Parts Manual. 70D Revolving Clamps. Serial Numbers through Fork Clamps Bale Clamps Clamps without Arms. cascade

Transcription

1 Parts Manual 70D Revolving Clamps Serial Numbers 6763 through Fork Clamps Bale Clamps Clamps without Arms Manual Number R- cascade

2 How To Use This Manual ntroduction This manual illustrates service replacement parts for standard production Cascade 70D Revolving Clamps. The parts manuals for attachments designed by the Application Engineering Department have an A.E.D. designation on the cover of the manual. This standard attachment manual is not interchangeable with an A.E.D. manual since it does not reflect the special engineering of an A.E.D. attachment. To locate a service replacement part for a standard attachment, follow the steps below.. Locate the Nameplate The nameplate is attached to the left side of the top arm frame. f the nameplate is missing, all necessary information is stamped into the frame at the same location.. Note the Serial Number Record the six-digit Serial Number. See the example. 3. Refer to Serial Number ndex Locate your Serial Number in the Serial Number ndex on the following page. MPORTANT: DO NOT USE THS MANUAL TO ORDER PARTS FOR AN A.E.D. ATTACHMENT. Contact Cascade Corporation to obtain the correct parts manual. You must supply the serial number and all additional equipment numbers on the nameplate to order the correct manual. 4. Ordering Retail Customers - Cascade Service Replacement Parts and Service Literature are sold through authorized lift truck dealers. To order, contact the lift truck dealer of your choice. Lift Truck Dealers - To order Service Replacement Parts or Service Literature, contact: Cascade Parts Depot 50 Sheridan Avenue P.O. Box 360 Springfield, Ohio Telephone: 53-3-l 99 Telex: FAX: Parts Log We have supplied a parts ordering log located on the last page. Use this log as a permanent record of parts ordered from this manual. cascade@ ForTechnical Assistancecall: -BOO-CASCADE (7-33) or To Order Parts call: 53-3-l 99, FAX: Rev.

3 Serial Number ndex Serial Number 6763 Model 70D Frame Cylinder Rotator Drive Revolving Arm Mount Solenoid 80 Group Group Group Group Conn. Group Group Adaption stop D ( D t 70D r D D ) D D D D r.h ') P r\.c) Jr) D D D D D D D D t , D t ( 9 ( ( 5 8 ( D D D D ) ) D D m R "U.J -P " D D D D cascade" ForTechnical Assistancecall: -800~CAS-CADE(7-33)or ToOrder Parts call: , FAX: Rev. i

4 Serial Number ndex ii For Technical Assistance call: l-600~cascade (7-33) or To Order Parts call: , FAX: Rev.

5 Serial Number ndex Serial Number Model Frame Cylinder Rotator Drive Revolving Arm Mount Solenoid 80 Group Group Group Group Conn. Group Group Adaption stop D 70D 70D D D D 9? D D ) ( nn VY 9 L _ , 7nl-.--, D nn VY 9 L R 5 6 O._ , 7ill-l.--, D , VY _ ' 70D D D ( 0 ( 5 ( D ( D ] D D D nn VY L 9 " 5, 6 0,, 3, 0, ""? c. fi t n _ D ; ; D D l? ( cascade@ For Technical Assistance call: l-800~cascade (7.33) or To Order Parts call: 53-3-l 99. FAX: Rev. iii

6 Safety Decals CLAMPS WTHOUT FORKS DRUM ARMS ARMS MULT-PURPOSE/RGD ARM All decals shown are included P in Saftey Awareness Kit REF QTY PART NO. DESCRPTON No Hand Hold Decal No Step Decal 3a- Publications P /o 6 REF PART NO. DESCRPTON, 0, J -...,u-v -, Y -7 c7rlnr)fi Tnnl f-!st&-w-~. k , Literature ndex Order Form 3~. iv cascades ForTechnical Assistancecall: -800~CAS-CADE (7-33) or To Order Parts call: 53-3-l 99, FAX: Rev.

7 Frame Group Frame Group l See page 3 for replacement parts breakdown. n See page 8 for replacement parts breakdown. t See page 9 for replacement parts breakdown. + Maximum working pressure. cascade@ For Technical Assistancecall: l-eoo-cas-cade (7-33)or To Order Parts call: 53-3-l 99, FAX: Rev.

8 Frame Group with Back Hand Relief Group REF QTY PART NO. DESCRPTON REF QTY PART NO. DESCRPTON Frame Group 6 8 ( Capscrew Back Hand Relief Group Hc &e, 500 PS l Retainer Hose, 500 PS Capscrew, M8 x.5 x 30 x Fitting, Lockwasher Cylinder 6687 Fitting, 8-6 LA 8 e. zl z Washer Revolving C :nnnnctinn._ -._.. -- A Nut 65303, Fittinn....J fi-fi m Restrictor Cartridge 4 676,,; Bearing 4 ; Tube Bearino Lockwasher Bearing 6 ( Capscrew i760.? Frame 7 fin377 Fittinn R-: *Used on fork clamps only. ncludes items 4-3. l See page 3 for replacement parts breakdown. n See page 8 for replacement parts breakdown. * See page 0 for replacement parts breakdown. l Maximum working pressure. Bumper Fit0..J, Cotter Pin Fitting, 8-8 Nut, Ml x Back Hand Capscrew, Ml x Fiflinn R-8 Washer, 3/6 D Tub A cascade ForTechnical Assistancecall: l-800~cascade (7-33)or To Order Partscall: , FAX: Rev.

9 Cylinders Nut Service Kit REF QTY PART NO. DESCRPTON L Cylinder Assembly Roll Pin 7964 Roll Pin 0. cc-mqn OOYS~, -Nut 4.i Bearing Back-up Ring ;3 Piston O-Ring Shell ml * l ; l l ncluded in Service Kit a ncludes items through 6. l ncluded in Service Kit Wiper Pin Cotter Retainer Nut Service Kit Nut Service Kit 3.~ cascade@ For Technical Assistancecall: l-800~cascade (7-33) or To Order Parts call: 53-3-l 99, FAX: Rev. 3

10 Rotator Group. Class V Fittings REF QTY PARTNO. DESCRPTON 6767 Rotator Group 6748 Bearing Service Kit n ncludes items 3 and 5. l See page 6 for replacement parts breakdown. * ncluded in Bearing Service Kit a- 4 cascade ForTechnical Assistancecall: l-800~cascade (7-33)or ToOrder Partscall: , FAX: Rev.

11 Rotator Group 06 REF QTY PART NO. DESCRPTON Rotator Group i Faceplate Capscrew Fitting, 6 Class Only 6050 Fitting, 8-8 Class ill Only 6748 Bearing Service Kit w ncludes tems 3 and 5. l See page 6 for replacement parts breakdown. l ncluded in Bearing Service Kit cascade@ ForTechnical Assistancecall: -800.CASCADE (7-33) or To Order Parts call: 53-3-l 99, FAX: Rev. 5

12 Shim Drive Group REF QTY PART NO. DESCRPTON REF QTY PART NO. DESCRPTON Drive Group with Motor * Drive Motor Drive Group without Motor Gasket Capscrew, 7/l 6 NC x.o GR Capscrew, 38 NC x.75 GR Cover Bearing Plug Worm Gear A Fi Shim - -._ tlo (Brawn\ Bearina 5 l 6 l ill,.- l. ( _ fi7n!=s5.. Shim -.05 (Pink).-, 4 74 Snap Ring Shim -.00 (Yellow) O-Ring Bearing Cover Key Seal Pinion Capscrew, 3/8 NC x.50 GR8 Hnllninn Caoscrew. 5/l 6 NC x J.OlO (Brown) ( Relief Fitting Worm Adapter A 3 C-r, * Quantity as required n ncludes all items except 5, 7, and 8. l See page 8 for replacement parts breakdown. * See page 7 for replacement parts breakdown. Gear Box Lube - 48 oz. Sealant r;lcza.l Shim Service Kit (items 4-6, and 3) Check Valve Service Kit (items and 3) Lockwasher Service Kit (items 4-7 and 3) Capscrew, 5/l 6 NC x.75 GR Drive Motor Serv Kit (4,4,8,9,3) 3a.3 (7-33) or To Order Partscall: , 6 cascade@ ForTechnical Assistance call: l-800~cas-cade FAX: Rev.

13 Drive Motor t REF QTY PART NO. DESCRPTON n n Drive Motor Shaft Drive _. Snacnr _ --_. Plate.-._ ( ( n 7 [ Geroter Set (0-l ) Geroter Set (0-l ) End Cap Service Kit Service Kit Flange (0-l ) 3a-5 Cascade provides service replacement parts for the listed parts only. Due to cost, if other park need replacement, the complete drive motor should be replaced. n See Nameplate under valve for correct part number of Geroter Set and Flange. l For use with water glycol based hydraulic fluids. cascade@ ForTechnical Assistancecall: l-800~cas-cade (7-33) or To Order Parts call: FAX: Rev. 7

14 Check Valave REF QTY PART NO. 3 4 DESCRPTON Check Valve Assembly Plug Spring Guide 700 Ball Plug Spring Plug Spool BdY 58 Restrictor Cartridge Restrictor Cartridge 58 8 cascade@ ForTechnical Assistancecall: -800~CASCADE (7-33) or To Order Parts call: , FAX: Rev.

15 Revolving Connection Revolving Connection Shaft Service Kit Check Valve Service Kit a cascade@ ForTechnicalAssistancecall: l-600-cas-cade(7-33)or ToOrder Partscall: ,FAX: Rev.l 9

16 Revolving Connection REF QTY PART NO. DESCRPTON Revolving Connection Capscrew, M8 x,5 x 35 x End Block? ^ Y, -, b-mng, ti-b 4 / Service Kit = t Shaft i ! Check Valve Service Kit

17 Arm Carriers e e * e e e J REF QTY PART NO. DESCRPTON l ~6768 Arm Base Assembly Arm Base (pair) Capscrew M4 x 3.0 x 65-l.9 Arm Bar Tool l ncludes items and only. n Required for proper capscrew torquing. 3a-4 cascade@ ForTechnical Assistancecall: -800~CASCADE (7-33) or To Order Parts call: 53-3-l 99, FAX: Rev.

18 Bolt-On Pallet Forks. / / / 4, _ a 4" 48" 54" 60" REF QTY PART NO. PART NO. PART NO. PART NO Pallet Fork Assembly (Pair) l ncludes items and only. 3~3 Bale Arm - ntegral 8"x48" 8"x54" 8"x60" REF QTY PART NO. PART NO. PART NO. DESCRPTON Bale Arm Assembly (pair) Bale Arm R.H. Bale Arm L.H. cascade@ ForTechnical Assistancecall: l-800-cascade (7-33)or ToOrder Partscall: 53-3-l 99, FAX: Rev.

19 . Bolt-On Mounting Group Class, 4 REF QTY PARTNO. DESCRPTON Mounting Group Upper Hook-L.H Upper Hook-R.H. R Stop Kit Capscrew Washer Lower Hook 3049p.870 Quick Change Mounting Group Class ll, Mounting Group Stop Kit cf 6 cascade@ For Technical Assistancecall: -800~CASCADE (7-33) or To Order Parts call: 53-3-l 99, FAX: Rev. 3

20 Bolt-On Mounting Group Class, 0 REF QTY PARTNO. DESCRPTON Mounting Group Stop Kit 3049q-88/0 Quick Change Mounting Group Class ll, 0 REF QTY PARTNO. DESCRPTON 6864 Mounting Group Stop Kit _. Bumnnr - _... _. ii ; 3655 Capscrew, /NCx Lockwasher, l/ D -n.n- 4 cascade@ ForTechnicalAssistancecall: l-600.cas-cade(7-33)or ToOrderPartscall: ,FAX: Rev.

21 Bolt-On Mounting Group Class V, 4 REF QTY PARTNO. ) DESCRPTON 684 Mounting Group Upper Hook-L.H AA-^-.-- n aplaf maw n,-r Stop Kit 7 69 R 3 i-?larrl Adapter Plate Lower Hook Washer Capscrew Bumoer Lockwasher, l/ D Capscrew, l/ NC x r-89 0 Quick Change Mounting Group Class V, 4 REF ( QTY PART NO. ( DESCRPTON n Stop Kit Mounting Group t 7 i fi Lockwasher. i.; 6798X, ) Capscrew 4, ( 3 -, GR JiCvi L V Arinntor, Uy.w Plsto lu, ( Fin 3 ii 4 i _-_ t, Guide ) ) Capscrew Capscrew, l/ NC x.75 6 ] Bumper Lockwasher. l/ D 3a- cascade@ ForTechnical Assistancecall: l-800-ca8cade (7-33) or Rev. 5 To Order Parts call: 53-3-l 99, FAX:

22 Bolt-On Mounting Group REF QTY PARTNO. Class V, Mounting Group Upper Hook-L.H Adaater Plate Stop Kit DESCRPTON 'tllw lnnarhnnk-r H ii l- _. 6: ) 6 ) e695, ) 8 ) Capscrew, 56 NC x.0 GR5 Capscrew Adapter Plate Lower Hook Washer Capscrew Spacer Bumper Lockwasher, l/ D Capscrew, /NC x s.900 Quick Change Mounting Group Class V, 0 REF QTY PARTNO. DESCRPTON 6866 Mounting Group r*nnn --,.T, Stop Kit _ C 4, 6783 c%xxm,, Y.l ;; ; / x..m *.Y... Lower Hook Pin Capscrew Cn.ars. Bumper Lockwasher, l/ D Capscrew, l/ NC x 3.75 Guide 6 cascade ForTechnicalAssistancecall: l-800~cas-cade(7-33)or ToOrderPartscall: ,FAX: Rev.

23 . Mounting Groups Class V, 4 FEF QTY PART NO. DESCRPTON Mounting Group 670-m 590, Uooer errs Hook - L.H ) Adapter Plate Upper Hook - R.H Stop Kit Lockwasher, 3/4 D ti ; ; a Caoscrew. Lnckwnnhw , 34 - NC x.75 GR8 ( ( /8 D 8 6: 3860 Capscrew, 58 NC x.0 GR Capscrew, 58 NC x Adapter Plate Lower Hook f 7.- i i , Washf..--..>r, 3/4 D 3 ( 4 ( Capscrew, 34 NC x.75 GR ) 3umper , -ockwasher, l/ D ( ( ( Capscrew, l/ NC x.75 3~.5 Class lv, Mounting Group Stop Kit cascade ForTechnicalAssistancecall: l-600~cas-cade(7-33)or To Order Partscall: ,FAX: Rev. 7 3~.5

24 Solenoid Adaption Fuse Assembly REF ) QTY PART NO. DESCRPTON n l Solenoid Adaption Group Fitting, 6-6 Solenoid Valve Fitting, 6-6 Capscrew, 56 NC x 5.50 Washer, 5/6 D Nut ii ; Tube Tube Spacer Guard 6 / 690 Lockwasher, l/ D 7 i fin$qka f-ant.-rmnr 49 hlf v,,- l See page. n includes item 8. 8 cascades For Technical Assistance call: -800~CASCADE (7-33) or To Order Parts call: 53-3-l 99, FAX: Rev.

25 Solenoid Adaption REF QTY PART NO. DESCRPTON Solenoid Adaption Group, -530 Fitting, 6-6 n T 0 Solenoid Valve 3 ( Fitting, 6-6 A P. *cnr, Capscrew, 5/l 6 NC x 5.50 Washer, 5/6 D Nut Tube ; ) ( Tube..l. f74c,c! ) Tube 4 ( 6655 ( Tube Spacer Guard Lockwasher, l/ D Capscrew, l/ NC x.o Capscrew, l/ NC x Fitting, Fitting, fini 35n Fittinn 5-R 0 See page. n ncludes item 8. cascade@ ForTechnical Assistance call: -800~CASCADE (7-33) or ToOrder Partscall: , FAX: Rev.l 9

26 Solenoid Adaption with Pressure Relief,..,._--A *- ;g(zzzi~ [ fi REF CTY PART NO. DESCRPTON Solenoid Adaption Group, 6530 Fitting, l Solenoid Valve : i Fitting, Capscrew, 5/6 NC x 5.50 Washer, 506 D Capscrew, 5/6 NC x.85 GR8 - l See paae. n lncl&es item 8. ForTechnical Assistancecall: l-800~cascade (7-33) or

27 Solenoid Valves New Style Waterman Racine NOTE: Waterman new style with black coil, Waterman old style and Racine Solenoid Valve assemblies are interchangeable as a unit. However coils must match valves. f one brand is preferred over another you must specify both part number and brand name. New Style Old Style Waterman Waterman Racine REF QTY PARTNO. PARTNO. PART NO. DESCRPTON Solenoid Valve - V Solenoid Valve - 4V Solenoid Valve - 36V Solenoid Valve - 48V Solenoid Valve - 7V Service Kit cascade ForTechnical Assistancecall: l-800~cascade (7-33)or To Order Parts call: , FAX: Rev.

28 80 Stop Group REF 0-V PART NO. DESCRPTON Stop Group Stop Valve Stop Valve Assembly ForTechnicalAssistancecall: l-800~cas-cade(7-33)or ToOrderPartscall: ,FAX: Rev. r

29 r PART NO. Recommended Spare Parts List 70D Revolving Clamps DESCRPTON T ATTACHMENTS SERVCED DRVE GROUP Worm Pinion Bearing Snap Ring O-Ring Drive Motor Drive Motor Seal Kit Sealant Bearing Service Kit Bearing Service Kit Gear Box Lube FRAME GROUP Hose Hose Frame Bumper Bearing Bearing Bearina CYLNDER Cylinder Assembly Shell Piston Retainer Rod Nut Service Kit Service Kit CHECK VALVE Check Valve Assembly 0 66:6 REVOLVNG CONNECTON Service Kit Check Valve Service Kit ARMS Capscrews Arm Capscrew Extension Tool PANT oz. Aerosol Can - Heritage White PUBLCATONS Service Manual Operators Guide Parts Manual VDEOS Servicing Cascade Cylinders - 3/ Servicing Cascade - VHS Servicing Cascade - BETA 0 See specific parts page. 3c- cascade@ For Technical Assistance call: l-800-cas-cade (7-33) or ToOrder Partscall: ,FAX: Rev. 3

30 Notes

31 B O-TM PARTS ORDERNG LOG DATE PURCHASE ORDER SERAL CASCADE CUSTOMER PAGE REF NO QTY. NUMBER. PART NO. PART NO. DESCRPTON PRCE

32