Supplement to. CN.12 catalogue. October G - 13 ENGLISH

Transcription

1 Supplement to CN. catalogue i October G - ENGLISH

2 i The Company and the Product INDUSTRIA LOBARDA ATERIALE ELETTRICO SpA has been operating in ilan since 98, in particular in the electrotechnical sector for the manufacturing of equipment for industrial installations. ILE reflects the traditional entrepreneurial spirit of Lombardy, and has enjoyed continuous expansion for over half a century. The company has carved an important role for itself in the main world markets, also operating directly in the countries that have assumed world leadership in the field of automation, including Germany and Japan. In the electrical connection sector with applications in industrial automation, characterised by top performance and utmost reliability needs, ILE is today the acknowledged partner of many leading companies worldwide. The company s fundamental values are: product innovation, original solutions, excellent price-quality ratio, a customer-oriented sense of service, ethical behaviour and an environmentally-friendly approach. CE marking As from January 997, in order to launch electrical products on the European market the manufacturer must ensure these bear the relevant CE marking, in line with the Low Voltage Directive 7//EEC * (implemented in Italy as law no. 79) and its modification 9/68/EEC * (implemented in Italy as L. D no. 66/96, published in the supplement to the Gazzetta Ufficiale of --996). Said marking must be placed on the product - or, if this is not possible, on the packaging, the instructions for use or the warranty certificate - and acts as a declaration by the manufacturer that the product complies with all relevant EU directives. ILE products bear the CE marking on the product or packaging. Almost all ILE products fall under the Low Voltage Directive. A declaration of compliance is required before applying the CE marking. This document, to which the market is not directly entitled, must be made available to the control authorities (in Italy the inistry for Industry, Commerce and Handicraft) at all times. In it, the manufacturer declares the technical safety standard(s) followed to manufacture the product. These standards must be, in decreasing order of preference: - a European standard (EN prefix) - a European harmonisation document (HD prefix) - an international IEC standard - a national standard - in the absence of reference standards, the manufacturer s internal specifications, guaranteeing compliance with the directive s basic safety requirements. To promote the continuing improvement of its qualitative results, ILE has always encouraged its collaborators to work with utmost responsibility and participation. The company focuses on a series of benefits to the user, including research into the most suitable materials, high quality and safe cabling, a rapid turnaround and readily available services. Compliance with harmonised technical standards (i.e. ratified by the CENELEC) constitutes presumed conformity to the directive s basic safety requirements. The CE marking of ILE products results from said products declaration of conformity to harmonised standards or international IEC standards. Through the CE marking, ILE declares full compliance, not merely with the directive s basic safety requirements, but also with those international or national EU standards on which voluntary safety certification markings are based (e.g. IQ and VDE). In this way, ILE intends to award the CE marking the value of self-certification in terms of safety, given the loss in legal value of voluntary certifications issued by third parties, ratified by directive 9/68/EEC *. Notwithstanding the above, practically all ILE products still bear voluntary conformity markings. This EC declaration of conformity becomes null and void when the assembly of products includes one or more components not manufactured by us and without EC approval. * Note: new legal reference for the Low Voltage Directive is 06/9/EC which is the consolidated edition of Directive 7//EEC + Directive 9/68/EEC. All information contained in this catalogue is not binding Certification ISO 900: 08 Design, manufacture and distribution of industrial electrical equipment (IA 9, 9a) Certificate No. 0 00

3 general index i CDS - HIGH DENSITY Spring connection poles + m 0A - 00V... page to page CQEE 0 Crimp connection 0 poles + m 6A - 00V... pages - CQEE 6 Crimp connection 6 poles + m 6A - 00V... pages - 6 CX 6/6 Crimp connection 6 poles + m (00A - 690V) + 6 poles (6A - 00V) + m... pages 7-8 IXO - CX 0 7 Crimp connection poles 70A - 000V... pages 9 - IXO - CX I Crimp connection poles A - 0V... page IXO - CX Dummy module... page CD 0A crimp contacts gold plated CD - special gold plating µm CD -J JEI gold plating... page CC 6A crimp contacts gold plated CC - special gold plating µm CC -J JEI gold plating... page CK - K enclosures size. standard metallic version CKA 0 ILS - CKA 0 ILSA CKAX 0 ILS - CKAX 0 ILSA bulkhead mounting housings with cover... page CG - G enclosures high protection IP68 version bayonet locking CGK B bulkhead mounting housing CGK B - GK B hoods... page 6 CV - V enclosures size 7.7 V-Type lever version CVI LA - VI LAP angled bulkhead mounting... page 7 DUST PROTECTION COVER CHCP PAINTING PROTECTION COVER CHCP V... page 8 DUST PROTECTION COVER for housings CGKCP X - CGCP X PAINTING PROTECTION COVER for hoods CGKCP B - CGCP B... page 9 CODING AND GUIDE PINS for 7 codes... pages - NEW

4 general index i CW patch cord RJ with RJ male connector with RJ male connectors... page CJZ RJ connectors IP6 / IP67 connector in bulkhead housing, female inserts... page CWK - CWKA patch cord RJ patch cord with RJ connectors, male inserts page CX / BD adaptor insert for shielded connectors pages - Adaptor inserts - CLK... pages 6-7 CK - K enclosures size. insulating version CK 0 IN bulkhead housings CKG 0 CN cover CKG 0 VN - KG VN hoods... pages 8-9 CK - K enclosures size. standard metallic version CKAX 0 I bulkhead housings CKAG 0 C cover CKAG 0 V - KAG V hoods... pages 0 - NEW

5 CDS high density spring connection

6 NEW HIGH DENSITY STANDARD 6A CDS HIGH DENSITY 0A 0A spring connection

7 CDS Series The originality of multipole connectors represents one of the core values of ILE, a leading company in this segment. The continuous demand for a greater number of poles and of smaller dimensions has led to the design and manufacture of the new CDS series, which offers single connectors with a maximum number of 8 poles that occupy the same space of standard connectors with screw/spring connection. The compact spring connection enables the occupied space to be reduced and avoids using CRIP solutions that require the use of special tools. STANDARD 6A CDS - HIGH DENSITY 0A 06 poles 09 poles +0% 0 poles 8 poles +80% 6 poles 7 poles +70% poles poles +7% poles poles +70% 8 poles 8 poles +7% CDS - 9 poles CDS - 8 poles CDS - 7 poles CDS - poles The new CDS series, which is an evolution as compared to the compact CKS series, offers the following advantages: - Greater pole density as compared to existing connectors with screw terminals for enclosures of the same size - Possibility of using wires up to. mm (AWG ) and availability of a useful section. mm (AWG 6) for flexible wires terminated with crimp ferrule - A screwdriver with a 0. x. mm blade is the only tool required to insert the wire into the contact or to open the spring connection - No special wire preparation other than stripping - An excellent fastening solution and a great resistance to strong vibrations - Allows conductivity tests under load to be carried out by inserting the probes in the screwdriver insertion hole, without uncoupling the inserts.

8 Electrical characteristics compliant with EN 698: - rated current: 0A - rated voltage: 00V - rated impulse withstand voltage: 6kV - pollution degree: The new inserts are available in standard versions with silver plated brass contacts and can be used within a temperature range of -0 C/+ C. The insertion of the screwdriver is facilitated by the particular shape of the hole, which ensures that the operation is always performed correctly. Screwdriver slots, for the opening of spring terminals Slots for conductors It is possible to insert in the front area the new CR CDS coding pin that enables the polarisation of inserts in a wide range of combinations. This means that it is possible to install side by side identical connectors with different functions. The new CR CDS coding pins can also be used in combination with oder CR / CR / CR / CR 7 metal pins instead of insert fixing screws in order to increase the number of possible combinations. Each position of the coding pin used on the female insert must correspond to an unused position on the male insert. The required number of coding pins, depending on the size of connectors, and the maximum number of possible codings is shown in the following table. 6 CDS series - Coding with CR CDS pins Size of Slots for coding pins Required Possible codings connectors () = male insert coding pins for () = female insert each coupling 9P+m () + () - (*) = 6 8P+m 6 () + () = 6 7P+m 9 () + 9 () = 0 P+m () + () - = 6.8 (*) This excludes the two codings where all the coding pins are on one side only (male or female insert) because they are ineffective.

9 conductor connections spring connection contacts inserts series CDS No. of poles ) main contacts + m 9, 8, 7,, (), (8) auxiliary contacts -- description rated current ) EN 698 pollution degree EN 698 pollution degree 0A rated voltage 00V rated impulse 6kV withstand voltage pollution degree rated voltage 00V/690V rated impulse 6kV withstand voltage pollution degree inserts series: CDS In this layout the wires are connected to the female and male insert contacts by means of a spring terminal. This type of connection offers the following advantages: - no special wire preparation - a screwdriver with a 0. x. mm blade is the only tool required to insert the wire in the contact - offers an excellent fastening solution and a great resistance to strong vibrations - allows rigid and flexible wires with sections between 0. and. mm to be used (both with non-prepared conductors and those prepared with ferrule) - allows conductibility tests under load to be carried out through the screwdriver insertion section, without splitting the insert - greatly reduces insert preparation and cabling times contact resistance insulation resistance mω 0 GΩ ambient temperature limit min -0 ( C) max + degree of protection with enclosures IP6, IP66, IP67, IP68, IP69K (according to type) without enclosures IP conductor connections spring conductor cross-section mm (for wires with crimped ferrule, usable section: up to. mm (AWG 6) AWG 6 - mechanical endurance (rating cycles) 00 Connection with spring terminal ) Polarities shown in brackets may be achieved by using two inserts in their own double housings. ) Please check the insert load curves to establish the actual maximum operating current according to the ambient temperature. 0.x. mm 7

10 A A B B C C 6 CDS 9 poles + m 0A - 00V enclosures: size.7 inserts, spring terminal connections C-TYPE IP6/IP * C7 IP67 stainless steel lever... * V-TYPE IP6/IP66 stainless steel lever 60-6 * T-TYPE IP6 insulating... 8 * JEI zinc-plated steel lever * BIG hoods * W-TYPE for aggressive environment.. 9 * EC... 8 * central lever * IP * LS-TYPE... - ** panel supports: COB * * refer to catalogue page CN. ** refer to catalogue page LS-TYPE description part No. NEW spring terminal female inserts with female contacts CDS 09 male inserts with male contacts CDS 09 - characteristics according to EN 698: 0A 00V 6kV - certifications: UL - insulation resistance: 0 GΩ - ambient temperature limit: -0 C... + C - made of self-extinguishing thermoplastic resin UL 9 V0 - mechanical life: 00 cycles - contact resistance: mω 7 diagram CDS 09 poles contacts side (front view), mm working current (A) 0,0 mm, mm , mm ambient temperature ( C) inserts for conductors section: mm - AWG for wires with crimped ferrule, usable section: up to. mm (AWG 6) - conductors stripping lenght: 9... mm Connection with spring terminal CR CDS coding pin 0.x. mm.8 8

11 A 7 B 8 C 9 D 0 E 6 CDS 8 poles + m 0A - 00V enclosures: size 7.7 inserts, spring terminal connections C-TYPE IP6/IP * C7 IP67 stainless steel lever... * V-TYPE IP6/IP66 stainless steel lever 6-67 * T-TYPE IP6 insulating... 8 * JEI zinc-plated steel lever * BIG hoods * W-TYPE for aggressive environment.. * EC... 9 * central lever * IP * LS-TYPE ** panel supports: COB * * refer to catalogue page CN. ** refer to catalogue page LS-TYPE description part No. NEW spring terminal female inserts with female contacts CDS 8 male inserts with male contacts CDS 8 - characteristics according to EN 698: 0A 00V 6kV - certifications: UL - insulation resistance: 0 GΩ - ambient temperature limit: -0 C... + C - made of self-extinguishing thermoplastic resin UL 9 V0 - mechanical life: 00 cycles - contact resistance: mω 7 7 diagram CDS 8 poles contacts side (front view) working current (A) 0,0 mm, mm, mm A B D C E , mm ambient temperature ( C) inserts for conductors section: mm - AWG for wires with crimped ferrule, usable section: up to. mm (AWG 6) - conductors stripping lenght: 9... mm Connection with spring terminal CR CDS coding pin 0.x. mm.8 9

12 A A 0 B B C D E E 6 G 6 7 H I CDS 7 poles + m 0A - 00V enclosures: size 77.7 inserts, spring terminal connections C-TYPE IP6/IP * C7 IP67 stainless steel lever... 6 * V-TYPE IP6/IP66 stainless steel lever 68-7 * T-TYPE IP6 insulating... 8 * JEI zinc-plated steel lever * BIG hoods... - * W-TYPE for aggressive environment.. * EC... 0 * central lever * IP * LS-TYPE ** panel supports: COB * * refer to catalogue page CN. ** refer to catalogue page LS-TYPE description part No. NEW spring terminal female inserts with female contacts CDS 7 male inserts with male contacts CDS 7 - characteristics according to EN 698: 0A 00V 6kV - certifications: UL - insulation resistance: 0 GΩ - ambient temperature limit: -0 C... + C - made of self-extinguishing thermoplastic resin UL 9 V0 - mechanical life: 00 cycles - contact resistance: mω diagram CDS 7 poles contacts side (front view) working current (A) 0,0 mm, mm, mm C D G H I , mm ambient temperature ( C) inserts for conductors section: mm - AWG for wires with crimped ferrule, usable section: up to. mm (AWG 6) - conductors stripping lenght: 9... mm Connection with spring terminal CR CDS coding pin 0.x. mm.8 0

13 9 G G 7 H H 6 8 I I 7 L L N N 6 O O 7 P P 8 CDS poles + m 0A - 00V enclosures: size 0.7 inserts, spring terminal connections C-TYPE IP6/IP * C7 IP67 stainless steel lever... 7 * V-TYPE IP6/IP66 stainless steel lever 7-7 * T-TYPE IP6 insulating... 8 * JEI zinc-plated steel lever * BIG hoods * W-TYPE for aggressive environment.. * EC... * central lever * IP * LS-TYPE ** panel supports: COB * * refer to catalogue page CN. ** refer to catalogue page LS-TYPE description part No. NEW spring terminal female inserts with female contacts CDS male inserts with male contacts CDS - characteristics according to EN 698: 0A 00V 6kV - certifications: UL - insulation resistance: 0 GΩ - ambient temperature limit: -0 C... + C - made of self-extinguishing thermoplastic resin UL 9 V0 - mechanical life: 00 cycles - contact resistance: mω 0 7 diagram CDS poles contacts side (front view) working current (A) 0,0 mm, mm, mm A B D C E A B C D E , mm ambient temperature ( C) inserts for conductors section: mm - AWG for wires with crimped ferrule, usable section: up to. mm (AWG 6) - conductors stripping lenght: 9... mm Connection with spring terminal CR CDS coding pin 0.x. mm.8

14 6 a b c d e f g g h h i 9 A B E G 7 H 6 8 i I CDS poles + m 0A - 00V enclosures: size 77.6 inserts, spring terminal connections C-TYPE IP6/IP * W-TYPE for aggressive environment.. * * refer to catalogue page CN. NEW description part No. part No. spring terminal female inserts with female contacts, No. (-7) and (8-) CDS 7 CDS 7 N male inserts with male contacts, No. ( 7) and (8-) CDS 7 CDS 7 N - characteristics according to EN 698: 0A 00V 6kV - certifications: UL - insulation resistance: 0 GΩ - ambient temperature limit: -0 C... + C - made of self-extinguishing thermoplastic resin UL 9 V0 - mechanical life: 00 cycles - contact resistance: mω diagram CDS poles contacts side (front view) working current (A) 0,0 mm, mm, mm a b d c e f C D G H I A B C D E , mm ambient temperature ( C) inserts for conductors section: mm - AWG for wires with crimped ferrule, usable section: up to. mm (AWG 6) - conductors stripping lenght: 9... mm Connection with spring terminal CR CDS coding pin 0.x. mm.8

15 7 7 b e 7 f 9 A B 6 C 7 D 8 E G G H H I I L L N N O O 69 7 P P CDS 8 poles + m 0A - 00V enclosures: size 0.6 inserts, spring terminal connections C-TYPE IP6/IP * W-TYPE for aggressive environment.. * * refer to catalogue page CN. NEW description part No. part No. spring terminal female inserts with female contacts, No. (-) and (-8) CDS CDS N male inserts with male contacts, No.(-) and (-8) CDS CDS N - characteristics according to EN 698: 0A 00V 6kV - certifications: UL - insulation resistance: 0 GΩ - ambient temperature limit: -0 C... + C - made of self-extinguishing thermoplastic resin UL 9 V0 - mechanical life: 00 cycles - contact resistance: mω 0 7 diagram CDS 8 poles contacts side (front view) working current (A) 0,0 mm, mm, mm a c d g h i l m n o p A B D C E a b c d e f g h i l m n o p , mm ambient temperature ( C) inserts for conductors section: mm - AWG for wires with crimped ferrule, usable section: up to. mm (AWG 6) - conductors stripping lenght: 9... mm Connection with spring terminal CR CDS coding pin 0.x. mm.8

16 main features i The new connector inserts series CQEE are the logical extension of the existing series CQE for removable crimp contacts series CC (6A max, available both in gold plated and in silver plated version) that include the CC AN pin contacts with anticipated opening (first-to-break) and delayed closing (last-to-make). Compared with the connector inserts of the same size of series CQE, the new inserts series CQEE provide a sensibly higher number of contacts: 6P+m instead of 6P+m for size 0.7 (+9%), 0P+m instead of P+m for size 77.7 (+%). With the same number of circuits, it is conversely possible to reduce the size of the connector inserts and of the related hood and housing, thus reducing the overall cost. The new connector inserts series CQEE may replace in the same size (77.7, 0.7) and with the same contact density (0P+m and 6P+m ) the corresponding inserts of series CD for removable crimp contacts series CD (0A max). This may be particularly useful when, as a function of the intended use, it is required: - to use the connector at a higher rated voltage: CQEE covers use at 00V / 6kV / where CD stops at V / kv /; - to assign a larger current-carrying capacity, both due to the lower contact resistance ( mω instead of mω) and the larger wire size available for series CC compared with series CD contacts; - to use wires with the larger cross-sectional area of mm / AWG, in order to contain the percent voltage drop [%] in circuits fed with extra-low voltage and with comparatively high currents, or in circuits of considerable length; - to use crimp contacts with inherently higher mechanical robustness; - to use anticipated pin contacts CC AN (e.g. for the remote signalling of the OPEN or CLOSED status of the connector). code inserts CQEE No. of poles main contact 0 + m; 6 + m rated current ) 6A ) Please check the insert load curves to establish the actual maximum operating current according to the ambient temperature. rated voltage 00V EN 698 rated impulse 6kV pollution degree withstand voltage pollution degree contact resistance mω insulation resistance 0 GΩ ambient temperature limit min -0 ( C) max + degree of protection with enclosures (according to version) IP6, IP66, IP67, IP68, IP69K without enclosures IP conductor connections crimp conductor cross-section mm (CC contact series) AWG 6 stripping lenght mm 7. mechanical endurance (rating cycles) 00 6A contacts 6A and 0A contacts CCPZ IL CCPZ RN CCTP 6 CCPNP CQES CQES CCPNP RN page 66 and 67 catalogue CN. page 70 and 7 catalogue CN.

17 6 6 CQEE 0 poles + m 6A - 00V enclosures: size 77.7 C-TYPE IP6/IP * C7 IP67 stainless steel lever... 6 * V-TYPE IP6/IP66 stainless steel lever 68-7 * T-TYPE IP6 insulating... 8 * JEI zinc-plated steel lever * BIG hoods... - * aggressive environments... * EC... 0 * central lever * IP * LS-TYPE ** panel supports: COB * * refer to catalogue page CN. ** refer to catalogue page LS-TYPE inserts, crimp connections NEW AVAILABLE rd QUARTER 6A crimp contacts normal and for advanced opening silver and gold plated description part No. part No. part No. i without contacts (to be ordered separately) female inserts for female contacts CQEE 0 male inserts for male contacts CQEE 0 6A female contacts mm AWG 6- three grooves CCA 0. CCD mm AWG with no grooves CCA 0. CCD mm AWG 8 one groove (back side) CCA 0.7 CCD 0.7 mm AWG 8 one groove CCA.0 CCD.0. mm AWG 6 two grooves CCA. CCD.. mm AWG three grooves CCA. CCD. mm AWG one wide groove CCA.0 CCD.0 mm AWG with no grooves CCA.0 CCD.0 silver plated gold plated 6A male contacts mm AWG 6- three grooves CCA 0. CCD mm AWG with no grooves CCA 0. CCD mm AWG 8 one groove (back side) CCA 0.7 CCD 0.7 mm AWG 8 one groove CCA.0 CCD.0. mm AWG 6 two grooves CCA. CCD.. mm AWG three grooves CCA. CCD. mm AWG one wide groove CCA.0 CCD.0 mm AWG with no grooves CCA.0 CCD.0 6A male crimp contacts for advanced opening 0. mm AWG with no grooves CC 0. AN 0.7 mm AWG 8 one groove (back side) CC 0.7 AN mm AWG 8 one groove CC.0 AN. mm AWG 6 two grooves CC. AN. mm AWG three grooves CC. AN - characteristics according to EN 698: 6A 00V 6kV - insulation resistance: 0 GΩ - ambient temperature limit: -0 C... + C - are made of self-extinguishing thermoplastic resin UL 9 V0 - mechanical life: 00 cycles - contact resistance: mω CC and CC 7. ø. ø A ø. CC...AN 7. ø. ø A ø..8 coding pins CR CPQ, see page catalogue CN. contacts side (front view). 7. ø. ø A CC, CC and CC..AN contacts conductor conductor conductors section slot stripping length mm ø A (mm) (mm) for contact crimping instructions, please see the crimping tool section (6A contacts, CC, CC and CC...AN series) on pages 66, 70, 80, 8, 8, 86 catalogue CN.

18 9 9 CQEE 6 poles + m 6A - 00V enclosures: size 0.7 C-TYPE IP6/IP * C7 IP67 stainless steel lever... 7 * V-TYPE IP6/IP66 stainless steel lever 7-7 * T-TYPE IP6 insulating... 8 * JEI zinc-plated steel lever * BIG hoods * aggressive environments... * EC... * central lever * IP * LS-TYPE ** panel supports: COB * * refer to catalogue page CN. ** refer to catalogue page LS-TYPE inserts, crimp connections NEW AVAILABLE rd QUARTER 6A crimp contacts normal and for advanced opening silver and gold plated description part No. part No. part No. i without contacts (to be ordered separately) female inserts for female contacts CQEE 6 male inserts for male contacts CQEE 6 6A female contacts mm AWG 6- three grooves CCA 0. CCD mm AWG with no grooves CCA 0. CCD mm AWG 8 one groove (back side) CCA 0.7 CCD 0.7 mm AWG 8 one groove CCA.0 CCD.0. mm AWG 6 two grooves CCA. CCD.. mm AWG three grooves CCA. CCD. mm AWG one wide groove CCA.0 CCD.0 mm AWG with no grooves CCA.0 CCD.0 silver plated gold plated 6A male contacts mm AWG 6- three grooves CCA 0. CCD mm AWG with no grooves CCA 0. CCD mm AWG 8 one groove (back side) CCA 0.7 CCD 0.7 mm AWG 8 one groove CCA.0 CCD.0. mm AWG 6 two grooves CCA. CCD.. mm AWG three grooves CCA. CCD. mm AWG one wide groove CCA.0 CCD.0 mm AWG with no grooves CCA.0 CCD.0 6A male crimp contacts for advanced opening 0. mm AWG with no grooves CC 0. AN 0.7 mm AWG 8 one groove (back side) CC 0.7 AN mm AWG 8 one groove CC.0 AN. mm AWG 6 two grooves CC. AN. mm AWG three grooves CC. AN - characteristics according to EN 698: 6A 00V 6kV - insulation resistance: 0 GΩ - ambient temperature limit: -0 C... + C - are made of self-extinguishing thermoplastic resin UL 9 V0 - mechanical life: 00 cycles - contact resistance: mω 0 7 CC and CC 7. ø. ø A ø. CC...AN 7. ø. ø A ø..8 coding pins CR CPQ, see page catalogue CN. contacts side (front view) ø. ø A CC, CC and CC..AN contacts conductor conductor conductors section slot stripping length mm ø A (mm) (mm) for contact crimping instructions, please see the crimping tool section (6A contacts, CC, CC and CC...AN series) on pages 66, 70, 80, 8, 8, 86 catalogue CN. 6

19 main features CX inserts 00A/6A version i The CX series of combined power /auxiliaries connector inserts has been enhanced with a new insert, CX 6/6 suitable for currents up to 00A in the power side and 6A on the auxiliaries side, for crimp contacts series CG (00A max) and series CC (6A max) several benefits over conventional screw or axial screw contacts: ore resistant to mechanical stresses such as vibrations, shock and cable loads ore corrosion resistant (gas tight) Quicker to connect and ensuring more consistent results (regardless of the operators force ) The connector is electrically more efficient (reduced voltage drop) This innovative insert design, by following the same concepts of the IXO 00A CX..G model, patented by ILE, ensures a quicker fitting and removal of crimped contacts. The provided locking keys firmly fasten the contact holder. The power contacts may be removed without any special tool, using a simple screwdriver (e.g.: 0.x mm, 0.x. mm, 0.6x mm flat blade) The removal of auxiliary contacts series CC requires the extraction tool CQES. The crimping operation may be carried out quickly and efficiently with the CGPZ hand operated hydraulic pliers, which is pre-fitted with the suitable locator. Suitable crimp dies are available on request. code inserts No. of poles CX main contact 6 + m (00A) ** auxiliary contacts 6 (6A) ) Please check the insert load curves to establish the actual maximum operating current according to the ambient temperature. rated current ) 00A 6A rated voltage 690V 00V EN 698 rated impulse 8kV 6kV pollution degree withstand voltage contact resistance pollution degree 0. mω (00A) mω (6A) insulation resistance 0 GΩ ambient temperature limit min -0 ( C) max + degree of protection with enclosures (according to version) IP6, IP66, IP67, IP68, IP69K without enclosures IP conductor connections * crimp conductor cross-section mm 6,, (CG contact series) AWG 6 -, -, conductor cross-section mm (CC contact series) AWG 6 CG/CC stripping lenght mm / 7. mechanical endurance (rating cycles) 00 working current (A) diagram CX 6/6 poles ambient temperature ( C) * max external conductor Ø = 6 mm ** the power PE contact is not included and must be the same size as the power contacts used (for a total n at contacts = 7) CQES max. 0,8x 7

20 CX poles + m (00A - 690V) + 6 poles (6A - 00V) + m enclosures: size 0.7 C-TYPE IP6/IP * C7 IP67 stainless steel lever... 7 * V-TYPE IP6/IP66 stainless steel lever 7-7 * T-TYPE IP6 insulating... 8 * JEI zinc-plated steel lever * BIG hoods * W-Type for aggressive environment... * EC... * central lever * IP * LS-TYPE ** inserts, crimp connections NEW 00A and 6A crimp contacts silver and gold plated 00A i enclosures: bulkhead mounting housings, high construction housings or high construction hoods * refer to catalogue page CN. ** refer to catalogue page LS-TYPE AVAILABLE description part No. part No. part No. 6A without contacts (to be ordered separately) female inserts for female contacts CX 6/6 male inserts for male contacts CX 6/6 00A female contacts 6 mm AWG 6 - CGA 6 mm AWG - CGA mm AWG CGA 00A male contacts 6 mm AWG 6 - CGA 6 mm AWG - CGA mm AWG CGA 6A female contacts mm AWG 6- three grooves CCA 0. CCD mm AWG with no grooves CCA 0. CCD mm AWG 8 one groove (back side) CCA 0.7 CCD mm AWG 8 one groove CCA.0 CCD.0. mm AWG 6 two grooves CCA. CCD.. mm AWG three grooves CCA. CCD..0 mm AWG one wide groove CCA.0 CCD.0.0 mm AWG with no grooves CCA.0 CCD.0 silver plated silver plated gold plated 6A male contacts mm AWG 6- three grooves CCA 0. CCD mm AWG with no grooves CCA 0. CCD mm AWG 8 one groove (back side) CCA 0.7 CCD mm AWG 8 one groove CCA.0 CCD.0. mm AWG 6 two grooves CCA. CCD.. mm AWG three grooves CCA. CCD..0 mm AWG one wide groove CCA.0 CCD.0.0 mm AWG with no grooves CCA.0 CCD.0 - characteristics according to EN 698: 00A 690V 8kV 6A 00V 6kV - certifications: cul (UL for USA and Canada) - insulation resistance: 0 GΩ - ambient temperature limit: -0 C... + C - made of self-extinguishing thermoplastic resin UL 9 V0 - mechanical life: 00 cycles - contact resistance: 0, mω (00A) mω (6A) - for contact crimping, see the crimp tool section (00A contacts CG series, and 6A contacts CC series) on pages 66, 70, 76, 80, 8, 8, 86 catalogue CN. 0 7 CG and CG ø A ø C. 9. ø 8 CC and CC 7. ø. ø A ø. CC and CC contacts conductor conductor conductors section slot stripping length mm ø A (mm) B (mm) contacts side (front view). ø B 7 ø C 7.. ø. ø A CG and CG contacts conductor conductor slot conductors section ø A ø B ø C stripping lenght (mm ) (mm) (mm) (mm) (mm)

21 IXO modular units poles 70A - 000V the modular inserts must be installed in suitable frames which in turn are installed in traditional housings * or COB panel support modular units, crimp connections 70A silver plated crimp contacts frames for modular units * 9-9 ** * enclosures: bulkhead mounting housings, high construction housings or high construction hoods ** refer to catalogue page CN. AVAILABLE description part No. part No. AVAILABLE without contacts (to be ordered separately) - female inserts for female contacts CX male inserts for female contacts CX A female crimp contacts 0 mm AWG 8-7 CX7A 0 6 mm AWG 6 - CX7A 6 mm AWG - CX7A 70A male crimp contacts 0 mm AWG 8-7 CX7A 0 6 mm AWG 6 - CX7A 6 mm AWG - CX7A silver plated - characteristics according to EN 698: 70A 000V 8kV 70A 600V kv - certifications: cul (UL for USA and Canada) - insulation resistance: 0 GΩ - ambient temperature limit: -0 C... + C - made of self-extinguishing thermoplastic resin UL 9 V0 - mechanical life: 00 cycles - for crimp contacts CX7 series use: CX7PZ crimping tool CGD 0 C, CGD 6 C, CGD C crimp matrixes C7ES removal tool.7 9. ø. ø A. ø 6. diagram CX 0 7, poles 0. working current (A) ø A ø ambient temperature ( C) contacts side (front view) side with reference arrow contacts CX7 and CX7 conductor conductor slot conductor section ø A stripping lenght (mm ) (mm) (mm) frame slot 9

22 tools and accessories for crimp contacts for contacts of insert series: IXO... (70A) 9 manual crimping tool crimp matrixes removal tool description part No. part No. AVAILABLE crimping tool for 70A CX7 series contacts basic tool mod. CEBRE HT with built-in ILE locator CX7PZ LOC (excluding crimp matrixes CX7PZ crimp matrixes - for CX7 contacts with 0 mm (AWG 8-7) section CGD 0 C - for CX7 contacts with 6 mm (AWG 6 - ) section CGD 6 C - for CX7 contacts with mm (AWG - ) section CGD C removal tool C7ES

23 IXO modular units poles A - 0V the modular inserts must be installed in suitable frames which are then mounted in traditional housings or COB panel support modular units, crimp connections crimp contacts gold plated frames for modular units * * refer to catalogue page CN. - we recommend the use of CR / CR code pins AVAILABLE description part No. part No. without contacts (to be ordered separately) - female inserts for female contacts CX I - male inserts for male contacts CX I A female crimp contacts mm AWG 8- CID mm AWG 6- CID mm AWG - CID 0. A male crimp contacts mm AWG 8- CID mm AWG 6- CID mm AWG - CID 0. - characteristics according to EN 698: A 0V 0.8kV A 60V.kV - certifications: cul (UL for USA and Canada) - insulation resistance: 0 GΩ - ambient temperature limit: -0 C... + C - made of self-extinguishing thermoplastic resin UL 9 V0 - mechanical life: 00 cycles - for crimp contacts CI series use: CIPZ D crimping tool CITP D turret head CIES insertion / removal tool.7.7 gold plated ø A ø.66 ø.8,0 diagram CX poles..,0 working current (A),0 0, mm,0,0 0, ambient temperature ( C) contacts side (front view) side with reference arrow ø.66 ø A CI, CI contacts conductor conductor conductors section slot stripping length mm ø A (mm) (mm) frame slot

24 IXO modular units the modular units inserts must be installed in suitable frames which in turn are installed in traditional housings or COB panel support. Alternatively, individual modules with a width of.7, can be installed in plastic supports. frames for modular units * accessory dummy module * refer to catalogue page CN. description part No. AVAILABLE dummy module for unused frame seats CX.7 / - frame slot

25 CD contacts 0A for insert series: CD... (0A) - * CDD... (0A) 9-66 * CQ... (0A) * CX 8/... (6A/0A) * CX 6/6... (0A) * CX /... (0A) * IXO... (0A) 7-8 * 0A crimp contacts special gold plating µm 0A crimp contacts JEI gold plating * refer to catalogue page CN. description part No. part No. 0A female contacts mm AWG 6- identification No. CDD 0.- CDD 0.-J 0. mm AWG identification No. CDD 0.- CDD 0.-J 0.7 mm AWG 8 identification No. CDD 0.7- CDD 0.7-J.0 mm AWG 8 identification No. CDD.0- CDD.0-J. mm AWG 6 identification No. CDD.- CDD.-J. mm AWG identification No. CDD.- CDD.-J 0A male contacts mm AWG 6- identification No. CDD 0.- CDD 0.-J 0. mm AWG identification No. CDD 0.- CDD 0.-J 0.7 mm AWG 8 identification No. CDD 0.7- CDD 0.7-J.0 mm AWG 8 identification No. CDD.0- CDD.0-J. mm AWG 6 identification No. CDD.- CDD.-J. mm AWG identification No. CDD.- CDD.-J The new gold plated contacts provide: - corrosion resistance (according to EN 60068) - mechanical life: 00 coupling cycles - in compliance with EN 698:0-, IEC 60, EN 60-: 99 - compliant to directive RoHS - contact resistance: mω - certifications: UL B ø A ø. gold plated gold plated B ø A ø. ø.6 ø B ø. ø A B ø. ø A contacts CD and CD conductor conductor conductors section slot stripping length mm ø A (mm) B (mm) 0.-0, contacts CD J and CD J conductor conductor conductors section slot stripping length mm ø A (mm) B (mm) 0.-0,

26 CC contacts 6A for insert series: CDC... (6A) 7-77 * CQ... (6A) * CQE... (6A) 80-8 * CCE... (6A) 9-0 * CCE... (6A) -6 * CX 8/... (6A/0A) * IXO... (6A) 7-8 * 6A crimp contacts special gold plating µm 6A crimp contacts JEI gold plating * refer to catalogue page CN. description part No. part No. 6A female contacts mm AWG 6- one groove CCD 0.- CCD 0.-J 0. mm AWG with no grooves CCD 0.- CCD 0.-J 0.7 mm AWG 8 one groove (back side) CCD 0.7- CCD 0.7-J.0 mm AWG 8 one groove CCD.0- CCD.0-J. mm AWG 6 two grooves CCD.- CCD.-J. mm AWG three grooves CCD.- CCD.-J.0 mm AWG one wide groove CCD.0- CCD.0-J.0 mm AWG with no grooves CCD.0- CCD.0-J 6A male contacts mm AWG 6- one groove CCD 0.- CCD 0.-J 0. mm AWG with no grooves CCD 0.- CCD 0.-J 0.7 mm AWG 8 one groove (back side) CCD 0.7- CCD 0.7-J.0 mm AWG 8 one groove CCD.0- CCD.0-J. mm AWG 6 two grooves CCD.- CCD.-J. mm AWG three grooves CCD.- CCD.-J.0 mm AWG one wide groove CCD.0- CCD.0-J.0 mm AWG with no grooves CCD.0- CCD.0-J gold plated gold plated The new gold plated contacts provide: - corrosion resistance (according to EN 60068) - mechanical life: 00 coupling cycles - in compliance with EN 698:0-, IEC 60, EN 60-: 99 - compliant to directive RoHS - contact resistance: mω - certifications: UL 7. ø A ø. 7. ø A ø. ø. ø ø. ø A 7. ø. ø A contacts CC and CC conductor conductor conductors section slot stripping length mm ø A (mm) B (mm) contacts CC J and CC J conductor conductor conductors section slot stripping length mm ø A (mm) B (mm)

27 CK and K enclosures inserts: page CK... poles + m 0 * CK... poles + m 0 * CKS... poles + m * CKS... poles + m * CD... 8 poles 6 * CQ... poles + m 69 * CQ... poles + m 68 * CXL / S... 6 * CXL / S... 6 * CXL S... 6 * CXL S... 6 * CJ K... * CLK 0 SC... 7 insert dimensions: x mm * refer to catalogue page CN. description bulkhead mounting housings with cover part No. size. standard metallic version NEW AVAILABLE rd QUARTER i with galvanised steel lever, for female inserts with galvanised steel lever, for male inserts with stainless steel lever, for female inserts with stainless steel lever, for male inserts CKA 0 ILS CKA 0 ILSA CKAX 0 ILS CKAX 0 ILSA gasket and screw kit for IP66/IP67 ) for CK, CQ 0, CKS inserts CKR 6 gasket and screw kit for IP66/IP67 ) for CD 07/08 inserts panel cut-out for enclosures, in mm CKR 6 D ø. CKA ILS Ø. ) To obtain the protection rating IP66/IP67 a kit is provided that includes a gasket to fit under the insert fixing screws supplied with the kit (see illustrative example). CQ inserts are already supplied with a gasket and screw which ensure IP66/IP67 protection rating CKA ILSA Ø. Note: CXL, CJ K and CLK inserts are already supplied with seal and screw, which ensure IP66/IP67 protection rating. CKAX ILS Ø. EN 609 IP IP66/IP67 with CKR 6 (D) ) CKAX ILSA IE C Ø.

28 CG - G enclosures high protection IP68 version (bayonet locking) inserts: CK... poles + m 0 * CK... poles + m 0 * CKS... poles + m * CKS... poles + m * CD **... 8 poles 6 * CQ... poles + m 69 * CQ... poles + m 68 * CJ K... * (can be used only in I/IAP enclosures) CJ K... * (can be used only in hoods) CX / BD... * ** to ensure IP68 protection rating with CD 08 insert, purchase the kit CKR 6 D. In this case do not use the screw supplied with the enclosure. insert dimensions: x mm * refer to catalogue page CN. bulkhead mounting housing IN DEVELOPENT hoods IN DEVELOPENT description part No. part No. entry part No. entry Pg bulkhead mounting housing CGK I B top entry CGK V B. GK V B - Eliminate the gasket and the insert fixing screw - Use screw with gasket provided with the enclosure Pg/ ø.. EN 609 EN 609 IP68 IE C 609 IP69K (compliant with DIN 000-9) IP68 IE C 609 IP69K (compliant with DIN 000-9) 6

29 CV - V enclosures size 7.7 V-TYPE lever version inserts: CDD... poles + m 6 * CQE... 8 poles + m 8 * CSH... 0 poles + m 89 * CCE... 0 poles + m 96 * CNE, CSE, JCNE, JCSE 0 poles + m 97 and 07 * CSS... 0 poles + m 9 * CSE... + (aux) poles + m * CCE... + (aux) poles + m * CX... 8/ poles + m * IXO... modules 6-9 * CDS... 8 poles + m 9 insert centre distance: 7 x 7 mm angled bulkhead mounting housings with single lever angled bulkhead mounting housings with single lever * refer to catalogue page CN. AVAILABLE description part No. part No. entry AVAILABLE ) ) with lever, without cable gland entry CVI 0 LA with lever, with cable gland entry, closed bulkhead ) VI 0 LAP ) flange gasket to be purchased separately. part No.: CR 0 O CR 0 O gasket ) be used only with a complete cable gland (to be purchased separately). Versions with or Pg entry on request ) kit with earthing contact, comprising a special screw and wire-terminals for 6 mm earthing conductors (for the additional connection of the upper enclosure half) part No.: CR OT N.B.: the enclosures ensure IP66 protection rating when mated and locked with the closing lever. ollowing flange versions available on request: 7 x 7, 78 x 78, 80 x 80, 98 x 98 mm EN 609 IP66 IE C 609 7

30 accessories for multipole connectors enclosures: size.7, 7.7, 77.7, 0.7 for versions: - C-TYPE IP6/IP66 - C7 IP67 stainless steel lever - V-TYPE IP6/IP66 stainless steel lever - JEI zinc-plated steel lever - BIG hoods - W-TYPE for aggressive environments - EC - 80 C - central lever - insulated 8V - LS-TYPE dust protection cover ) AVAILABLE NEW painting protection cover ) AVAILABLE i NEW description part No. part No. for housings and hoods with or levers, with or pegs - size.7 CHCP 06 - size 7.7 CHCP 0 CHCP 0 V ) - size 77.7 CHCP 6 - size 0.7 CHCP ) possibility of using cable ties to increase the retention of the insulating cover on the hood ) for housings and hoods with gasket only CHCP CHCP 0 V

31 accessories for multipole connectors dust protection cover, for versions: for housings - IP68: size.,.7, 7.7, 77.7, 0.7 ) NEW dust protection cover, for hoods ) i NEW ) ) AVAILABLE description part No. part No. AVAILABLE for housings and hoods - size. CGKCP X CGKCP B - size.7 CGCP 06 X CGCP 06 B - size 7.7 CGCP 0 X CGCP 0 B - size 77.7 CGCP 6 X CGCP 6 B - size 0.7 CGCP X CGCP B ) possibility of using cable ties to increase the retention of the insulating cover on the hood CGKCP X CGKCP B ) possibility to fix by crew: - CGKCP X: x - CGCP X: x6 CGCP X 6 CGCP B

32 accessories for multipole connectors coding and guide pins, for 7 codes description part No. part No. double coding pins (excluding IXO inserts) stainless steel zinc plated iron - male pin CR CR D - female pin CR CR D - single code pin CR 7 CR 7 D double coding pins (for IXO inserts only) stainless steel zinc plated iron - male pin CR CX CR CX D - female pin CR CX CR CX D - single code pin CR 7 CX CR 7 CX D Code pins - CR/CR D, CR/CR D and CR 7/CR 7 D - CR CX/CR CX D, CR CX/CR CX D and CR 7 CX/CR 7 CX D Each series of connector inserts is made in such a way as to make incorrect coupling between inserts of different series impossible. When a number of identical connectors with different functions are mounted closely together these must be selected in such a way as to prevent the coupling of a mobile part on a non-corresponding fixed part and consequent damage and breakdown. Code pins are supplied to apply in place of the normal insert fastening screws. In this way the coupling of identical connectors is assured. The combination of code pins makes it possible to obtain a high number of selective couplings. CR / CR D.. ø CR / CR D ø CR 7 / CR 7 D ø CR CX / CR CX D CR CX / CR CX D. ø ø 6. CR 7 CX / CR 7 CX D ø 6.9.

33 coding selection using the three coding pins female code pin (CR/CR D and CR CX/CR CX D) male code pin (CR/CR D and CR CX/CR CX D) single code pin (CR 7/CR 7 D and CR 7 CX/CR 7 CX D) = male insert = female insert

34 CW patch cord RJ with RJ male connector with RJ male connectors description part No. (L) part No. (L) metre metre RJ male connector with data contacts / power contacts CW 0, J/ 0. CW 0, J/ 0. CW J/ CW J/ CW J/ CW J/ CW 0 J/ 0 CW 0 J/ 0 RJ male connector with 8 data contacts CW 0, J8 0. CW 0, J8 0. CW J8 CW J8 CW J8 CW J8 CW 0 J8 0 CW 0 J8 0 RJ male connector with data contacts, Class e CW 0, JE 0. CW 0, JE 0. CW JE CW JE CW JE CW JE CW 0 JE 0 CW 0 JE 0 RJ connector features: - insert RJ, Class Ethernet - nominal current:.a at 70 C - nominal voltage: 0V DC / V AC - temperature range: from -0 C to + C - nickel plated brass screening CW J /, 8, E and CW J /, 8, E.7 Can be used with: - IXO RJ male inserts see pages 8 and 8 catalogue CN. L (m) Wiring Diagram J/ J8 JE A B VS A B VS A B VS A B VS A B VS A B VS

35 CJZ RJ connectors - IP6 / IP67 degree of protection (EN 609) - insert RJ, Class Ethernet - rated current:.a at 70 C - rated voltage: 0V DC / V AC - temperature limit: -0 C, + C - nickel-plated brass screening - insert code pin: CR KC - self-extinguishing: UL 9V-0 - insulating enclosures in black self-extinguishing thermoplastic material - hoods with cable gland - female insert with two connected entries IP6 / IP67 connector in bulkhead housing, female inserts patch cord with RJ connectors male inserts description part No. part No. (L) metre connector in insulating enclosure and insert with 8 data contacts connector in metal enclosure and insert with 8 data contacts CJZ 8 IN CJZA 8 I RJ connector 8 data contacts, in insulating enclosure CWK J8 CWK J8 CWK 0 J8 0 RJ connector 8 data contacts, in metal enclosure CWKA J8 CWKA J8 CWKA 0 J8 0 panel cut-out for bulkhead mounting housings in mm ø. CJZ IN CWK J8 and CWKA J8 9 max ø. 7 CR KC code pins. Pg L (m) CJZA I 9 max 8. ø. Wiring Diagram VS VS VS Wiring Diagram VS

36 main features To be able to use round shielded connectors series IXO BUS (multiaxial, for balanced cables with multiple pairs) or coaxial connectors (for coaxial cables) even in compact enclosures size. CKA/KA or CGK/GK, it is necessary to purchase the new adaptor insert CX / BD. This insert can be used to assemble IXO coaxial connectors part no. CX 0 B/B for coaxial cables with a typical impedance of 7 Ω and CX 0 BC/BC for coaxial cables with a typical impedance of 0 Ω, or IXO BUS CX 0 B/B multiaxial shielded connectors with poles + shield and the new CX 08 B/B shielded connectors with 8 poles + shield, in addition to providing seats for additional optional contacts series CD for the connection of a SELV (very low safety voltage) supply line. The connector section of this adaptor has rated values compliant with standard EN 698 and equivalent to 0A 0V 0.8kV. Adaptor insert CX / BD/BD is fitted with multiaxial and coaxial IXO BUS shielded connectors and is designed to be used only with the models specified below of the following enclosures: CKA/KA (IP66/IP67) or CGK/GK (IP66/IP68) with gasket. The cable shielding is electrically separated from the earthing connection of the metal enclosure. If used with IXO BUS CX 0 B/B shielded connectors, the connector is able to support all field bus protocols with conductors. IXO BUS multiaxial and coaxial connectors are compatible with shielded cables with Ø ranging from mm and 9. mm. The operating temperature for connectors resulting from the use of CX / BD adaptor inserts is -0 C / +70 C. Part No. of adaptor inserts No. of seats/poles seats for shielded connector ) seats for auxiliary contacts CX / BD shielded connector depending on type: A, 0A, 6A rated current auxiliary contacts 0A EN 698 pollution degree UL 977 / CSA C. N 87. rated voltage 0V rated impulse withstand voltage 0.8kV pollution degree rated voltage (a.c./d.c.) 0V ) Depending on the selected shielded connector, which must be ordered separately, the number of poles + shield could be (coaxial connectors), (-way multiaxial connector for pairs) or 8 (8-way multiple connector, for example for pairs). ) It is generally necessary to refer to the loading curves of the inserts to determine the actual operating current limit for a specific ambient temperature. These curves are not required for IXO BUS / coaxial shielded connectors, because these are signal connectors designed to be used by the transmission protocols to transmit currents in fractions of amperes. The current capacity specified is the maximum current traditionally assigned to contacts, not the one assigned to the shielded connector when in use. contact resistance insulation resistance shielded connector auxiliary contacts depending on the type of contact used mω 0 GΩ ambient temperature limit min -0 ( C) max +70 degree of protection with enclosures (according to type) IP66/IP67, IP66/IP68, IP69K without enclosures IP conductor connections crimp shielded connector (mm /AWG) depending on the type of contact used conductor section auxiliary contacts (mm ) 0.. auxiliary contacts (AWG) 6 conductors stripping lenght depending of contact mechanical endurance (rating cycles) 00 self-extinguishing capacity UL 9 V AX 0, Nm for all versions of CX...B shielded connectors

37 adaptor inserts seat for shielded connector + aux contacts 0A - 0V enclosures: size. adaptor insert for shielded connectors 0A crimp contacts, silver or gold plated metallic type (CKAX I, CKAG/KAG V) IP68 (CGK I, CGK/GK IAP, CGK/GK V) 7-7 * * refer to catalogue page CN. description part No. part No. part No. adaptor insert with seats for shielded connector + aux contacts 0A - female insert, seat for BUS connector and seats CX / BD for 0A female contacts (CD) - male insert, seat for BUS connector and seats CX / BD for 0A male contacts (CD) 0A female crimp contacts mm AWG 6- CDA 0. CDD mm AWG CDA 0. CDD mm AWG 8 CDA 0.7 CDD 0.7 mm AWG 8 CDA.0 CDD.0. mm AWG 6 CDA. CDD.. mm AWG CDA. CDD. 0A male crimp contacts mm AWG 6- CDA 0. CDD mm AWG CDA 0. CDD mm AWG 8 CDA 0.7 CDD 0.7 mm AWG 8 CDA.0 CDD.0. mm AWG 6 CDA. CDD.. mm AWG CDA. CDD. - characteristics according to EN 698: adaptor insert CX / BD ( aux contacts) 0A 0V 0.8kV - certifications: cul (UL for USA and Canada) - for contact crimping, see the crimp tool section (0A contacts, CD and CD series) on pages 66, 70, 80, 8, 8, 86 catalogue CN. - extraction tool for BUS/coax shielded connectors from adaptor insert CX / BD part No. CX BES see page 0 catalogue CN. - contact resistance adaptor insert, aux contacts: mω - adaptor insert fitted with fixing screw and gasket, suitable for installation in enclosures (see pages 7, 7, 60, 6 catalogue CN. ) - adaptor insert designed to be used with CX 0 BC/, CX 0 B/; CX 08 B/ and CX0 BC/ shielded connectors CX / BD, CX / BD 8, 7 silver plated CD and CD B ø,6 ø A ø,,6 gold plated B ø, ø A contacts side (front view) CD and CD contacts conductor conductor conductors section slot stripping length mm ø A (mm) B (mm)

38 main features Adaptor CLK 0 SC i The new adaptor CLK 0 SC enables use of fibre optic SC contacts, up to SC contacts per connector, for indoor or outdoor heavy duty industrial applications, with ILE connector enclosures size. series CKA (IP66/IP67, metallic, both C-Type, grey-painted, for normal environments, and W-TYPE black-painted, for aggressive environments, only the hood models provided with sealing gasket), series CGK/ GK (IP66/IP68, metallic, either Pg or metric-threaded cable outlet) and series CK (IP66/IP67, insulating, only the hood models provided with sealing gasket). The fibre optic SC contacts (genderless, to be purchased separately) are available both for multi-mode fibres (0/ μm or 6,/ μm) and single-mode fibre (9/ μm). The fibre optic SC contacts are also available for the hard-clad silica (HCS) or polymer-clad fibre (PC) 0/ μm fibre optic cables and for the less demanding, with shorter transmission distance covered, but more cost effective PO Ø mm applications, available with crimp technique version (crimping tool required). NOTE Due to the higher skill and training required to produce an effectively performing fibre optic junction for a single-mode type fibre-optic cable than for a multi-mode one, dedicated contacts for single-mode are available only upon request. Contact our Commercial Department for a quotation. It is more practical in such case to equip the CLK 0 SC adaptor with ready-to-use fibre optic patch cords. Quick assembly technique version (tool-less) for PO Ø mm cables are also available only upon request, please send inquiry to our Commercial Department. The female adaptor inserts are provided with ceramic (zirconia) type split alignment sleeves, for minimal insertion loss (e.g. critical network connections) and best suitable for single-mode /O cable connections. As optional accessory, metallic (phosphor bronze) split alignment sleeves are also available for more durable (less prone to cracking) applications, but less demanding precision alignment, thus most suitable for multi-mode fibre applications. Part No. of adaptor inserts CLK 0 SC No. of seats/poles seats for optical contacts ambient temperature limit min -0 ( C) max +70 degree of protection with enclosures (according to type) IP66/IP67, IP66/IP68, IP69K conductor connections crimp mechanical endurance (rating cycles) 00 self-extinguishing capacity UL 9 V0 EALE ALE CL SC CL SC CL PO SC CL SC CL SC CL PO SC 6

39 adaptor inserts enclosures: size. seats for fibre optic SC connector insulating type (CK IN, CKG/KG VN) metallic type (CKAX I, CKAG/KAG V) IP68 (CGK I, CGK/GK IAP, CGK/GK V) 7-7 * adaptor insert for SC connectors NEW crimp contacts i NEW * refer to catalogue page CN. AVAILABLE rd QUARTER description part No. part No. AVAILABLE rd QUARTER adaptor insert with seats for SC contacts - female insert, with ceramic sleave CLK 0 SC - female insert, with metallic sleave CLK 0 SC-H - male insert CLK 0 SC SC contact for Gl IBRE 0/ µm or 6./ µm SC contact for mm PO CL SC CL PO SC - adaptor insert fitted with fixing screw and gasket, suitable for installation in enclosures (see pages 7, 7, 60, 6 catalogue CN.) - adaptor insert designed to be used with SC connectors - SC contact for SI IBRE (HCS ) 0/ µm (on request) - patch cord (on request) CLK 0 SC, CLK 0 SC CL SC ø. CL PO SC - base equipment for SC contact GI IBRE: CLKZ SC If this application is required, please contact ILE SpA ø. - supplementary set for PO: CLKZ PO (to be ordered with CLKZ SC) If this application is required, please contact ILE SpA. contacts side (front view) 7

40 CK and K enclosures size. insulating version bulkhead housings cover inserts: i CXL / S... 6 * CXL / S... 6 * CXL S... 6 * CXL S... 6 * CJ K... * CLK 0 SC... 7 * refer to catalogue page CN. description part No. part No. with lever CK 0 IN ( black) with pegs and gasket CKG 0 CN ( black) panel cut-out for enclosures, in mm ø. CK IN CKG CN. Ø Note: CXL, CJ K and CLK inserts are already supplied with seal and screw, which ensure IP66/IP67 protection rating. 8

41 CK and K enclosures size. insulating version hoods inserts: i CXL / P... 7 * CXL / PH... 7 * CXL / P... 7 * CXL / PH... 7 * CXL P... 7 * CXL P... 7 * CJ K... * CLK 0 SC... 7 * refer to catalogue page CN. description part No. part No. (entry - Pg ) (entry - ) with pegs and gasket, top entry CKG 0 VN ( black) KG VN ( black) Note: CXL, CJ K and CLK inserts are already supplied with seal and screw, which ensure IP66/IP67 protection rating. CKG VN and KG VN Pg or 6. 9

42 CK and K enclosures size. standard metallic version inserts: CXL / S... 6 * CXL / S... 6 * CXL S... 6 * CXL S... 6 * bulkhead mounting housings cover bulkhead mounting housings with cover i NEW CJ K... * CX / BD... * CLK 0 SC... 7 * refer to catalogue page CN. description part No. part No. AVAILABLE rd QUARTER with stainless steel lever with pegs and gasket with stainless steel lever, for female inserts CKAX 0 I CKAG 0 C CKAX 0 ILS panel cut-out for enclosures, in mm ø. CKAX I CKAX ILS Ø. 0 Ø. CKAG C Note: CXL, CX / BD, CJ K and CLK inserts are already supplied with seal and screw, which ensure IP66/IP67 protection rating

43 CK and K enclosures size. standard metallic version hoods inserts: i CXL / P... 7 * CXL / PH... 7 * CXL / P... 7 * CXL / PH... 7 * CXL P... 7 * CXL P... 7 * CJ K... * CX / BD... * CLK 0 SC... 7 * refer to catalogue page CN. description part No. part No. (entry - Pg ) (entry - ) with pegs and gasket, top entry CKAG 0 V KAG V Note: CXL, CX / BD, CJ K and CLK inserts are already supplied with seal and screw, which ensure IP66/IP67 protection rating. CKAG V and KAG V Pg or

44 Notes

45 Notes

46 IPORTANT NOTES ILE designs and manufactures complete solutions for heavy duty electrical power connections. The connector, although offered to the user as a variety of elements (usually inserts and enclosures) in order to allow selection of the ideal combination, has been designed as a single part and tested to be compliant with the essential safety requirements of the EU Low Voltage Directive 06/9/EC and in particular the EN 698 standard. The design of this modular system guarantees that every approved combination of inserts, enclosures and accessories cannot result as improper. The products in this catalogue cannot guarantee by themselves the best functionality on installation, as this depends also on their correct put into service which must be performed in compliance with the applicable system safety standards and according to the rule of the art. Therefore the effectiveness of the put into service of the connector depends on the choices of the end user who must also take into account the following safety requirements. Connectors must not be connected or disconnected when live or under load. After wiring the inserts it is necessary to verify the continuity of the protective earth connections. The correct coupling of the inserts is guaranteed only if they are installed (with the four fixing screws supplied) inside the corresponding enclosures or on compatible accessories in this catalogue. I.L..E. SpA is not responsible for any different application. Wiring of screw-type terminal connections must be carried out applying the correct tightening torque in order to avoid false contacts or damage to the conductor, the screw or the terminal. Crimping tools and contacts used should preferably be supplied by the same manufacturer to avoid difficulties of insertion and retention of the contacts themselves. Wiring of spring-clamp connection inserts is guaranteed only when the correct screwdriver indicated in the specific catalogue, or possibly on the insert, is used. Avoid forcing the contacts during connection and disconnection. Connectors must be coupled and uncoupled in the axial direction with respect to the contacts, without bending and pulling the attached conductor bundles or cables. Installation of two inserts side by side, in enclosures with two bays, must respect the polarity drawing marked on the insert (or the contact-side view, as shown in this catalogue) to avoid inverted coupling. The installation of two or more identical connectors side by side is recommended only with the use of coding pins in order to avoid mismatched couplings. In order to keep the declared degree of protection (IP code), enclosures must be completed with cable glands or other accessories with at least equivalent protection rating. oreover, the IP protection rating (according to EN 609) is guaranteed when the enclosures, complete with inserts, are coupled and locked with their locking levers (or devices). inally, remember that: - ILE cannot be held responsible for use of individual components and/or for uses other than those described in this catalogue. - ILE cannot be held responsible for inadequate connector selection in relation to application environmental conditions (e.g.: influence of ambient temperature, moisture, corrosion due to environmental pollution, etc.). Connector inserts and their enclosures are generally compatible with similar/equivalent products from other manufacturers, according to the last samples tested. ull compatibility cannot be guaranteed in the event of technical changes made by other manufacturers. In particular, maximum performance of IP68 enclosures (Series CG) cannot be guaranteed when coupled with other manufacturers products. I.L..E. SpA takes no responsibility in verifying whether the components herein contained comply with any specific regulations of fields of application.

47 Sales organization i Head office I.L..E. SpA via arco Antonio Colonna, 9 9 ilano fax Subsidiaries rance ILE RANCE S.A.R.L. Rue Roland Garros - BP Parc d'activités de l'aéroport 6 Andrézieux-Bouthéon + (0) fax + (0) ilme-france@ilme.fr - Germany ILE GmbH ax-planck-straße - 67 Wiehl +9 (0) fax +9 (0)6-79- (Auftragsannahme) - +9 (0) (Vertrieb) technik@ilme.de - United Kingdom ILE UK LIITED 0 Evans Road, Venture Point Speke, erseyside L 9PB + (0) 69 - fax + (0) sales@ilmeuk.co.uk - Sweden and Nordic countries ILE NORDIC AB Transportvägen 8 6 Löddeköpinge (Sweden) fax info@ilme.se - Japan ILE JAPAN CO., LTD. Kobe International Business Center , -, - Chome, inatojima inami-achi - Chuo-Ku, Kobe Japan fax China ILE CHINA REP. OICE Room Universal Centre, no. 7 XiangYan NanLu, - 00 Shanghai fax

48 w w w. i l m e. c o m catalogues XDG CNSU 0