PARTS CATALOG FRONT WHEEL DRIVE FOR JOHN DEERE 6100 & WHEEL SPRAYERS

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Dale Wilson
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PARTS CATALOG FRONT WHEEL DRIVE FOR JOHN DEERE 6100 & 6500 3 WHEEL SPRAYERS MUD HOG MODEL NUMBERS JD6500-13.

1 PARTS CATALOG FRONT WHEEL DRIVE FOR JOHN DEERE 6100 & WHEEL SPRAYERS MUD HOG MODEL NUMBERS JD I3 Tire (Export) JD L-15 I3 Tire TUTHILL Transport Technologies Brookston Indiana USA /2000

2 TABLE OF CONTENTS DESCRIPTION PAGE # General Information...3 JD JD Half-Yoke & Mounting Hardware...6 Half-Yoke & Wheel Motor Assembly...7 Fittings & Hoses at Wheel Motor...8 Fittings & Hoses at Bulkhead...9 Cooler Hose...10 Connections at Mud Hog Valve, Flush Tees, & Check Valve...11 Hose Clamps...12 Hydraulic Connections at Rear of Machines with Serial Numbers N0600X00001 and Above...13 Hydraulic Connections at Rear of Machines with Serial Numbers N0600X00000 and Below...14 Electrical In Cab...15 Half-Yoke Cover Assembly...16 Wheel Shield Mount Bracket, Wheel & Tire...17 Hood Mount...18 Hose Shield & Door Assembly...19 Mud Hog Valve Assembly - Exploded View...20 Wheel Motor - Exploded View Warranty...Back Cover 2

3 General Information CATALOGS This parts catalog is provided to aid in the identification of Mud Hog components. It contains an illustration, part number, required quantity, and a description of each part included in the kit. Catalogs may contain information for several different machines which use similar Mud Hog kits. The appropriate machine model and Mud Hog base model number should be selected to assure proper part identification. Each Mud Hog conversion package contains all or some of the following kits or subassemblies: A - HYDRAULIC ADAPTER KIT(S) B - HYDRAULIC HOSE KIT C - EQUA-TRAC II VALVE BASE ASSEMBLY D - WHEEL DRIVE BASE ASSEMBLY - RIGHT HAND & LEFT HAND E - TIE ROD EXTENSION SUBASSEMBLY F - MOUNTING KIT G - WHEEL AND TIRE KITS We reserve the right to make changes and improvements in design and specifications without notice and without obligation to provide or substitute new design modifications for those Mud Hog systems or components already in service. REPLACEMENT PART ORDERING AND RETURNED PARTS INFORMATION Replacement part orders should include the complete Mud Hog part number and description, base model number of Mud Hog kit, Mud Hog Serial Number (located on the wheel motor mounting frame or on the axle), machine model number, method of shipment, and shipping address information. Parts returned for warranty determination should be accompanied by a Warranty Claim Form with and RGA (Returned Goods Authorization) number. Before returning parts, contact the Tuthill Transport Technologies Customer Service Department to obtain an RGA number. Any material returned to Tuthill Transport Technologies without an RGA number prominently displayed on the packaging and/or the returned parts, will NOT be processed and will be returned freight collect to the dealer. The warranty Claim Form is included in the literature package (including a Parts Catalog and Installation/Operation Manual) sent with the Mud Hog kit. If missing, or if additional forms are needed, contact the Tuthill Transport Technologies Customer Service Department. NOTE: Mud Hog and Equa-Trac are registered trademarks of Tuthill Transport Technologies. A

4 JD65003 (12.5L-15 I3 TIRE) Mud Hog Front Wheel Drive - JD Wheel Sprayer QTY PART NUMBER DESCRIPTION PAGE # P1 Hex Head Bolt - 3/8-16 x 2 1/2 GR P1 Locknut - 3/8 UNC Stover P1 Flat Washer - 3/ P1 Hex Head Bolt - 3/8-16 x 1 1/2 GR P1 Trim Lok Cordura Sleeve P1 Hex Head Bolt - 5/16-18 x 1 1/4 GR Hardened Flat Washer - 3/4 6, Spacer Check Valve Hose Clamp - 1/ Hose Clamp 9, Label - Rocker MS05 Wheel Motor 7,8, Cover Bulkhead Plate Spacer Shield Hex Head Bolt - 3/4-10 x 2 1/2 GR Slotted Pan Head Screw - 5/16-18 x P1 Adapter - 12 ORB-M x 08 JIC-M Tee - Flushing Supply - 3/ Swivel Run Tee - 12 ORS Bulkhead Adapter - 08 JIC-M x 08 JIC-M º Elbow - 08 ORB x 08 ORS Reducer - 12 ORS-FS x 08 ORS-M Flush Tee - 16 JIC-F x 12 Hose x 08 Hose Adapter - 12 ORB x 08 ORS Hose Clamp - 3/ P1 90º Elbow - 06 JIC-FS x 06 JIC-M P1 Adapter - 08 ORB-M x 06 JIC-M P1 90º Elbow - 08 JIC-FS x 08 JIC-M Hose Assembly Hose Assembly Hose Assembly Hose Assembly S Hose Assembly , S Hose Assembly , Hose Assembly S Hose Assembly , B-1580 Hose Assembly ,13, Fuse - 10 Amp Rocker Switch Wiring Harness Half-Yoke Assembly 6,7,8, Door Assembly Valve Bracket Shield Mount Bracket Mud Hog Valve Assembly 11, Wheel & Tire Kit L-15 I Slotted Lock Washer - 5/ Slotted Lock Washer - 1/ Slotted Lock Washer - 3/ Flat Washer - 5/16 16, Hex Head Bolt - 1/4-20 x 5/8 GR Hex Head Bolt - 5/16-18 x 3/4 GR Hex Head Bolt - 3/8-16 x 7/8 GR Hex Head Bolt - 5/8-11 x 1 1/2 GR Locknut - 5/ Hardened Flat Washer - 5/8 7 4

5 JD6500 ( I3 Tire) Mud Hog Front Wheel Drive - JD Wheel Sprayer QTY PART NUMBER DESCRIPTION PAGE # P1 Hex Head Bolt - 3/8-16 x 2 1/2 GR P1 Locknut - 3/8 UNC Stover P1 Flat Washer - 3/ P1 Hex Head Bolt - 3/8-16 x 1 1/2 GR P1 Trim Lok Cordura Sleeve P1 Hex Head Bolt - 5/16-18 x 1 1/4 GR Hardened Flat Washer - 3/4 6, Spacer Check Valve Hose Clamp - 1/ Hose Clamp 9, Label - Rocker MS05 Wheel Motor 7,8, Cover Bulkhead Plate Spacer Shield Hex Head Bolt - 3/4-10 x 2 1/2 GR Slotted Pan Head Screw - 5/16-18 x P1 Adapter - 12 ORB-M x 08 JIC-M Tee - Flushing Supply - 3/ Swivel Run Tee - 12 ORS Bulkhead Adapter - 08 JIC-M x 08 JIC-M º Elbow - 08 ORB x 08 ORS Reducer - 12 ORS-FS x 08 ORS-M Flush Tee - 16 JIC-F x 12 Hose x 08 Hose Adapter - 12 ORB x 08 ORS Hose Clamp - 3/ P1 90º Elbow - 06 JIC-FS x 06 JIC-M P1 Adapter - 08 ORB-M x 06 JIC-M P1 90º Elbow - 08 JIC-FS x 08 JIC-M Hose Assembly Hose Assembly Hose Assembly Hose Assembly S Hose Assembly , S Hose Assembly , Hose Assembly S Hose Assembly , B-1580 Hose Assembly ,13, Fuse - 10 Amp Rocker Switch Wiring Harness Half-Yoke Assembly 6,7,8, Door Assembly Valve Bracket Shield Mount Bracket Mud Hog Valve Assembly 11, Wheel & Tire Kit I Slotted Lock Washer - 5/ Slotted Lock Washer - 1/ Slotted Lock Washer - 3/ Flat Washer - 5/16 16, Hex Head Bolt - 1/4-20 x 5/8 GR Hex Head Bolt - 5/16-18 x 3/4 GR Hex Head Bolt - 3/8-16 x 7/8 GR Hex Head Bolt - 5/8-11 x 1 1/2 GR Locknut - 5/ Hardened Flat Washer - 5/8 7 5

HALF-YOKE AND MOUNTING HARDWARE 1 4 191 Hex Head Bolt - 3/4-10 x 2 1/2 GR 9 1* 4 100678-P1 Hex Head Bolt - 3/4-10 x 3 1/2 GR 8 2 4 103003 Hardened Flat Washer - 3/4 3 1 501162 Half-Yoke Assembly -

6 HALF-YOKE AND MOUNTING HARDWARE Hex Head Bolt - 3/4-10 x 2 1/2 GR 9 1* P1 Hex Head Bolt - 3/4-10 x 3 1/2 GR Hardened Flat Washer - 3/ Half-Yoke Assembly - JD Half-Yoke Assembly - JD6500 * If sprayer has a tow package, you need to use the 3 ½ bolts. NOTE: The bolts must be grade 8 or grade 9. Warranty will be voided if lesser quality bolts are used. 6

HALF-YOKE & WHEEL MOTOR ASSEMBLY 1 1 105437 MS05 Wheel Motor (see pages 21-22 for exploded view) 2 1 501162 Half-Yoke Assembly -

7 HALF-YOKE & WHEEL MOTOR ASSEMBLY MS05 Wheel Motor (see pages for exploded view) Half-Yoke Assembly - JD Half-Yoke Assembly -JD Hex Head Bolt - 5/8-11 x 1 1/2 GR Hardened Flat Washer - 5/8 7

FITTINGS AND HOSES AT WHEEL MOTOR 1 1 105437 MS05 Wheel Motor (see pages 21-22 for exploded view) 2 2 200041-P1 Adapter - 12 ORB-M x 08 JIC-M 3 1 206149-P1 90º Elbow - 06 JIC-FS x 06 JIC-M 4 2

8 FITTINGS AND HOSES AT WHEEL MOTOR MS05 Wheel Motor (see pages for exploded view) P1 Adapter - 12 ORB-M x 08 JIC-M P1 90º Elbow - 06 JIC-FS x 06 JIC-M P1 Adapter - 08 ORB-M x 06 JIC-M S Hose Assembly JD S Hose Assembly JD S Hose Assembly JD S Hose Assembly JD S Hose Assembly JD S Hose Assembly JD Half-Yoke Assembly - JD Half-Yoke Assembly - JD6500 8

FITTINGS & HOSES AT BULKHEAD 1 2 100068-P1 Locknut - 3/8 UNC Stover 2 1 100240-P1 Flat Washer - 3/8 3 1 100050-P1 Hex Head Bolt - 3/8-16 x 2 1/2 GR 8 4 1 103346 Spacer 5 1 104659 Hose Clamp 6 1

9 FITTINGS & HOSES AT BULKHEAD P1 Locknut - 3/8 UNC Stover P1 Flat Washer - 3/ P1 Hex Head Bolt - 3/8-16 x 2 1/2 GR Spacer Hose Clamp Bulkhead Plate Hex Head Bolt - 3/8-16 x 7/8 GR P1 90º Elbow - 08 JIC-FS x 08 JIC-M S Hose Assembly JD S Hose Assembly JD S Hose Assembly JD S Hose Assembly JD S Hose Assembly JD S Hose Assembly JD P1 Trim-Lok Bulkhead Adapter - 08 JIC-M x 08 JIC-M Flat Washer - 3/4 (behind bulkhead plate) 9

10 COOLER HOSE Hose Assembly

CONNECTIONS AT MUD HOG VALVE, FLUSH TEES & CHECK VALVE 1 2 100270-P1 Hex Head bolt - 3/8-16 x 1 1/2 GR 8 2 1 101700-1440 Cordura Sleeve 3 1 104254 Check Valve 4

2016 Hose Clamp - 3/4 9 1 30302-0290 Hose Assembly - 29 10 1 30303-0190 Hose Assembly - 19 11 1 30312-0290 Hose Assembly - 29 12 2 32416-0290 Hose Assembly - 29

11 CONNECTIONS AT MUD HOG VALVE, FLUSH TEES & CHECK VALVE P1 Hex Head bolt - 3/8-16 x 1 1/2 GR Cordura Sleeve Check Valve Hose Clamp - 1/ Tee - Flushing supply - 3/ Flush Tee - 16 JIC-F x 12 Hose x 08 Hose Adapter - 12 ORB x 08 ORS Hose Clamp - 3/ Hose Assembly Hose Assembly Hose Assembly Hose Assembly B-1580 Hose Assembly Wiring Harness Valve Bracket Valve Base Subassembly Slotted Lock Washer - 3/8 11

HOSE CLAMPS 1 2 104659 Hose Clamp 2 2 8180077 Hex Head

12 HOSE CLAMPS Hose Clamp Hex Head Bolt - 5/16-18 x 3/4 GR 5 ZN /16 Locknut 12

HYDRAULIC CONNECTIONS AT REAR OF MACHINES WITH SERIAL NUMBERS N0600X006001 AND ABOVE 1 2 200296 Swivel Run Tee - 12 ORS 2 2 200321 Reducer - 12 ORS - FS 08

13 HYDRAULIC CONNECTIONS AT REAR OF MACHINES WITH SERIAL NUMBERS N0600X AND ABOVE Swivel Run Tee - 12 ORS Reducer - 12 ORS - FS 08 ORS-M B-1580 Hose Assembly NOTE: Item numbers 2 & 3 cannot not be seen from this view - they are on the back side of the swivel run tee (200296). 13

HYDRAULIC CONNECTIONS AT REAR OF MACHINES WITH SERIAL NUMBERS N0600X006000 AND

14 HYDRAULIC CONNECTIONS AT REAR OF MACHINES WITH SERIAL NUMBERS N0600X AND BELOW Elbow - 08 ORB x 08 ORS B-1580 Hose Assembly

15 ELECTRICAL IN CAB Rocker Label Rocker Switch Fuse - 10 Amp 15

HALF-YOKE COVER ASSEMBLY 1 1 105550 Cover 2 4 8120380 Slotted Lock Washer - 1/4

16 HALF-YOKE COVER ASSEMBLY Cover Slotted Lock Washer - 1/ Flat Washer - 5/ Hex Head Bolt - 1/4-20 x 5/8 GR 2 16

WHEEL SHIELD MOUNT BRACKET, WHEEL & TIRE 1 2 102379-P1 Hex Head Bolt - 5/16-18 x 1 1/4 GR 8 2 1 501216 Shield Mount Bracket 3 1 501162 Half-Yoke Assembly - JD65003 3 1 501163

17 WHEEL SHIELD MOUNT BRACKET, WHEEL & TIRE P1 Hex Head Bolt - 5/16-18 x 1 1/4 GR Shield Mount Bracket Half-Yoke Assembly - JD Half-Yoke Assembly - JD Slotted Lock Washer - 5/ Flat Washer - 5/ Wheel & Tire Kit - JD Wheel & Tire Kit - JD

18 HOOD MOUNT Spacer Slotted Pan Head Screw - 5/16-18 x 1.75 ZN 18

19 HOSE SHIELD & DOOR ASSEMBLY Shield Door Assembly 19

20 MUD HOG VALVE ASSEMBLY (SERVICE PARTS ONLY) P1 Plug - 12 ORB-M Hex Head P1 Swivel Run Tee - 08 JIC-FS x P1 Adapter - 06 ORB-M x 08 JIC-M P1 Adapter - 12 ORB-M x 08 JIC-M Plug - 04 ORB-M Hex Socket Head M1 Adapter - 12 ORB-M x 04 ORB-F Solenoid Valve Solenoid Coil P1 Adapter - 04 ORB-M x 04 JIC-M Hydraulic Tube Assembly Tee - 04 ORB-M x 04 JIC-M x 04 JIC P1 Cap - 04 JIC-F (steel) 20

21 (23 cu.in. S5) WHEEL MOTOR SERVICE PARTS ITEM # QTY. PART# DESCRIPTION Cylinder Block Assembly Piston Kit Piston Retainer Kit Cam Ring plus O-Rings O-Ring - Cam Ring Distributor Cover Socket Head Cap Screw M12x Bleed Screw Seal Bleed Screw O-Ring - Cover Plate Distributor Valve Distributor Seal Kit Spring Cover Plate Hex Head Bolt - M10x Bearing Support Assembly Bearing Support Shaft Seal (Inner) Bearing (Outer) Bearing (Inner) Shim Pack Snap Ring Spacer Snap Ring Deflector & Grease Seal Shaft, Wheel Hub Stud - M14x45 NI Lug Nut M14 Seal Kit number includes item numbers 27, 45, 72, 75, 76, 77. Seal Kit number includes item numbers 27, 43, 45, 48, 72, 75, 76, 77, 78. See illustration on following page (NI=not illustrated).

23 24 MONTH LIMITED WARRANTY Tuthill Transport Technologies ( Tuthill ) warrants Mud Hog drive systems and components to be free from defects in material and workmanship under normal use and service for 24 months from the date of shipment from Tuthill. Normal use and service means that the product will be installed, operated, inspected and maintained in accordance with the applicable Mud Hog manual or instructions and any applicable vehicle manufacturer s manual or instructions. THE ABOVE WARRANTY IS EXCLUSIVE. TUTHILL MAKES NO OTHER REPRESENTATIONS OR WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE. No agent, distributor, dealer or employee of Tuthill has authority to extend the scope of this warranty. This warranty applies only to products which are sold and used only in the United States and Canada. [Tuthill does not itself warrant components which bear the name or trademark of another manufacturer. [Such components include but or not limited to ] Any warranty or remedy for such parts is limited to the extent of any warranty provided by the manufacturer to Tuthill.] No warranty applies in the event of replacement of parts with parts not obtained from or approved by Tuthill which do not meet Tuthill quality and performance specifications, improper installation, maintenance, repair, misuse or abuse, or unauthorized alteration or modification. Tuthill reserves the right to make changes and improvements in design or specifications without notice and without obligation to provide or to substitute new design modifications for those Mud Hog systems or components already in service. Tuthill will at its option refund the purchase price of, or repair or replace without charge for parts, any Mud Hog product determined by Tuthill to be defective in material or workmanship during the applicable warranty period. Labor allowance, if applicable, will be determined in accordance with Tuthill s warranty labor rate and time allowances established from time to time. These remedies are exclusive. In no event shall Tuthill s liability exceed the purchase price for the Mud Hog product when sold by Tuthill to the first buyer. Tuthill shall not be liable for any incidental or consequential damage or expense resulting from any product defect, including but not limited to loss of profits, loss of use of equipment, increased costs or other expenses. INSTALLER AND OWNER RESPONSIBILITIES The installer is responsible for installing the product according to Tuthill s approved procedures, for providing a copy of Tuthill s warranty and owner s manual to the owner, and for advising the owner of proper use, service, and maintenance required for the product. The owner is responsible for operation, inspecting and maintaining the product according to the instructions in the owner s manual and any applicable vehicle manufacturer s owner s manual, and for properly instructing all operators and maintenance personnel. ADJUSTMENTS When adjustment is sought under this warranty, a claim should be made as follows: A. Tuthill must be notified in writing promptly upon discovery of a claimed defect. B. If the product was installed by the vehicle manufacturer (or it s dealer), follow the manufacturer s procedures for warranty claims; or If the product was purchased from Tuthill through a distributor of Mud Hog products, have the distributor write or phone the Tuthill Customer Service Department and ask for a Returned Goods Authorization Number. C. Components requested by Tuthill must be returned freight prepaid and accompanied by a properly completed warranty claim form. Tuthill will specify the ship-to address at time of return approval West 800 South, P.O. Box 600 TUTHILL Brookston, Indiana USA Transport Technologies Tel Fax Toll Free: B

OWNER S MANUAL STORAGE SHED MODELS: STOR-96-G-W-1RH & STOR-912-G-W-1RH

OWNER S MANUAL STORAGE SHED MODELS: STOR-96-G-W-1RH & STOR-912-G-W-1RH STORAGE SHED MODELS: STOR-96-G-W-1RH & STOR-912-G-W-1RH OWNER S MANUAL Introduction.. 1 Assembly Instructions STOR-96-G-W-1RH... 2 Assembly Instructions STOR-912-G-W-1RH... 8 STOR-96-G-W-1RH Exploded Parts