Code No When the de-icer is installed Before beginning any work on the antenna unit, turn off the breaker for the de-icer line at the main switchboard to remove the power (00 VAC, Ф) to the de-icer. (Turning off the power to the display unit has no effect.) The neck of the antenna unit becomes VERY HOT when the de-icer is working. (The de-icer turns on when ambient temperature is below 0 C.) -5

42 . WIRING.. FAR-837SW (RSB-04/05) The signal cable MPYCY- (Japan Industrial Standard cable or equivalent), power cable TPYCY-.5 (Japan Industrial Standard cable or equivalent) and microwave coaxial cable (LHPX-0D-ASSY/WF-H50-7S) are used between the antenna unit and transceiver unit. MPYCY- single cable Conductor S = mm =.9 mm MPYCY- = 9.0 mm Sheath Armor Insulator Sheath MPYCY- cable, sectional view Power cable Antenna switch Signal cable (MPYCY-) Antenna unit, front view. Remove the right-hand side cover from the antenna unit by unscrew ten bolts (3 mm).. Unfasten the clamping gland (for signal cable), and remove the gasket, flat washers and cover. 3. Fabricate MPYCY- cable as below. Vinyl sheath Armor Vinyl sheath 6 mm 0 mm 5 mm 360 mm 4. Slide the clamping gland, flat washer, gasket and flat washer in that order on to the cable. (See the figure on the next page.) 5. Fold back the armor by 5 mm, then put it between washers. -6

43 . WIRING Flat washers 5 mm Vinyl sheath 5 mm Gasket Clamping gland Trim the armor with the width of the washer (5 mm). Passing clamping gland, washers and gasket on the signal cable 6. Catch the armor between two flat washers for grounding. 7. Apply sealant (supplied as installation material) to threads of the clamping gland, and then fasten it tightly. 8. Determine the length of the cores considering their location on the terminal board TB803, and then connect cores to TB803 by using the terminal opener. Wiring for WAGO connector Press downward. Terminal opener Wire WAGO Connector Twist Procedure. Twist the cores.. Press the terminal opener downward. 3. Insert the wire to hole. 4. Remove the terminal opener. 5. Pull the core to confirm that it is ecure. -7

44 . WIRING TB803 Antenna unit, cover removed 9. Reattach the antenna cover (torque: 7.65 N m), and then cover the gland junction with putty for waterproofing. -8

45 . WIRING TPYCY-.5 power cable TPYCY-.5 Armor Sheath φ = 5.5 mm Conductor S =.5 mm φ =.0 mm TPYCY-.5 cable, sectional view. Remove the left-hand side cover from the antenna unit by unscrew ten bolts (3 mm).. Fabricate the cable as below. Approx. 70 mm 5 mm 5 mm FV5.5-4 Vinyl Armor Sheath sheath Fabricating of TPYCY Unfasten the clamping gland (for power cable) to remove the gasket, flat washers and cover. 4. Slide the clamping gland, flat washer, gasket and flat washer in that order on to the cable. (See the figure in below.) 5. Fold back the armor by 5 mm, then put it between washers. Flat washer 5 mm Vinyl sheath Clamping gland Gasket 5 mm Trim the armor with width of washer (5 mm). Clamping gland (for power cable) 6. Run the power cable behind of the terminal board, and then fix it with the clamp. -9

46 . WIRING TB90 Clamp Antenna unit, cover removed (left-hand side) 7. Determine the length of the cores considering their location on the terminal board TB90, and then connect cores to TB90 by using the terminal opener. 8. Reattach the antenna cover (torque: 7.65 N m). 9. Cover the gland junction with putty for waterproofing. -0

47 . WIRING When the De-icer is installed:. Before beginning any work on the antenna unit, turn off the breaker for the de-icer line at the main switchboard to remove the power (00 VAC, ø) to the de-icer. (turning off the power to the display unit has no effect.). The neck of the antenna unit becomes VERY HOT when the de-icer is working. (The de-icer turns on when ambient temperature is below 0ºC.)..3 Coaxial cable When connecting the coaxial cable to the antenna unit, do the followings.. Unfasten eight bolts (M6x0) to remove the flange cover from the antenna unit.. Apply grease to the O-ring located in the flange. 3. Coat between mating surfaces of the coupler at the end of the coaxial cable and waveguide flange as below with waterproofing compound (supplied with installation materials). Do not coat the O-ring. O-ring Choke O-ring Coat with waterproofing compound (supplied). 4. Screw eight bolt unfastened at step to fix the coupler to the flange. Laying the microwave coaxial cable (LHPX-0D-ASSY/WF-H50-7S) Secure the cable with clamping metal (type: , code no.: ) to the mast and to the wheelhouse structure. For the optional deck-thru cable gland, see the outline drawing of optional installation material CP ( ). 7 Clamping metal (option) -

48 . WIRING.3 Transceiver Unit For FAR-87W Fabricating of RW Fabricate the RW-9600 cable as shown right.. Trim each wire (except coaxial wire) considering its location on the terminal board. 3. Trim the shield leaving 30 mm and then fold back it. 4. Remove insulation of each wire by about 6 mm. 5. Using the terminal opener, insert each core (except coaxial cable) to appropriate connector plug. 6. Insert the coaxial cable to the TB80 on TB Board and fix the shield with cable clamp Approx. 50 Armor Shield Vinyl sheath Fold back the shield. Shield (30 mm) Unit: mm Conductor Fold back shield. Coaxial cable Wiring for WAGO connector Press downward. Wiring for Coaxial cable Clamp shied with bracket. Terminal opener Wire WAGO connector Twist Procedures. Twist the conductor.. Press the terminal opener downward. 3. Insert the wire to hole. 4. Remove the terminal opener. 5. Pull the wire to confirm that it is ecure. Tighten conductor with screw. CAUTION Do not use crimp-on lug to prevent contact resistance from increasing. -

49 . WIRING Fabricating of MPYCY-9. Fabricate the cable as below Approx. 50 Vinyl sheath Armor Vinyl sheath 6 Unit: mm. For not used cores, wind the vinyl tape around them to prevent the short circuit. Wiring. Remove the cover from the RTR-08A.. Pass the cables through the cable entrance of the RTR-08A, and then fix the armors with the cable clamp. Do not remove this film. TB80 TB803 Cable entrance TB Board TB80 TB804 Transceiver unit RTR-08A, internal view 3. Connect each cores to TB80, TB80, TB803 and TB804 referring to the interconnection diagram. 4. Connect the grounding wire (shipyard supply) between the ground terminal (behind of the cable clamp) and the grounding point. -3

50 . WIRING Installing the Flexible Waveguide (RECT-GUIDE FR-9) The RF interconnection between the antenna unit and the transceiver can be made with flexible (FR-9). If the flexible waveguide is used, observe the following installation guidelines. Correctly installed waveguide runs ensure the most efficient transmission of electrical energy at high frequencies. Electrical losses, however, occur in the waveguide runs. To minimize them the following factors are of great importance: minimum length, airtightness and electrical continuity. Another consideration required is that of frequency disturbance. The transmitting valve, a magnetron, is the primary oscillator in the radar. This is different from the oscillation system at lower frequencies in which conventional radio valves are used. In the latter case, the primary oscillator is always protected from the effects of load impedance by a buffer stage so that frequency and waveform are left unobstructed. With a waveguide and magnetron, however, mismatch of impedance causes frequency pulling. For this reason, the number of possible mismatches in a waveguide run, i.e., joins and bends, must be kept minimum. Each pair of flanges should be coupled with one O-ring, four bolts and spring washers and the choke flange must be in the upper position. The bolts and O-ring must be greased before insertion to facilitate removal if required at a later date. The transceiver unit output flange is a plain type and the antenna unit output flange is a choke type, and it is important to maintain this relationship throughout the waveguide run. Thru-deck hole Weld here. Deck TRANSCEIVER UNIT Drain waveguide Watertight film Flange connection After installation of the waveguide is completed, the coupling portions must be sealed by using the adhesive supplied. In a very short time the surface of the waveguide becomes green with verdigris. Therefore, paint both the surface of the waveguide and flanges to avoid corrosion and water penetration. Paint must not be allowed to reach the inner surface of the waveguide or the mating surface of any flange. If through-deck cable gland is necessary, optional installation material CP03-64 is available. To fasten the waveguide, use the optional RECT-GUIDE RETAINER 65 (OP03-48), shown in right (69) RECT-GUIDE Retainer

51 . WIRING For FAR-837SW Fabricating of RW Fabricate the signal cable RW-9600 as shown right.. Unravel the shield to expose the wires in the inner layer. 3. Shorten each core considering its location on the terminal board. 4. Trim each wire (except coaxial wire) considering its location on the terminal board. 5. Trim the shield leaving 30 mm and fold back it. 6. Remove insulation of each wire by about 6 mm. 7. Insert each wire into the connector using the terminal opener. 8. Connect the coaxial wire to TB80 on the TB Board, and then fix its shield to the cable clamp Approx. 50 Armor Shield Vinyl sheath Fold back the shield. Shield (30 mm) Unit: mm Conductor Fold back shield. Coaxial cable Wiring for WAGO connector Press downward. Wiring for Coaxial cable Clamp shied with bracket. Terminal opener Wire WAGO connector Twist Procedures. Twist the conductor.. Press the terminal opener downward. 3. Insert the wire to hole. 4. Remove the terminal opener. 5. Pull the wire to confirm that it is ecure. Tighten conductor with screw. CAUTION Do not use crimp-on lug to prevent contact resistance from increasing. -5

52 . WIRING Fabricating of MPYCY-. Fabricate the cable as below Approx. 50 Vinyl sheath Armor Vinyl sheath 6 Unit: mm. For not used wires, wind vinyl tape around the core to prevent short circuit. Fabricating of TPYCY-.5. Fabricate the cable as below. Approx. 70 mm 30 mm 5 mm FV5.5-4 Vinyl sheath Armor Sheath. Fix the crimp-on lug (FV5.5-4, yellow) to each conductor. -6

53 . WIRING Wiring. Remove the cover from the RTR-08.. Pass the cables through the cable entrance, and then fix the armor with the cable clamp. 3. Connect each wires to TB80, TB80, TB803, TB9 and TB9 referring to the interconnection diagram. TB80 TB803 TB80 TB9 TB9 Transceiver unit RTR-08, internal view 4. Connect the grounding wire (shipyard supply) between the grounding terminal (behind the cable clamp) and grounding point. -7

54 . WIRING How to fabricate the coaxial cable The procedure for fabricating the coaxial cable depends on the type of coaxial cable. For WF-H50-7S cables, see the following procedure. For LHXP-0D-ASSY cables, see page -3. How to fabricate the WF-H50-7S coaxial cable Precautionary notes. Take care to avoid injury from burrs after the cable is cut. When using the cutter, take care to avoid injury. When using the cutter to remove burrs, wear protective glasses to avoid shards entering your eye. Conduct the below works away from dust and water. Avoid foreign matter entering the cable from the cut areas by conducting the works with the cable facing downwards. Avoid touching the connectors and other conductive areas with bare hands. When contact has occurred, wipe the contacted area clean of dirt and oils with alcohol. Tools to prepare beforehand Name Code No. Qty Optional Waveguide Cutting Jig* Tool kit BSH-579 Cable Finishing Tool Cutting Tool Standard tools (locally Hacksaw - supplied) Spanner (7 mm) - Spanner (3 mm) - Phillips-head Driver (3 - mm or less) Flat file - Wire brush - Retractable cutting knife - Hose clamp (φ37) - Self-bonding tape Vinyl tape Optional Anchor removal tool for - 0D anchor Torque wrench - *: Inspect the cutting jig s rubber spacer for damage before use. If the spacer is damaged, arrange for a new cutting jig. -8

55 . WIRING Fabrication. Straighten the end of the cable where the coaxial connector is to be installed.. Remove approximately 50 mm of the protective polyethylene sheath. Referring to the figure below for allowable cutting area, cut the sheath. Take care not to cut the outer conductor. Damage to the outer conductor may reduce or remove waterproofing. Approx. 50 mm A B Cut between A and B Outer conductor Protective polyethylene sheath 3. Position the cutting jig so that the anchor point (protrusion) is in line with the first trough of the outer conductor thread. 4. Place the cutting jig support plate over the cable and cutting jig and hold them together firmly. Where it is not possible to hold the cutting jig and cable firmly together, use a cable clamp to secure the cutting jig, support plate and cable together. Exposed outer conductor Cutting jig support plate Polyethylene sheath Cutting jig anchor point (protrusion) 5. With the cable firmly supported by the jig and plate, insert the hacksaw into the cutting slit and cut the cable. Note: Where the rubber guides inside the cutting slit are excessively damaged, replace the cutting jig. 6. Use the fine-side of the flat file to remove any burrs from the cut area of the outer conductor. Note: Do not use the flat file to de-burr the inner conductor. -9

56 . WIRING 7. Use the retractable cutting knife to remove any burrs from the inner conductor. File here, do not use cutting knife Use retractable cutting knife here Note: Face the cable downwards when removing burrs, to avoid filings entering the cable. Note: Do not use the retractable cutting knife to remove burrs from the outer conductor. The cutting knife may damage the out conductor. 8. Remove the O-ring from inside the cap nut, then fit the O-ring to the fourth trough of the outer conductor. O-ring fitted to fourth trough Protective polyethylene sheath Note: Check that the O-ring is not damaged, and free of filings and foreign particles. Failure to use a clean and undamaged O-ring may affect the cable waterproofing. 9. Push the cap nut onto the cable until the cap nut is firmly pressed against the outer protective sheath. 0. Fit the split clamp to the first trough of the outer conductor, then gently slide the cap nut over the split clamp. The cap nut should fully cover the split clamp. -0

57 . WIRING. Push the Cable Finishing Tool into the cap nut firmly, then twist in both the clockwise and counter-clockwise directions. This removes a small amount of cable insulation from between the inner and outer conductors. This process may result in cuts, splits or other mild damage to the outer conductor. Check the outer conductor for signs of damage. If there is damage, repeat the procedure from step. If there is no damage, proceed to the next step.. Use the cutting tool to remove any residual insulation from between the outer and inner conductors. When removing residual insulation, check the inner and outer conductors for burrs. If burrs are found, remove them in the manner outlined at steps 6 and 7. Note For easier residue removal, repeat step several times before using the cutting tool. Note: Face the cable downwards when removing the inner insulation, to prevent filings and reside from entering the cable. 3. Clean the area with a wire brush to remove any residual filings and particles. 4. Insert the core contact into the internal conductor. Insert a Phillips-head screwdriver (3 mm diameter or less) into the hole on the core contact shaft, then screw the core contact into the internal conductor. Insert screwdriver here The core contact is self-threading and will thread itself into the inner conductor. 5. When the core contact is flush with the inner conductor, rotate the core contact a further 45 degrees. You can use the viewing hole in the core contact body to confirm that the core contact is flush with the internal conductor. Note: Core contacts may be reused when re-fabricating these cables. Check the core contact thread for thread loss and damage before reuse. If a poorly threaded or damaged core contact is used, it may spin freely. 6. Thread the shell onto the cap nut, then use a 3 mm spanner to fix the cap nut in place. Use a 7 mm spanner (or equivalent toque wrench) to fasten the shell onto the cap nut. Fastening torque should not exceed 35 Nm. Note: Do not twist/turn the cap nut, to avoid damage to the cable and other parts. Note: Check that the O-ring is not pinched or damaged. -

58 . WIRING Waterproofing Stretch the self-bonding tape to reduce the tape width by half, then wrap the connection point with 3 to 4 layers of tape with each layer in opposing directions. When overlapping the tape, the overlap should be approximately half the width of the underlying tape layer. Next, wrap 3 to 4 layers of vinyl tape, each layer in opposing directions, over the self-bonding tape. How to remove the anchor Use the anchor removal tool when removing the anchor, to protect the anchor. Insert the pin into the anchor connector, then with a firm grip on the rubber section, pull the anchor out carefully. -

59 . WIRING How to fabricate the LHPX-0D-ASSY coaxial cable Name Code No. Qty Hacksaw Tubing Cutter Ruler Diagonal cutting Pliers Knife Bendix Brake Pliers Ball Peen Hammer Metal Rod Gauge Flat file Cutting Off Tool Brush Pliers C-spanners Copper Tape Tool Box Necessary materials Gasoline Clean cloths Burner Outline A coaxial plug is made up of the following parts: () () (3) (7) (8) (5) (6) (4) (B) (A) Note : When sawing or filing the cable, keep it horizontal to keep shavings out of the cable. To remove shavings which may have fallen into the cable, hold the cable end downward and tap the cable lightly. -3

60 . WIRING Note : A minimum cable bend radius of 50 mm must be observed at the cable run. If it is necessary to bend the cable twice or more in a tight area, the bending radius should be more than 50 mm. How to fit the coaxial plug. Cut the cable with a hacksaw for the length desired, taking into account that the length of the outer body of the coaxial plug is 77 mm. Sheath Cut here. 39. Remove any shavings from the cable. Using the tubing cutter, cut the vinyl jacket, the outer conductor and the insulator to expose the inner conductor by 40 mm. Be careful not to damage the inner conductor. Cut here. 40 Outer conductor 3. Taking care not to scratch the outer conductor, remove the jacket: Cut the jacket circularly first with a tubing cutter, cut in a straight line with a knife, then remove the jacket with a cutting pliers. 4.5 to 5 mm Remove burrs. 4. Clean the outer conductor with a gasoline and cloth. -4

61 . WIRING 5. Heat the cutting off tool (or hacksaw and cutter) with the burner. Then, remove with the cutting off tool the insulator between the inner and outer conductors by the depth of 6 mm. Insulator 6 Outer conductors 6. Clean the outer and inner conductor with gasoline and cloth. Slip the clamping nut, spacer, gasket and outer clamp on the cable in that order. (Parts No., and 3 in the figure shown in page -9) Clamping nut Coaxial cable Assembled with (), () and (3) 7. Flare the outer conductor against the edge of the outer clamp coarsely with the Bendix brake pliers. (Wind copper tape over the outer clamp to protect its surface.) Bendix brake plier Connector Outer conductor 8. Trim and file any portion of the outer conductor that protrudes beyond the diameter of the outer clamp. Note: Put a piece of cloth into the conductors temporarily so as not to let any particles in the conductors. Connector Remove these projection. Coaxial cable 9. Insert the gauge through the inner conductor until it is covered by the outer clamp. Then, tap the gauge gently with the hammer to position it. -5

62 . WIRING 0. Cut the inner conductor along the gauge and file its end. Gauge Connector mm Coaxial cable Remove inner conductor so mm remains.. Remove the gauge. Remove any burrs with a knife.. Assemble (4) through (8) as below. a) Screw (5) into (6). b) Attach (8) to (7). c) Attach (A) to (B), and then screw it into (4). () () (3) (7) (8) (5) (6) (4) (B) (A) 3. If the coaxial cable connector is installed outdoors, follow the steps in below. a) Tape the junction with self-bonding tape. b) Wind vulcanizing tape around the self-bonding tape. c) Finally, wrap vinyl tape over the vulcanizing tape. Vinyl tape Vulcanizing tape Self-bonding tape Vinyl sheath Assembled connector -6

63 . WIRING Connecting the coaxial cable Connect the coaxial cable to the transceiver unit as below.. Loosen eight bolts (M6x0) to remove the dust cover from the output WG adapter.. Fasten eight bolts (removed at step ) to attach the flange to the transceiver unit. 3. Attach the coaxial cable to the converter of the flange. M6x0 (8 pcs.) Coaxial cable Converter M6x0 (8 pcs.) Circulator Adapter Output WG adapter Transceiver unit, internal view Flange -7

64 . WIRING.4 Monitor Unit Two cables are terminated at the monitor unit: the signal cable from the processor unit and the power cable from the ship s mains. The signal cable comes with a connector preattached to it for connection to the monitor unit. Fabricate the power cable as below. Use DPYC-.5 (Japan Industry Standard) cable or the equivalent. For MU-3, see its Operator s Manual. Fabricating the power cable. Cut armor of the cable by 40 mm.. Cut vinyl sheath by 35 mm. 3. Remove insulation of wires by about 0 mm. Fix crimp-on lugs to the cores. 4. Peel point of the armor by 40 mm. 5. Cover the end of armor with vinyl tape. (a) Armor (b) (c) DPYC-xx Approx. 40 mm 35 mm Vinyl sheath 0 mm Armor (d) 40 mm: Peel paint. Conductor S =.5 mm φ =.0 mm Taping (sectional view) For MU-3CR: Fabricating power cable DPYC-.5 Cable entrance for power cable Cable entrance for signal cable (The connector side which EMI core is attached should be connected to the processor unit.) Monitor unit (rear panel) -8

65 .5 Processor Unit. WIRING Four cables are terminated at the processor unit: the antenna unit cable, display unit cable, control unit cable and the power cable. Cables other than the power cable come with a connector preattached to them for connection to the processor unit. Fabricate the power cable as below. For the power cable, use DPYC-.5 (Japan Industry Standard) cable for DC unit or DPYC-6 for AC unit, or the equivalent. Fabricating the power cable. Cut armor of the cable by 40 mm.. Cut vinyl sheath by 35 mm. 3. Remove insulation of wires by about 0 mm. Fix crimp-on lugs to the cores. 4. Peel point of the armor by 40 mm. 5. Cover the end of armor with vinyl tape. (a) Armor (b) (c) DPYC-xx Approx. 40 mm 35 mm Vinyl sheath 0 mm 40 mm: Peel paint. (d) Taping Armor Conductor of DPYC-.5 S =.5 mm φ =.0 mm Conductor of DPYC-6 S = 6.0 mm φ = 3. mm (sectional view) Fabricating power cable DPYC -9

66 . WIRING Connection of cables The power cable is connected to the terminal board on the rear panel and the signal cable from the display unit is connected to the DVI-D connector. Other cables are connected to the printed circuit board 03P934. Network Monitor unit * DVI-D monitor Power cable clamp Power cable terminal board Remove the protection cover. 5 DC/AC F70 FUSE F Power cable ACK φ8.9 φ HDG RSD 7 AIS AD00 8 GYRO 8 PSU φ7.4 VDR IN 4' 6 φ7 VDR OUT Control unit** Heading senor Speed log Navigator Cable clamp terminal Antenna unit Memory Card IF unit VDR OUT VDR IN Gyrocompass AD-00 AIS Processor unit (rear panel) *: The connector side which EMI core is attached should be connected to the processor unit. **: The configuration of optional cables between the processor unit and the control unit is as follows. Note that the cable fabrication for each end is different. Control unit Processor unit 50 mm.5/0/30 m 300 mm Cable XH0P-W-6P L=0/30M When the RCU-06 is installed, optional cable (XH0P-W-5P-A, L=0/0/30M) is required. Cable fabrication for each end is the same. Control unit 50 mm 0/0/30 m 50 mm Control unit XH0P-W-5P-A L=0/0/30M -30

67 . WIRING Location of connectors Open appear part of the processor unit. Cable clamp 03P934 External alarm Track control AIS ECDIS Sub display* (SEMI-LOG) Sub display* (FULL-LOG) Master radar + V for card I/F J6 J60 J69 J68 J67 J66 J64 J65 J63 J6 J6 J60 J609 J608 J607 J606 J605 J604 PSU J603 J60 J60 Gyro converter board or AD-00 Speed log Navigator Gyro converter board Heading sensor Cable from control unit Cable from Power supply unit Cable from antenna unit PC J654 Tx HV line 03P934 Coaxial wire *: For details, see page

68 . WIRING Cable fabrication for the cables connected to the 03P934 board Signal cable RW-9600 (Between antenna unit and processor unit) Vinyl sheath Armor Shield Vinyl tape 5 After exposing cores, wind shield around the armor Clamp here by cable clamp. Coaxial cable Coaxial cable Conductor Fold back shield. Other cables for optional units Use TTYCS- or TTYCS-4 (Japan standard cable) or equivalent. Armor Sheath Shield φ = 0. mm Conductor S = 0.75 mm φ =. mm φ = 8.5 mm Shield Conductor S = 0.75 mm φ =. mm Armor Sheath Armor TTYCS- 60: Peel paint. Shield TTYCS-4 Vinyl tape L 5 After exposing cores, wind shield around the armor. L= Depends on equipment connected. Measure at the processor unit. 6 Clamp here by cable clamp. Wiring for WAGO connector Press downward. Wiring for Coaxial cable Clamp shied with bracket. Terminal opener Wire WAGO connector Twist Procedures. Twist the conductor.. Press the terminal opener downward. 3. Insert the wire to hole. 4. Remove the terminal opener. 5. Pull the wire to confirm that it is ecure. Tighten conductor with screw. CAUTION Do not use crimp-on lug to prevent contact resistance from increasing. -3

69 . WIRING Connection of Sub-display A conventional remote display and/or FAR-07 series radar can be connected to J67 and J68 in the processor unit as a sub-display. However, the control for GAIN and STC are different depending on J67 and J68. Refer to the table to connect sub-displays. Port Conventional remote display FAR-07 series radar J67 (FULL-LOG) Overall gain Even if input video level is adjusted to 4 Vp-p, the gain is 8 db lower than that on the master radar. The gain is 8 db lower than that on the master radar. GAIN control The GAIN control is effective. The GAIN control has no effect. STC control The STC control is effective. The STC control has no effect. J68 (SEMI-LOG) Overall gain When input video level is adjusted to 4 Vp-p, the gain becomes the same as that on the master radar. The gain is almost same as that on the master radar. GAIN control The GAIN control is effective. The GAIN control has no effect. STC control The STC control is effective, however this control is added on the signal adjusted by the master radar. So this port is not recommended to use. The STC control has no effect. -33

70 . WIRING.6 Changing AC Power Specification of Processor Unit To change AC power specification between 00 VAC and 0 VAC, add or remove jumper connector P08 on the PWR board 03P9339 and change the fuse on the processor unit according to ship s mains as shown in the table below. The figure on the next page shows the location of the fuse and the jumper connector on the PWR board. Also, adjustment of the overvoltage detection circuit is required. Note: To change from 0VAC to 00VAC, locally prepare the jumper connector, referring to the figure on the next page (VH8P connector housing is fitted at J08). Power supply Fuse Jumper connector P08 00 VAC 0A Added 0 VAC 5A Removed Cover of PWR board Upper part of processor unit (SPU assembly omitted) Fuse PWR board -34

71 . WIRING PWR board J05 J06 J04 (P)HV J03 R (OVER) P08/J08 J0 AC FIL Jumper connector (VH8P) How to adjust the overvoltage detection circuit:. Add or remove the jumper connector P08 and change the fuse.. Rotate R fully clockwise on the PWR board. 3. Connect a variable transformer between ship's mains and the input power terminal board TB- of the processor unit. 4. Adjust the variable transformer output (i.e., input voltage to the processor unit) as follows. For 00 VAC set: 44 VAC For 0 VAC set: 88 VAC 5. Turn on the radar and rotate the R counterclockwise gradually until the overvoltage detection circuit functions (i.e., power supply cuts off). 6. Lower the output voltage of the variable transformer and confirm that the radar automatically turn on with a voltage lower than 4VAC or 84VAC. 7. Gradually increase the output voltage of the variable transformer and confirm that the overvoltage detection circuit functions at 44V or 88VAC of the variable transformer output. 8. Assemble and connect the processor unit..7 Power Supply Unit Refer to the interconnection diagrams for wiring details.. Unfasten the cable clamp.. Open the cover. 3. Connect the power cable (DPYC-.5) between the PSU-0 and TB on the processor unit. (See page -4 for how to fabricate the cable.) 4. Connect the power cable (DPYC-.5) between the PSU-0 and power source. 5. Fasten the cable clamp and close the cover. -35

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73 3. SETTING AND ADJUSTMENT 3. DIP Switch Setting The DIP switch setting as follows.. Remove the top cover of the processor unit.. Open the SPU assembly block. Shield cover SPU assembly block SPU board 03P9337 DIP switch S 3. Set the DIP switch S as follows. ON S Monitor SXGA (04x80, Default) ON Monitor UXGA (04x360) Not used. S 4 Note: Set # and # of S to for MU-3CR S. No. 068 and earlier. 3-

74 3. SETTING AND ADJUSTMENT 3. Monitor Unit (MU-3) Setting The [INSTALLATION SETTING] menu appears only when the power is turned on for the first time after installation of the monitor unit. INSTALLATION SETTING EXT BRILL CTRL RS-485 SERIAL BAUDRATE 4800bps COLOR CALIBRATION ON KEY LOCK ON (/DVI/DVI/RS-3C/RS-485/USB) (4800/9600/900/38400) (/ON) (/ON) Menu Menu item SAVE AND EXIT YES (NO/YES) Adjust the settings referring to the following table. EXT BRILL CTRL SERIAL BAUDRATE COLOR CALIBRATION KEY LOCK DVI PWR SY* DVI* - ON ON *: To connect to the processor unit of a radar, connect the video signal cable to the DVI-D port. Then, select DVI to display the radar picture. *: "DVI PWR SY" is the slide switch at the bottom rear of the monitor unit. Confirm that this switch is set to "ON" (default setting). See "Slide switch" below for details. Slide switch Set the slide switch to "ON" (default setting). This setting automatically powers the monitor unit on or off according to the DVI signal input. The power switch of the monitor unit is inoperative. Note: The position provides control of the monitor unit power with the power switch of the monitor unit. How to open the [INSTALLATION SETTING] menu Turn off the monitor unit. While you hold the [DISP] key, press the [ /BRILL] key to turn on the monitor unit. Press and hold the [DISP] key for more than five seconds. Note: When the "DVI PWR SY" slide switch is ON, turn on the connected external equipment while you press the [DISP] key to turn on the monitor unit. 3-

75 3. SETTING AND ADJUSTMENT 3.3 Initializing Tuning. Transmit the radar on 48 nm range and rotate the GAIN knob to show of the gain bar.. Roll the trackball to choose the MENU box at the right side of the screen and then push the left button. 3. Roll the wheel to choose ECHO and then push the wheel. [ECHO] BACK ND ECHO REJ /ON 3 TUNE INITIALIZE 4 PM /ON 5 SART /ON 6 WIPER // 7 ECHO AREA* CIRCLE/WIDE/ALL 8 [PICTURE SELECT] 9 STC RANGE +00 Bold: Default settings (Same for all menu illustrations) *: non IMO-type only. ECHO menu 4. Roll the wheel to choose 3 TUNE INITIALIZE. 5. Push the wheel to initialize automatic tuning. After a while, echoes appear on the screen. The message TUNE INITIALIZE appears in red during automatic tuning. When this message disappears, the tuning is completed. If necessary adjust the GAIN to show echoes clearly. 6. Push the right button twice to close the menu. 3-3

76 3. SETTING AND ADJUSTMENT 3.4 Heading Alignment You have mounted the antenna unit facing straight ahead in the direction of the bow. Therefore, a small but conspicuous target dead ahead visually should appear on the heading line (zero degrees). In practice, you will probably observe some small bearing error on the display because of the difficulty in achieving accurate initial positioning of the antenna unit. The following adjustment will compensate for this error. Correct bearing relative to heading α α Target Antenna mounted error to port (HDG SW advance) Picture appears deviated clockwise. Apparent position of target Apparent position of target β β Target Antenna mounted error to starboard (HDG SW delayed) Picture appears deviated counterclockwise Correct bearing relative to heading Heading alignment. Select a stationary target echo at a range between 0.5 and 0.5 nm, preferably near the heading line.. Operate the EBL control to bisect the target echo. 3-4

77 3. SETTING AND ADJUSTMENT 3. Read the target bearing. 4. Measure the bearing of the stationary target on the navigation chart and calculate the difference between actual bearing and apparent bearing on the radar screen. 5. Press the [MENU] key to show the main menu. 6. While pressing and holding down the [HL ] key, press the [MENU] key five times. 7. Press the [0] key to show the [INITIALIZE] menu. [INITIALIZE] BACK [ECHO ADJ] 3 [SCANNER] 4 [INSTALLATION] 5 [OWN SHIP INFO] 6 [TT PRESET] 7 [NETWORK] 8 [OTHER] 9 [FACTORY] Note: See next page to access the INITIALIZE menu with the trackball style control unit RCU Press the [] key to open the [ECHO ADJ] menu. [ECHO ADJ] BACK CABLE ATT ADJ AUTO/MANUAL 30 3 HD ALIGN TIMING ADJ 0 5 MBS 0 6 DEFAULT ANT HEIGHT 5/7.5/0/5/0/ 5/30/35/40/45/ more 50 m 7 NEAR STC CURVE /.5/3/3.5/4. 8 MID STC CURVE 3/4/5/6 9 FAR STC CURVE 6/7/8 0 RING SUPPRESSION 0 ECHO ADJ menu 9. Press the [3] key to choose the HD ALIGN option. 0. Key in the bearing difference. The setting range is 0 to Confirm that the target echo is displayed at correct bearing on the screen.. Press the [MENU] key to finish. 3-5

78 3. SETTING AND ADJUSTMENT How to Access the Installation Mode with the RCU-05 Trackball Style Controller. By using the trackball, move the pointer until it highlights the MENU box as shown. DO NOT CLICK the menu box, just leave the arrow over the menu.. Press and hold down the F key. Keep it held down during the next step. 3. Then, click on the right controller button 5 times. You should hear a triple Beep on the fifth press. The INITIALIZE menu will appear. Click on INSTALLATION to access the installation menus. 3-6

79 3. SETTING AND ADJUSTMENT 3.5 Adjustment Sweep Timing Sweep timing differs with respect to the length of the signal cable between the antenna unit and the processor unit. Adjust sweep timing at installation to prevent the following symptoms: The echo of a straight target (for example, pier), on the 0.5 m range, will appear on the display as being pulled inward or pushed outward. See Figure below. The range of target echoes will also be incorrectly shown. () Correct () Target pushed (3) Target pushed inward outward Examples of correct and incorrect sweep timings. Transmit on the 0.5 nm range.. Adjust radar picture controls to display picture properly. 3. Select a target echo which should be displayed straightly. 4. Press the [4] key to choose the [TIMING ADJ] on the [ECHO ADJ] menu. [ECHO ADJ] BACK CABLE ATT ADJ AUTO/MANUAL 30 3 HD ALIGN TIMING ADJ 0 5 MBS 0 6 DEFAULT ANT HEIGHT 5/7.5/0/5/0/ 5/30/35/40/45/ more 50 m 7 NEAR STC CURVE /.5/3/3.5/4. 8 MID STC CURVE 3/4/5/6 9 FAR STC CURVE 6/7/8 0 RING SUPPRESSION 0 5. Rotate the wheel to set a suitable value which causes the target to be displayed straightly. The setting range is 0 to Press the [MENU] key to finish. 3-7

80 3. SETTING AND ADJUSTMENT 3.6 Suppressing Main Bang If main bang appears at the screen center, suppress it as follows.. Transmit the radar on a long range and then wait ten minutes.. Adjust gain to show a slight amount of noise on the display. 3. Select the 0.5 nm range. Adjust sea clutter control to suppress sea clutter. 4. Press [5] key to choose the MBS on the [ECHO ADJ] menu. [ECHO ADJ] BACK CABLE ATT ADJ AUTO/MANUAL 30 3 HD ALIGN TIMING ADJ 0 5 MBS 0 6 DEFAULT ANT HEIGHT 5/7.5/0/5/0/ 5/30/35/40/45/ more 50 m 7 NEAR STC CURVE /.5/3/3.5/4. 8 MID STC CURVE 3/4/5/6 9 FAR STC CURVE 6/7/8 0 RING SUPPSSION 0 5. Rotate the wheel to set a suitable value so that the main bang disappears. The setting range is 0 to Press the [MENU] key to finish. 3-8

81 3. SETTING AND ADJUSTMENT 3.7 Other Settings ECHO menu setting Open the ECHO ADJ menu as described on pages 3-4 and 3-5. [ECHO ADJ] BACK CABLE ATT ADJ AUTO/MANUAL 30 3 HD ALIGN TIMING ADJ 0 5 MBS 0 6 DEFAULT ANT HEIGHT 5/7.5/0/5/0/ 5/30/35/40/45/ more 50 m 7 NEAR STC CURVE /.5/3/3.5/4. 8 MID STC CURVE 3/4/5/6 9 FAR STC CURVE 6/7/8 0 RING SUPPRESSION 0 To close the menu, press the [MENU] key. CABLE ATT ADJ Before adjusting, set the radar as follows: IR:, ES: off, EAV: off, 4nm range, long pulse (Same as default setting of PICTURE) To adjust the cable attenuation manually, choose MANUAL by pressing [] and the [ENTER] key, and then rotate the wheel so that noise just appears on the screen when the gain is set to 80. Default setting is 30 for the antenna cable length of 5m. The setting range is 0 to 73. To adjust automatically, choose AUTO and press the [ENTER] key. The message CABLE ATT ADJ appears in red at the bottom of the screen. It takes about five minutes to complete the adjustment, after which the radar goes into stand-by. DEFAULT ANT HEIGHT Select height (m) of the radar antenna unit from the sea surface among 5, 7.5, 0, 5, 0, 5, 30, 35, 40, 45 and more 50 m. NEAR STC CURVE, MID STC CURVE AND FAR STC CURVE Use the default setting. Change the setting if desired according to sea condition. RING SUPPRESSION This is mainly used to removes ring noise which appears in the waveguide-type radar. Adjust so the rings disappear at the range of 0.5 nm. The setting range is 0 to

82 3. SETTING AND ADJUSTMENT Scanner setting. Open the INITIALIZE menu described on page Press [3] key to open the SCANNER menu. [SCANNER] BACK BLIND SECTOR START 000 ANGLE BLIND SECTOR START 000 ANGLE ANT REVOLUTION LO/HI/AUTO 5 ANT SW /ON/EXT 6 ANT STOPPED STBY/TX 7 M SPEC /ON 8 BB TYPE NORMAL/BB 9 [DUAL RADAR]* Note : Set the blind sector as minimum as possible. Note : Do not set the blind sector in the bow direction. *non IMO-type only To close the menu, press the [MENU] key. BLIND SECTOR and BLIND SECTOR Set area (up to ) where no radar pulses will be transmitted, and heading should be adjusted before setting any blind sector. For example, set the area where an interfering object at the rear of the scanner would produce a dead sector (area where no echoes appear) on the display. To enter an area, enter start bearing relative the heading and dead sector angle. To erase the area, enter 0 for both the START and ANGLE sections. The setting range of START is 0 to 359 and ANGLE is 0 to 80. ANT REVOLUTION This menu item is used for 4 rpm antenna unit. The default is AUTO, where antenna revolution speed is high for short range setting and low speed for long range setting. When LO is selected, the antenna always rotate in 36 rpm, and HI, 4 rpm. ANT SW and ANT STOPPED This is used for antenna maintenance by serviceman. Note: Choose at ANT SW to prevent the antenna rotation. As for ANT STOPPED, choose STBY to prevent transmission while the antenna is stopped. M SPEC and BB TYPE Not used. DUAL RADAR See section

83 3. SETTING AND ADJUSTMENT INSTALLATION menu setting Open the INSTALLATION menu by pressing [4] key on the INITIALIZE menu. [INSTALLATION] BACK RADAR* MAIN/SUB 3 RANGE UNIT ** NM/SM/km/kyd 4 RADAR NO*** //3/4/5/6/7/8 5 RADAR POSN FORE/MAIN TOP/ MAIN ND/MAIN 3RD/ AFT/PORT/ STAR BOARD 6 MODEL 6//5 UP/5 DOWN/ 50/30 UP/30 DOWN/60 7 TYPE IMO/A/B/C/W 8 ON TIME XXXXXXX.X H 9 TX TIME XXXXXXX.X H 0 PM GAIN ADJ 0 *: Cannot be selected. **: non IMO-type only. ***: No.-4: with antenna unit No.5-8: without antenna unit RADAR Choose main radar or sub radar. RANGE UNIT Choose NM, SM, km or kyd (kilo yard) as appropriate, however-imo type radar is NM only. 3-

84 3. SETTING AND ADJUSTMENT RADAR NO and RADAR POSN For multiple radar system using the network hub, set number (name) and antenna position for each system to easily distinguish the radar configuration. Note: When you change the radar number, this equipment restarts automatically. After restarting, confirm that the IP address in [7 NETWORK] of the menu [INITIALIZE] is set as shown in the table below. DIP Switch SW4 ON RADAR NO MODEL Confirm the model of your radar. If the setting of this item is different from your model (combination of the antenna unit), the radar functions abnormally. 5 DOWN: for FAR-87W 30 DOWN: for FAR-837SW 3-

85 3. SETTING AND ADJUSTMENT TYPE Choose type of radar: IMO, A, B, C, or W. ON TIME and TX TIME These items show number of hours the radar has been turned on and transmitted, respectively. Value can be changed; for example, after replacing magnetron TX Time can be reset to 0. PM GAIN ADJ Note: If you install the Performance Monitor PM-3 at field, see section 4.4 on page 4-6. When you choose this item, the radar setting changes as follows. RANGE: 4 NM PULSE: LONG BLIND SECTOR: STC: by Manual RAIN: by Manual ECHO AVERAGE: VIDEO CONTRAST: -B TUNE: AUTO. Adjust the GAIN control so that a slight amount of white noise appears on the screen. Arcs for performance monitor appear on the screen (Fig.).. Adjust PM GAIN ADJ so that outer arc just disappears (Fig.). The setting range is 0 to nm nm Approx. 0.6 nm (0 db) Fig. Fig. 3-3

86 3. SETTING AND ADJUSTMENT OWN SHIP INFO menu setting Open the OWN SHIP INFO menu by pressing the [5] key on the INITIALIZE menu. [OWN SHIP INFO] BACK LENGTH/WIDTH LENGTH 00 m WIDTH 50 m 3 SCANNER POSN BOW 0 m PORT 0 m 4 GPS ANT POSN BOW 0 m PORT 0 m 5 GPS ANT POSN BOW 0 m PORT 0 m 6 CONNING POSN BOW 0 m PORT 0 m LENGTH/WIDTH and SCANNER POSN To inscribe own ship shape on the screen when you choose it on the menu, enter length and width of the ship and antenna position from the bow and left sides. The setting ranges are as follows. LENGTH: 0 to 999 m WIDTH: 0 to 999 m BOW: 0 to 999 m LEFT: 0 to 999 m GPS ANT POSN and GPS ANT POSN These items are needed for AIS information. Enter the GPS antenna position from the bow and left sides. The setting ranges are the same as above. CONNING POSN Enter the conning position in the wheelhouse, from the bow and left sides. The setting ranges are the same as above. When you set the display reference point to the conning position, these values are used to correct the radar antenna position. Note: If two or more radars are installed, items other than 3 SCANNER should be the same on each radar. 3-4

87 3. SETTING AND ADJUSTMENT TT PRESET menu setting Open the TT PRESET menu by pressing [6] key on the INITIALIZE menu. [TT PRESET] BACK TT DATA OUTPUT /TTM/TTD REL/TRUE 4800/9600/ 900/ MAX RANGE 4/3 4 ECHO LEVEL 6 5 QV DISPLAY /ON 6 TT W/O GYRO* /ON 7 [TT PRESET] 8 [TRACK PRESET] 9 [TT SENSOR DATA] 0 DEFAULT [TT PRESET] BACK LAND SIZE 600 M 3 ANT SELECT XNAF/XN0AF/ XN4AF/XN4A/XN5A SN30AF/SN36AF/ SN4A/SN5A 4 AUTO ACQ CORRE 5 SCAN 5 AUTO ACQ WEED SCAN 6 [TT DETAIL DATA] [TRACK PRESET] BACK GATE SIZE S/ M /L/LL 3 FILTER RESPONSE / /3/4 4 LOST COUNT 9 SCAN 5 MAX SPEED 00 KTS 6 TRACKING MODE //3/4 7 START TIME TGT VECT TIME /SCAN 50 SEC 0 SCAN TT DATA OUTPUT *: Not on IMO radar Set the output format from J69 port (sentence, bearing and baud rate) of tracked targets. Sentence: (: No output, TTM: Tracked target information, TTD: Tracked target data) Bearing: REL: Target bearing from own ship, degree relative, target course, degree relative. TRUE: Target bearing, degree true, target course, degree true. Baud rate: (4800, 9600, 900 or bps) NOTE: The TT OUTPUT port changes according to the setting for INS as described on page 3-6. INS-: Output from J69 port only INS-SERIAL: Output from J69 and J60 (TTM only) ports INS-LAN(TTD): Output from J69 and NETWORK (TTD and TLB) ports MAX RANGE Choose the target tracking range, 4 or 3 nm. ECHO LEVEL Set the detection level of echoes. The setting range is to 3. QV DISPLAY : Normal picture ON: Quantized picture; always off at power on 3-5

88 3. SETTING AND ADJUSTMENT TT W/O GYRO (Not on IMO radar) If a gyrocompass is not connected, choose the TT function, ON(working) or (no working). LAND SIZE Set the land size in units of 00 m. The setting range is 00 to 3000 m. ANT SELECT Set the antenna radiator type of your radar. AUTO ACQ CORRE Set the correlation count of automatic acquisition. The setting range is 3 to 0. AUTO ACQ WEED Set the cancel count of automatic acquisition. The setting range is to 5. GATE SIZE Set the gate size among S, M, L, or LL. FILTER RESPONSE Set the filter response function. The setting range is to 4. LOST COUNT Set the lost count. The setting range is to 0. MAX SPEED Set the maximum tracking speed. The setting range is 40 to 50. TRACKING MODE Set the tracking mode among to 4. START TIME TGT VECT Choose time which a vector appears after acquisition, TIME or SCAN and set seconds or scan counts. 3-6

89 3. SETTING AND ADJUSTMENT OTHER menu setting Open the OTHER menu by pressing [8] key on the INITIALIZE menu. EAV w/o GYRO [OTHERS] BACK DEMO ECHO /EG/TT-TEST/PC 3 EAV W/O GYRO /ON 4 TT CATEGORY SELECT CAT/CAT 3 5 INS /SERIAL/LAN/LAN(TTD) 6 ALERT DATA OUTPUT ALR/ALF 7 AIS ALERT IF LEGACY/ALERTIF/ If a gyrocompass is not connected, choose the echo average function, ON (working) or (no working). TT CATEGORY SELECT Choose CAT or CAT 3 depending on your ship s size. CAT: All ships over than 0,000 GT CAT: All ships between 500 and 0,000 GT CAT3: All ships less than 500 GT INS Choose appropriate item according to the ECDIS connected. : No connection SERIAL: When connecting FEA-05 series ECDIS. LAN: When connecting FEA-07 series ECDIS and FMD-3x00 series ECDIS (SW version 0.**). LAN(TTD): When connecting FMD-3x00 series ECDIS (SW ver. 03.**). Note: When you select LAN(TTD), the reference target symbol cannot be displayed on the FMD-3x00 series. ALERT DATA OUTPUT Set the alert handling format from J60. ALR: ALR (output), ACK (input) ALF: ALF, ALC, ARC, HBT (output), ACM, HBT (input) AIS ALERT IF Set the alert handling protocol with AIS. LEGACY: For connection to FA-00, or connection to FA-50 where AIS Mode=LEGACY. ALERTIF: For connection to FA-50 where AMS Mode=AlertIF. : Don t output AIS alert to FAR-xx7 series display. 3-7

90 3. SETTING AND ADJUSTMENT 3.8 Dual Radar Display (non IMO-type only) The image from two or more radars may be shown together on one radar display. This allows you to take advantage of the best characteristics radars has to offer. Image from main radar Image from external radar Separate internal and external images ("COMBINE" setting) The following should be done in order to enable the dual radar display: Set antenna position correctly on both the main radar and the external radar. Select external radar to use, from the DUAL RADAR menu. (See paragraph ) 3.8. Enabling/Disabling the Dual Radar Display Enable or disable the dual radar display as shown in this section. Note : The Tx blanking sector boundary lines are not shown when the dual radar display is active. Further, neither the internal or external image is shown in the Tx blanking sector. Tx blanking sector is not shown. Tx blanking sector No image in Tx blanking sector. Display area Tx blanking sector Dual radar display with Tx blanking sector 3-8

91 3. SETTING AND ADJUSTMENT Note : In the dual radar display, a guard zone set on the main radar is also accommodated on the external radar. When the position of the antennas for the main and external radars is different and the No. guard zone is set on a close-in range, the on-screen guard zone may be shifted slightly from both the main radar antenna reference and external radar antenna reference. Accordingly, on the dual radar display, the actual guard zone area may be shifted slightly. For example, the guard alarm sounds against a target which has almost entered the guard zone. The further the range the smaller the shift; however, there is little shift with the No. guard zone (3-6 mile range, fixed). Further, do not set a guard zone such that it straddles a boundary line of the dual radar sector. A guard zone cannot be set while the dual radar display is active. Set a zone before activating the dual radar display.. Open the INITIALIZE menu. See page Press the [3] key to show the SCANNER menu. 3. Select 9 [DUAL RADAR] and push the left button. [DUAL RADAR] BACK DUAL RADAR / COMBINE 3 COMBINE MODE OWN/EXT 4 COMBINE SECTOR START 000 ANGLE COMBINE RANGE START 00.00NM LENGTH 00.00NM 6 EXT RADAR //3/4 4. Select [DUAL RADAR] and push the left button. 5. Select or COMBINE as appropriate and push the left button. For COMBINE, the ANTENNA box at the top left-hand side becomes gray. : Turn off the dual radar display. COMBINE: Display a part of the external radar image in the window on the main radar. 3-9

92 3. SETTING AND ADJUSTMENT Push the right button four times to close the menu. Note : The dual radar function becomes inoperative when the external radar is turned off, set to stand-by, or set as sub display. When this happens, the buzzer sounds and the message "EXT RADAR STBY" (power off, stand-by only) appears. Note : The dual radar display is inoperative on the stern-up and shuttle ferry modes. Note 3: Some functions of the external radar image, listed below, may be adjusted from the main radar. ) Left-click the radar selection indication "CTRL OWN" at the top-left side of the screen to switch control to the external radar. The indication then shows "CTRL EXT". Each click of the indication switches control between the main and external radar alternately. ) The external image may be adjusted from the main radar. The following functions may be adjusted: Transmit/stand-by switching PICTURE box setting GAIN A/C SEA A/C RAIN Tuning ECHO menu setting (nd trace echo rejector, performance monitor) Range scale TT functions. CPA/TCPA box settings 3-0

93 3. SETTING AND ADJUSTMENT 3.8. Specifying Sector Width and Length When DUAL RADAR in the DUAL RADAR menu is set for "COMBINE", specify the width and length of the sector from the external radar to display on own radar.. Open the INITIALIZE menu.. Press the [3] key to show the SCANNER menu. 3. Select 9 [DUAL RADAR] and push the left button. 4. Select 3 COMBINE MODE and push the left button. 5. Select OWN or EXT and push the left button. OWN: Set own radar s antenna as reference point and set display area of own radar. The area outside that set here is where the image from the external radar will be displayed. EXT: Set external radar s antenna as reference point and set display area of external radar. The area outside that set here is where the image from own radar will be displayed. Radar selected for COMBINE: External START: 35 degrees ANGLE: 90 degrees START: nm LENGTH: nm Radar selected for COMBINE: Own START: 45 degrees ANGLE: 70 degrees START: nm LENGTH: nm Picture from external radar Position of antenna for external radar Position of antenna for own radar Picture from own radar 6. Select 4 COMBINE SECTOR and push the left button. 3-

94 3. SETTING AND ADJUSTMENT 7. Use the scrollwheel to set START and ANGLE, referring to the description and example below. Spin the scrollwheel to set and push it to confirm. A solid green line marks the dual radar display area. START: Start point of the sector (in degrees, ) ANGLE: Width of the sector (in degrees, ) In the example below, START is 30 and ANGLE is 00. ANGLE (Example: 00) Width of sector START (Example: 30) 8. Select 5 COMBINE RANGE and push the left button. 9. Use the scrollwheel to set START and LENGTH, referring to the example below. Spin the scrollwheel to set and push it to confirm. START: Set range start point. LENGTH: Set length of sector. START LENGTH Example: START: 0.00 nm LENGTH: 0.00 nm Push the right button four times to close the menu. 3-

95 3. SETTING AND ADJUSTMENT Choosing External Radar (image source) Select the external radar to use in the dual radar display.. Open the INITIALIZE menu.. Press the [3] key to show the SCANNER menu. 3. Select 9 [DUAL RADAR] and push the left button. [DUAL RADAR] BACK DUAL RADAR / COMBINE 3 COMBINE MODE OWN/EXT 4 COMBINE SECTOR START 000 ANGLE COMBINE RANGE START 00.00NM LENGTH 00.00NM 6 EXT RADAR //3/4 4. Select 6 EXT RADAR and push the left button. 5. Select desired radar no. and push the left button. Only the numbers of connected radars are valid. Radar no. is set on the Installation Setting menu. 6. Press the [MENU] key to close the menu. 3-3

96 3. SETTING AND ADJUSTMENT This page is intentionally left blank. 3-4

97 INSTALLING OPTIONAL EQUIPMENT 4. Gyro Converter GC-0 The Gyro Converter GC-0, incorporated inside the processor unit, converts analog gyrocompass reading into digital coded bearing data for display on the radar screen. This section explains how to install the GC-0 (mainly consisting of the GYRO CONVERTER board) and set it up according to gyrocompass connected. Installing the GYRO CONVERTER board Necessary Parts: GC-0- (Code number ) See packing list for details at the back of this manual.. Open the processor unit. Processor unit (Opened) 4-

98 INSTALLING OPTIONAL EQUIPMENT. Fasten the GYRO CONVERTER board in the processor unit with five washer head screws and male connector 3-607/09-FUR (called J60) with two screws. Screw M3X8 5 pcs (Torque 0.78Nm) GYRO CONVERTER board 64P06A Screw M.6X0 pcs (Torque 0.39Nm) Connector (3) 3-07/06-FUR Connector (3) 3-607/09-FUR Attaching GYRO CONVERTER board in the processor unit 3. Connect the GYRO CONVERTER board and the 03P934 board with connector assemblies and

99 7 4. INSTALLING OPTIONAL EQUIPMENT 4. Connect the GYRO CONVERTER board and J60 with two connector assemblies and Connection for J60 J60 Wiring for WAGO connector Terminal opener Press downward. Connection for P608 From J4 From J5 PPL BLU GRN YEL ORG RED BRN VH connector assy (5P) VH connector assy (3P) P5 WAGO connector Twist Wire Procedures. Twist the cores. Press the terminal opener downward. 3. Insert the wire to hole. 4. Remove the terminal opener. 5. Pull the wire to confirm that it is secure. To J60 To P608 P NH connector assy (5P) XH-PH connector assy (6-4P) YEL ORG RED BRN P4 P7 P P603 4 P J5 3 J4 J603 GYRO CONVERTER 64P06A J7 J60 J TB 03P934 Connecting connector assemblies 4-3

100 INSTALLING OPTIONAL EQUIPMENT 5. Confirm gyrocompass specifications and set up the DIP switches and jumper wires on the GYRO CONVERTER board according to gyrocompass connected: Setting jumper wires and DIP switches by gyrocompass specifications: page 4-5 Setting jumper wires and DIP switches by make and model of gyrocompass: page 4-7 Location of jumper wires and DIP switches: page Pass gyrocompass cable through the cable clamp and connect it to connector J60 as shown in the figure on page Attach the clamps on the plastic cover and then attach the cover to the chassis as shown in the figure below. Insert cables to the clamp ED-, respectively. Plastic cover Screw M4X8 3 pcs (Torque 0.98Nm) Clamp CKS-0-L Clamp EDS- Insert cables to these clamp. Clamp CKS-3-L 5 Attaching plastic cover for GYRO CONVERTER board 8. Close the processor unit. 4-4

101 4. INSTALLING OPTIONAL EQUIPMENT Connection of external power supply An external power supply is necessary when the repeater signal is step-by-step type and the step voltage is below 0 V or output voltage is less than 5 W.. Cut jumper wire JP on the GYRO CONVERTER board when an external power supply is used.. Connect gyro cable and power cable as shown below. GYRO CONVERTER board [A] 64P06 External Power Supply 0-35 VAC 0-00 VDC J5 > R > R/COM Either connection in case of DC polarity. Gyrocompass (Step type) S S S3 COM F.G. J4 > S > S 3 > S3 4 > T 5 > F.G. Connection of external power supply to GYRO CONVERTER board DIP switch, jumper wire settings Default setting The gyro converter GC-0 is set at the factory for connection with the gyrocompass specifications below. AC synchronous signal: 50/60 Hz Rotor voltage: 60 V to 35 V AC Stator voltage: 60 V to 35 V AC Gear ratio: 360x Supply voltage: 30 V to 35 V AC If the specifications of the gyrocompass differ from those mentioned above, change jumper wire and DIP switch settings on the GYRO CONVERTER board. Settings may be changed according to gyrocompass specifications (see page 4-6) or make and model of gyrocompass (see page 4-7). For the location of DIP switches and jumper wires, see page 4-8. Note: If you change the setting with power supplied, set #8 of SW from to ON, then again. 4-5

102 4. INSTALLING OPTIONAL EQUIPMENT Setting method : DIP switch settings and gyrocompass specifications ) Gyrocompass type ) Frequency Gyrocompass type AC synchronous DC synchronous SW -4 SW -5 SW -6 DC step ON Full-wave pulsating current Half-wave pulsating current ON ON ON JP #, #, #3 #, #3, #4 #4, #5, #6 #4, #5, #6 #4, #5, #6 Frequency SW -7 SW -8 50/60 Hz 400 Hz ON 500 Hz ON DC ON ON 3) Rotor Voltage (between R & R) 4) Stator Voltage (between S & S) Rotor Voltage SW - JP3 0 to 45 VAC ON # 30 to 70 VAC # Stator Voltage 0 to 45 VAC, or 0 to 60 VDC 30 to 70 VAC, or 40 to 00 VDC SW - SW -3 Remarks AC synchronous pulsating current AC synchronous pulsating current AC synchronous pulsating current DC synchronous DC step JP ON # # 40 to 90 VAC ON # 40 to 90 VAC ON # 60 to 35 VAC # 60 to 35 VAC # 5) Ratio 6) Supply Voltage Ratio SW - SW - SW -3 Stator Voltage 360X 0 to 45 VAC, or 0 to 60 VDC # # 80X ON 30 to 70 VAC, or 40 to 00 VDC # # 90X ON 36X ON ON 7) AD-0 format data 8) NMEA-083 Tx interval Tx interval and Output sentence Select data transmitting interval for ports to 6 with jumper wires JP6 and JP7. Tx interval SW -5 JP4 SW -6 JP5 Output sentence Note: The Tx interval is available in 5 msec or 00 msec. s HDT+VHW Use 5 msec is for radar: 00 ms ON HDT 00 ms ON HDT 5 ms ON ON HDT 9) NMEA-083 Version no. 0) NMEA-083 Baud rate ) NMEA-083 Talker ) Stator signal breaking detection Version no. SW3- Baud rate SW3- Talker SW3-3 Detection SW bps AG Execute.0 ON 38400bps ON HE ON No execute ON Use for radar. SW-4: factory use only SW3-4: not used 4-6

103 4. INSTALLING OPTIONAL EQUIPMENT Setting method : by make and model of gyrocompass Maker Models Specification SW - SW - SW -3 SW -4 SW -5 SW -6 SW -7 SW -8 SW - SW - SW -3 JP JP JP3 JP4 JP5 A nschutz Standard,3 Yokogawa Navtec (Plath type) Standard 4,6 Standard 0 C-/A//3 A-55, B-55 CMZ-700 AC synchrono us 50/60Hz Rotor voltage: 50/60V Stator voltage: V 360x AC synchrono us 50/60Hz Rotor voltage: 50/60V Stator voltage: 90V 360x DC step 35V 80x COM(-),3-wire(+) AC synchronous 50/60Hz Rotor voltage: 50/60V Stator voltage: V 360x DC step 4V 80x COM(+), 3-wire(-) ON ON ON ON ON - ON ON O FF #, #,#3 O FF #, #,#3 O FF #4, #5,#6 O FF #, #,#3 ON ON ON ON - ON Remove # - # # # # # # # # # - # # # # # # * * CMZ-50X/ 300X/500 DC synchronous 360x ON ON - ON Remo- ve # - * * DC step 35V 80x COM(+),3-wire(-) ON ON ON ON - ON O FF #4, #5,#6 # - # # CMZ-00/00/ 300 C-Jr,D-Z//3 IPS-/3 AC synchronous 50/60Hz Rotor voltage: 00V Stator voltage: 90V 360x O FF #, #,#3 # # # # CMZ-50 See note below. step 35V 80x COM(+),3-wire(-) ON ON ON ON - ON Remo- ve # - * * Plath NAVGAT I/ II I AC synchrono us 50/60Hz Rotor voltage: 50/60V Stator voltage: 68V 360x O FF #, #,#3 # # # # Tokimec (Sperry type) ES-// GLT-0/0/ 03/06K/07 AC synchronous 50/60Hz Rotor voltage: 00/0V Stator voltage: 90V 36x ON ON O FF #, #,#3 # # # # ES-A/0 TG-00 PRR/000 PR37L/H GM AC synchronous 50/60Hz Rotor voltage: 00/0V Stator voltage: V 90x ON O FF #, #,#3 # # # # MK-4 MOD-//T NK-EN,NK-EI DC step 70V 80x COM(-), 3-wire(+) ON ON ON ON - O FF #4, #5,#6 # - # # SR-30/40 DC step 70V 80x 5-wire, open collector ON ON - O FF #4, #5,#6 # - # # TG-00/5000 PR-357/30/ 40, ES-7 GLT-0/0 /03 DC step 70V 80x COM(+), 3-wire(-) ON ON ON ON - O FF #4, #5,#6 # - # # TG-6000 DC step 4V 80x ON ON ON ON - ON O FF #4, #5,#6 # - # # GM- AC synchrono us 50/60Hz Rotor voltage: 00V Stator voltage: 90V 90x ON O FF #, #,#3 # # # # SR-0,ES-6 MK-0/0/30 DC step 35V 80x ON ON ON ON - ON O FF #4, #5,#6 # - # # Kawasaki GX-8 AC synchrono us 50/60Hz Rotor voltage: 00/0V Stator voltage: 90V 90x ON O FF #, #,#3 # # # # Armabrown MK-0,MKL- SERIES35, MOD-4 DC step 50V 80x COM(+), 3-wire(-) ON ON ON ON - O FF #4, #5,#6 # - # # Robertson SKR-80 DC step 35V 80x COM(-), 3-wire(+) ON ON ON ON - ON O FF #4, #5,#6 # - # # *: Set JP4 and JP5 according to the voltage of the external power supply. Note: If CMZ-50 has 35VDC, set JP to #4, #5, #6. 4-7

104 4. INSTALLING OPTIONAL EQUIPMENT Location of DIP switches, jumper wires on the GYRO CONVERTER board JP5, JP4 (Supply voltage) JP (Rotor voltage) JP3 (Stator voltage) JP (Gyro type) Fuse (A) SW J4 DIP switch (Stator signal input) J5 (Rotor signal input, external power input) 64P06 J6 (IEC-66- output port) GYRO CONVERTER board J8 (Data output port #) J7 (Data output port #) SW3 DIP switch J (Data output port #6) J (Data output port #5) J0 (Data output port #4) SW DIP switch JP6, JP7 (AD format data Tx interval) J9 (Data output port #3) Setting the heading readout on the radar display Confirm that the gyrocompass is giving a reliable readout. Then, set the heading readout on the radar display with the gyrocompass readout as follows:. Roll the trackball to place the arrow in the HDG box at the top right corner of the screen.. Push the right button on the trackball module to open the HDG menu. [HDG MENU] HDG SOURCE AD-0/SERIAL GC-0 SETTING HDG menu 3. Press the [] key to choose the HDG SOURCE and choose AD Press the [] key to choose the GC-0 SETTING option. 5. Roll the wheel to set gyrocompass reading. 6. Press the [MENU] key to close the menu. 4-8

105 4. INSTALLING OPTIONAL EQUIPMENT 4. Memory Card Interface Unit Mounting considerations When selecting a mounting location, keep in mind the following points: Locate the memory card interface unit away from heat sources because of heat that can build up inside the cabinet. Locate the unit away from places subject to water splash and rain. Leave sufficient space at the sides and rear of the unit to facilitate maintenance. A magnetic compass will be affected if the unit is placed too close to the magnetic compass. Observe the compass safe distances on page ii to prevent deviation of a magnetic compass. Flush mounting This unit can be flush-mounted in a panel with the standard installation materials.. Prepare a cutout in the mounting location, referring to the outline drawing at the end of this manual.. Screw in the threaded rods to the flange of the front panel of the unit securely by hands. 3. Set the unit to the cutout. 4. Insert the flat washer, spring washer and nut in that order for each rod and fasten the nuts. Flush mounting 4-9

106 4. INSTALLING OPTIONAL EQUIPMENT Desktop mount For desktop mount, the optional desktop mount kit FP03-00 is required. Refer to the end of this manual.. Fix the mounting bracket on the unit with four screws.. Mount the above assembly on a desktop with four tapping screws. Console mount For console mount, the optional console mount kit FP03-00 is required. Refer to the end of this manual.. Fix the mounting bracket on the unit with four screws.. Mount the above assembly to the console with four sets of nut, spring washer and flat washer. Connection ) Connection between one processor unit and one memory card IF unit Connect as shown in the figure below. VDC Memory card IF unit Processor unit MJ-A3SPF (0 m) J64 VDC PSE-4PTX-BL (0 m) NETWORK NETWORK two mini-cards RJ-45 ) Connection between one memory card IF unit and multiple processor units Prepare optional cable FR-FTPC-CY (0, 0 or 30 m), and HUB-00 (option). Connect as shown in the next page. Set the radar number on the INSTALLATION menu (see page 3-), and then turn the power off and on. LAN cable Type Length Code number OP Cable FR-FTPC-CY (0 m), Modular connector pcs. OP Cable FR-FTPC-CY (0 m), Modular connector pcs. OP Cable FR-FTPC-CY (30 m), Modular connector pcs. 4-0

107 4. INSTALLING OPTIONAL EQUIPMENT No. Processor unit J64 NETWORK MJ-A3SPF (0 m) FR-FTPC-CY (0/0/30 m) (straight) Memory card IF unit VDC NETWORK two mini-cards No. Processor unit FR-FTPC-CY (0/0/30 m) (straight) FR-FTPC-CY (0/0/30 m) (straight) Switching hub No.3 Processor unit FR-FTPC-CY (0/0/30 m) (straight) HUB-00 (option) No.4 Processor unit FR-FTPC-CY (0/0/30 m) (straight) Note: When two memory card interface units are connected via network, change ID code for the second unit.. Remove the cover and set IP0 bit of the DIP switch S to ON on the CARDCPU board 03P Set INIT bit of S to ON and turn on the power of the radar. Wait till CR starts blinking. Never turn off the power until CR starts blinking. 3. Turn off the power and set INIT bit to. ON CR J34 S IP0 IP IP INIT (Default: all ) CARDCPU board 03P

108 4. INSTALLING OPTIONAL EQUIPMENT 4.3 DVI-RGB Conversion Kit (for VDR connection) This information provides the procedure necessary for the installation of the DVI-RGB conversion kit. This kit is installed in the processor unit to enable connection of a VDR (Voyage Data Recorder) or RGB monitor to record radar pictures into a VDR. When changing the D-sub 5P of the RGB cable to the B connector, use the B connector converter described on page 4-5. This RGB output complies with the image test defined in the VDR test standard, IEC Name: DVI-RGB conversion kit Type: OP Code no.: Resolution: Outputs RGB with the resolution of DVI input. Display unit Resolution DIP switch setting (S-#) MU-0CR 04x80 MU-3CR 04x365 ON Output signal specification: Video; 0.7Vp-p, 75Ω termination, positive polarity Horizontal sync signal; TTL level, negative polarity Vertical sync signal; TTL level, negative polarity See packing list for contents. Refer to the figure below for modification. M3x8 6 pcs J4 (6 pin) DVI-RGB Conversion board (SLB-FRN4-A) DVI cable J9 J3 (0 pin) DVI video input J65 03P934 board SQ-35 Spacer 6 pcs M3x8 4 pcs J (3 pin) J3 (3 pin) RGB-BUFF board * (03P99B) D-sub 5P Female J RGB Cable * (User supply) Spring washer Fixing holes Boss RGB video output To external RGB monitor or B connector converter for VDR connection (see page 4-7). *: Independent of the MAIN board. *: When connecting this cable to the connector, make sure the cable is connected to the connector horizontally. Failure to connect the cable horizontally with the connector may cause damage to the PCB and/or PCB connector. Ferrite core Ferrite core side: Connect to DVI-D port on the upper part of the processor unit. Clamp copper tape section by cable clamp. 4-

109 4. INSTALLING OPTIONAL EQUIPMENT. Remove the top cover and open the upper part of the processor unit. DVI-D port (Connect DVI cable at step 3) Processor unit. Fix the 03P99A board (RGB-BUFF) with four screws. (See the figure below.) 3. Attach the connector assemblies to J and J3 on the 03P99A board as follows. J3-pin connector of the connector assembly J33-pin connector of the connector assembly Attach six sets of spring washers and spacers to the positions shown below. Spring washer, spacer 03P99A board J (Connect RGB Cable at step.) J J3 J 03P934 board J65 (Connect connector assembies at step 9.) Processor unit (Lower part) 5. Attach the DVI-RGB conversion board to the location shown in the figure on the next page. 4-3

110 4. INSTALLING OPTIONAL EQUIPMENT J4 DVI-RGB Conversion board J9 J3 (Connect DVI cable at step 0.) Fixing the DVI-RGB conversion board 6. Attach the 0-pin connector from J on the 03P99A board to J9 on the DVI-RGB board. 7. Attach the connector assembly to J4 on the DVI-RGB conversion board. 8. Remove connector housing J65 from the 03P934 board. Connect the cable from J3 on the 03P99A board and the cable from J4 on the DVI-RGB conversion board to J65. After connection, attach J65 to the 03P934 board. To connect wires to the connector housing, use the terminal opener (supplied as installation materials) as shown below. BRN RED ORG YEL J65 Housing GRN kinsert core Terminal opener jpress downward Connecting wires to the housing 9. Connect the DVI cable to J3 on the DVI-RGB conversion board. Connect the end which does not have the ferrite core. 0. Pass an RGB cable (local supply) through the cable clamp and connect it to J on the 03P99A board.. Pass the DVI cable through the cable clamp, laying the section with copper tape in the cable clamp.. Assemble the processor unit and connect the other end of the DVI cable to DVI-D port. 4-4

111 4. INSTALLING OPTIONAL EQUIPMENT 4.4 B Connector Converter To connect the VR-5000 (FURUNO Voyage Data Recorder) to this radar, the DVI-RGB conversion kit (mentioned at previous paragraph) and the B connector converter are required. Also VGA cable (between the processor unit and the B connector converter) and five 75 ohms coaxial cables (between the B connector converter and VR-5000) are required. FAR-07 Processor Unit B connector converter DSUB-B- R G 75 Ω coax. cable VD R G VR-5000 Data collecting unit DVI-RGB Conversion kit D-sub 5P Female VGA cable D-sub 5P Male B H V B HS VS 4-5

112 4. INSTALLING OPTIONAL EQUIPMENT 4.5 Junction Box RJB-00 If the length of the antenna cable is more than 00 m, the optional junction boxes are required. These boxes should be mounted at the location protected because its waterproofing is IPX3. Transceiver unit Processor unit RW-9600 (Max 5 m) Junction box RJB-00 DPYCY-6 ( or 3 pcs.) TTYCY-4 ( pc.) RG-/UY ( pc.) (Max 70 m) Shipyard supply RW-9600 (Max 5 m) Junction box RJB-00 Mounting Fasten the junction box to the mounting location with four self-tapping screws (M8, local supply) NAMEPLATE FIXING HOLES 4-φ0 360 Mass: kg

113 4. INSTALLING OPTIONAL EQUIPMENT Cable Fabrication RW approx. 450 Units: mm Armor Vinyl sheath Shield Pull out inner cables from here. 6 Shield Coaxial cable Crimp on lug for M8 DPYCY-6 and TTYC-4 0 DPYC-6: approx. 30 TTYCY-4: approx φ = 3.9 mm DPYCY-6 Armor Sheath TTYCY-4 (Four twisted pairs) φ = 7.7 mm Sheath Armor Sheath Armor Vinyl sheath Taper for unused wires. Conductor S = 6 mm φ = 3. mm Conductor S = 0.75 mm φ =. mm Sectional view of DPYCY-6 Fabrication of DPYCY-6 RG-/UY Vinyl sheath Armor Inner conductor Outer conductor Sectional view of TTYCY-4 4-7

114 4. INSTALLING OPTIONAL EQUIPMENT Connection Insert each cable to the cable gland as follows. Flat washer 5 mm Vinyl sheath 5 mm Clamping gland Gasket Trim the armor with width of washer (5 mm). Connect each cable cores to the terminal board, referring to the interconnection diagram on next page. Clamp outer conductor of coaxial cables. Fix wires with cable-tie RG/UY RG-/UY TTYCY-4 Connect inner conductors. 4-8 DPYCY-6 RW-9600 M8 screw for grounding

115 4. INSTALLING OPTIONAL EQUIPMENT 4-9 RED[B] GRN[B] WHT BLK GRN RED WHT[B] PPL[B] COAX GLY[B] BLU[B] YEL[B] ORG[B] BRN RG-/UY TTYCY-4 DPYCY-6 N.C. N.C. N.C. 03P9349 TB TB80 SIG- Box Junction Transceiver unit IF_VIDEO_IN RF_SPU_D_B RF_SPU_D_A SPU_RF_D_B SPU_RF_D_A MOTOR(-) MOTOR(-) MOTOR(+) MOTOR(+) 4V_MINUS 4V_PLUS N.C. TX-HV RED[B] GRN[B] WHT BLK GRN RED WHT[B] PPL[B] GLY[B] BLU[B] YEL[B] ORG[B] BRN N.C. N.C. N.C. 03P934 J60 SIG J63 Box Junction Processor unit IF_VIDEO RF_SPU_D_B RF_SPU_D_A SPU_RF_D_B SPU_RF_D_A MOTOR(-) MOTOR(-) MOTOR(+) MOTOR(+) 4V_MINUS 4V_PLUS N.C. TX-HV RW N.C. DPYCY-6 DPYCY-6 RED[B] GRN[B] WHT BLK GRN RED WHT[B] PPL[B] COAX GLY[B] BLU[B] YEL[B] ORG[B] BRN RG-/UY TTYCY-4 N.C. N.C. N.C. 03P9349 TB TB80 SIG- Box Junction Transceiver unit IF_VIDEO_IN RF_SPU_D_B RF_SPU_D_A SPU_RF_D_B SPU_RF_D_A MOTOR(-) MOTOR(-) MOTOR(+) MOTOR(+) 4V_MINUS 4V_PLUS N.C. TX-HV RED[B] GRN[B] WHT BLK GRN RED WHT[B] PPL[B] GLY[B] BLU[B] YEL[B] ORG[B] BRN N.C. N.C. N.C. 03P934 J60 SIG J63 Box Junction Processor unit IF_VIDEO RF_SPU_D_B RF_SPU_D_A SPU_RF_D_B SPU_RF_D_A MOTOR(-) MOTOR(-) MOTOR(+) MOTOR(+) 4V_MINUS 4V_PLUS N.C. TX-HV RW N.C. DPYCY-6 Clamp with cable gland. IV-.5 IV-.5 Clamp with cable gland. FAR-87W FAR-837SW P P P P DPYCY-6 Interconnection for FAR-87W/837SW

116 4. INSTALLING OPTIONAL EQUIPMENT This page is intentionally left blank. 4-0

117 5. INPUT/OUTPUT DATA Input and output data are shown in the table below. Note: This radar accepts position data fixed by WGS-84 geodetic datum only. Set the datum to WGS-84 on the EPFS (GPS, etc.) connected to this radar. If other type of datum is input, the error message "DATUM" appears and the AIS feature is inoperative. Baud rate for the serial input is automatically set to 4800, 9600, 900 or as appropriate. Input Data Specifications Contents Remarks Heading signal synchro or step GC-0 required AD-0 and IEC 66 are AD-0 format External AD-00 switched by menu setting. IEC 66-** Speed signal IEC 66- Navaid data IEC 66- Position, course, speed, waypoint, route, time, wind data, current data, depth, temperature, roll, pitch External radar signal Heading, Bearing, No STC control Trigger, Video For IMO spec, IEC-66- Edition 4 is required. Operate as remote display Alert handling signal Contact closure Input from bridge alert management system (BAMS) IEC 66-, IEC 694- ACK, ACM, HBT Input from BAMS ACK and ACM are switched by menu setting. AIS data IEC 66- Output Radar system data IEC 66-, RSD, OSD, TLL, For ECDIS, PC plotter RS-3C TT data* IEC 66- TTD, TTM, TLB For ECDIS Alert handling signal IEC 66-, IEC 694- Remote display signal External LCD monitor signal External CRT monitor signal HD, BP Trigger, Video DVI ALR, ALF, ALC, ARC, HBT, EVE Same as main display unit R, G, B, H, V Same as main display unit Alert signal Contact closure Output to alarm system by using photo-relay For BAMS ALR and ALF are switched by menu setting. ports systems in total Option *The output sentence, mode and baud rate can be set at the TT Preset menu. **Data cycle should be input with more than 40 Hz (HSC) or 0 Hz (normal speed) 4 systems, Output contents are selected by menu. 5-

118 5. INPUT/OUTPUT DATA IEC 66 input sentence and priority Contents Speed (STW) Speed (SOG) Speed (position) Heading (True) Position Datum Waypoint Route Date, Time Depth Temperature Wind Set and Drift ALARM ACK IEC 66 output sentence Contents Target L/L Radar system data Own ship data TT target data ALARM data Sentence and priority VBW>VHW VBW VTG>RMC THS* >HDT* GNS>GGA>RMC>GLL DTM BWR, BWC, RMB WPL, RTE ZDA DPT >DBT>DBS>DBK MTW MWV>VWT>VWR VDR ACK * : THS and HDT are IEC66-. All other sentences are IEC66- ed. Sentence TLL* RSD OSD TTD, TLB, TTM ALR * : Non IMO-type only. The signal level is RS-3C. 5-

119 A- A-

120 A-3 A-4

121 A-5 A-6

122 A-7 A-8

123 A-9 A-0

124 A- A-

125 A-3 A-4

126 A-5 A-6

127 A-7 A-8

128 C344-M05-H A-9 C358-M04-B A-0

129 A- A-

130 A-3 A-4

131 A-5 A-6

132 A-7 A-8

133 A-9 A-30

134 A-3 A-3

135 A-33 A-34

136 A-35 A-36

137 A-37 A-38

138 A-39 A-40

139 A-4 A-4 C359-P05-C

140 A-43 A-44

141

142

143

144

145

146

147

148

149

150

151

152

153

154

155

156

157

158

159

160 6/Oct/06 H.MAKI D-0

161