About M Cable Assemblies 4. MIL-PRF Product Specifications 5. MIL-SPEC Ordering Nomenclature 6. COTS Ordering Nomenclature 7

Transcription

1 M8876 Fiber Optic onnectors

2 ontents About M able Assemblies 4 MIL-PRF-8876 Product Specifications 5 MIL-SPE Ordering Nomenclature 6 OTS Ordering Nomenclature 7 Plug onnectors 9 Wall Mount Receptacles 0 Jam Nut Receptacles ackshells 4 Dust over Ordering Nomenclature 5 Insert Arrangements 6 Keying Arrangements 7 Other Shipboard Products 8 Termination Kits, Tools, MQJs & Training 9

3 About M8876 M8876 onnector Series Amphenol Fiber Systems International (AFSI) is a leading producer and supplier of M8876 connectors to the US Navy and allied navies around the world. Our stringently toleranced and precision machined connectors, manufactured at our state-of-the-art, ISO 900:000 certified factory in Allen, Texas, U.S.A., are designed to provide superior optical performance in the harshest of environments. Features & enefits Qualified to MIL-PRF-8876 specifications Low insertion loss (-0.35d typ MM, -0.35d typ SM) ompatible with single mode or multimode termini Full environmental sealing Available in 3 shell sizes 4 channels 5 6 channels or 8 channels 8 channels or 3 channels Available in 6 keying options ( through 6) ackshells, featuring AFSI s exclusive Quickloc cable captivation system, available in straight, 45 degree and 90 degree versions Hybrid (OTS only) versions available Fully field maintainable in accordance with MIL-STD-04 Quickloc ackshells Our exclusive Quickloc cable captivation system can be quickly installed on virtually any military or tactical cable. Quickloc allows individual termini to be serviced, repositioned or cleaned without complete backshell disassembly. Additionally, all Quickloc components are reusable, so cable repairs are speedy and cost-effective. Quickloc is standard on all AFSI M8876 backshells. 3

4 able Assemblies Amphenol Fiber Systems International (AFSI) is one of the world s leading manufacturers of harsh environment fiber optic connectors that are rugged, reliable and cost-effective. Among our valued customers are virtually every major defense company in the United States, the U.S. Army and Navy and many international defense organizations. All AFSI cable assemblies are manufactured by expert technicians in our state-of-the-art, ISO 900:000 certified facility. This ensures that our processes and practices are optimized for the unique requirements of fiber optic cable assemblies rather than one-size-fits-all electrical assemblies. Our goal is to exceed customer requirements with every cable assembly. AFSI is able to assist in designing and building custom cable assemblies or building to a customer print. Our technicians are trained to MIL-STD-04 and a variety of other procedures critical to manufacturing harsh environment fiber optic cable assemblies. An optical test report is included with every cable built. If other tests are required, AFSI is capable of testing either in-house or contracting with one of our test laboratory partners. 4

5 MIL-PRF-8876 Product Specifications Specification Measurement/Detail Mating Durability 500 cycles per EIA/TIA-455- Vibration EIA/TIA-455-, Test ondition II & VII, 30 minutes / Axis Mechanical Shock MIL-STD-90, Grade A, lass I Thermal Shock -40 to +70, EIA/TIA-455-, Test ondition II & VII, 30 minutes / Axis Thermal ycling -5 to +5, 5 cycles per EIA/TIA orrosion Resistance 500 hour salt spray per EIA/TIA-455-6, Test ondition I Ozone Exposure 50 ppm for hours per EIA/TIA Humidity 40 98% RH per EIA/TIA-455-5, Method Fluid Immersion EIA/TIA-455- rush Resistance 7 50 Newtons per EIA/TIA Maintenance Aging Terminus insertion and removal, 0 times Terminus Retention Force lbs for 5 seconds Insert Retention Axial 00 psi torque for minute able Pull Out Force 6 lbs for 0 minutes per EIA/TIA able Sealing Flexing 00 cycles at 80 flex per EIA/TIA-455- Impact 8 7 feet rotated each time per EIA/TIA-455-, Method Flammability 0.75 inch flame for 0 seconds mated,.5 inch flame for 60 seconds unmated per EIA/TIA Operating Temperature -8 to +65 Storage Temperature -40 to +70 Insertion Loss (Multimode) d typ (6.5/5) Insertion Loss (Single Mode) d typ (9/5) ack Reflection (Single Mode) -50 d typ onnector Insert Aluminum Alloy, Anodized onnector & ackshells Aluminum Alloy, AD Plate able Sealing, Strain Relief Polyolefin, Self-Encapsulating 5

6 MIL-SPE Ordering Nomenclature M8876/7 P MIL-SPE Part Number See Table Designator See Table Insert Designator See Table ackshell Designator See Table 3 When ordering / /6 or / connectors that will use a backshell, add N to omit the unneeded insert retention nut and pressure sleeve. Otherwise leave this blank. Keying Position Designator thru 6 (See Page 7 ) Terminus Designator P = Pin S = Socket Table onnector Type Strain Relief MIL-SPE Part Number Receptacle, Wall Mount Plug Receptacle, Jam Nut None Straight 45 o 90 o None Straight 45 o 90 o None Straight 45 o 90 o M8876/ M8876/ M8876/3 M8876/4 M8876/6 M8876/7 M8876/8 M8876/9 M8876/ M8876/ M8876/ M8876/4 Example Part Number - M8876/7-P M8876/7 - Plug with Straight ackshell avities Inch able Diameter P - Pin - Key Straight ackshell Assembly Only 45 o ackshell Assembly Only 90 o ackshell Assembly Only M8876/7 M8876/8 M8876/9 Table Table 3 5 Designator F Insert Designator Number of avities ackshell Designator 3 4 Maximum Allowable able Diameter by, Inches (mm) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) 6

7 OTS Ordering Nomenclature Plugs & Receptacles With ackshells FS3M00 P OTS ase Part Number See Table Keying Position Designator thru 6 or U (See Page 7 ) Insert Designator See Table Terminus Designator P = Pin S = Socket able Diameter See Table 3 Example Part Number - FS3M00-P FS3M00 - Plug with Straight ackshell, - 4 avities Inch able Diameter P - Pin - Key Table onnector Type Strain Relief OTS ase Part Number 5 MIL-SPE Equivalent Receptacle, Wall Mount Straight 45 o 90 o FS3M600 FS3M600 FS3M6300 FS3M7400 FS3M7500 FS3M7600 FS3M4400 FS3M4500 FS3M4600 M8876/ M8876/3 M8876/4 Straight FS3M00 FS3M400 FS3M3400 M8876/7 Plug 45 o 90 o FS3M00 FS3M00 FS3M500 FS3M600 FS3M3500 FS3M3600 M8876/8 M8876/9 Receptacle, Jam Nut Straight 45 o 90 o FS3M800 FS3M800 FS3M8300 FS3M9400 FS3M9500 FS3M9600 FS3M5400 FS3M5500 FS3M5600 M8876/ M8876/ M8876/4 Table Table 3 Designator Insert Designator Number of avities ackshell Designator Maximum Allowable able Diameter by, Inches (mm) 5 5 F ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) 7

8 OTS Ordering Nomenclature ackshells FS3A000 OTS ase Part Number See Table able Diameter (See Table 3 on Page 7) ackshell Type Straight ackshell Assembly Only 45 o ackshell Assembly Only 90 o ackshell Assembly Only Table OTS ase Part Number 5 FS3A000 FS3A4000 FS3F4000 FS3A000 FS3A5000 FS3F5000 FS33000 FS3A6000 FS3F6000 MIL-SPE Equivalent M8876/7 M8876/8 M8876/9 Plugs & Receptacles Without ackshells FS3M6000 P N OTS ase Part Number See Table Insert Designator (See Table on Page 7) Terminus Designator P = Pin S = Socket When ordering / /6 or / connectors that will use a backshell, add N to omit the unneeded insert retention nut and pressure sleeve. Otherwise leave this blank. Keying Arrangements thru 6 or U (See Page 7 ) - N denotes that the nut and sleeve are not included, otherwise leave blank. Table onnector Type (ackshells not included) Receptacle, Wall Mount Plug Receptacle, Jam Nut OTS ase Part Number 5 FS3M6000 FS3M7000 FS3M4000 FS3M000 FS3M000 FS3M3000 FS3M8000 FS3M9000 FS3M5000 MIL-SPE Equivalent M8876/ M8876/6 M8876/ 8

9 Plug onnectors M8876/6 Plug YELLOW AND M8876/7 Plug with Straight ackshell A.870 (47.50mm) (5.38mm) Fully Assembled E F D A A M8876/9 Plug with 90 o ackshell M8876/8 Plug with 45 o ackshell A Dimension Table for Plugs A D E F.4 (8.98).085 (7.56) 6.60 (56.46) (90.93) 4.90 (06.43) 4.50 (07.95) 5.63 (3.08).55 (3.88) (63.58) (97.79) (.78) (4.30).705 (43.3).763 (44.78) (86.69) (7.00) (.9) (7.00) Dimensions are for reference only. Dimensions are in inches & (mm). 9

10 Wall Mount Receptacles M8876/ Wall Mount Receptacle.88 (4.78) Panel Thickness J Places A H Places ( ).990 (50.55) Y Wall Mount Panel utout X 0.0 (3.30) 0.5 (.9) 4 Places Dimension Table for Wall Mount Receptacles Panel utout X.005 (0.) (.80).4 (8.55).56 (39.67) Y.005 (0.) (.4) (4.59).8 (3.54) Dimension Table for Wall Mount Receptacles A D E F G H J (.).085 (7.56) 6.50 (56.) 6.0 (57.99) (90.93) 4.50 (07.95) 4.50 (07.95) (.4).58 (9.4).6 (8.35) 5.06 (6.97).57 (3.93) 6.50 (56.) (65.0) (97.79) (4.30) (4.30) (4.59).78 (3.46).6 (3.39).500 (38.0).965 (43.05) 6.50 (56.) (90.50) (7.00) (7.00) (7.00).8 (3.54).738 (44.5).698 (43.) Dimensions are for reference only. Dimensions are in inches & (mm). 0

11 Wall Mount Receptacles A E M8876/4 Wall Mount Receptacle with 90 o ackshell A M8876/3 Wall Mount Receptacle with 45 o ackshell D F M8876/ Wall Mount Receptacle with Straight ackshell G A Dimension Table for Wall Mount Receptacles A D E F G H J (.).085 (7.56) 6.50 (56.) 6.0 (57.99) (90.93) 4.50 (07.95) 4.50 (07.95) (.4).58 (9.4).6 (8.35) 5.06 (6.97).57 (3.93) 6.50 (56.) (65.0) (97.79) (4.30) (4.30) (4.59).78 (3.46).6 (3.39).500 (38.0).965 (43.05) 6.50 (56.) (90.50) (7.00) (7.00) (7.00).8 (3.54).738 (44.5).698 (43.) Dimensions are for reference only. Dimensions are in inches & (mm).

12 Jam Nut Receptacles M8876/ Jam Nut Receptacle J YELLOW AND.88 (4.78) Panel Thickness A ( ).990 (50.55) H HEX Jam Nut Panel utout Dimension Table for Jam Nut Receptacles Panel utout X.005 (0.) Y.005 (0.) Y (4.7).00 (5.65) X 5.60 (9.46).593 (40.46).98 (30.43).630 (4.40) Dimension Table for Jam Nut Receptacles A D E F G H HEX J (.).085 (7.56) 6.50 (56.) 6.0 (57.99) (90.93) 4.50 (07.95) 4.50 (07.95).05 (30.6).7 (9.74).399 (35.53).379 (35.0) 5.06 (6.97).55 (3.88) 6.50 (56.) (65.0) (97.79) (4.30) (4.30).39 (35.36).358 (34.49).587 (40.3).567 (39.80).500 (38.0).703 (43.6) 6.50 (56.) (90.50) (7.00) (90.50) (7.00).8 (46.0).778 (45.6).04 (5.66).994 (50.65) Dimensions are for reference only. Dimensions are in inches & (mm).

13 Jam Nut Receptacles A E M8876/4 Jam Nut Receptacle with 90 o ackshell A M8876/ Jam Nut Receptacle with 45 o ackshell D F M8876/ Jam Nut Receptacle with Straight ackshell G A Dimension Table for Jam Nut Receptacles A D E F G H HEX J (.).085 (7.56) 6.50 (56.) 6.0 (57.99) (90.93) 4.50 (07.95) 4.50 (07.95) (.4).58 (9.4).6 (8.35) 5.06 (6.97).57 (3.93) 6.50 (56.) (65.0) (97.79) (4.30) (4.30) (4.59).78 (3.46).6 (3.39).500 (38.0).965 (43.05) 6.50 (56.) (90.50) (7.00) (7.00) (7.00).8 (3.54).738 (44.5).698 (43.) Dimensions are for reference only. Dimensions are in inches & (mm).

14 ackshells M8876/7 Straight ackshell A M8876/9 90 o ackshell F M8876/8 45 o ackshell D G E Dimension Table for ackshells A D E F G.0 (30.50) 4.00 (0.60).0 (30.50) 3.0 (8.8) 3.0 (8.8) 3.0 (8.8) 3.0 (78.74) 5.50 (38.00) 4.70 (9.38).30 (33.00) 3.0 (8.8) 3.0 (8.8) 3.0 (8.8) 3.0 (78.74).50 (57.5) 6.50 (65.0).5 (57.5) 6.50 (65.0) 4.0 (06.68) (65.0) 4.0 (06.68) Dimensions are for reference only. Dimensions are in inches & (mm). 4

15 Dust over Ordering Nomenclature M8876/0 Table MIL-SPE Part Number MIL-SPE Part Number See Table Lanyard Designator See Table 3 M8876/0 M8876/5 Plug Dust ap Receptacle Dust ap Designator See Table Table A A 5 Designator F Table 3 Lanyard Style A hain w/fastener D hain w/ring Rope w/fastener Rope w/ring 9.00 (8.600) 9.00 (8.600) E Dust ap Only M8876/0 Plug Dust over M8876/5 Receptacle Dust over D Dimension Table for Plug Dust aps Dimension Table for Receptacle Dust aps A.4 (8.98) (7.90) (7.60) (.86) (.35) D.800 (45.7) OTS version available in stainless steel. Please call for information. A.4 (8.98).05 (6.03).005 (5.53).950 (49.53) 5.63 (3.08) (.7) (.97).05 (6.03).005 (5.53).950 (49.53) 5.63 (3.08).5 (30.86).95 (30.35).050 (5.07).703 (43.6).99 (3.99).87 (3.69).463 (37.6).443 (36.65).483 (63.07).703 (43.6).650 (4.9).630 (4.40).690 (68.33) Dimensions are for reference only. Dimensions are in inches & (mm). 5

16 Insert Arrangements Pin Face Socket Face : Designator: Arrangement Number: Number of Termini: 4 Termini : Master Key 3 4 : 5 Designator: Arrangement Number: Number of Termini: 8 Termini : : 5 Designator: Arrangement Number: Number of Termini: 6 Termini : : Designator: F Arrangement Number: Number of Termini: 3 Termini : : Designator: F Arrangement Number: Number of Termini: 8 Termini :

17 Keying Arrangements AR o REEPTALE Master Polarizing Keyway Master Polarizing Keyway PLUG AP o R o P o DR o DP o R o P o s 5 AR o or AP o S R o or P o S R o or P o S DR o or DP o S U* Key & Keyway Arrangements U* U* *U indicates universal keying arrangement and is available on commercial equivalent connector only (OTS). 7

18 Other Shipboard Products M9504 /4 & /5 Termini Features & enefits Pre-radius zirconia ferrule tip provides optimal insertion loss performance Laser marked TI codes eliminate the need to decipher complex color code bands Precision ferrule alignment with captivated split zirconia sleeves Wide configuration selection Superior optical performance ustom sizes available (ommercial-off-the-shelf only) Integrated environmental seal on each terminus Precision press fit terminus design Each terminus individually packaged and labeled for ease of identification, storage and use Applications US Navy shipboard, surface and submarine, mission critical combat and communication systems Mobile tactical shelters and electronic battlefield networks Materials Ferrule: zirconia ceramic Terminus body: stainless steel, passivated Retention clip: beryllium copper Alignment sleeve: ceramic Alignment sleeve hood: beryllium copper O-ring seal: fluorosilicone Military Grade ST onnectors (MIL--835) Features & enefits Stainless steel body with zirconia ceramic ferrule and fungus-resistant self-extinguishing boot Superior optical performance in extreme environmental conditions Mil-qualified series: high spring force for shock and vibration resistant critical in military applications Navy approved OTS series: for moderate shock and vibration environments RoHS compliant Applications US Navy shipboard, surface and submarine, mission critical combat and communications systems Mobile tactical shelters Electronic battlefield networks Deployable outdoor, harsh environment Materials Ferrule: zirconia ody: stainless steel oot: fungus resistant, self-extinguishing thermoplastic FS Pierside Features & enefits Hermaphroditic design Rugged design handles the rigors of deployment and harsh environment conditions Environmentally sealed connector Military qualified MIL-PRF-9504 /4 & /5 termini Removable insert cap aptive insert cap screw Sealed termini keep the optical path clear Field repairable using existing parts Applications Umbilical cables used to interface between shore and ship networks U.S. Army, Navy, Air Force and Marine orps tactical and strategic deployments Oil, gas and geoscience industries Industrial roadcast Materials Aluminum Other materials available Finish Grey anodize Olive cadmium Other finishes available Optical-Electrical Hybrid Features & enefits Designed IAW MIL-PRF-8876 Available in 3 shell sizes: (4 ch), 5 (6, 8 ch), (8, 3 ch) Inserts are interchangeable from plug to receptacle. Either can be operated with pins or socket termini Operates with all qualified single mode or multimode M9504/4 and /5 termini omplete line of straight, 45 degree and 90 degree backshells Applications Shipboard/Pierside Land tactical Mining Oil, gas and geoscience industries Industrial roadcast Materials Aluminum Stainless steel rass Other materials available Finish lack anodize Other finishes available 8

19 Termination Kits, Tools, MQJs & Training Termination Kits & Tools Amphenol Fiber Systems International (AFSI) offers kits for terminating most optical connectors in several markets today. These termination kits include: M8876; MIL-ST; M8876/MIL-ST combination; TFOA and TFOA-II. AFSI also offers customized kits. Additionally, we sell cleaning and consumable kits and individual tools to replace broken or misplaced tools. Measurement Test ables (MT) This product series is designed to meet the highest industry and military standards for testing optical components. These products allow technicians to test and certify their work to the most exacting standards. Our unique fabrication and certification process ensures that only the highest quality, low loss and tight tolerance components are ertified. MT product line includes TFOA, TFOA II, TFOA-III and our MIL-STD-04 MQJ. Measurement Quality Jumpers (MQJs) Measurement Quality Jumpers (MQJs) are used to assess the performance parameters of standard fiber optic cables. MQJs, which are considered calibrated test equipment, are used as reference standards for fiber optic cables and components. AFSI s MQJs are built to the highest quality standards with the industry s most stringent end face geometry and high-precision polishing requirements. Each MQJ is subjected to extensive testing and verification in AFSI s in-house test facility prior to shipment to customers. AFSI s MQJs are manufactured and assembled in-house with our fully qualified M8876, M835 and M9504 connectors and termini. MIL-STD-04 Training (Pending NAVSEA ompliance) AFSI s MIL-STD-04 based shipboard training course is designed for persons involved in the installation, testing, troubleshooting or maintenance of shipboard fiber optic interconnect systems. Focusing on the M8876 and M835, EIA/TIA (S) connectors, this class is ideal for all those responsible for the maintenance and installation of shipboard fiber optic networks and is a must-attend course for those who must follow the practices, procedures and specifications as outlined in the MIL-STD-04. Successful completion of the five-day course and test qualifies the student to receive a certification from AFSI on the M8876 connector. We are also certified by the Electronics Technicians Associations (ETA) to offer the Fiber Optics Installer (FOI) and the Fiber Optics Technician (FOT) certifications for an additional cost. 9

20 About Amphenol Amphenol orporation is one of the world s leading producers of electronic and fiber optic connectors, cable and interconnect systems. Amphenol products are engineered and manufactured in the Americas, Europe and Asia and sold by a worldwide sales and marketing organization. The primary end markets for the company s products are communication systems for the converging technologies of voice, video and data communications, industrial, automotive, military and aerospace applications. For more information about Amphenol, please visit our web site at About AFSI Amphenol Fiber Systems International (AFSI) designs, manufactures, markets and supports reliable and innovative fiber optic interconnect solutions that withstand the harsh environments of military, oil & gas, mining and broadcast applications. After more than a decade in business, AFSI continues to uphold its position as a global leader in fiber optic interconnect components and systems such as termini, M8876, MIL-ST, TFOA and the TFOA-II connector, which AFSI developed and patented. Altogether, AFSI has delivered millions of fiber optic connectors in more than countries. Whenever there is a need for superior cost-effective fiber optic systems and products that will stand up to demanding operating environments, you can rely on AFSI for engineering know-how, top-quality products and expert technical support. For more information about AFSI, please visit our web site at Publication: AFSI-8876 at-d Specifications subject to change without notice. opyright - Amphenol Fiber Systems International. All rights reserved. TFOA-II & TFOA-III are registered trademarks of Amphenol Fiber Systems International. TFOA-II is covered by U.S. Patents 6,305,849; 6,37,660 and 6,357,99 Amphenol Fiber Systems International, Inc. 00 entral Expressway North, Suite 00 Allen, TX 750 Phone: Fax: info@fibersystems.com