Lumio Release Note Sensor Adhesion
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1 Lumio Release Note Sensor Adhesion Note Number RN Revision A0 Release Date Product Lumio Crystal Touch Optical Touch Screens Abstract This note describes the requirements, the process and the types of adhesives for gluing on Touch Screen panels Adhesive Requirements for Respective Environments Non-coated Glass Environment Metal Frames Enhancing Glue for Indoor Applications Enhancing Glue for Outdoor Applications Curing Requirements Curing Tool Power Density Gluing Requirements Coated Layers Gluing on Touch Screen panels in a Non IP65 Environment....3 Primers Tools Sensor Bases for Adjustable Jigs Active Barrier Corner Holders for Manual Sensor Holders for Manual Lumio UV Tool for manual assembly Adhesives Topanga Blvd. #335, Woodland Hills, CA 91367, USA Information herein is proprietary information and trade secrets of Lumio Inc. Copyright 2011 Lumio Inc. All rights reserved. 1 of 7
2 Revision History A0 This Release Note describes the requirements, the tools, and the types of adhesives for gluing on Touch Screen panels in both Adjustable Jig and Manual environments. Before gluing back on that have fallen off a panel due to heat, create a 1 mm gap between the and the Active Barrier (To create a 1 mm gap between the and the Active Barrier, see the Lumio TN 001 Creating a 1 mm Gap between the Sensors and the Active Barrier. Adhesive Requirements for Respective Environments Use the following types of adhesives for respective environments: Sensor Adhesion in a non-coated Glass Environment The standard adhesive for gluing to non-coated glass is UV Dymax Sensor Adhesion on Metal Frames The standard adhesive for gluing on metal is. Enhancing Glue for Indoor Applications For Touch Screens larger than 50 : Enhancing glue for indoor applications is required. The glue is. For Touch Screens smaller than 50 : No enhancing glue is required. Enhancing Glue for Outdoor Applications The enhancing glue for all outdoor applications is epoxy Master bond EP30R. Curing Requirements Curing Tool Power Density The following curing power densities apply: The minimum curing tool power density without a glass substrate is 400mW/cm2. 2 of 7
3 Curing Time The minimum curing tool power density measured after passing through a glass substrate is 120mW/cm2 (If the curing power density is below this value, use epoxy glue). The UV curing time for a curing tool with a power density of 400mW/cm2 is as follows: 30sec for 2mm glass 60sec for 3-8 mm glass 120 sec for 10-12mm glass. Gluing Requirements The following gluing requirements apply when gluing to the Touch Screen panel. Coated Layers Do not glue to a coated layer of glass. If the glass is coated, the gluing area should be removed or polished. The strength of coating depends on coating types and coating process, and coating (with the sensor) can detached easily from the glass. Gluing on Touch Screen panels in a Non IP65 Environment Primers Tools In a non- IP65 application environment, a one millimeter gap must be applied between the and the Rod Holders. Apply 3M primer 3901 before using all types epoxy glues (, EP30R). Clean the Touch Screen panel glass with acetone cleaning and polish, before applying primer. Sensor Bases for Adjustable Jigs Create a gap of 1 mm between the and the Rod Holders of the Touch Screen, to allow for the Rod Holder expansion due to heat. A sensor base with a built-in 1 mm gap is supplied by Lumio. Place the sensor base in the sensor base socket of the Adjustable Jig. The following picture displays the sensor base and the sensor base socket of the Adjustable Jig 3 of 7
4 Figure 1 Sensor Base 4 of 7
5 Active Barrier Corner Holders for Manual Use an Active barrier corner holder for manual assembly, provided by Lumio, in order to create and ensure a gap of 1 mm between the and the Rod Holders of the Touch Screen when assembling the Touch Screen panel manually (For manual assembly, see the Manual Touch Screen Panel Guide). The following picture displays manual Touch Screen panel assembly with Active barrier corner holders for manual assembly. Figure 2 Active Barrier Corner Holders for Manual Sensor Holders for Manual The Sensor holders for manual assembly enable precise sensor positioning Touch Screen panel in the space created by the Active barrier corner holders for manual assembly, in order to ensure a 1 millimeter gap between the and the Rod Holders. The following picture displays the Sensor holders for manual assembly. Figure 3 Sensor Holders for Manual 5 of 7
6 Lumio UV Tool for manual assembly Adhesives The Lumio UV tool for manual Touch Screen panel assembly enables fast and easy sensor adhesion to the Touch Screen panel. The Lumio UV tool power density should be at least 400mW/ cm2. The following table describes the types of adhesives used to glue to Touch Screens in different circumstances. Table 1-1: Adhesive Types Substrate Method Application Location Screen Size Glue Location Glue Type 1 Glass Adjustable Jig Manual (UV light access) 2 Glass Adjustable Jig Manual (UV light access) Indoor Small UV glue below the Indoor Large UV glue Dymax 3069 Dymax 3069 Master bond EP30R 3 Glass Adjustable Jig Outdoor All Sizes UV glue Dymax 3069 Manual (UV light access) Master bond EP30R 6 of 7
7 Table 1-1: Adhesive Types Substrate Method Application Location Screen Size Glue Location Glue Type 4 Glass Manual No UV light access Indoor All Sizes UV glue 5 Glass Manual No UV light access Outdoor All Sizes Master bond EP30R 6 Metal All Methods 7 Metal All Methods All locations Small Epoxy glue All locations Large 7 of 7
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